RTAC 140-500 ton units (60 Hz)
RTAC 140-400 ton units (50 Hz)
January 2006RTAC-SVX01F-EN
NOTICE: Warnings and Cautions appear at appropriate sections throughout this literature. Read these carefully.
WARNING: Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury. It may also be used to
alert against unsafe practices.
CAUTION: Indicates a situation that may result in equipment or propertydamage only accidents.
Important
Environmental Concerns!
Scientific research has shown that certain man-made chemicals can
affect the earth’s naturally occurring stratospheric ozone layer when
released to the atmosphere. In particular, several of the identified
chemicals that may affect the ozone layer are refrigerants that contain
Chlorine, Fluorine and Carbon (CFCs) and those containing Hydrogen,
Chlorine, Fluorine and Carbon (HCFCs). Not all refrigerants containing
these compounds have the same potential impact to the environment.
Trane advocates the responsible handling of all refrigerants—including
industry replacements for CFCs such as and HCFCs and HFCs.
Responsible Refrigerant Practices!
Trane believes that responsible refrigerant practices are important to the
environment, our customers, and the air conditioning industry. All
technicians who handle refrigerants must be certified. The Federal Clean
Air Act (Section 608) sets forth the requirements for handling,
reclaiming, recovering and recycling of certain refrigerants and the
equipment that is used in these service procedures. In addition, some
states or municipalities may have additional requirements that must
also be adhered to for responsible management of refrigerants. Know
the applicable laws and follow them.
WARNING
Contains Refrigerant!
System contains oil and refrigerant under high pressure. Recover
refrigerant to relieve pressure before opening the system. See unit
nameplate for refrigerant type. Do not use non-approved refrigerants,
refrigerant substitutes, or refrigerant additives.
Failure to follow proper procedures or the use of non-approved
refrigerants, refrigerant substitutes, or refrigerant additives could result
in death or serious injury or equipment damage.
2RTAC-SVX01F-EN
Table of Contents
General Information ............................................................................................. 7
Literature History.................................................................................................... 7
Unit Identification - Nameplates ............................................................................. 7
Unit Inspection ....................................................................................................... 8
Unit Wiring ......................................................................................................... 165
6RTAC-SVX01F-EN
General Information
Literature History
RTAC-SVX001-EN (December 2000)
New manual.
RTAC-SVX01B-EN (September 2001)
New manual describes installation, operation, and maintenance of RTAC units and the
remote evaporator option.
RTAC-SVX01C-EN (February 2002)
Revised manual includes additional RTAC units to size 500 tons, new installation and
maintenance material, and expanded CH530 diagnostics.
RTAC-SVX01D-EN (July 2003)
Revised manual for new evaporator design for 2 compressor units. Design Sequence
H0 and later.
RTAC-SVX01E-EN (July 2004)
Revised manual for new evaporator design for 3 and 4 compressor units. Design
Sequence J0 and later.
RTAC-SVX01F-EN (January 2006)
Revised manual for new control panel design.
Unit Identification - Nameplates
When the unit arrives, compare all nameplate data with ordering, submittal, and shipping information. A typical unit nameplate is shown in Figure 1.
Figure 1Typical Unit Nameplate
RTAC-SVX01F-EN7
General information
Unit Inspection
When the unit is delivered, verify that it is the correct unit and that it is properly
equipped. Compare the information which appears on the unit nameplate with the
ordering and submittal information.
Inspect all exterior components for visible damage. Report any apparent damage or
material shortage to the carrier and make a “unit damage” notation on the carrier’s
delivery receipt. Specify the extent and type of damage found and notify the appropri
ate Trane Sales Office. Do not proceed with installation of a damaged unit without
sales office approval.
Inspection Checklist
To protect against loss due to damage incurred in transit, complete the following
checklist upon receipt of the unit.
•Inspect the individual pieces of the shipment before accepting the unit. Check for
obvious damage to the unit or packing material.
•Inspect the unit for concealed damage as soon as possible after delivery and
before it is stored. Concealed damage must be reported within 15 days.
•If concealed damage is discovered, stop unpacking the shipment. Do not remove
damaged material from the receiving location. Take photos of the damage, if pos
sible. The owner must provide reasonable evidence that the damage did not
occur after delivery.
•Notify the carrier’s terminal of the damage immediately, by phone and by mail.
Request an immediate, joint inspection of the damage with the carrier and the
consignee.
•Notify the Trane sales representative and arrange for repair. Do not repair the unit,
however, until damage is inspected by the carrier’s representative.
-
-
Loose Parts Inventory
Check all the accessories and loose parts which are shipped with the unit against the
shipping list. Included in these items will be water vessel drain plugs, rigging and
electrical diagrams, and service literature, which are placed inside the control panel
and/or starter panel for shipment.
Unit Description
The 140 - 500 ton Model RTAC units are helical-rotary type, air-cooled liquid chillers
designed for installation outdoors. The compressor circuits are completely assem
bled, hermetic packages that are factory-piped, wired, leak-tested, dehydrated, and
tested for proper control operation before shipment.
NOTE: Packaged units are factory charged with refrigerant and oil.
Figure 2 shows a typical RTAC packaged unit and its components.
Table 1 through Table 5 contain general RTAC mechanical specifications for all unit
sizes.
-
8RTAC-SVX01F-EN
General Information
.
Figure 2Typical RTAC Unit
Chilled water inlet and outlet openings are covered for shipment. Each compressor
has a separate compressor motor starter. The RTAC series features Trane’s exclusive
Adaptive Control ™ logic, which monitors the control variables that govern the opera
tion of the chiller unit. Adaptive Control logic can adjust capacity variables to avoid
chiller shutdown when necessary, and keep producing chilled water. The units feature
two independent refrigerant circuits. Compressor unloaders are solenoid actuated
and oil pressure operated. Each refrigerant circuit is provided with filter, sight glass,
electronic expansion valve, and charging valves. The shell-and-tube type evaporator is
manufactured in accordance with ASME standards or other international codes. Each
evaporator is fully insulated and is equipped with water drain and vent connections.
Packaged units have heat tape protection to - 20°F (-28.9°C) as standard. As an
option, a convenience outlet can be supplied.
RTAC-SVX01F-EN9
-
General information
Table 1General Data — 140-250 Ton 60 Hz Units - Standard Efficiency
Size 140155170185200225250
Type STDSTDSTDSTDSTDSTDSTD
Compressor
Quantity2222222
Nominal
Size
Water Storage (gallons)29323335393842
Min. Flow (gpm)193214202217241217241
Max. Flow (gpm)709785741796883796883
Quantity of Coils4444444
Coil Length (inches)156/156180/156180/180216/180216/216252/216252/252
Coil Height (inches)42424242424242
Fins/Ft192192192192192192192
Number of Rows3333333
Figure 3Unit Dimensions 185-200 Ton Standard Efficiency, 60 Hz and 155, 170 Ton, High Efficiency, 50 and 60 Hz
RTAC-SVX01F-EN15
Figure 4Unit Dimensions 225-250 Ton Standard Efficiency, 60 Hz and 185-200 Ton, High Efficiency, 50 and 60 Hz
16RTAC-SVX01F-EN
Figure 5Unit Dimensions 225-250 Ton High Efficiency, 60 Hz
RTAC-SVX01F-EN17
Figure 6Unit Dimensions 250-275 Ton Standard Efficiency, 50 Hz and 250 Ton High Efficiency, 50 Hz and 275 Ton
Standard Efficiency, 60 Hz
18RTAC-SVX01F-EN
Figure 7Unit Dimensions 275 Ton High Efficiency, 50 and 60 Hz; 300 Ton, Standard Efficiency, 50 and 60 Hz and 350
Ton, Standard Efficiency 60 Hz
RTAC-SVX01F-EN19
Figure 8Unit Dimensions 300 Ton High Efficiency, 50 and 60 Hz
20RTAC-SVX01F-EN
Figure 9Unit Dimensions 350-400 Ton Standard Efficiency, Hz and 400 Ton, Standard Efficiency, 60 Hz and 350 Ton
High Efficiency, 50 and 60Hz
RTAC-SVX01F-EN21
Figure 10Unit Dimensions 450-500 Ton Standard Efficiency, 60 Hz and 375-400 Ton, High Efficiency, 50 Hz and 400 Ton
High Efficiency, 60 Hz
22RTAC-SVX01F-EN
Figure 11Unit Dimensions of Condenser/Compressor Unit for Remote Evaporator Option
RTAC-SVX01F-EN23
Figure 12Unit Dimensions for Remote Evaporator 140-170 Ton Standard Efficiency and 140 Ton High Efficiency
24RTAC-SVX01F-EN
Figure 13Unit Dimensions for Remote Evaporator185-250 Ton Standard Efficiency and 155-200 Ton High Efficiency
RTAC-SVX01F-EN25
Model Number Coding System
The model numbers for the unit and the starter are composed of numbers and letters
that represent features of the equipment. Shown in the following table is a sample of
typical unit model number and the coding system for each.
Each position, or group of positions, in the model number is used to represent a feature. For example, in the first table, position 08 of the unit model number, Unit Voltage, contains the number “4”. A 4 in this position means that the unit voltage is 460/
60/3.
Unit Model Number
An example of a typical unit model number (M/N) is:
RTAC 350A UA0N NAFN N1NX 1TEN NN0N N01N
Model number digits are selected and assigned in accordance with the following defi-
nitions using the model number example shown above.
26RTAC-SVX01F-EN
Digit 1-4
Unit Model
RTAC Air Cooled Series R® chiller
Digit 5-7
Unit Nominal Capacity
140140 Nominal Tons
155155 Nominal Tons
170170 Nominal Tons
185185 Nominal Tons
200200 Nominal Tons
225225 Nom inal Tons
250250 Nom inal Tons
275275 Nom inal Tons
300300 Nominal Tons
350350 Nom inal Tons
375375 Nom inal Tons
400400 Nominal Tons
450450 Nom inal Tons
500500 Nominal Tons
Digit 8
Unit Voltage
A200V/60Hz/3Ph power
K220V/50Hz/3 Ph power
C230V/60Hz/3Ph power
J380V/60Hz/3Ph power
D400V/50Hz/3Ph power
4460V/60Hz/3Ph power
Digit 15
Evaporator Temperature Range &
Application Type
FStandard Temp. with Frz Prot
RRem Evap, Std. Temp, No Frz
Prot
GLow Temp, with Frz Prot
Digit 16
Evaporator Configuration
NStandard pass arrangement,
insulated
Digit 17
Condenser Temperature Range
NStandard ambient range
25-115 deg F
HHigh ambient capability
25-125 deg F
LLow ambient capability
0-115 deg F
WWide ambient capability
0-125 deg F
Digit 18
Condenser Fin Material
1Standard aluminum slit fins
2Copper fins, non-slit fins
4Complete Coat aluminum fins
Digit 19
Condenser Fan/Motor Configuration
NCondenser fans with ODP
motors
WLow Noise fans
TCondenser fans with TEAO
motors
Digit 20
Compressor Motor Starter Type
XAcross-the-line starters
YWye-delta closed transition
starters
Digit 21
Incoming Power Line Connection
1Single point power connection
2Dual point power connection (1/
ckt)
Digit 22
Power Line Connection Type
TTerminals only
DNon-fused disconnect
switch(es)
CCircuit Breaker(s), HACR-rated
Digit 23
Unit Operator Interface
EEasy-View operator interface
DDyna-View operator interface
Digit 24
Remote Interface
NNo remote interface
CTracer Comm 3 interface
LLon Talk Communication interface
(LCI)
Digit 25
Control Input Accessories/Options
NNo remote input
RRemote leaving water temp stpt
CRemote current limit setpoint
BRemote lvg. temp.setpoint and
remote current limit setpoint
Digit 26
COOP26
Control Output Accessories/Options
NNo output options
AAlarm relay
CIcemaking
DIcemaking and alarm relay
Digit 27
Short Circuit Rating
0No short circuit withstand rating
510000A SCR
435000A SCR
665000A SCR
Digit 28
Electrical Accessories and Export
Packing
NNo flow switches
FNEMA-1 flow switch - 150 psi
EVapor Proof FS - 150 psi
Digit 29
Control Panel Accessories
NNo convenience outlet
A15A 115V convenience outlet
(60HZ)
Digit 30
Refrigerant Service Valves
1Suction service valves
Digit 31
Compressor Sound Attenuator
Option
0No sound attenuator
1Factory installed sound attenuator
Digit 32
Appearance Options
NNo appearance options
AArchitectural louvered panels
CHalf Louvers
GAccess guards
BAccess guards and half louvers
PPainted unit
LPainted unit with full louvered
panels
HPainted unit with half louvered
panels
KPainted unit with access guards
WPainted w/access guards and half
louvers
Digit33
Installation Accessories
NNo installation accessories
RNeoprene isolators
FFlanged water connection kit
GNeoprene isolators and flange
wtr conn kit
Digit 34
Factory Test
0No factory run test
PPerformance test
WWitness test
Digit 35
Label, and Literature Language
EEnglish
GChinese
Digit 36
Special Order
XStandard catalog configuration
SUnit has special order feature
Digit 37
Safety Devices
NNone
XStandard
RTAC-SVX01F-EN27
Installation - Mechanical
Installation Responsibilities
Generally, the contractor must do the following when installing an RTAC unit:
•Install unit on a flat foundation, level (within 1/4” [6 mm] across the length and
width of the unit), and strong enough to support unit loading.
•Install unit per the instructions contained in the Installation-Mechanical and
Installation-Electrical sections of this manual.
•Install any optional sensors and make electrical connections at the CH530.
•Where specified, provide and install valves in water piping upstream and
downstream of evaporator water connections to isolate the evaporator for
maintenance, and to balance/trim system.
•Furnish and install flow switch to prove chilled water flow.
•Furnish and install pressure gauges in inlet and outlet piping of the evaporator.
•Furnish and install a drain valve to the bottom of the evaporator waterbox.
•Supply and install a vent cock to the top of the evaporator waterbox.
•Furnish and install strainers ahead of all pumps and automatic modulating valves,
and at inlet of evaporator.
•Provide and install field wiring.
•Install heat tape and insulate the chilled water lines and any other portions of the
system, as required, to prevent sweating under normal operating conditions or
freezing during low ambient temperature conditions.
•Install evaporator drain plug. The plug ships in unit control panel.
•Start unit under supervision of a qualified service technician.
Nameplates
The RTAC outdoor unit nameplates (Figure 1) are applied to the exterior of the Control
Panel. A compressor nameplate is located on each compressor.
Outdoor Unit Nameplate
The outdoor unit nameplate provides the following information:
– Unit model and size description.
– Unit serial number.
– Identifies unit electrical requirements.
– Lists correct operating charges of R-134a and refrigerant oil (Trane OIL00048).
– Lists unit test pressures.
– Identifies installation, operation and maintenance and service data literature
(Pueblo).
– Lists drawing numbers for unit wiring diagrams (Pueblo).
Compressor Nameplate
The compressor nameplate provides following information:
– Compressor model number.
– Compressor serial number.
– Compressor electrical characteristics.
– Utilization range.
– Recommended refrigerant.
28RTAC-SVX01F-EN
Installation - Mechanical
Storage
Extended storage of the outdoor unit prior to installation requires the following precautionary measures:
1.Store the outdoor unit in a secure area.
2. At least every three months (quarterly), check the pressure in the refrigerant circuits to verify that the refrigerant charge is intact. If it is not, contact a qualified
service organization and the appropriate Trane sales office.
3. Close the discharge and liquid line isolation valves.
General
Report any damage incurred during handling or installation to the Trane sales office
immediately.
Location Requirements
Setting the Unit
A base or foundation is not required if the selected unit location is level and strong
enough to support the unit’s operating weight as listed in
the General Information section.
See Table 6 for lifting weights and center of gravity (CG) dimensions.
Tab l e 1 through Tab l e 5 in
1.Lifting chains/cables will not
be the same length. Adjust to keep unit level while lifting.
2.Do not fork lift unit.
3.Weights are typical for units with R-134a charge.
Figure 14Lifting the Unit (Package and Remote) 15-21-foot Base
RTAC-SVX01F-EN29
Installation - Mechanical
1.Lifting chains/cables will not be the same length. Adjust to
keep unit level while lifting.
2.Do not fork lift unit.
3.Weights are typical for units with R-134a charge.
Figure 15Lifting the Unit (Package and Remote) 30-36-foot Base
1.Lifting chains/cables will not be the same length. Adjust to
keep unit level while lifting.
2.Do not fork lift unit.
3. Weights are typical for units with R-134a charge.
Figure 16Lifting the Unit 39-45-foot Base
30RTAC-SVX01F-EN
Installation - Mechanical
Table 6Lifting Weights and CG Dimensions (Refer to Figure 14 - Figure 15)
:
W1 W2 W3 W4 W5 W6 W7 W8 Shipping
Xcg Ycg
Weight
Unit
140 Ton 50 Hz High Eff2499287426863019NANANANA110778845
140 Ton 50 Hz Std Eff2488285926683000NANANANA110158845
140 Ton 60 Hz High Eff2495286926803013NANANANA110578845
140 Ton 60 Hz Std Eff2484285526622994NANANANA109958845
155 Ton 50 Hz High Eff3281358827473055NANANANA1267110644
155 Ton 50 Hz Std Eff2601288227943033NANANANA113098844
155 Ton 60 Hz High Eff3168356226042998NANANANA1233210645
155 Ton 60 Hz Std Eff2493286226753004NANANANA110348845
170 Ton 50 Hz High Eff3308372127603173NANANANA1296210645
170 Ton 50 Hz Std Eff2598299028383177NANANANA116038945
170Ton 60 Hz High Eff3186358626233024NANANANA1241810645
170 Ton 60 Hz Std Eff2498287326843018NANANANA110738845
185 Ton 50 Hz High Eff3650419931133662NANANANA1462412445
185 Ton 50 Hz Std Eff3342376327453166NANANANA1301510645
185 Ton 60 Hz High Eff3526411729903581NANANANA1421412446
185 Ton 60 Hz Std Eff3296363527073047NANANANA1268510644
200 Ton 50 Hz High Eff3778425231753649NANANANA1485312445
200 Ton 50 Hz Std Eff3370378928283247NANANANA1323410645
200 Ton 60 Hz High Eff3719418731103578NANANANA1459312445
200 Ton 60 Hz Std Eff3340375627963212NANANANA1310410645
225 Ton 60 Hz Std Eff3711422931143632NANANANA1468712445
250 Ton 60 Hz Std Eff3778425231753649NANANANA1485312445
250 Ton 50 Hz High Eff336029303390295934303000NANA1906917741
250 Ton 50 Hz Std Eff295125223238280934303000NANA1794918241
275 Ton 50 Hz High Eff340329973689328339773571NANA2092020242
kg
1134130312181369502522451140
1128129712101361499622451140
1132130112 1613 67501522 451140
1127129512081358498722431140
1488162812461386574826951123
1180130712671376513022431120
1437161611811360559426821140
1131129812131362500522451138
1501168812521439588026951140
1179135612871441526322561138
1445162711901371563326851140
1133130312181369502322451140
1655190514121661663331601153
1516170712451436590426821140
1600186713561624644731571161
1495164912281382575426801128
1714192814401655673731471140
1529171912831473600326971138
1687189914111623661931421140
1515170412681457594426971138
1683191814131648666231471148
1714192814401655673731471140
152613301539134415571362865744831052
134011451470127515571362814946231046
154513611675149118051621949851281064
lbs
lbs
kg
lbs
kg
lbs
kg
lbs
kg
Aluminum Fins
lbs
kg
lbs
kg
lbs kglbs
kg
in
mm
in
mm
RTAC-SVX01F-EN31
Installation - Mechanical
Table 6Lifting Weights and CG Dimensions (Refer to Figure 14 - Figure 15)
W1 W2 W3 W4 W5 W6 W7 W8 Shipping
Xcg Ycg
Weight
Unit
275 Ton 50 Hz Std Eff366831943478300433562877NANA1957717241
166514501579136415241306NANA888843761046
275 Ton 60 Hz High Eff325128633571318338943505NANA2026620342
1476130016211445176815919201515 91064
275 Ton 60 Hz Std Eff334529363351294233562947NANA1887617642
151813331521133615231338857044731057
300 Ton 50 Hz High Eff295526282892256528222495275924322154822242
13421193131311641281113312531104978356441059
300 Ton 50 Hz Std Eff332829173564315338023393NANA2031420142
151113941618143117261540922251001059
300 Ton 60 Hz High Eff295526282892256527822495275924322150822242
13421193131311651263113312531104976556411062
300 Ton 60 Hz Std Eff345630743615323337743393NANA1957219942
156913961641146817131540888650441067
350 Ton 50 Hz High Eff327832583179315930753055297729572493623444
148814791443143413961387135213421132159511125
350 Ton 50 Hz Std Eff301829982933291428442824276027402303123544
137013611332132312911282125312441045659561125
350 Ton 60 Hz High Eff314031233038302029302912282828112380323444
142614181379137113301322128412761080659411125
350 Ton 60 Hz Std Eff337429983772336741723767NANA2145020542
153213611712152918941710973851971064
375 Ton 50 Hz High Eff339333723278325731083086298629652544426644
154115311488147814111401135613461155267541125
375 Ton 50 Hz Std Eff332832963116308328922859268126492390322944
151114961414140013131298121712021085258271123
400 Ton 50 Hz High Eff334532713377330334253350345833842691227444
151914851533149915551521157015361221869571115
400 Ton 50 Hz Std Eff329932793201318030983077300129392507323444
149814881453144414061397136213341138359511125
400 Ton 60 Hz High Eff334532713377330334253350345833842691327444
151914851533150015551521157015361221969551118
400 Ton 60 Hz Std Eff329932793201318030983077300129392507423444
149814891453144414061397136213341138359511125
450 Ton 60 Hz Std Eff342334023307328631373116301529942567826644
155415441501149214241414136913591165867541125
500 Ton 60 Hz Std Eff336332893395332134423368347634022705627444
152714931541150815631529157815441228369551115
140 Ton 50 Hz High Eff2972346434103805NANANANA136519045
1348157115471726619222891140
140 Ton 50 Hz Std Eff2961345033923786NANANANA135899045
1343156515391717616422861140
140 Ton 60 Hz High Eff2969346034043799NANANANA136319045
1347156915441723618322891140
140 Ton 60 Hz Std Eff2957344533863780NANANANA135699045
1341156315361715615522861140
155 Ton 50 Hz High Eff4027445435914018NANANANA1609110844
1827202016291823729927431128
155 Ton 50 Hz Std Eff3074347235183819NANANANA138839044
1394157515961732629722861125
155 Ton 60 Hz High Eff3915442834483961NANANANA1575210845
1776200915641797714527361140
kg
lbs kglbs
lbs
kg
lbs
kg
Copper Fins
lbs
kg
lbs
kg
lbs kglbs
kg
lbs
kg
in
mm
in
mm
32RTAC-SVX01F-EN
Installation - Mechanical
Table 6Lifting Weights and CG Dimensions (Refer to Figure 14 - Figure 15)
W1 W2 W3 W4 W5 W6 W7 W8 Shipping
Xcg Ycg
Weight
Unit
155 Ton 60 Hz Std Eff2967345333993790NANANANA136089045
170 Ton 50 Hz High Eff4055458736044136NANANANA1638210845
170 Ton 50 Hz Std Eff3071358135623963NANANANA141779045
170Ton 60 Hz High Eff3932445234673987NANANANA1583810845
170 Ton 60 Hz Std Eff2972346334093804NANANANA136479045
185 Ton 50 Hz High Eff4585528341614860NANANANA1888912645
185 Ton 50 Hz Std Eff4088462935894129NANANANA1643510845
185 Ton 60 Hz High Eff4462520140394778NANANANA1847912646
185 Ton 60 Hz Std Eff4042450135514010NANANANA1610510845
200 Ton 50 Hz High Eff4713533642234846NANANANA1911812645
200 Ton 50 Hz Std Eff4116465436724211NANANANA1665410845
200 Ton 60 Hz High Eff4654527141584775NANANANA1885812645
200 Ton 60 Hz Std Eff4087462236404175NANANANA1652410845
225 Ton 60 Hz Std Eff4646531341634830NANANANA1895212645
250 Ton 60 Hz Std Eff4713533642234846NANANANA1911812645
250 Ton 50 Hz High Eff430338724188375641113679NANA2390917442
250 Ton 50 Hz Std Eff353431043918348841743744NANA2196218342
275 Ton 50 Hz High Eff436639594618421148724465NANA2649220042
275 Ton 50 Hz Std Eff461141364276380140573577NANA2445817142
275 Ton 60 Hz High Eff421438774501411147894399NANA2589120142
275 Ton 60 Hz Std Eff428738774149373940573647NANA2375817442
300 Ton 50 Hz High Eff383635083689336035263197337930502754422042
300 Ton 50 Hz Std Eff436039484476406445934182NANA2562319742
300 Ton 60 Hz High Eff379935083689336035263197337930502750821942
300 Ton 60 Hz Std Eff448841054527414445934182NANA2603919543
350 Ton 50 Hz High Eff417341524053403239273905380837873183623544
kg
1346156615421719617322861140
1839208116351876743127431140
1393162416161798643122961140
1784201915731808718427381140
1348157115461725619022891140
2080239618882204856832111151
1854210016281873745527331140
2024235918322167838232111158
1834204216111819730527331133
2138242019162198867232001140
1867211116661910755427461140
2111239118862166855431981140
1854209716511894749527461140
2108241018882191859732001146
2138242019162198867232001140
1954175819011705186616701085544221067
160514091779158318951700997146381062
1982179720971912221220271202750701077
2093187819411725184216241110443381062
1913176020431866217419971175450931077
1946176018841698184216561078644151069
174215921675152616011451153413851250555751074
1980179220321845208518991163349991074
172515931675152516011451153413851248955731074
2038186420551881208518991182249561080
189518851840183017831773172917191445359561125
lbs
lbs
kg
lbs
kg
lbs
kg
lbs
kg
lbs
kg
lbs kglbs
kg
lbs
kg
in
mm
in
mm
RTAC-SVX01F-EN33
Installation - Mechanical
Table 6Lifting Weights and CG Dimensions (Refer to Figure 14 - Figure 15)
W1 W2 W3 W4 W5 W6 W7 W8 Shipping
Xcg Ycg
Weight
Unit
350 Ton 50 Hz Std Eff377837573675365435663545346534442888223544
171517051668165916191610157315631311359611125
350 Ton 60 Hz High Eff403640173912389337823763366036413070323444
183218241776176717171708166116531393959491125
350 Ton 60 Hz Std Eff428338774754434852294823NANA2731520443
1944176021581974237421901240151791080
375 Ton 50 Hz High Eff450244794244422138633841359235693231126144
204420341927191617541744163116201466966321125
375 Ton 50 Hz Std Eff433242983984395036183584327432403027922744
196719511809179316431627148614711374757611123
400 Ton 50 Hz High Eff434142654367429144064330443343573479127344
197119361983194820001966201319781579569391118
400 Ton 50 Hz Std Eff419541734075405339503928383238103201423544
190418941850184017931783174017301453459561125
400 Ton 60 Hz High Eff434142654367429144064330443343573479027344
197119361983194820001966201319781579569391120
400 Ton 60 Hz Std Eff419541734075405339503928383238103201623444
190518951850184017931783174017301453559541125
450 Ton 60 Hz Std Eff453245094273425138923870362135983254526144
205720471940193017671757164416331477566341125
500 Ton 60 Hz Std Eff435942834385430944244348445143753493527344
197919451991195620081974202119861586069391118
140 Ton 50 Hz High Eff2033229219722244NANANANA85428645
92210408951018387521791138
140 Ton 50 Hz Std Eff2030228719672238NANANANA85228645
92110388921015386621771138
140 Ton 60 Hz High Eff2030228819672238NANANANA85228645
92110388921015386621771138
140 Ton 60 Hz Std Eff2026228319612232NANANANA85028645
91910368891013385721771138
155 Ton 50 Hz High Eff2725294421192337NANANANA1012510444
123613359611060459326371115
155 Ton 50 Hz Std Eff2139230520872265NANANANA87958644
97010469471027398921771113
155 Ton 60 Hz High Eff2612291819752281NANANANA978610345
118513238961034443926191138
155 Ton 60 Hz Std Eff2031228519682236NANANANA85208645
92110378931014386521771135
170 Ton 50 Hz High Eff2749307321282451NANANANA1040010445
124713949651112471726371138
170 Ton 50 Hz Std Eff2138241521332411NANANANA90978745
97010969671094412621971135
170Ton 60 Hz High Eff2626293819902302NANANANA985610345
119113329031044447126211138
170 Ton 60 Hz Std Eff2033229119712243NANANANA85388645
92210398941018387321791138
185 Ton 50 Hz High Eff3034348524232875NANANANA1181712245
1376158110991304536031061153
185 Ton 50 Hz Std Eff2786311821162449NANANANA1046910345
12 6 414 1 49 6 011114 74926211138
185 Ton 60 Hz High Eff2911340323002793NANANANA1140712246
1320154410431267517431011166
kg
lbs kglbs
lbs
kg
lbs
kg
Remote Evaporator Aluminum Fins
lbs
kg
lbs
kg
lbs kglbs
kg
lbs
kg
in
mm
in
mm
34RTAC-SVX01F-EN
Installation - Mechanical
Table 6Lifting Weights and CG Dimensions (Refer to Figure 14 - Figure 15)
W1 W2 W3 W4 W5 W6 W7 W8 Shipping
Xcg Ycg
Weight
Unit
185 Ton 60 Hz Std Eff2740299120792329NANANANA1013910344
200 Ton 50 Hz High Eff3156353124782853NANANANA1201912245
200 Ton 50 Hz Std Eff2811314021962525NANANANA1067210445
200 Ton 60 Hz High Eff3097346624132782NANANANA1175912145
200 Ton 60 Hz Std Eff2781310821632490NANANANA1054210445
225 Ton 60 Hz Std Eff3096351624252845NANANANA1188012245
250 Ton 60 Hz Std Eff3156353124782853NANANANA1201912245
140 Ton 50 Hz High Eff2506288326973031NANANANA111168845
140 Ton 50 Hz Std Eff2503287826913025NANANANA110968845
140 Ton 60 Hz High Eff2503287826913025NANANANA110968845
140 Ton 60 Hz Std Eff2499287426853019NANANANA110768845
155 Ton 50 Hz High Eff3472381029633301NANANANA1354510744
155 Ton 50 Hz Std Eff2612289628113051NANANANA113698844
155 Ton 60 Hz High Eff3359378328193244NANANANA1320610645
155 Ton 60 Hz Std Eff2505287626923022NANANANA110948845
170 Ton 50 Hz High Eff3496393829723414NANANANA1382010745
170 Ton 50 Hz Std Eff2611300628573198NANANANA116718945
170Ton 60 Hz High Eff3373380328343265NANANANA1327610645
170 Ton 60 Hz Std Eff2506288226953030NANANANA111128845
185 Ton 50 Hz High Eff3969457034714072NANANANA1608212545
185 Ton 50 Hz Std Eff3532398429603412NANANANA1388910645
185 Ton 60 Hz High Eff3846448733493990NANANANA1567212546
185 Ton 60 Hz Std Eff3487385729233293NANANANA1355910645
200 Ton 50 Hz High Eff4092461535274050NANANANA1628412545
200 Ton 50 Hz Std Eff3557400630403489NANANANA1409210745
200 Ton 60 Hz High Eff4033455134623979NANANANA1602412545
kg
124313579431057459926191123
1432160211241294545230911138
127514249961146484126441138
1405157210951262533430841138
126214109811129478226391138
1404159511001290538930911148
1432160211241294545230911138
1137130812231375504222451140
1135130512211372503322451140
1135130612211372503322451140
1134130312181369502422451140
1575172813441497614427101123
1185131312751384515722431120
1524171612791471599027001140
1136130512211371503222451138
1586178613481549626927081140
1184136312961450529422581138
1530172512861481602227001140
1137130712231374504022451140
1800207315751847729531801151
1602180713431548630026971140
1745203515191810710931781161
1581174913261494615026971130
1856209416001837738631671140
1613181713791583639227131140
1829206415701805726931651140
lbs
lbs
kg
lbs
kg
lbs
kg
Remote Evaporator Copper Fins
lbs
kg
lbs
kg
lbs kglbs
kg
lbs
kg
in
mm
in
mm
RTAC-SVX01F-EN35
Installation - Mechanical
Table 6Lifting Weights and CG Dimensions (Refer to Figure 14 - Figure 15)
W1 W2 W3 W4 W5 W6 W7 W8 Shipping
Xcg Ycg
Weight
Unit
200 Ton 60 Hz Std Eff3528397430073453NANANANA1396210745
1600180213641566633327101140
225 Ton 60 Hz Std Eff4031460034734042NANANANA1614512545
1828208615751833732331671148
250 Ton 60 Hz Std Eff4092461535274050NANANANA1628412545
1856209416001837738631671140
kg
lbs kglbs
lbs
kg
lbs
kg
lbs
kg
lbs
kg
lbs kglbs
kg
lbs
kg
in
mm
Table 7Remote Evaporator Lifting Weights
Standard EffPremium Eff
To n n a g e
lbs
Kg
140155170185200225250140155170185200
2487
2525
2528
2556
112 8
114 5
114 6
115 9
2600
117 9
2797
1268
2846
1291
2528
114 6
2556
115 9
2600
117 9
2797
1268
Isolation and Sound Emission
The most effective form of isolation is to locate the unit away from any sound sensitive area. Structurally transmitted sound can be reduced by elastomeric vibration eliminators. Spring isolators are not recommended. Consult an acoustical engineer in
critical sound applications.
For maximum isolation effect, isolate water lines and electrical conduit. Wall sleeves
and rubber isolated piping hangers can be used to reduce the sound transmitted
through water piping. To reduce the sound transmitted through electrical conduit, use
flexible electrical conduit.
State and local codes on sound emissions should always be considered. Since the
environment in which a sound source is located affects sound pressure, unit place
ment must be carefully evaluated. Sound power levels for Trane air-cooled Series R®
chillers are available on request.
Locate the outdoor unit away from sound sensitive areas. If required, install rubber
vibration isolators in all water piping and use flexible electrical conduit. Consult an
acoustical engineer for critical applications. Also refer to Trane Engineering Bulletins
for application information on RTAC chillers.
RTAC-SVX01F-EN37
Installation - Mechanical
Foundation
Provide rigid, non-warping mounting pads or a concrete foundation of sufficient
strength and mass to support the outdoor unit operating weight (i.e., including com
pleted piping, and full operating charges of refrigerant, oil and water). Refer to Tabl e 1
though Tabl e 5 in the General Information section for unit operating weights. Once in
place, the outdoor unit must be level within 1/ 4" (6 mm) over its length and width.
The Trane Company is not responsible for equipment problems resulting from an
improperly designed or constructed foundation.
NOTE: To allow for cleaning under the condensing coil, it is recommended that an
opening be left between the unit base and the concrete pad.
Clearances
Provide enough space around the outdoor unit to allow the installation and maintenance personnel unrestricted access to all service points. Refer to submittal drawings
for the unit dimensions. A minimum of 4 feet (1.2 m) is recommended for compressor
service. Provide sufficient clearance for the opening of control panel doors. Refer to
Figure 18 through Figure 19 for minimum clearances. In all cases, local codes which
require additional clearances will take precedence over these recommendations.
-
Figure 18Recommended Unit Clearances 15-foot bases
38RTAC-SVX01F-EN
Installation - Mechanical
Figure 19Recommended Unit Clearances 18-21 foot bases
Figure 20Recommended Unit Clearances 30-45 foot bases
RTAC-SVX01F-EN39
Installation - Mechanical
Figure 21Recommended Remote Evaporator Unit Clearances 15-30 foot bases
Figure 22Recommended Evaporator Clearance
Unobstructed flow of condenser air is essential to maintain chiller capacity and operating efficiency. When determining unit placement, give careful consideration to
assuring a sufficient flow of air across the condenser heat transfer surface. Two detri
mental conditions are possible and must be avoided if optimum performance is to be
achieved: warm air recirculation and coil starvation.
Warm air recirculation occurs when discharge air from the condenser fans is recycled
back to the condenser coil inlet. Coil starvation occurs when free airflow to (or from)
the condenser is restricted.
Both warm air recirculation and coil starvation cause reduction in unit efficiency and
capacity due to the increased head pressures.
-
40RTAC-SVX01F-EN
Installation - Mechanical
Debris, trash, supplies etc. should not be allowed to accumulate in the vicinity of the
unit. Supply air movement may draw debris into the condenser coil, blocking spaces
between coil fins and causing coil starvation. Special consideration should be given to
low ambient units. Condenser coils and fan discharge must be kept free of snow or
other obstructions to permit adequate airflow for satisfactory unit operation.
In situations where equipment must be installed with less clearance than recommended, such as frequently occurs in retrofit and rooftop applications, restricted airflow is common. The Main Processor will direct the unit to make as much chilled
water as possible given the actual installed conditions. Consult your Trane sales engi
neer for more details.
NOTE: If the outdoor unit configuration requires a variance to the clearance dimensions, contact your Trane Sales Office Representative. Also refer to Trane Engineering
Bulletins for application information on RTAC chillers.
Unit Isolation and Leveling
For additional reduction of sound and vibration, install the optional neoprene isolators.
Construct an isolated concrete pad for the unit or provide concrete footings at the unit
mounting points. Mount the unit directly to the concrete pads or footings.
Level the unit using the base rail as a reference. The unit must be level within 1/4-in (6
mm) over the entire length and width. Use shims as necessary to level the unit.
Neoprene Isolator Installation
1.Secure the isolators to the mounting surface using the mounting slots in the isolator base plate. Do not fully tighten the isolator mounting bolts at this time.
2. Align the mounting holes in the base of the unit with the threaded positioning
pins on the top of the isolators.
3. Lower the unit onto the isolators and secure the isolator to the unit with a nut.
Maximum isolator deflection should be 1/4 inch (6 mm).
4. Level the unit carefully. Fully tighten the isolator mounting bolts.
-
Drainage
Provide a large capacity drain for water vessel drain-down during shutdown or repair.
The evaporator is provided with a drain connection. All local and national codes apply.
The vent on the top of the evaporator waterbox is provided to prevent a vacuum by
allowing air into the evaporator for complete drainage.
Evaporator Water Piping
Thoroughly flush all water piping to the unit before making the final piping connections to the unit.
Evaporator Piping
Components and layout will vary slightly, depending on the location of connections
and the water source.
CAUTION
Evaporator Damage!
The chilled water connections to the evaporator are to be “victaulic”
type connections. Do not attempt to weld these connections, as the
heat generated from welding can cause microscopic and macroscopic
fractures on the cast iron waterboxes that can lead to premature failure
of the waterbox. To prevent damage to chilled water components, do
not allow evaporator pressure (maximum working pressure) to exceed
150 psig (10.5 bar).
RTAC-SVX01F-EN41
Installation - Mechanical
Provide shutoff valves in lines to the gauges to isolate them from the system when
they are not in use. Use rubber vibration eliminators to prevent vibration transmission
through the water lines. If desired, install thermometers in the lines to monitor enter
ing and leaving water temperatures. Install a balancing valve in the leaving water line
to control water flow balance. Install shutoff valves on both the entering and leaving
water lines so that the evaporator can be isolated for service.
CAUTION
Use Piping Strainers!
To prevent evaporator damage, pipe strainers must be installed in the
water supplies to protect components from water born debris. Trane is
not responsible for equipment-only-damage caused by water born
debris.
“Piping components” include all devices and controls used to provide proper water
system operation and unit operating safety. These components and their general loca
tions are given below.
•Water pressure gauges with shutoff valves. Vibration eliminators.
•Shutoff (isolation) valves.
•Thermometers.
•Clean-out tees.
•Balancing valve.
•Flow Switch
Evaporator Drain
A1/2 inch drain connection is located under the outlet end of the evaporator waterbox.
This may be connected to a suitable drain to permit evaporator drainage during unit
servicing. A shutoff valve must be installed on the drain line.
Evaporator Flow Switch
Specific connection and schematic wiring diagrams are shipped with the unit. Some
piping and control schemes, particularly those using a single water pump for both
chilled and hot water, must be analyzed to determine how and or if a flow sensing
device will provide desired operation.
Follow the manufacturer’s recommendations for selection and installation procedures. General guidelines for flow switch installation are outlined below
1.Mount the switch upright, with a minimum of 5 pipe diameters of straight horizontal run on each side. Do not install close to elbows, orifices or valves.
NOTE: The arrow on the switch must point in the direction of flow.
42RTAC-SVX01F-EN
100
Installation - Mechanical
2. To prevent switch fluttering, remove all air from the water system.
NOTE: The CH530 provides a 6-second time delay after a “loss-of-flow” diagnostic
before shutting the unit down. Contact a qualified service representative if nuisance
machine shutdowns persist.
3. Adjust the switch to open when water flow falls below the minimum flow rate.
Evaporator data is given in the General Information section. Flow switch contacts
are closed on proof of water flow.
4. Install a pipe strainer in the entering evaporator water line to protect components
from waterborne debris.
Evaporator Water Pressure Drop RTAC 140 - 250 Ton
Evaporator Water Pressure Drop
250S, 200H,
225H, 250H
(60Hz)
225S, 185H
10
Pressure Drop (ft H2O)
1
1001000
Figure 23Evaporator Water Pressure Drop
200S, 170H
185S, 155H
170S, 140H
155S
140S
Flow Rate (GPM)
RTAC-SVX01F-EN43
100.0
Installation - Mechanical
Evaporator Water Pressure Drop RTAC 250 - 500 Ton
Water-Side Pressure Drop vs Flow Rate
250S (50Hz)
275S
300S, 250H (50Hz)
350S (60 Hz), 275H, 300H
10.0
Pressure Drop (ft H2O)
1.0
100100010000
Flow Rate (GPM)
Figure 24Evaporator Water Pressure Drop
CAUTION
Proper Water Treatment!
The use of untreated or improperly treated water in a unit may result in
scaling, erosion, corrosion, algae or slime. It is recommended that the
services of a qualified water treatment specialist be engaged to
determine what water treatment, if any, is required. Trane assumes no
responsibility for equipment failures which result from untreated or
improperly treated water, or saline or brackish water.
350S (50Hz)
375S (50Hz)
400S, 350H
450S (60Hz), 375H (50Hz)
500S (60Hz), 400H
If using an acidic commercial flushing solution, construct a temporary
bypass around the unit to prevent damage to internal components of the
evaporator.
Dirt, scale, products of corrosion and other foreign material will adversely affect heat
transfer between the water and system components. Foreign matter in the chilled
water system can also increase pressure drop and, consequently, reduce water flow.
Proper water treatment must be determined locally, depending on the type of system
and local water characteristics.
44RTAC-SVX01F-EN
Installation - Mechanical
Neither salt nor brackish water is recommended for use in Trane air-cooled Series R®
chillers. Use of either will lead to a shortened life to an indeterminable degree. The
Trane Company encourages the employment of a reputable water treatment special
ist, familiar with local water conditions, to assist in this determination and in the
establishment of a proper water treatment program.
Using untreated or improperly treated water in these units may result in inefficient
operation and possible tube damage. Consult a qualified water treatment specialist to
determine whether treatment is needed. The following disclamatory label is provided
on each RTAC unit:
NOTE: The use of improperly treated or untreated water in this equipment may
result in scaling, erosion, corrosion, algae or slime. The services of a qualified water
treatment specialist should be engaged to determine what treatment, if any, is
advisable. The Trane Company warranty specifically excludes liability for corrosion,
erosion or deterioration of Trane equipment.
Water Pressure Gauges
Install field-supplied pressure components as shown in Figure 25. Locate pressure
gauges or taps in a straight run of pipe; avoid placement near elbows, etc. Be sure to
install the gauges at the same elevation on each shell if the shells have opposite-end
water connections.
-
Figure 25Suggested Piping for Typical RTAC Evaporator
NOTE: Once the unit is installed at a site, one vertical or one diagonal unit support
can be permanently removed if it creates an obstruction for water piping.
To read manifolded pressure gauges, open one valve and close the other (depending
upon the reading desired). This eliminates errors resulting from differently calibrated
gauges installed at unmatched elevations.
RTAC-SVX01F-EN45
Installation - Mechanical
Water Pressure Relief Valves
CAUTION
Shell Damage!
To prevent shell damage, install pressure relief valves in the evaporator
water system.
Install a water pressure relief valve in the evaporator inlet piping between the evaporator and the inlet shutoff valve, as shown in Figure 25. Water vessels with close-coupled shutoff valves have a high potential for hydrostatic pressure buildup on a water
temperature increase. Refer to applicable codes for relief valve installation guidelines.
Freeze Protection
If the unit will remain operational at subfreezing ambient temperatures, the chilled
water system must be protected from freezing. Heaters are factory-installed on the
packaged unit evaporator and will help protect it from freezing in ambient tempera
tures down to -20°F (-29°C).
Install heat tape on all water piping, pumps, water box nozzles and other components
that may be damaged if exposed to freezing temperatures. Heat tape must be
designed for low ambient temperature applications. Heat tape selection should be
based on the lowest expected ambient temperature.
Add a non-freezing, low temperature, corrosion inhibiting, heat transfer fluid may also
be added to the chilled water system. The solution must be strong enough to provide
protection against ice formation at the lowest anticipated ambient temperature. Refer
to
Tabl e 1 through Ta bl e 5 in the General Information section for evaporator water
storage capacities.
-
NOTE: Use of glycol type antifreeze reduces the cooling capacity of the unit and
must be considered in the design of the system specifications.
CAUTION
Evaporator Damage!
ALL unit chilled water pumps must be controlled by the Trane CH530 to
avoid catastrophic damage to the evaporator due to freezing. Refer to
RLC-PRB012-EN.
Low Evaporator Refrigerant Cutout and % Glycol
Recommendations
1.Solution freeze point is 4 deg F below operating point saturation temperature.
2. LRTC is 4 deg F below freeze point.
Procedure
1.Is operating condition contained within Tab l e 9 ? If no see “Special” below.
2. For leaving fluid temperatures greater than 40 deg F, use settings for 40 deg F.
3. Select operating conditions from Ta b le 9.
4. Read off recommended % glycol.
5. Go to Ta b le 10. From the % glycol.
46RTAC-SVX01F-EN
Installation - Mechanical
Important
1.Additional glycol beyond the recommendations will adversely effect unit performance. The unit efficiency will be reduced and the saturated evaporator temperature will be reduced. For some operating conditions this effect can be significant.
2. If additional glycol is used, then use the actual % glycol to establish the low
refrigerant cutout setpoint.
3. The minimum low refrigerant cutout setpoint allowed is -5 deg F. The minimum is
established by the solubility limits of the oil in the refrigerant.
Specials
The following constitute a special that must be calculated by engineering:
1.Freeze inhibitor other than Ethylene Glycol or Propylene Glycol.
2. Fluid delta T outside the range 4 to 16 deg F.
3. Unit configuration other than Standard, Standard with extra pass, and Premium.
4. % Glycol greater than maximum in column in Ta bl e 10 .
Special should all be calculated by engineering. The purpose of calculating is to make
sure that design saturation temperature is greater than 3 deg F. Additionally, the calcu
lation must verify that the fluid freeze point is a minimum of 4 deg. F lower that the
design saturation temperature. The low evaporator temperature cutout will be 4 deg F
below the freeze point or -5 deg F, whichever is greater.
-
RTAC-SVX01F-EN47
Installation - Mechanical
Table 9Glycol Recommendations
Ethylene Glycol Propylene Glycol
DT
4681012141646810121416
[F]
[C]-15-14-13-12-11-10-9-15-14-13-12-11-10-9
38
--55556----66778--
3
34
--11111112------13131517----
1
30
--15161718------1921--------
-1
28
--181819--------22----------
-2
26
--202122--------25----------
-3
24
--222326--------------------
-4
22
--2426----------------------
-6
20
--2630----------------------
-7
18
--29------------------------
-8
16
Leaving Water Temperature (F/C)
These tables represent the MINIMUM RECOMMENDED glycol percentages for each operating condition
Operation is not recommended at certain operating conditions as some chillers may not satisfy maximum or
minimum velocity requirements or minimum performance requirements. Contact Trane Sales Representative
for more information regarding the operating limits of a particular chiller.
--31
-9
14
30------
-10
12
32------
-11
10. 4
34--------------------------
-12
----------
------
------
--------------
--------------
--------------
Table 10Recommended Low Evaporator Refrigerant Cutout and % Glycol
Ethylene GlycolPropylene Glycol
% Glycol
Low Refrig. Temp CutoutSolution Freeze Point Low Refrig. Temp CutoutSolution Freeze Point
°F°C°F°C°F°C°F°C
028.0-2.232028.0-2.232.00
525.0-3.929-1.725.3-3.729.3-1.5
1021.5-5.825.5-3.622.4-5.326.4-3.1
1517.5-8.121.5-5.819.1-7.223.1-4.9
2012.8-10.716.8-8.415.3-9.319.3-7.1
257.4-13.711.4-11.410.8-11.814.8-9.6
301.1-17.25.1-15.05.3-14.89.3-12.6
35-5.0-20.6-2.3-19.1-1.3-19.52.7-16.3
40-5.0-20.6-10.8-23.8-5.0-20.6-5.2-20.7
45-5.0-20.6-20.7-29.3-5.0-20.6-14.6-25.9
50-5.0-20.6-32.1-35.6-5.0-20.6-25.8-32.1
54-5.0-20.6-42.3-41.3-5.0-20.6-36.1-37.8
Chilled Water Temperature Cutout should be set to 5
°F below the lowest allowable Chilled Water Set Point bases on the %Glycol.
The RTAC 140-250 ton outdoor unit with the Remote Evaporator option is shipped as two
pieces: the outdoor unit (condensing) and the evaporator. Short suction line connections
are provided with the outdoor condensing unit. The remote evaporator is shipped com
plete, with factory-mounted electronic expansion valves, water temperature sensors, suction pressure transducers, liquid level control sensors, all factory wired to a ribbon cable.
Solenoid valves and drain valves are wired to a relay board in the terminal box. The install
ing contractor is required to provide and install the following:
•2-wire, twisted shielded communication line between the remote evaporator terminal
box and the Condensing Unit’s control panel
•115 VAC single phase power supply to the remote evaporator terminal box
•2 liquid lines
•2 suction lines
•Suction accumulator as specified
NOTE: A unit ordered as a remote evaporator must also be ordered with either the wide
or low ambient option. The fan inverters are necessary for proper control.
System Configuration and Interconnecting Refrigerant Piping
The system may be configured in any of the four arrangements shown in Figure 26. The
configurations and their associated elevations, along with the total distance between the
remote evaporator and the compressor/condenser section, play a critical role in determining suction and liquid line sizes. This will also affect field refrigerant and oil charges. Consequently, there are physical limits which must not be violated if the system is to operate as
designed. Please note the following requirements for field installation:
1.The remote evaporator MUST be matched with its respective outdoor condensing unit.
2. The circuit number on the outdoor condensing unit must match the circuit number on
the evaporator, i.e. circuit #1 on the outdoor condensing unit must be connected with
circuit # 1 on the remote evaporator and likewise for circuit #2. RTAC Circuit Capacities
are shown in General Data Tables.
-
-
CAUTION
Equipment Damage!
If the circuits are crossed, serious equipment damage may occur.
3. Piping between the evaporator and outdoor unit can not exceed 200 actual feet and/or
an equivalent length of 300 feet.
NOTE: The latter includes the equivalent length of all associated field installed fittings,
4. Horizontal portions of suction lines must be downward sloping toward the compressor
5. Suction lines must be insulated.
6. The line sizes defined are to be used only for 40-60 F leaving water temperature and/or
RTAC-SVX01F-EN49
valves, accessories and straight lengths of interconnecting piping.
at least 1/2 inch for each 10 feet run. This promotes the movement of oil in the direc
tion of gas flow.
7.Figure 26, drawing 1 depicts an installation where the remote evaporator elevation is the same as that of the outdoor condensing unit. The suction and liquid
lines are horizontal or down flowing only.
The suction and liquid lines can be put under ground or in a trench. The
temperature of the suction lines must never exceed the temperature of the
compressor. The line can be below the compressors a maximum of 15 ft.
8. Figure 26, drawing 2 shows a variation to drawing 1. The remote evaporator and
outdoor condensing unit are at the same elevation but interconnecting piping may
be installed up to 15 feet above the base elevation. Refer to
the required length of the suction accumulator line. A full size suction accumulator is required at the evaporator and 50% of the value is required at the condensing unit.
9. A refrigerant drain valve is installed at the bottom of the evaporator for freeze protection. This drain valve is a normally open, pilot operated valve which remains
closed unless there is a potential freezing situation detected via low evap temperatures or low water temperatures or a power failure. If the drain valve is opened
the installed suction accumulator must be capable of holding the entire evapora
tor charge. Refer to Tab l e 13 for sizing.
10. For installations where the remote evaporator is at a lower elevation than the outdoor condensing unit as shown in Figure 26, drawing 3, the elevation difference is
not to exceed 100 feet. An inverted liquid line trap at the condensing unit is
required to prevent unwanted free cooling. The apex of the liquid line trap should
be at a height above the condenser coils. A suction accumulator must be installed
at the evaporator. Refer to
11. When the elevation of the remote evaporator exceeds that of the outdoor condensing unit as shown in Figure 26, drawing 4, the elevation difference is determined by Tabl e 11. The suction accumulator line must be installed according to
Table 13. It is very important, for proper control and operation of the chiller, that
the elevation requirements given in Table 11 are not exceeded. It should also be
noted that in this configuration the suction accumulator is installed at the condensing section.
Note: The height is limited by the available subcooling.
12. Compressor & oil separator heaters must be on at least 24 hours prior to compressor start.
01 to 56 to 10 11 to 15 16 to 20 21 to 25 26 to 30 31 to 3501 to 56 to 10 11 to 15 16 to 20 21 to 25 26 to 30
1.3751.3751.3751.3751.3751.3751.375N/A
1.3751.3751.3751.3751.3751.3751.375N/A
1.3751.3751.3751.3751.3751.3751.625N/A
1.3751.3751.3751.3751.3751.3751.625N/A
1.3751.3751.3751.3751.3751.6251.625N/A
1.3751.3751.3751.3751.3751.625N/AN/A
1.3751.3751.3751.3751.6251.625N/AN/A
1.3751.3751.3751.3751.6251.625N/AN/A
1.3751.3751.3751.6251.6251.625N/AN/A
1.3751.3751.3751.6251.625N/AN/AN/A
1.3751.3751.6251.6251.625N/AN/AN/A
1.3751.3751.6251.6251.625N/AN/AN/A
01 to 56 to 10 11 to 15 16 to 20 21 to 25 26 to 30 31 to 3501 to 56 to 10 11 to 15 16 to 20 21 to 25 26 to 30
1.3751.3751.3751.3751.3751.3752.125N/A
1.3751.3751.3751.3751.3751.625N/AN/A
1.3751.3751.3751.3751.3751.625N/AN/A
1.3751.3751.3751.3751.6251.625N/AN/A
1.3751.3751.3751.6251.6252.125N/AN/A
1.3751.3751.3751.6251.6252.125N/AN/A
1.3751.3751.6251.6251.6252.125N/AN/A
1.3751.6251.6251.6252.1252.125N/AN/A
1.3751.6251.6251.6252.1252.125N/AN/A
1.6251.6251.6251.6252.1252.125N/AN/A
1.6251.6251.6251.6252.1252.125N/AN/A
1.6251.6251.6252.1252.1252.125N/AN/A
01 to 56 to 10 11 to 15 16 to 20 21 to 25 26 to 30 31 to 3501 to 56 to 10 11 to 15 16 to 20 21 to 25 26 to 30
1.6251.6251.6251.6251.6251.6251.6251.625
1.6251.6251.6251.6251.6251.6251.6251.625
1.6251.6251.6251.6251.6251.6251.6251.625
1.6251.6251.6251.6251.6251.6251.6252.125
1.6251.6251.6251.6251.6251.6251.6252.125
1.6251.6251.6251.6251.6251.6252.1252.125
1.6251.6251.6251.6251.6251.6252.1252.125
1.6251.6251.6251.6251.6252.1252.1252.125
1.6251.6251.6251.6251.6252.1252.1252.125
1.6251.6251.6251.6251.6252.1252.1252.125
1.6251.6251.6251.6252.1252.1252.1252.125
1.6251.6251.6251.6252.1252.1252.125N/A
01 to 56 to 10 11 to 15 16 to 20 21 to 25 26 to 30 31 to 3501 to 56 to 10 11 to 15 16 to 20 21 to 25 26 to 30
1.6251.6251.6251.6251.6251.6251.6252.125
1.6251.6251.6251.6251.6251.6251.6252.125
1.6251.6251.6251.6251.6251.6252.1252.625
1.6251.6251.6251.6251.6251.6252.1252.625
1.6251.6251.6251.6251.6252.1252.1252.625
1.6251.6251.6251.6251.6252.1252.1252.625
1.6251.6251.6251.6252.1252.1252.1252.625
1.6251.6251.6251.6252.1252.1252.1252.625
1.6251.6251.6252.1252.1252.1252.125N/A
1.6251.6251.6252.1252.1252.1252.625N/A
1.6251.6252.1252.1252.1252.1252.625N/A
1.6252.1252.1252.1252.1252.1252.625N/A
Heig ht (ft)
Heig ht (ft)Heig ht (ft)
Heig ht (ft)
Heig ht (ft)Heig ht (ft)
70-ton Circuit
85-ton Circuit
100-ton Circuit
120-ton Circuit
Lvg. Water
25
50
75
100
125
150
175
200
225
250
275
300
Total Equiv. Length (ft)
Lvg. Water
25
50
75
100
125
150
175
200
225
250
275
300
Total Equiv. Length (ft)
Lvg. Water
25
50
75
100
125
150
175
200
225
250
275
300
Total Equiv. Length (ft)
Lvg. Water
25
50
75
100
125
150
175
200
225
250
275
300
Total Equiv. Length (ft)
1.3751.3751.3751.3751.3751.3752.125
1.3751.3751.3751.3751.3751.6252.125
1.3751.3751.3751.3751.3751.625N/A
1.3751.3751.3751.3751.6252.125N/A
1.3751.3751.3751.6251.6252.125N/A
1.3751.3751.3751.6251.6252.125N/A
1.3751.3751.6251.6251.6252.125N/A
1.3751.6251.6251.6252.1252.125N/A
1.3751.6251.6251.6252.1252.125N/A
1.6251.6251.6251.6252.1252.125N/A
1.6251.6251.6252.1252.1252.125N/A
1.6251.6251.6252.1252.1252.125N/A
Heig ht (ft)
1.3751.3751.3751.3752.125N/AN/A
1.3751.3751.3751.6252.125N/AN/A
1.3751.3751.6251.625N/AN/AN/A
1.3751.6251.6252.125N/AN/AN/A
1.3751.6251.6252.125
1.6251.6251.6252.125N/AN/AN/A
1.6251.6252.1252.125N/AN/AN/A
1.6251.6252.1252.125N/AN/AN/A
1.6252.1252.1252.125N/AN/AN/A
1.6252.1252.1252.125N/AN/AN/A
1.6252.1252.1252.125N/AN/AN/A
2.1252.1252.1252.125N/AN/AN/A
1.6251.6251.6251.6251.6251.6251.625
1.6251.6251.6251.6251.6251.6251.625
1.6251.6251.6251.6251.6251.6252.125
1.6251.6251.6251.6251.6251.6252.125
1.6251.6251.6251.6251.6252.1252.125
1.6251.6251.6251.6251.6252.1252.125
1.6251.6251.6251.6252.1252.1252.125
1.6251.6251.6252.1252.1252.1252.125
1.6251.6251.6252.1252.1252.1252.125
1.6251.6252.1252.1252.1252.1252.625
1.6251.6252.1252.1252.1252.1252.625
1.6252.1252.1252.1252.1252.1252.625
N/AN/AN/A
Heig ht (ft)
1.6251.6251.6251.6251.6252.125N/A
1.6251.6251.6251.6251.6252.125N/A
1.6251.6251.6251.6252.1252.625N/A
1.6251.6251.6252.1252.1252.625N/A
1.6251.6251.6252.1252.1252.625N/A
1.6251.6252.1252.1252.1252.625N/A
1.6252.1252.1252.1252.1252.625N/A
2.1252.1252.1252.1252.1252.625N/A
2.1252.1252.1252.1252.625N/AN/A
2.1252.1252.1252.1252.625N/AN/A
2.1252.1252.1252.1252.625N/AN/A
2.1252.1252.1252.1252.625N/AN/A
Table 11Liquid Line Sizes for Remote Evaporators (typical type L copper O.D.)
Line Sizing
To determine the appropriate outside diameter for field installed liquid and suction
lines, it is first necessary to establish the equivalent length of pipe for each line. It is
also necessary to know the capacity (tons) of each circuit. Circuit capacities for each
RTAC unit are listed in the General Data Tables in Section1.
The steps to compute liquid line size are as follows:
1.Compute the actual length of field installed piping.
2. Multiply the length from step # 1 by 1.5 to estimate the equivalent length.
3. Refer to Table 11 to determine the outside diameter that corresponds to the
equivalent length computed in step # 2 for the height and leaving water temperature of interest.
Note: If the condenser is at the same elevation or above the evap, use the 0 ft.
column.
4. With the outside diameter found in step # 3, use Tab l e 12 to determine the equivalent lengths of each fitting in the field installed piping.
5. Sum the equivalent lengths of all the field installed elbows and valves.
6. Add the length found in step # 5 to the actual length from step # 1. This is your
new equivalent line length.
7.U s i n g Ta ble 11 again, find the outside diameter that corresponds to the new
equivalent line length from step # 6. If it is the same as step #3, this is the final
equivalent length. Otherwise, proceed to the next step.
8. Using Tab le 12 and the new outside diameter found in step # 7, find the equivalent
line length of each valve and fitting, and sum them.
9. Add the length found in step # 8 to the actual length from step # 1. This is the new
equivalent line length.
10. With the equivalent line length found in step # 9, use Table 11 to select the proper
outside diameter for the liquid lines. If the same as in step #7, this is your final
equivalent line length. Otherwise, repeat step #7.
For this example, refer to Tab le 11 , Table 12 and Figure 28. Assume a 70 ton circuit
and a leaving water temperature of 49 degrees F.
1.F r o m Figure 28, the actual length of field installed piping is:
80 + 8 + 8 + 21 = 117 feet
2. Estimate equivalent line length:
117 feet x 1.5 = 175 feet
3. From Table 11 for a 70 ton circuit, for 175 equivalent feet the OD is 1.375 inches.
Note: use the 0 ft. column since the condenser is above the evap
4. In Figure 28 there are six long-radius elbows. From Tab le 12 , for 1.375 inch
elbows, the equivalent feet is:
6 elbows x 2.2 feet = 13.2 feet
5. Adding equivalent feet from step #4 to step #1 gives:
13.2 feet + 117 feet = 130.2 feet
6. From Table 11, for a 70 ton circuit, for 125 equivalent feet (nearest to 130.2), the
O.D. is 1- 3/8 inches.
Liquid Line size = 1-3/8 inches
Suction Line Sizing Steps
Table 14Suction Line Sizes
Vertical/Upflow and Horizontal/Downflow Suction Lines O.D. (Type L Copper)
LWT (F)70 ton circuit85ton circuit100 ton circuit120 ton circuit
40 - 603 5/8”3 5/8”4 1/8”4 1/8”
The steps to compute suction line size are as follows:
1.Break the suction line into it's Vertical/Upflow and Horizontal/Downflow components.
2. From Table 14, select the appropriate Vertical/Upflow suction line outside diame-
ter according to the circuit tonnage. This is the diameter of the upflow suction line
and any fittings in the upflow line.
3. From Table 14, select the appropriate Horizontal/Downflow suction line outside
diameter according to the circuit tonnage. This is the diameter of the upflow suction line and any fittings in the upflow line.
NOTE: The diameters of the upflow, and horizontal or downflow portions of the
suction line may differ depending on the application.
Example Suction Line Sizing
For this example, refer to Tab le 14 and Figure 28 assume a 70 ton circuit and a leaving
water temperature of 49 degrees F.
1.F r o m Table 14, the vertical/upflow suction line is: 3 5/8” O.D.
2. From Table 14, the horizontal/downflow line is: 3 5/8” O.D.
NOTE: In this example, the horizontal line is pitched downward in the direction of
Use Tab l e 13 to calculate length and size of the required suction accumulator(s).
Example of Suction Accumulator Line Sizing
Use Figure 28 and the same assumptions from the liquid line sizing example to calculate the suction accumulator line size and length.
In this case the accumulator is installed at the evaporator.
1.Use the 70 ton circuit column.
2. From the liquid line sizing example, use a field installed liquid line of:
1.375 (1 3/8”) inches
3. The actual feet of liquid line installed is: 117 feet
4. The size of the suction accumulator is: 3 5/8 inches
5. The length of the suction line accumulator is: 59 feet
Piping Installation Procedures
The outdoor unit and the evaporator are shipped with a 25 psig holding pressure of
dry nitrogen. Do not relieve this pressure until field installation of the refrigerant pip
ing is to be accomplished. This will require the removal of the temporary pipe caps.
NOTE: Use Type L refrigerant-grade copper tubing only.
-
The refrigerant lines must be isolated to prevent line vibration from being transferred
to the building. Do not secure the lines rigidly to the building at any point.
All horizontal suction lines should be pitched downward, in the direction of flow, at a
slope of 1/2 inch per 10 feet of run.
Do not use a saw to remove end caps, as this may allow copper chips to contaminate
the system. Use a tubing cutter or heat to remove the end caps.
When sweating copper joints, flow dry nitrogen through the system. This prevents
scale formation and the possible formation of an explosive mixture of R-134a and air.
This will also prevent the formation of toxic phosgene gas, which occurs when refrig
erant is exposed to open flame.
WARNING
Hazardous Gas!
To prevent injury or death, due to explosion and/or inhalation of
phosgene gas, purge the system thoroughly with dry nitrogen while
sweating connections. Use a pressure regulator in the line between the
unit and the high pressure nitrogen cylinder to avoid over-pressurization
and possible explosion.Failure to use a nitrogen purge and pressure
regulator could result in death or serious injury or equipment damage.
All necessary refrigerant devices, transducers and solenoids are factory installed and
wired to the evaporator terminal box.
Refrigerant Pressure Relief Valve Venting
WARNING
Hazardous Gases!
Consult local regulations for any special relief line requirements.
Refrigerant vented into a confined equipment room could displace
available oxygen to breathe, causing possible asphyxiation or other
serious health risks. Failure to follow these recommendations could
result in death or serious injury.
Vent pipe size must conform to the ANSI/ASHRAE Standard 15 for vent pipe sizing. All
federal, state, and local codes take precedence over any suggestions stated in this
manual.
All relief valve venting is the responsibility of the installing contractor.
All RTAC remote evaporator units use evaporator pressure relief valves (Figure 29)
that must be vented to the outside of the building.
Relief valve connection sizes and locations are shown in the unit submittals. Refer to
local codes for relief valve vent line sizing information.
Caution
Equipment Damage!
Do not exceed vent piping code specifications. Failure to comply with
specifications may result in capacity reduction, unit damage and/or relief
valve damage.
Relief valve discharge setpoints and capacities rates are given in Table 12. Once the
relief valve has opened, it will re-close when pressure is reduced to a safe level.
Once opened, relief valves may have a tendency to leak and must be replaced.
Pressure relief valve discharge capacities will vary with shell diameter and length and
also compressor displacement. Discharge venting capacity should be calculated as
required by ASHRAE Standard 15-94. Do not adjust relief valve setting in the field.
Table 15Pressure Relief Valve Data
Valve LocationDischarge
Setpoint
(psi)
Evap200228.93/47/8 - 14
Leak Test and Evacuation
After installation of the refrigerant piping, thoroughly test the system for leaks. Pressure test the system at pressures required by local codes.
Use only dry nitrogen with a pressure regulator for pressurizing unit. Do
not use acetylene, oxygen or compressed air or mixtures containing
them for pressure testing. Do not use mixtures of a hydrogen containing
refrigerant and air above atmospheric pressure for pressure testing as
they may become flammable and could result in an explosion.
Refrigerant, when used as a trace gas should only be mixed with dry
nitrogen for pressurizing units. Failure to follow these recommendations
could result in death or serious injury or equipment or property-only
damage.
For field evacuation, use a rotary-type vacuum pump capable of pulling a vacuum of
500 microns or less. Follow the pump manufacturer's instructions for proper use of
the pump. The line used to connect the pump to the system should be copper and be
the largest diameter that can be practically used. A larger line size with minimum flow
resistance can significantly reduce evacuation time.
Use the ports on the suction service valves and the liquid line shutoff valves for
access to the system for evacuation. Ensure that the suction service valve, the liquid
line shutoff valve, the oil line shutoff valve and any field installed valves are open in
the proper position before evacuating.
Insulate the entire suction line and the suction accumulator line. Where the line is
exposed to the weather, wrap it with weatherproof tape and seal with weatherproof
compound.
Figure 30Field Wiring between Remote Evaporator and Condensing Unit
Refrigerant and Additional Oil Charge
Refrigerant Charge Determination
The approximate amount of refrigerant charge required by the system must be determined by referring to Table 16 and must be verified by running the system and check-
ing subcooling.
1.To determine the appropriate charge, first refer to the General Data Tables in Section 1 to establish the required charge without the field-installed piping.
2. Next, determine the charge required for the field-installed piping by referring to
Tab l e 16.
3. Sum the values of step 1 and step 2 to determine the circuit charge.
NOTE: The amounts of refrigerant listed in Tab le 16 are per 100 feet of pipe.
Requirements will be in direct proportion to the actual length of piping.
Oil Charge Determination
The unit is factory charged with the amount of oil required by the system, without the
field-installed piping. The amount of the additional oil required is dependent upon the
amount of refrigerant that is added to the system for the field installed piping.
Use the following formula to calculate the amount of oil to be added:
Pints of Oil = [lbs of R-134a added for field-installed piping]/100
RTAC-SVX01F-EN61
Installation - Electrical
General Recommendations
All wiring must comply with local codes and the National Electric Code. Typical field
wiring diagrams are included at the end of the manual. Minimum circuit ampacities
and other unit electrical data are on the unit nameplate and in
19. See the unit order specifications for actual electrical data. Specific electrical
schematics and connection diagrams are shipped with the unit.
WARNING
Hazardous Voltage w/Capacitors!
Disconnect all electric power, including remote disconnects before
servicing. Follow proper lockout/tagout procedures to ensure the power
cannot be inadvertently energized. For variable frequency drives or other
energy storing components provided by Trane or others, refer to the
appropriate manufacturer’s literature for allowable waiting periods for
discharge of capacitors. Verify with an appropriate voltmeter that all
capacitors have discharged. Failure to disconnect power and discharge
capacitors before servicing could result in death or serious injury.
Note: For additional information regarding the safe discharge of
capacitors, see PROD-SVB06A-EN or PROD-SVB06A-FR
Tab l e 17 though Table
CAUTION
Use Copper Conductors Only!
Unit terminals are not designed to accept other types of conductors.
Failure to use copper conductors may result in equipment damage.
Important!
Do not allow conduit to interfere with other components, structural members or
equipment. Control voltage (115V) wiring in conduit must be separate from
conduit carrying low voltage (<30V) wiring.
Caution: To prevent control malfunctions, do not run low voltage wiring (<30V)
in conduit with conductors carrying more than 30 volts.
62RTAC-SVX01F-EN
Installation - Electrical
Table 17Unit Electrical Data for Std. Efficiency at All Ambient Operation
1. As standard, 140-250 ton (60 Hz) units and 140-200 ton (50Hz) units have a single point power connection. Optional dual point power connections
are available. As standard, 275-500 ton (60Hz) units and 250-400 ton (50Hz) units have dual point power connections. Optional single point power
connections are available on 380V, 460V 575V/50 Hz and 400V/50 Hz units.
2. Max Fuse or HACR type breaker = 225 percent of the largest compressor RLA plus 100 percent of the second compressor RLA, plus the sum of the
condenser fan FLA per NEC 440-22. (Use FLA per circuit, NOT FLA for the entire unit).
3. MCA - Minimum Circuit Ampacity - 125 percent of largest compressor RLA plus 100 percent of the second compressor RLA plus the sum of the
condenser fans FLAs per NEC 440-33.
4. RECOMMENDED TIME DELAY OR DUAL ELEMENT (RDE) FUSE SIZE: 150 percent of the largest compressor RLA plus 100 percent of the second
compressor RLA and the sum of the condenser fan FLAs.
5. RLA - Rated Load Amps - rated in accordance with UL Standard 1995.
6. Local codes may take precedence.
7. Control VA includes operational controls only. Does not include evaporator heaters.
8. XLRA - Locked Rotor Amps - based on full winding (x-line) start units. YLRA for wye-delta starters is ~1/3 of LRA of x-line units.
9. Voltage Utilization Range:
Rated Voltage 200/60/3230/60/3380/60/3460/60/3575/60/3400/50/3
Use Range180-220208-254342-418414-506516-633360-440
10. A separate 115/60/1, 20 amp or 220/50/1, 15 amp customer provided power connection is required to power the evaporator heaters (1640 watts).
11. If factory circuit breakers are supplied with the chiller, then these values represent Maximum Overcurrent Protection (MOP).
Compressor (Each)Fans (Each)
Qty
RLA (5)
Ckt1/Ckt2
386
336
203
168
168
134
134
459
399
242
200
200
160
160
XLRA (8)
Ckt1/Ckt2
2525/2525/2156/
2156
2126/2126/1756/
1756
1306/1306/1060/
1060
1065-1065-878-878 346-346-285-
1065/1065/878/878 346/346/285/
853-853-705-705 277-277-229-
853/853/705/705 277/277/229/
2525/2525/2525/
2525
2126/2126/2126/
2126
1306/1306/1306/
1306
1065-1065-10651065
1065/1065/1065/
1065
853-853-853-853 277-277-277-
853/853/853/853 277/277/277/
YLRA (8)
Ckt1/Ckt2
821/821/701/
701
691/691/571/
571
424/424/345/
345
285
285
229
229
821/821/821/
821
691/691/691/
691
424/424/424/
424
346-346-346346
346/346/346/
346
277
277
Qty.
Ckt1/Ckt2 kW FLA
14/121.56.5 1.59
14/121.56.5 1.59
14/121.53.5 1.59
261.53.0 1.59
14/121.53.0 1.59
261.52.5 1.59
14/121.52.5 1.59
14/141.56.5 1.59
14/141.56.5 1.59
14/141.53.5 1.59
281.53.0 1.59
14/141.53.0 1.59
281.52.5 1.59
14/141.52.5 1.59
Control
VA (7)
66RTAC-SVX01F-EN
Installation - Electrical
Table 18Unit Electrical Data for High Efficiency at Std. Ambient Operation
1. As standard, 140-250 ton (60 Hz) units and 140-200 ton (50Hz) units have a single point power connection. Optional dual point power connections
are available. As standard, 275-500 ton (60Hz) units and 250-400 ton (50Hz) units have dual point power connections. Optional single point power
connections are available on 380V, 460V 575V/50 Hz and 400V/50 Hz units.
2. Max Fuse or HACR type breaker = 225 percent of the largest compressor RLA plus 100 percent of the second compressor RLA, plus the sum of the
condenser fan FLA per NEC 440-22. (Use FLA per circuit, NOT FLA for the entire unit).
3. MCA - Minimum Circuit Ampacity - 125 percent of largest compressor RLA plus 100 percent of the second compressor RLA plus the sum of the
condenser fans FLAs per NEC 440-33.
4. RECOMMENDED TIME DELAY OR DUAL ELEMENT (RDE) FUSE SIZE: 150 percent of the largest compressor RLA plus 100 percent of the second
compressor RLA and the sum of the condenser fan FLAs.
5. RLA - Rated Load Amps - rated in accordance with UL Standard 1995.
6. Local codes may take precedence.
7. Control VA includes operational controls only. Does not include evaporator heaters.
8. XLRA - Locked Rotor Amps - based on full winding (x-line) start units. YLRA for wye-delta starters is ~1/3 of LRA of x-line units.
9. Voltage Utilization Range:
Rated Voltage 200/60/3230/60/3380/60/3460/60/3575/60/3400/50/3
Use Range180-220208-254342-418414-506516-633360-440
10. A separate 115/60/1, 20 amp or 220/50/1, 15 amp customer provided power connection is required to power the evaporator heaters (1640 watts).
11. If factory circuit breakers are supplied with the chiller, then these values represent Maximum Overcurrent Protection (MOP).
Compressor (Each)Fans (Each)
Qty
RLA (5)
Ckt1/Ckt2
373/373
324/324
196/196
162-162
162/162
130-130
130/130
189- 189
189/ 189
XLRA (8)
Ckt1/Ckt2
2156/2156/
2156/2156
1756/1756/
1756/1756
1060/1060/
1060/1060
878-878-878-
878
878/878/878/
878
705-705-705-
705
705/705/705/
705
1089-1089-
1089-1089
1089/1089/
1089/1089
YLRA (8)
Ckt1/Ckt2
701/701/
701/701
571/571/
571/571
345/345/
345/345
285-285285-285
285/285/
285/285
229-229229-229
229/229/
229/229
354-354354-354
354/354/
354/354
Qty.
Ckt1/Ckt2 kW FLA
14/14
14/14
14/14
28
14/14
28
14/14
28
14/14
1. 5 6 . 5
1. 5 6 . 5
1. 5 3 . 5
1. 5 3 . 0
1. 5 3 . 0
1. 5 2 . 5
1. 5 2 . 5
0.9 2.8
0.9 2.8
Control
VA (7)
1. 5 9
1. 5 9
1. 5 9
1. 5 9
1. 5 9
1. 5 9
1. 5 9
1. 5 9
1. 5 9
70RTAC-SVX01F-EN
Installation - Electrical
Table 19Unit Electrical Data for High Efficiency at High Ambient Operation
1. As standard, 140-250 ton (60 Hz) units and 140-200 ton (50Hz) units have a single point power connection. Optional dual point power connections are
available. As standard, 275-500 ton (60Hz) units and 250-400 ton (50Hz) units have dual point power connections. Optional single point power connections are available on 380V, 460V 575V/50 Hz and 400V/50 Hz units.
2. Max Fuse or HACR type breaker = 225 percent of the largest compressor RLA plus 100 percent of the second compressor RLA, plus the sum of the
condenser fan FLA per NEC 440-22. (Use FLA per circuit, NOT FLA for the entire unit).
3. MCA - Minimum Circuit Ampacity - 125 percent of largest compressor RLA plus 100 percent of the second compressor RLA plus the sum of the
condenser fans FLAs per NEC 440-33.
4. RECOMMENDED TIME DELAY OR DUAL ELEMENT (RDE) FUSE SIZE: 150 percent of the largest compressor RLA plus 100 percent of the second
compressor RLA and the sum of the condenser fan FLAs.
5. RLA - Rated Load Amps - rated in accordance with UL Standard 1995.
6. Local codes may take precedence.
7. Control VA includes operational controls only. Does not include evaporator heaters.
8. XLRA - Locked Rotor Amps - based on full winding (x-line) start units. YLRA for wye-delta starters is ~1/3 of LRA of x-line units.
Voltage Utilization Range:
Rated Voltage 200/60/3230/60/3380/60/3460/60/3575/60/3400/50/3
Use Range180-220208-254342-418414-506516-633360-440
9. A separate 115/60/1, 20 amp or 220/50/1, 15 amp customer provided power connection is required to power the evaporator heaters (1640 watts).
10. If factory circuit breakers are supplied with the chiller, then these values represent Maximum Overcurrent Protection (MOP).
Compressor (Each)Fans (Each)
Qty
RLA (5)
Ckt1/Ckt2
386
336
203
168
16/
134
134/
198
198
XLRA (8)
Ckt1/Ckt2
2156/2156/
2156/2156
1756/1756/
1756/1756
1060/1060/
1060/1060
878-878-878878
878/878/878/
878
705-705-705705
705/705/705/
705
1089-10891089-1089
1089/1089/
108 9
YLRA (8)
Ckt1/Ckt2
701/701/701/
701
571/571/571/
571
345/345/345/
345
285-285-285285
285/285/285/
285
229-229-229229
229/229/229/
229
354-354-354354
354/354/354/
354
Qty.
Ckt1/Ckt2 kW FLA
14/141.56.51.59
14/141.56.51.59
14/141.53.51.59
2 81. 53 . 01. 5 9
14/141.53.01.59
2 81. 52 . 51. 5 9
14/141.52.51.59
280.92.81.59
14/140.92.81.59
Control
VA (7)
74RTAC-SVX01F-EN
Installation - Electrical
Installer-Supplied Components
Customer wiring interface connections are shown in the electrical schematics and
connection diagrams that are shipped with the unit. The installer must provide the
following components if not ordered with the unit:
•Power supply wiring (in conduit) for all field-wired connections.
•All control (interconnecting) wiring (in conduit) for field supplied devices.
•Fused-disconnect switches or circuit breakers.
•Power factor correction capacitors. (optional)
Power Supply Wiring
All power supply wiring must be sized and selected accordingly by the project
engineer in accordance with NEC Table 310-16.
WARNING
Hazardous Voltage w/Capacitors!
Disconnect all electric power, including remote disconnects before
servicing. Follow proper lockout/tagout procedures to ensure the power
cannot be inadvertently energized. For variable frequency drives or other
energy storing components provided by Trane or others, refer to the
appropriate manufacturer’s literature for allowable waiting periods for
discharge of capacitors. Verify with an appropriate voltmeter that all
capacitors have discharged. Failure to disconnect power and discharge
capacitors before servicing could result in death or serious injury.
Note: For additional information regarding the safe discharge of
capacitors, see PROD-SVB06A-EN or PROD-SVB06A-FR
All wiring must comply with local codes and the National Electrical Code. The
installing (or electrical) contractor must provide and install the system interconnecting
wiring, as well as the power supply wiring. It must be properly sized and equipped
with the appropriate fused disconnect switches.
The type and installation location(s) of the fused disconnects must comply with all
applicable codes.
CAUTION
Use Copper Conductors Only!
Unit terminals are not designed to accept other types of conductors.
Failure to use copper conductors may result in equipment damage.
Cut holes into the sides of the control panel for the appropriately-sized power wiring
conduits. The wiring is passed through these conduits and connected to the terminal
blocks, optional unit-mounted disconnects, or HACR type breakers. Refer to
31.
To provide proper phasing of 3-phase input, make connections as shown in field
wiring diagrams and as stated on the WARNING label in the starter panel. For
additional information on proper phasing, refer to “Unit Voltage Phasing.” Proper
equipment ground must be provided to each ground connection in the panel (one for
each customer-supplied conductor per phase).
Figure
RTAC-SVX01F-EN75
Knockouts for 30 volt
115 volt
field wiring
Installation - Electrical
115 volt field-provided connections (either control or power) are made through
knockouts on the lower left side of the panel (
required for each 115 volt power supply to the unit. Green lugs are provided for 115V
customer wiring.
Figure 31). Additional grounds may be
Cut holes for power
wiring THIS AREA
Figure 31Starter Panel
Control Power Supply
The unit is equipped with a control power transformer; it is not necessary to provide
additional control power voltage to the unit.
All units are factory-connected for appropriate labeled voltages except for the 400V/
50Hz units which need the control power transformer (1T1) reconnected as noted
below.
NOTE: Important! As shipped, a normal 400 volt unit control power transformer is
wired on the 400 volt tap (H3). Reconnect the appropriate transformer wire lead 126A
to the tap (H2) for 380V/50Hz power supply or lead 126A to the tap H4 for the 415V/
50 Hz power supply. It is also necessary to adjust the “unit voltage” setting using
TechView (Configuration-Custom Tab).
Heater Power Supply and Convenience Outlet (Packaged Units Only)
The evaporator shell is insulated from ambient air and protected from freezing
temperatures by two thermostatically-controlled immersion heaters and two strip
heaters. Whenever the water temperature drops to approximately 37°F (2.8°C), the
thermostat energizes the heaters. The heaters will provide protection from ambient
temperatures down to -20°F (-29°C).
It is required to provide an independent power source (115V 60Hz-20 amp, 220V
50Hz-15 amp), with a fused-disconnect. The heaters are factory-wired back to the unit
control panel.
76RTAC-SVX01F-EN
Installation - Electrical
CAUTION
Heat Tape!
Control panel main processor does not check for loss of power to the
heat tape nor does it verify thermostat operation. A qualified technician
must verify power to the heat tape and confirm operation of the heat
tape thermostat to avoid catastrophic damage to the evaporator.
A convenience outlet is also optional, which shares the same power supply as the
heaters on 140-250 ton units. Be aware that when the heater is operating, the
convenience outlet amperage draw will be reduced accordingly.
NOTE: The convenience outlet is optional. The heaters are required.
Interconnecting Wiring
Chilled Water Flow (Pump) Interlock
The Model RTAC Series R® chiller requires a field-supplied control voltage contact
input through a flow proving switch 5S1 and an auxiliary contact 5K1 AUX. Connect
the proving switch and auxiliary contact to 1TB5-8 and 1U11 J3-2. Refer to the field
wiring for details. The auxiliary contact can be BAS signal, starter contactor auxiliary.
or any signal which indicates the pump is running. A flow switch is still required and
cannot be omitted.
Chilled Water Pump Control
An evaporator water pump output relay closes when the chiller is given a signal to go
into the Auto mode of operation from any source. The contact is opened to turn off
the pump in the event of most machine level diagnostics to prevent the build up of
pump heat.
CAUTION
Evaporator Damage!
IMPORTANT: ALL unit chilled water pumps must be controlled by the
Trane CH530 to avoid catastrophic damage to the evaporator due to
freezing. Refer to RLC-PRB012-EN.
The relay output from 1U10 is required to operate the Evaporator Water Pump (EWP)
contactor. Contacts should be compatible with 115/240 VAC control circuit. The EWP
relay operates in different modes depending on CH530 or Tracer commands, if
available, or service pumpdown (See maintenance section). Normally, the EWP relay
follows the AUTO mode of the chiller. Whenever the chiller has no diagnostics and is
in the AUTO mode, regardless of where the auto command is coming from, the
normally open relay is energized. When the chiller exits the AUTO mode, the relay is
timed open for an adjustable (using TechView) 0 to 30 minutes. The non-AUTO modes
in which the pump is stopped, include Reset (88), Stop (00), External Stop (100),
Remote Display Stop (600), Stopped by Tracer (300), Low Ambient Run Inhibit (200),
and Ice Building complete (101).
Regardless of whether the chiller is allowed to control the pump on a full-time basis, if
the MP calls for a pump to start and water does not flow, the evaporator may be
damaged catastrophically. It is the responsibility of the installing contractor and/or
the customer to ensure that a pump will start when called upon by the chiller
controls.
RTAC-SVX01F-EN77
Installation - Electrical
Table 20Pump Relay Operation
Chiller ModeRelay Operation
AutoInstant close
Ice BuildingInstant close
Tracer OverrideClose
StopTImed Open
Ice CompleteInstant Open
DiagnosticsInstant Open
NOTE: Exceptions are listed below.
When going from Stop to Auto, the EWP relay is energized immediately. If evaporator
water flow is not established in 4 minutes and 15 sec., the CH530 de-energizes the
EWP relay and generates a non-latching diagnostic. If flow returns (e.g. someone else
is controlling the pump), the diagnostic is cleared, the EWP is re-energized, and
normal control resumed.
If evaporator water flow is lost once it had been established, the EWP relay remains
energized and a non-latching diagnostic is generated. If flow returns, the diagnostic is
cleared and the chiller returns to normal operation.
In general, when there is either a non-latching or latching diagnostic, the EWP relay is
turned off as though there was a zero time delay. Exceptions (see above table)
whereby the relay continues to be energized occur with:
A Low Chilled Water Temp. diagnostic (non-latching) (unless also accompanied by an
Evap Leaving Water Temperature Sensor Diagnostic)
or
A starter contactor interrupt failure diagnostic, in which a compressor continues to
draw current even after commanded to have shutdown
or
A Loss of Evaporator Water Flow diagnostic (non-latching) and the unit is in the AUTO
mode, after initially having proven evaporator water flow.
Alarm and Status Relay Outputs (Programmable Relays)
A programmable relay concept provides for enunciation of certain events or states of
the chiller, selected from a list of likely needs, while only using four physical output
relays, as shown in the field wiring diagram. The four relays are provided (generally
with a Quad Relay Output LLID) as part of the Alarm Relay Output Option. The relay’s
contacts are isolated Form C (SPDT), suitable for use with 120 VAC circuits drawing
up to 2.8 amps inductive, 7.2 amps resistive, or 1/3 HP and for 240 VAC circuits
drawing up to 0.5 amp resistive.
The list of events/states that can be assigned to the programmable relays can be
found in
Table 21Alarm and Status Relay Output Configuration Table
Description
Alarm - LatchingThis output is true whenever there is any active diagnostic that requires a manual reset to clear, that
affects either the Chiller, the Circuit, or any of the Compressors on a circuit. This classification does not
include informational diagnostics.
Alarm - Auto Reset This output is true whenever there is any active diagnostic that could automatically clear, that affects
either the Chiller, the Circuit, or any of the Compressors on a circuit. This classification does not include
informational diagnostics.
AlarmThis output is true whenever there is any diagnostic affecting any component, whether latching or auto-
matically clearing. This classification does not include informational diagnostics
Table 21. The relay will be energized when the event/state occurs.
78RTAC-SVX01F-EN
Installation - Electrical
Table 21Alarm and Status Relay Output Configuration Table
Description
Alarm Ckt 1This output is true whenever there is any diagnostic effecting Refrigerant Circuit 1, whether latching or
Alarm Ckt 2This output is true whenever there is any diagnostic affecting Refrigerant Circuit 2 whether latching or
Chiller Limit Mode
(with a 20 minute filter)
Circuit 1 RunningThis output is true whenever any compressors are running (or commanded to be running) on Refrigerant
Circuit 2 RunningThis output is true whenever any compressors are running (or commanded to be running) on Refrigerant
Chiller RunningThis output is true whenever any compressors are running (or commanded to be running) on the chiller
Maximum Capacity
(software 18.0 or
later)
automatically clearing, including diagnostics affecting the entire chiller. This classification does not
include informational diagnostics.
automatically clearing, including diagnostics effecting the entire chiller. This classification does not
include informational diagnostics.
This output is true whenever the chiller has been running in one of the Unloading types of limit modes
(Condenser, Evaporator, Current Limit or Phase Imbalance Limit) continuously for the last 20 minutes.
Circuit 1, and false when no compressors are commanded to be running on that circuit.
Circuit 2, and false when no compressors are commanded to be running on that circuit.
and false when no compressors are commanded to be running on the chiller.
This output is true whenever the chiller has reached maximum capacity or had reached its maximum
capacity and since that time has not fallen below 70% average current relative to the rated ARI current
for the chiller. The output is false when the chiller falls below 70% average current and, since that time,
had not reestablished maximum capacity.
Relay Assignments Using TechView
CH530 Service Tool (TechView) is used to install the Alarm and Status Relay Option
package and assign any of the above list of events or status to each of the four relays
provided with the option. The relays to be programmed are referred to by the relay’s
terminal numbers on the LLID board 1U12.
The default assignments for the four available relays of the RTAC Alarm and Status
Package Option are:
If any of the Alarm/Status relays are used, provide electrical power, 115 VAC with
fused-disconnect to the panel and wire through the appropriate relays (terminals on
1U12 (EUR=A4-5)). Provide wiring (switched hot, neutral, and ground connections) to
the remote annunciation devices. Do not use power from the chiller’s control panel
transformer to power these remote devices. Refer to the field diagrams which are
shipped with the unit.
Low Voltage Wiring
The remote devices described below require low voltage wiring. All wiring to and
from these remote input devices to the Control Panel must be made with shielded,
twisted pair conductors. Be sure to ground the shielding only at the panel.
To prevent control malfunctions, do not run low voltage wiring (<30 V) in
conduit with conductors carrying more than 30 volts.
Emergency Stop
CH530 provides auxiliary control for a customer specified/installed latching trip out.
When this customer-furnished remote contact 5K14 is provided, the chiller will run
normally when the contact is closed. When the contact opens, the unit will trip on a
manually resettable diagnostic. This condition requires manual reset at the chiller
switch on the front of the control panel.
Connect low voltage leads to terminal strip locations on 1U4. Refer to the field
diagrams that are shipped with the unit.
RTAC-SVX01F-EN79
Installation - Electrical
Silver or gold-plated contacts are recommended. These customer-furnished contacts
must be compatible with 24 VDC, 12 mA resistive load.
External Auto/Stop
If the unit requires the external Auto/Stop function, the installer must provide leads
from the remote contacts 5K15 to the proper terminals of the LLID 1U4 on the control
panel.
The chiller will run normally when the contacts are closed. When either contact
opens, the compressor(s), if operating, will go to the RUN:UNLOAD operating mode
and cycle off. Unit operation will be inhibited. Closure of the contacts will permit the
unit to return to normal operation.
Field-supplied contacts for all low voltage connections must be compatible with dry
circuit 24 VDC for a 12 mA resistive load. Refer to the field diagrams that are shipped
with the unit.
External Circuit Lockout – Circuit #1 and Circuit #2
CH530 provides auxiliary control of a customer specified or installed contact closure,
for individual operation of either Circuit #1 or #2. If the contact is closed, the
refrigerant circuit will not operate 1K15 and 1K16.
Upon contact opening, the refrigerant circuit will run normally. This feature is used to
restrict total chiller operation, e.g. during emergency generator operations.
Connections to 1U5 are shown in the field diagrams that are shipped with the unit.
These customer-supplied contact closures must be compatible with 24 VDC, 12 mA
resistive load. Silver or gold plated contacts are recommended.
Ice Building Option
CH530 provides auxiliary control for a customer specified/installed contact closure for
ice building if so configured and enabled. This output is known as the Ice Building
Status Relay. The normally open contact will be closed when ice building is in
progress and open when ice building has been normally terminated either through Ice
Termination setpoint being reached or removal of the Ice Building command. This
output is for use with the ice storage system equipment or controls (provided by
others) to signal the system changes required as the chiller mode changes from “ice
building” to “ice complete”. When contact 5K18 is provided, the chiller will run
normally when the contact is open.
CH530 will accept either an isolated contact closure (External Ice Building command)
or a Remote Communicated input (Tracer) to initiate and command the Ice Building
mode.
CH530 also provides a “Front Panel Ice Termination Setpoint”, settable through
TechView, and adjustable from 20 to 31°F (-6.7 to -0.5°C) in at least 1°F (1°C)
increments.
NOTE: When in the Ice Building mode, and the evaporator entering water temperature drops below the ice termination setpoint, the chiller terminates the Ice Building
mode and changes to the Ice Building Complete Mode.
CAUTION
Evaporator Damage!
Freeze inhibitor must be adequate for the leaving water temperature.
Failure to do so will result in damage to system components.
Techview must also be used to enable or disable Ice Machine Control. This setting
does not prevent the Tracer from commanding Ice Building mode.
Upon contact closure, the CH530 will initiate an ice building mode, in which the unit
runs fully loaded at all times. Ice building shall be terminated either by opening the
contact or based on the entering evaporator water temperature. CH530 will not
80RTAC-SVX01F-EN
Installation - Electrical
permit the ice building mode to be reentered until the unit has been switched out of
ice building mode (open 5K18 contacts) and then switched back into ice building
mode (close 5K18 contacts.)
In ice building, all limits (freeze avoidance, evaporator, condenser, current) will be
ignored. All safeties will be enforced.
If, while in ice building mode, the unit gets down to the freeze stat setting (water or
refrigerant), the unit will shut down on a manually resettable diagnostic, just as in
normal operation.
Connect leads from 5K18 to the proper terminals of 1U7. Refer to the field diagrams
which are shipped with the unit.
Silver or gold-plated contacts are recommended. These customer furnished contacts
must be compatible with 24 VDC, 12 mA resistive load.
External Chilled Water Setpoint (ECWS) Option
The CH530 provides inputs that accept either 4-20 mA or 2-10 VDC signals to set the
external chilled water setpoint (ECWS). This is not a reset function. The input defines
the set point. This input is primarily used with generic BAS (building automation
systems). The chilled water setpoint set via the DynaView or through digital
communication with Tracer (Comm3). The arbitration of the various chilled water
setpoint sources is described in the flow charts at the end of the section.
The chilled water setpoint may be changed from a remote location by sending either a
2-10 VDC or 4-20 mA signal to the 1U6, terminals 5 and 6 LLID. 2-10 VDC and 4-20
mA each correspond to a 10 to 65°F (-12 to 18°C) external chilled water setpoint.
The following equations apply:
Voltage SignalCurrent Signal
As generated from external
source
As processed by CH530ECWS=6.875*(VDC)-3.75ECWS=3.4375(mA)-3.75
VDC=0.1455*(ECWS)+0.5454mA=0.2909(ECWS)+1.0909
If the ECWS input develops an open or short, the LLID will report either a very high or
very low value back to the main processor. This will generate an informational
diagnostic and the unit will default to using the Front Panel (DynaView) Chilled Water
Setpoint.
TechView Service Tool is used to set the input signal type from the factory default of
2-10 VDC to that of 4-20 mA. TechView is also used to install or remove the External
Chilled Water Setpoint option as well as a means to enable and disable ECWS.
External Current Limit Setpoint (ECLS) Option
Similar to the above, the CH530 also provides for an optional External Current Limit
Setpoint that will accept either a 2-10 VDC (default) or a 4-20 mA signal. The Current
Limit Setting can also be set via the DynaView or through digital communication with
Tracer (Comm 3). The arbitration of the various sources of current limit is described in
the flow charts at the end of this section. The External Current Limit Setpoint may be
changed from a remote location by hooking up the analog input signal to the 1 U6
LLID terminals 2 and 3. Refer to the following paragraph on Analog Input Signal
Wiring Details. The following equations apply for ECLS:
Voltage SignalCurrent Signal
As generated from external
source
As processed by UCM%=7.5*(VDC)+45.0%=3.75*(mA)+45.0
VDC+0.133*(%)-6.0mA=0.266*(%)-12.0
RTAC-SVX01F-EN81
Installation - Electrical
If the ECLS input develops an open or short, the LLID will report either a very high or
very low value back to the man processor. This will generate an informational
diagnostic and the unit will default to using the Front Panel (DynaView) Current Limit
Setpoint.
The TechView Service Tool must be used to set the input signal type from the factory
default of 2-10 VDC to that of 4-20 mA current. TechView must be also be used to
install or remove the External Current Limit Setpoint Option for field installation, or
can be used to enable or disable the feature (if installed).
ECLS and ECWS Analog Input Signal Wiring Details:
Both the ECWS and ECLS can be connected and setup as either a 2-10 VDC (factory
default), 4-20 mA, or resistance input (also a form of 4-2OmA) as indicated below.
Depending on the type to be used, the TechView Service Tool must be used to
configure the LLID and the MP for the proper input type that is being used. This is
accomplished by a setting change on the Custom Tab of the Configuration View
within TechView.
The J2-3 and J2-6 terminal is chassis grounded and terminal J2- 1 and J2-4 can be
used to source 12 VDC. The ECLS uses terminals J2-2 and J2-3. ECWS uses
terminals J2-5 and J2-6. Both inputs are only compatible with high-side current
sources.
Figure 32Wiring Examples for ECLS and ECWS
Chilled Water Reset (CWR)
CH530 resets the chilled water temperature set point based on either return water
temperature, or outdoor air temperature. Return Reset is standard, Outdoor Reset is
optional.
The following shall be selectable:
•One of three Reset Types: None, Return Water Temperature Reset, Outdoor Air
Temperature Reset, or Constant Return Water Temperature Reset.
•Reset Ratio Set Points.
For outdoor air temperature reset there shall be both positive and negative reset
ratio's.
82RTAC-SVX01F-EN
Installation - Electrical
•Start Reset Set Points.
•Maximum Reset Set Points.
The equations for each type of reset are as follows:
Return
CWS' = CWS + RATIO (START RESET - (TWE - TWL))
and CWS' > or = CWS
and CWS' - CWS < or = Maximum Reset
Outdoor
CWS' = CWS + RATIO * (START RESET - TOD)
and CWS' > or = CWS
and CWS' - CWS < or = Maximum Reset
where
CWS' is the new chilled water set point or the "reset CWS"
CWS is the active chilled water set point before any reset has occurred, e.g. normally
Front Panel, Tracer, or ECWS
RESET RATIO is a user adjustable gain
START RESET is a user adjustable reference
TOD is the outdoor temperature
TWE is entering evap. water temperature
TWL is leaving evap. water temperature
MAXIMUM RESET is a user adjustable limit providing the maximum amount of reset.
For all types of reset, CWS' - CWS < or = Maximum Reset.
Reset TypeReset Ratio
Range
Return:10 to 120%4 to 30 F0 to 20 F1%1%50%
Outdoor80 to -80%50 to 130 F0 to 20 F1%1%10%
Start Reset
Range
(2.2 to 16.7 C)(0.0 to 11.1 C)
(10 to 54.4 C)(0.0 to 11.1 C)
Maximum Reset
Range
Increment
English Units
Increment
SI Units
Factory Default
Va lu e
In addition to Return and Outdoor Reset, the MP provides a menu item for the
operator to select a Constant Return Reset. Constant Return Reset will reset the
leaving water temperature set point so as to provide a constant entering water
temperature. The Constant Return Reset equation is the same as the Return Reset
equation except on selection of Constant Return Reset, the MP will automatically set
Ratio, Start Reset, and Maximum Reset to the following.
RATIO = 100%
START RESET = Design Delta Temp.
MAXIMUM RESET = Design Delta Temp.
The equation for Constant Return is then as follows:
CWS' = CWS + 100% (Design Delta Temp. - (TWE - TWL))
and CWS' > or = CWS
and CWS' - CWS < or = Maximum Reset
When any type of CWR is enabled, the MP will step the Active CWS toward the
desired CWS' (based on the above equations and setup parameters) at a rate of 1
degree F every 5 minutes until the Active CWS equals the desired CWS'. This
applies when the chiller is running.
RTAC-SVX01F-EN83
Installation - Electrical
When the chiller is not running the CWS is reset immediately (within one minute) for
Return Reset and at a rate of 1 degree F every 5 minutes for Outdoor Reset. The
chiller will start at the Differential to Start value above a fully reset CWS or CWS' for
both Return and Outdoor Reset.
Communications Interface options
Optional Tracer Communications Interface
This option allows the Tracer CH530 controller to exchange information (e.g. operating
setpoints and Auto/Standby commands) with a higher-level control device, such as a
Tracer Summit or a multiple-machine controller. A shielded, twisted pair connection
establishes the bi-directional communications link between the Tracer CH530 and the
building automation system.
To prevent control malfunctions, do not run low voltage wiring (<30 V) in
conduit with conductors carrying more than 30 volts.
Field wiring for the communication link must meet the following requirements:
•All wiring must be in accordance with the NEC and local codes.
•Communication link wiring must be shielded, twisted pair wiring (Belden 8760 or
equivalent). See the table below for wire size selection:
Table 23Wire Size
Wire SizeMaximum Length of Communication Wire
14 AWG (2.5 mm2)5,000 FT (1525 m)
16 AWG (1.5 mm
18 AWG (1.0 mm
2
)2,000 FT (610 m)
2
)1,000 FT (305 m)
•The communication link cannot pass between buildings.
•All units on the communication link can be connected in a “daisy chain”
configuration.
LonTalk Communications Interface for Chillers (LCI-C)
CH530 provides an optional LonTalk Communication Interface (LCI-C) between the
chiller and a Building Automation System (BAS). An LCI-C LLID shall be used to
provide "gateway" functionality between a LonTalk compatible device and the Chiller.
The inputs/outputs include both mandatory and optional network variables as
established by the LonMark Functional Chiller Profile 8040.
Installation Recommendations
•22 AWG Level 4 unshielded communication wire recommended for most LCI-C
installations
•LCI-C link limits: 4500 feet, 60 devices
•Termination resistors are required
– 105 ohms at each end for Level 4 wire
– 82 ohms at each end for Trane "purple" wire
•LCI-C topology should be daisy chain
•Zone sensor communication stubs limited to 8 per link, 50 feet each (maximum)
•One repeater can be used for an additional 4500 feet, 60 devices, 8
communication stubs
Chiller Enable/Disablebinarystart(1)/stop(0)SNVT_switch
Chilled Water SetpointanalogtemperatureSNVT_temp_p
Current Limit Setpointanalog% currentSNVT_lev_percent
Chiller ModeNote 1SNVT_hvac_mode
OutputsVariable typeSNVT_Type
OutputsVariable typeSNVT_Type
Chiller On/Offbinaryon(1)/off(0)SNVT_switch
Active Chilled Water SetpointanalogtemperatureSNVT_temp_p
Percent RLAanalog% currentSNVT_lev_percent
Active Current Limit Setpointanalog% currentSNVT_lev_percent
Leaving Chilled Water TemperatureanalogtemperatureSNVT_temp_p
Entering Chilled Water TemperatureanalogtemperatureSNVT_temp_p
Entering Condenser Water TemperatureanalogtemperatureSNVT_temp_p
Leaving Condenser Water TemperatureanalogtemperatureSNVT_temp_p
Alarm DescriptionNote 2SNVT_str_asc
Chiller StatusNote 3SNVT_chlr_status
Note 1: Chiller Mode is used to place the chiller into an alternate mode; Cool or Ice Build
Note 2: Alarm Description denotes alarm severity and target.
Severity: no alarm, warning, normal shutdown, immediate shutdown
Target: Chiller, Platform, Ice Building (Chiller is refrigerant circuit and Platform is control circuit)
Note 3: Chiller Status describes Chiller Run Mode and Chiller Operating Mode.
Run Modes: Off, Starting, Running, Shutting Down
Operating Modes: Cool, Ice Build
States: Alarm, Run Enabled, Local Control, Limited, CHW Flow, Cond Flow
RTAC-SVX01F-EN85
Operating Principles
This section contains an overview of the operation and maintenance of RTAC units
equipped with CH530 control systems. It describes the overall operating principles of
the RTAC design.
Refrigeration Cycle
The refrigeration cycle of the RTAC chiller is similar to that of the RTAA air cooled
water chiller. The exception is that the evaporating and condensing temperatures have
been increased to allow for optimization of the chiller and reduced foot print. The
refrigeration cycle is represented in the pressure enthalpy diagram in
state points are indicated on the figure. The cycle for the full load ARI design point is
represented in the plot.
Figure 33. Key
3
39 F
R134a
106 F
(4 C)
126 F
(41 C)
137 F
(52 C)
600
500
200
3b
P (psia)
100
50
30
020406080100120140
4b
4
h (btu/lb)
Figure 33Pressure Enthalpy (P-h) diagram of RTAC chiller
The RTAC chiller uses a shell and tube evaporator design with refrigerant evaporating
on the shell side and water flowing inside tubes having enhanced surfaces (states 4
to 1). The suction lines and bolt pads are designed to minimize pressure drop.(states
1 to 1b). The compressor is a twin-rotor helical rotary compressor designed similarly
to the compressors offered in other Trane Screw Compressor Based Chillers (states
1b to 2). The discharge lines include a highly efficient oil separation system that
virtually removes all oil from the refrigerant stream going to the heat exchangers
(states 2 to 2b). De-superheating, condensing and sub-cooling is accomplished in a fin
and tube air cooled heat exchanger where refrigerant is condensed in the tube (states
2b to 3b). Refrigerant flow through the system is balanced by an electronic expansion
valve (states 3b to 4).
(58 C)
2
2b
1
1b
86RTAC-SVX01F-EN
Operating Principles
Figure 34System Schematic
RTAC-SVX01F-EN87
Operating Principles
Refrigerant R134a
The RTAC chiller uses environmentally friendly R134a. Trane believes that responsible
refrigerant practices are important to the environment, our customers, and the air
conditioning industry. All technicians who handle refrigerants must be certified. The
Federal Clean Air Act (Section 608) sets forth the requirements for handling,
reclaiming, recovering and recycling of certain refrigerants and the equipment that is
used in these service procedures. In addition, some states or municipalities may have
additional requirements that must also be adhered to for responsible management of
refrigerants. Know the applicable laws and follow them.
R134a is a medium pressure refrigerant. It may not be used in any condition that
would cause the chiller to operate in a vacuum without a purge system. RTAC is not
equipped with a purge system. Therefore, the RTAC chiller may not be operated in a
condition that would result in a saturated condition in the chiller of –15°F (-26°C) or
lower.
R134a requires the use of specific POE oils as designated on the unit nameplate.
Important! The RTAC units must only operate with R-134a and Trane Oil 00048.
Compressor
The compressor is a semi-hermetic, direct-drive rotary type compressor. Each
compressor has only four moving parts: two rotors that provide compression and
male and female load-control valves. The male rotor is attached to the motor and the
female rotor is driven by the male rotor. The rotors and motor are supported by
bearings.
The helical rotary compressor is a positive displacement device. Refrigerant vapor
from the evaporator is drawn into the suction opening of the compressor (state 1b),
through a suction strainer screen across the motor (which provides motor cooling)
and into the intake of the compressor rotors. The gas is then compressed and
discharged through a check valve and into the discharge line (state 2).
There is no physical contact between the rotors and the compressor housing. The
rotors contact each other at the point where the driving action between the male and
female rotors occurs. Oil is injected into the rotors of the compressor, coating the
rotors and the compressor housing interior. Although this oil does provide rotor
lubrication, its primary purpose is to seal the clearance spaces between the rotors
and compressor housing. A positive seal between these internal parts enhances
compressor efficiency by limiting leakage between the high pressure and low
pressure cavities.
Capacity control is accomplished by means of a female step load-control valve and a
male control valve. The female step valve is the first stage of loading after the
compressor starts and the last stage of unloading before the compressor shuts
down. The male control valve is positioned by a piston cylinder along the length of the
male rotor. Compressor capacity is dictated by the position of the loading valve
relative to the rotors. When the valve slides toward the discharge end of the rotors
compressor capacity is reduced.
Condenser and Subcooler
The condenser and subcooler are similar to the condenser used in RTAA chillers. The
heat exchanger consists of 3/8” tubes that contain the refrigerant, large fins that are
in the air flow and fans that draw air through the fins. Heat is transferred from the
refrigerant through the tubes and fins to the air.
High pressure gas from the compressor enters the tubes of the condenser through a
distribution header (state 2b). As refrigerant flows through the tubes, the heat of
compression and cooling load are rejected to the air. In this process the refrigerant is
de-superheated, condensed (states 2b to 3) and finally subcooled (states 3 to 3b) to a
temperature slightly above the ambient air temperature. The subcooled liquid
refrigerant is collected in the leaving header where it is transferred to the liquid line
(state 3b).
A controls algorithm always runs as many fans as possible without reducing the
differential pressure (discharge minus suction) below the setpoint (60 psid or 4.2 bar).
If a warm enough ambient is sensed, all the fans will run. If the ambient is cooler,
88RTAC-SVX01F-EN
Operating Principles
some fans are shut off to maintain the pressure differential. Fan staging depends on
the chiller load, evaporator pressure, condenser effectiveness, ambient temperature,
and numbers and sizes of fans installed on the circuit.
The algorithm pre-starts fans (based on ambient and water temperatures) when a
circuit starts the compressor. (For rare conditions such as during some pull-downs, a
steady fan state would either violate the 60 psid (4.2 bar) setpoint or cause a high
pressure cut-out; in those conditions a fan will cycle on and off.)
For up to two minutes after chiller start-up, the setpoint is 35 psi (2.45 bar) difference,
and then before the controls adjust gradually over half a minute up to 60 psi (4.2 bar).
Expansion Valve
Pressure drop occurs in an electronic expansion valve. The unit controller (CH530)
uses the valve to regulate the flow through the liquid line to match the flow produced
by the compressor. The valve has a variable orifice that is modulated by a stepper
motor.
High pressure, subcooled liquid refrigerant enters the expansion valve from the liquid
line. As refrigerant passes through the valve the pressure is dropped substantially,
which results in vaporization of some of the refrigerant. The heat of vaporization is
supplied by the two phase mixture resulting in low temperature low pressure
refrigerant which is supplied to the evaporator (state 4) to provide cooling.
Evaporator
The evaporator is composed of a liquid-vapor distributor and falling film evaporator.
A liquid-vapor refrigerant mixture enters the distributor (state 4). The mixture is
distributed over the length of the evaporator tubes (state 4b). Liquid is evenly
distributed over the length of the evaporator tubes by the two-phase distribution
system. A portion of the liquid boils as it falls by gravity from tube to tube, wetting all
the tubes of the evaporator. To ensure that the tubes at the bottom of the evaporator
do not experience “dry out,” a liquid pool is maintained in the bottom few inches of
the bundle. Tubes located in the bottom of the evaporator will evaporate the liquid
refrigerant by boiling (pool boiling).
Heat is transferred from the water or glycol inside the tubes to the liquid refrigerant
as the film of refrigerant evaporates on the surface of the tube. Thin film heat transfer
requires a smaller temperature difference for a given amount of heat transfer than
nucleate boiling, which is the heat transfer process used in flooded evaporators.
Hence, efficiency is enhanced by the use of falling film evaporation. Additionally, the
evaporator requires less refrigerant than a comparable flooded evaporator and the
evaporator boils the entire refrigerant supply at constant pressure. Refrigerant vapor
exits the evaporator through the suction line (state 1).
Oil System
Screw compressors require large quantities of oil for lubricating and sealing the rotors
and lubricating the bearings. This oil is mixed with refrigerant at the discharge of the
compressor. To enhance the performance of the heat exchanger surfaces an oil
separation system is placed into the discharge line. The oil separator is located
between the compressor and the condenser. It separates oil using highly efficient
centrifugal force. Approximately 99.5% of the oil is removed from the refrigerant in
the separator.
Oil that is removed from the refrigerant falls by gravity into the oil sump. This oil is
directed back to the compressor through the oil lines. Internal to the compressor is a
high efficiency filter to clean the oil before it is delivered to the rotors and bearings.
Once oil is injected into the compressor rotors it mixes with the refrigerant again and
is delivered back to the discharge line.
RTAC-SVX01F-EN89
Operating Principles
Oil that gets past the oil separators flows through the condenser, subcooler and
expansion valve into the evaporator. This oil is collected in the pool of refrigerant that
is maintained in the bottom of the evaporator. A small amount of oil and refrigerant
from this pool (state 4b) is returned through a line that is connected to the
compressor down stream of the motor. This oil and refrigerant mixes with the
refrigerant vapor that was drawn out of the evaporator, prior to injection into the
compressor rotors.
C o n d e n s e r
E v a p o r a t o r
R e f r i g e r a n t
P r e s s u r e
T r a n s d u c e r
P
E
E v a p o r a t o r
O i l R e t u r n L i n e F i l t e r
E v a p o r a t o r
E X V
C o n d e n s e r
R e f r i g e r a n t
P r e s s u r e
T r a n s d u c e r
P
C
B e a r i n g a n d R o t o r
R e s t r i c t o r s a n d
O i l i n j e c t i o n
K E Y
R e f r i g e r a n t w i t h
s m a l l a m o u n t o f O i l
R e f r i g e r a n t & O i l M i x t u r e
( r e f r i g e r a n t v a p o r a n d o i l )
O i l R e c o v e r y S y s t e m
i g e r a n t a n d o i l )
( l i q u i d r e f r
P r i m a r y O i l S y s t e m
Figure 35RTAC Oil System
C o m p r e s s o r
I n t e r m e d i a t e
O i l P r e s s u r e
T r a n s d u c e r
C o m p r e s s o r
H e a t e r
I n t e r n a l
C o m p r e s s o r
O i l F i l t e r
C o m p r e s s o r O i l
T e m p e r a t u r e S e n s o r
P
I
S e p a r a t o r
M a n u a l
S e r v i c e
V a l v e
O i l
O i l S e p a r a t o r
S u m p H e a t e r
O p t i o n a l O i l
C o o l e r
90RTAC-SVX01F-EN
Controls Interface
CH530 Communications Overview
The Trane CH530 control system that runs the chiller consists of several elements:
•The main processor collects data, status, and diagnostic information and communicates commands to the starter module and the LLID (for Low Level Intelligent
Device) bus. The main processor has an integral display (DynaView).
•Higher level modules (e.g. starter) exist only as necessary to support system level
control and communications. The starter module provides control of the starter
when starting, running, and stopping the chiller motor. It also processes its own
diagnostics and provides motor and compressor protection.
•Low level intelligent device (LLID) bus. The main processor communicates to
each input and output device (e.g. temperature and pressure sensors, low voltage
binary inputs, analog input/output) all connected to a four-wire bus, rather than
the conventional control architecture of signal wires for each device.
•The communication interface to a building automation system (BAS).
•A service tool to provide all service/maintenance capabilities.
Main processor and service tool (TechView) software is downloadable from
www.Trane.com. The process is discussed later in this section under TechView Interface.
DynaView provides bus management. It has the task of restarting the link, or filling in
for what it sees as “missing” devices when normal communications has been
degraded. Use of TechView may be required.
The CH530 uses the IPC3 protocol based on RS485 signal technology and communicating at 19.2 Kbaud to allow 3 rounds of data per second on a 64-device network. A
typical four-compressor RTAC will have around 50 devices.
Most diagnostics are handled by the DynaView. If a temperature or pressure is
reported out of range by a LLID, the DynaView processes this information and calls
out the diagnostic. The individual LLIDs are not responsible for any diagnostic func
tions. The only exception to this is the Starter module.
-
NOTE: It is imperative that the CH530 Service Tool (TechView) be used to facilitate
the replacement of any LLID or reconfigure any chiller component. TechView is
discussed later in this section.
Controls Interface
Each chiller is equipped with a DynaView interface. The DynaView has the capability
to display information to the operator including the ability to adjust settings. Multiple
screens are available and text is presented in multiple languages as factory-ordered or
can be easily downloaded from www.trane.com.
TechView can be connected to either the DynaView module and provides further data,
adjustment capabilities, diagnostics information using downloadable software.
DynaView Interface
The DynaView share the same enclosure design: weatherproof and durable plastic for
use as a stand-alone device on the outside of the unit or mounted nearby.
The display on DynaView is a 1/4 VGA display with a resistive touch screen and an
LED backlight. The display area is approximately 4 inches wide by 3 inches high
(102mm x 60mm).
RTAC-SVX01F-EN91
Controls Interface
Figure 36DynaView
Key Functions
In this touch screen application, key functions are determined completely by software
and change depending upon the subject matter currently being displayed. The basic
touch screen functions are outlined below.
Radio Buttons
Radio buttons show one menu choice among two or more alternatives, all visible. (It is
the AUTO button in
old-fashioned radios to select stations. When one is pressed, the one that was previously pressed “pops out” and the new station is selected. In the DynaView model
the possible selections are each associated with a button. The selected button is dark
ened, presented in reverse video to indicate it is the selected choice. The full range of
possible choices as well as the current choice is always in view.
Spin Value Buttons
Spin values are used to allow a variable setpoint to be changed, such as leaving water
setpoint. The value increases or decreases by touching the increment (+) or decre
ment (-) arrows.
Action Buttons
Action buttons appear temporarily and provide the user with a choice such as Enter or
Cancel.
Hot Links
Hot links are used to navigate from one view to another view.
File Folder Tabs
File folder tabs are used to select a screen of data. Just like tabs in a file folder, these
serve to title the folder/screen selected, as well as provide navigation to other
screens. In DynaView, the tabs are in one row across the top of the display. The folder
tabs are separated from the rest of the display by a horizontal line. Vertical lines sepa
rate the tabs from each other. The folder that is selected has no horizontal line under
Figure 36.) The radio button model mimics the buttons used on
-
-
-
92RTAC-SVX01F-EN
Controls Interface
its tab, thereby making it look like a part of the current folder (as would an open folder
in a file cabinet). The user selects a screen of information by touching the appropriate
tab.
Display Screens
Basic Screen Format
The basic screen format appears as
:
File folder
Tabs
Radio buttons
Page scroll
(up)
Page scroll
(down)
Line scroll
(up/down)
Tab navigator
AutoStopAlarms
Contrast control (lighter)
The file folder tabs across the top of the screen are used to select the various display
screens.
Scroll arrows are added if more file tabs (choices) are available. When the tabs are at
the left most position, the left navigator will not show and only navigation to the right
will be possible. Likewise when the right most screen is selected, only left navigation
will be possible.
The main body of the screen is used for description text, data, setpoints, or keys
(touch sensitive areas). The Chiller Mode is displayed here.
The double up arrows cause a page-by-page scroll either up or down. The single
arrow causes a line by line scroll to occur. At the end of the page, the appropriate
scroll bar will disappear.
A double arrow pointing to the right indicates more information is available about the
specific item on that same line. Pressing it will bring you to a subscreen that will
present the information or allow changes to settings.
The bottom of the screen (Fixed Display) is present in all screens and contains the following functions. The left circular area is used to reduce the contrast/viewing angle
of the display. The right circular area is used to increase the contrast/viewing angle
of the display. The contrast may require re-adjustment at ambient temperatures sig
nificantly different from those present at last adjustment.
The other functions are critical to machine operation. The AUTO and STOP keys are
used to enable or disable the chiller. The key selected is in black (reverse video). The
chiller will stop when the STOP key is touched and after completing the Run Unload
mode.
Touching the AUTO key will enable the chiller for active cooling if no diagnostic is
present. (A separate action must be taken to clear active diagnostics.)
The AUTO and STOP keys, take precedence over the Enter and Cancel keys. (While a
setting is being changed, AUTO and STOP keys are recognized even if Enter or Cancel
has not been pressed.)
Contrast control (darker)
-
RTAC-SVX01F-EN93
Controls Interface
The ALARMS button appears only when an alarm is present, and blinks (by alternating
between normal and reverse video) to draw attention to a diagnostic condition. Press
ing the ALARMS button takes you to the corresponding tab for additional information.
Front Panel Lockout Feature
Display and Touch Screen are Locked
Enter Password to Unlock
-
1
4
7
Enter0Cancel
NOTE: The DynaView display and Touch Screen Lock screen is shown below. This
screen is used if the Display and touch screen and lock feature is enabled. Thirty
minutes after the last keystroke, this screen is displayed and the Display and Touch
Screen is locked out until the sequence “159 <ENTER>” is pressed.
Until the proper password is entered, there will be no access to the DynaView
screens including all reports, setpoints, and Auto/Stop/Alarms/Interlocks.
The password “159” is not programmable from either DynaView or TechView.
2
5
8
3
6
9
Front Panel Display During Cold Ambients
Display and Touch Screen are Locked
Enter 159 to Unlock
1
4
7
Enter0Cancel
94RTAC-SVX01F-EN
2
5
8
3
6
9
Controls Interface
If the Display and Touch Screen Lock feature is disabled, the following screen is automatically displayed if the DynaView Temperature is below freezing and has been 30
minutes after the last keystroke. Note: This feature is provided to avoid unintended
actuations of the keypad, which can occur due to ice build-up on the DynaView’s exte
rior surfaces. Also be aware that at extremes of temperatures, the LCD display
screen will change its contrast from the optimal adjustment made at more normal
temperatures. It can appear washed out or blacked out. Simply pressing the lower
right contrast control on the screen will return the display to readable condition.
NOTE: All screens shown in this section are typical. Some screens show all display
options available, only one of which may appear on a line.
Modes Screen
The Mode Screen is only found on software revisions 18 and later. This screen provides a display for the top level operating mode for each of the components and subcomponents of the chiller (i.e. Chiller, Circuits, and Compressors) that exist on the
Chiller as it is configured. The modes are displayed as text only without the hex
codes.
In software revisions 17.0 and earlier, the top level mode and the sub mode for each
component was displayed on the respective component tab on the first two lines.
The mode display of the first three lines of the Compressor and Chiller Screen tabs is
eliminated with the addition of the Mode Screen
-
Modes
Chiller Mode:
Circuit 1 Mode:
Cprsr 1A Mode:
Cprsr 1B Mode:
Circuit 2 Mode:
Cprsr 2A Mode:
Cprsr 2B Mode:
ChillerCompressor
Running
Running - Limit
Running
Running
Run Inhibit
Stopped
Stopped
AutoStop
RTAC-SVX01F-EN95
Controls Interface
Table 25 Chiller Modes
Chiller ModesDescription
Top Level Mode
Sub-modes
StoppedThe chiller is not running and cannot run without inter-
vention. Further information is provided by the submode:
Local StopChiller is stopped by DynaView Stop button command-
cannot be remotely overridden.
Panic StopChiller is stopped by the DynaView Panic Stop (by
pressing Stop button twice in succession) - previous
shutdown was manually commanded to shutdown
immediately without a run-unload or pumpdown cycle cannot be remotely overridden.
Diagnostic Shutdown - Manual ResetThe chiller is stopped by a diagnostic that requires
manual intervention to reset.
Other sub-modes are possible in conjunction with at least
one of the above modes - See items below for their
descriptions:
Diagnostic Shutdown - Auto Reset
Start Inhibited by Low Cond Temp
Start Inhibited by Low Ambient Temp
Start Inhibited by External Source
Start Inhibited by BAS
Waiting for BAS Communications
Ice Building to Normal Transition
Ice Building is Complete
Design Note: Maximum Capacity was eliminated as a
annunciated mode prior to any release
Run InhibitThe chiller is currently being inhibited from starting (and
running), but may be allowed to start if the inhibiting or
diagnostic condition is cleared. Further information is
provided by the sub-mode:
Diagnostic Shutdown - Auto ResetThe entire chiller is stopped by a diagnostic that may
automatically clear.
Start Inhibited by Low Cond TempThe chiller is inhibited from starting by Low Condenser
Temperature- Inhibit is active below either 25°F (can be
disabled with proper freeze protection) or 0°F (limit set by
design, cannot be disabled). As an exception, this will not
stop a chiller already running.
Start Inhibited by Low Ambient TempThe chiller is inhibited from starting (and running) by an
outdoor air ambient temperature lower than a specified
temperature - per user adjustable settings and can be
disabled.
Start Inhibited by External SourceThe chiller is inhibited from starting (and running) by the
"external stop" hardwired input.
96RTAC-SVX01F-EN
Controls Interface
Table 25 Chiller Modes
Chiller ModesDescription
Top Level Mode
Sub-modes
Start Inhibited by BASThe chiller is inhibited from starting (and running) by
command from a Building Automation System via the
digital communication link (com 3 or com 5).
Waiting for BAS Communications This is a transient mode - 15-min. max, and is only
possible if the chiller is in the Auto - Remote command
mode. After a power up reset, it is necessary to wait for
valid communication from a Building Automation System
(Tracer) to know whether to run or stay inhibited. Either
valid communication will be received from the Building
Automation System (e.g. Tracer), or a communication
diagnostic ultimately will result. In the latter case the
chiller will revert to Local control.
Ice Building to Normal Transition The chiller is inhibited from running for a brief period of
time if it is commanded from active ice building mode
into normal cooling mode via the ice building hardwired
input or Tracer. This allows time for the external system
load to "switchover" from an ice bank to the chilled water
loop, and provides for a controlled pull down of the
loop's warmer temperature. This mode is not seen if the
ice making is automatically terminated on return brine
temperature per the mode below.
Ice Building is CompleteThe chiller is inhibited from running as the Ice Building
process has been normally terminated on the return brine
temperature. The chiller will not start unless the ice
building command (hardwired input or Building
Automation System command) is removed or cycled.
AutoThe chiller is not currently running but can be expected to
start at any moment given that the proper conditions and
interlocks are satisfied. Further information is provided
by the sub-mode:
Waiting For Evap Water FlowThe chiller will wait up to 4 minutes in this mode for
evaporator water flow to be established per the flow
switch hardwired input.
Waiting for Need to CoolThe chiller will wait indefinitely in this mode, for an
evaporator leaving water temperature higher than the
Chilled Water Setpoint plus the Differential to Start.
StartingThe chiller is going through the necessary steps to allow
the lead circuit and lead compressor to start.
No Sub Modes
RunningAt least one circuit and one compressor on the chiller are
currently running. Further information is provided by the
sub-mode:
RTAC-SVX01F-EN97
Controls Interface
Table 25 Chiller Modes
Chiller ModesDescription
Top Level Mode
Sub-modes
Unit is Building IceThe chiller is running in the Ice Building Mode, and either
at or moving towards full capacity available. Ice mode is
terminated either with the removal of the ice mode
command or with the return brine temperature falling
below the Ice Termination Setpoint.
Running - LimitedAt least one circuit and one compressor on the chiller are
currently running, but the operation of the chiller as a
whole is being actively limited by the controls.
Capacity Limited by
High Evap Water Temp
This mode will occur if both the OA temperature is above
40°F and the Evap Leaving Water Temperature is above
75°F as is often the case in a high temperature pull-down.
While in this mode, no compressors will be allowed to
load past their minimum load capacity step, but it will not
inhibit compressor staging. This mode is necessary to
prevent nuisance trips due to Compressor Overcurrent or
High Pressure Cutout. Reasonable pull-down rates can
still be expected despite this limit.
Table 26 Circuit Modes
Circuit ModesDescription
Top Level Mode
Sub-modes
StoppedThe given circuit is not running and cannot run without intervention.
Front Panel LockoutThe circuit is manually locked out by the circuit lockout setting - the
Diagnostic Shutdown - Manual ResetThe circuit has been shutdown on a latching diagnostic.
Other sub-modes are possible in conjunction with at least one of
the above modes - See items below for their descriptions:
Diagnostic Shutdown - Auto Reset
Start Inhibited by External Source
Start Inhibited by BAS
Run InhibitThe given circuit is currently being inhibited from starting (and run-
Diagnostic Shutdown - Auto ResetThe circuit has been shutdown on a diagnostic that may clear auto-
Start Inhibited by External SourceThe circuit is inhibited from starting (and running) by its "external cir-
Start Inhibited by BASThe circuit is inhibited from starting (and running) by command
Further information is provided by the sub-mode:
nonvolatile lockout setting is accessible through either the DynaView or TechView.
ning), but may be allowed to start if the inhibiting or diagnostic condition is cleared. Further information is provided by the sub-mode:
matically.
cuit lockout" hardwired input.
from a Building Automation System via the digital communication
link (com 3 or com 5).
98RTAC-SVX01F-EN
Controls Interface
Table 26 Circuit Modes
Circuit ModesDescription
Top Level Mode
Sub-modes
AutoThe given circuit is not currently running but can be expected to
No Sub Modes
StartingThe given circuit is going through the necessary steps to allow the
No Sub Modes
RunningAt least one compressor on the given circuit is currently running.
Establishing Min. Cap - Low Diff pressureThe circuit is experiencing low system differential pressure and is
Running - LimitedAt least one compressor on the given circuit is currently running,
Capacity Limited by High Cond PressThe circuit is experiencing condenser pressures at or near the con-
Capacity Limited by Low Evap Rfgt TempThe circuit is experiencing saturated evaporator temperatures at or
Capacity Limited by Low Liquid LevelThe circuit is experiencing low refrigerant liquid levels and the EXV
Shutting DownThe given circuit is still running but shutdown is imminent. The cir-
Operational PumpdownThe circuit is in the process shutting down by performing an opera-
Front Panel LockoutThe circuit has been manually locked out by the circuit lockout set-
Diagnostic Shutdown - Manual ResetThe circuit is in the process of shutdown due to a latching diagnos-
Diagnostic Shutdown - Auto ResetThe circuit is in the process of shutdown due to a diagnostic that
Start Inhibited by External SourceThe circuit is in the process of shutdown due to a command from
Start Inhibited by BASThe circuit is in the process of shutdown due to a command from
Service OverrideThe given circuit is in a Service Override mode
Service PumpdownThe circuit is running with fan control, via a manual command to
start at any moment given that the proper conditions and interlocks
are satisfied.
lead compressor on that circuit to start.
Further information is provided by the sub-mode:
being force loaded, irregardless Chilled Water Temperature Control,
to develop pressure sooner.
but the capacity of the circuit is being actively limited by the controls. Further information is provided by the sub-mode:
denser limit setting. Compressors on the circuit will be unloaded to
prevent exceeding the limits.
near the Low Refrigerant Temperature Cutout setting. Compressors on the circuit will be unloaded to prevent tripping.
is at or near full open. The compressors on the circuit will be
unloaded to prevent tripping.
cuit is going through either a compressor run-unload mode or a circuit operational pumpdown to dry out the evaporator (cold OA
ambient only). Shutdown is necessary due to one (or more) of the
following sub-modes:
tional pumpdown just prior to stopping the last running compressor. The EXV is commanded closed. Pumpdown will terminate
when both the liquid level and the evap pressure
ting and is in the process of shutting down - the nonvolatile lockout
setting is accessible through either the DynaView or TechView.
tic.
may automatically clear.
the external circuit lockout hardwired input.
the Building Automation System (e.g. Tracer)
perform a Service Pumpdown. Its respective EXV is being held
wide open, but the manual liquid line service valve should be
closed.
RTAC-SVX01F-EN99
Controls Interface
Table 27Compressor Modes
Compressor ModesDescription
Top Level Mode
Sub-modes
StoppedThe given compressor is not running and cannot run without inter-
Diagnostic Shutdown - Manual ResetThe compressor has been shutdown on a latching diagnostic.
Service Tool LockoutThe compressor has been shutdown due to a command from the
Other sub-modes are possible in conjunction with at least one of
the above modes - See items below for their descriptions:
Diagnostic Shutdown - Auto Reset
Restart Inhibit
Run InhibitThe given compressor is currently being inhibited from starting (and
Diagnostic Shutdown - Auto ResetThe compressor has been shutdown on a diagnostic that may clear
Restart InhibitThe compressor is currently unable to start due to its restart inhibit
AutoThe given compressor is not currently running but can be expected
No Sub Modes
StartingThe given compressor is going through the necessary steps to
No Sub Modes
RunningThe given compressor is currently running. Further information is
Establishing Min. Capacity - High Oil TempThe compressor is running and is being forced loaded to its step
Running - LimitedThe given compressor is currently running, but its capacity is being
Capacity Limited by High CurrentThe compressor is running and its capacity is being limited by high
Capacity Limited by Phase UnbalanceThe compressor is running and its capacity is being limited by
Shutting DownThe given compressor is still running but shutdown is imminent.
Diagnostic Shutdown - Manual ResetThe compressor is in the process of shutdown due to a latching
vention. Further information is provided by the sub-mode:
TechView Service Tool to be "locked out" and inoperative. This setting is nonvolatile and operation can only be restored by using TechView to "unlock" it.
running*), but may be allowed to start if the inhibiting or diagnostic
condition is cleared. Further information is provided by the submode:
automatically.
timer. A given compressor is not allowed to start until 5 minutes
has expired since its last start.
to start at any moment given that the proper conditions occur.
allow it to start. (This mode is short and transitory)
provided by the sub-mode:
load point, without regard to the leaving water temperature control,
to prevent tripping on high oil temperature.
actively limited by the controls. Further information is provided by
the sub-mode:
currents. The current limit setting is 120% RLA (to avoid overcurrent trips) or lower as set by the compressor's "share" of the active
current limit (demand limit) setting for the entire chiller.
excessive phase current unbalance.
The compressor is going through either a run-unload mode or is the
active compressor in the operational pumpdown cycle for its circuit.
Shutdown is either normal (no sub-mode displayed) or due the following sub-modes:
diagnostic.
100RTAC-SVX01F-EN
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