Trane RSGP0900F3 Installation Instructions Manual

Installation Instructions
Trane Rental Service
Start-Up and Shutdown - RSGP0900F3 Generator
SAFETY WARNING
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury. When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are attached to the equipment.
July 2021
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Introduction
Read this manual thoroughly before operating or servicing this unit.
Warnings, Cautions, and Notices
Safety advisories appear throughout this manual as required. Your personal safety and the proper operation of this machine depend upon the strict observance of these precautions.
The three types of advisories are defined as follows:
WARNING
CAUTIONs
NOTICE
Important Environmental Concerns
Scientific research has shown that certain man-made chemicals can affect the earth’s naturally occurring stratospheric ozone layer when released to the atmosphere. In particular, several of the identified chemicals that may affect the ozone layer are refrigerants that contain Chlorine, Fluorine and Carbon (CFCs) and those containing Hydrogen, Chlorine, Fluorine and Carbon (HCFCs). Not all refrigerants containing these compounds have the same potential impact to the environment. Trane advocates the responsible handli ng of all refrigerants-including industry replacements for CFCs and HCFCs such as saturated or unsaturated HFCs and HCFCs.
Important Responsible Refrigerant Practices
Trane believes that responsible refrigerant practices are important to the environment, our customers, and the air conditioning industry. All technicians who handle refrigerants must be certified according to local rules. For the USA, the Federal Clean Air Act (Section 608) sets forth the requirements for handling, reclaiming, recovering and recycling of certain refrigerants and the equipment that is used in these service procedures. In addition, some states or municipalities may have additional requirements that must also be adhered to for responsible management of refrigerants. Know the applicable laws and follow them.
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury. It could also be used to alert against unsafe practices.
Indicates a situation that could result in equipment or property-damage only accidents.
WARNING
Proper Field Wiring and Grounding Required!
Failure to follow code could result in death or serious injury. All field wiring MUST be performed by qualified personnel. Improperly installed and grounded field wiring poses FIRE and ELECTROCUTION hazards. To avoid these hazards, you MUST follow requirements for field wiring installation and grounding as described in NEC and your local/state electrical codes.
WARNING
Personal Protective Equipment (PPE) Required!
Failure to wear proper PPE for the job being undertaken could result in death or serious injury. Technicians, in order to protect themselves from potential electrical, mechanical, and chemical hazards, MUST follow precautions in this manual and on the tags, stickers, and labels, as well as the instructions below:
Before installing/servicing this unit, technicians MUST put on all PPE required for the work being undertaken (Examples; cut resistant gloves/sleeves, butyl gloves, safety glasses, hard hat/bump cap, fall protection, electrical PPE and arc flash clothing). ALWAYS refer to appropriate Safety Data Sheets (SDS) and OSHA guidelines for proper PPE.
When working with or around hazardous chemicals, ALWAYS refer to the appropriate SDS and OSHA/GHS (Global Harmonized System of Classification and Labeling of Chemicals) guidelines for information on allowable personal exposure levels, proper respiratory protection and handling instructions.
If there is a risk of energized electrical contact, arc, or flash, technicians MUST put on all PPE in accordance with OSHA, NFPA 70E, or other country-specific requirements for arc flash protection, PRIOR to servicing the unit. NEVER PERFORM ANY SWITCHING, DISCONNECTING, OR VOLTAGE TESTING WITHOUT PROPER ELECTRICAL PPE AND ARC FLASH CLOTHING. ENSURE ELECTRICAL METERS AND EQUIPMENT ARE PROPERLY RATED FOR INTENDED VOLTAGE.
©2021 Trane TEMP-SVN006A-EN
WARNING
Follow EHS Policies!
Failure to follow instructions below could result in death or serious injury.
All Trane personnel must follow the company’s Environmental, Health and Safety (EHS) policies when performing work such as hot work, electrical, fall protection, lockout/tagout, refrigerant handling, etc. Where local regulations are more stringent than these policies, those regulations supersede these policies.
Non-Trane personnel should always follow local regulations.
Copyright
This document and the information in it are the property of Trane, and may not be used or reproduced in whole or in part without written permission. Trane reserves the right to revise this publication at any time, and to make changes to its content without obligation to notify any person of such revision or change.
Introduction
Trademarks
All trademarks referenced in this document are the trademarks of their respective owners.
Note: Replace Manual in Cabinet After Use!
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Table of Contents
Graphical Display Panel . . . . . . . . . . . . . . . . . . 5
Installation/Setup . . . . . . . . . . . . . . . . . . . . . . . . 6
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
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Graphical Display Panel
Figure 1. Graphical display panel
This control is provided with a graphical display capable of displaying up to 9 lines of data with approximately 27 characters per line. The graphical display is accompanied by a set of six tactile-feel membrane switches that are used by the operator to navigate through control menus and to make control adjustments. Display is configurable for multiple languages. It is configurable for units of measurement.
The display incorporates three levels of operation and adjustability. All data on the control can be viewed by scrolling through screens with the navigation keys. The top three lines of the display are allocated to mode and status messages that continuously display the operating mode of the control system, as well as any faults or warning conditions that may be present on the controller. If more than one fault or warning message is present, the messages will scroll to allow the operator to view all active messages in the system.
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Installation/Setup
Note: Battery disconnect switch is located inside the driver side door on
the right side of the cabinet.
1. Level the generator using appropriate cribbing and front leveling legs. Wheels must be chocked.
Important: Ensure the generator is grounded
according to local code.
2. Remove and install ladder and hand-rail from the driver side door of generator.
3. Plug in battery charger to 120 Vac power receptacle. Plug is located on passenger side of generator behind small enclosure door.
5. Connect the cables to the generator and the load.
Important: Refer to local codes and regulations when
determining size and number of cables required.
6. Turn battery switch ON.
7. Verify generator voltage by checking the voltage indicator lamps on the breaker cabinet.
Note: Breaker cabinet is located on the right side of the
display cabinet.
Important: When the generator is off and a 120 Vac
receptacle is not available, the battery disconnect switch must be OFF.
4. Locate bus bar/camlock connection panel on passenger side of the generator.
Important: If the voltage setting is incorrect, refer to
instructions located on the breaker cabinet for switching voltages.
8. Locate the generator controller inside the driver side main door of generator.
Important: After final connections are made, ensure the
connection door is closed and latched to
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prevent Buss bar door open fault.
Installation/Setup
9. Press the HOME button.
Note: If screen is active, continue to the next step.
10. Press the CONTROL button to place the generator in
idle mode.
11. If the generator is in RUN MODE IDLE, generator can
be started. Proceed to next section.
Note: If the generator is in RUN MODE RATED, press
the (+) button to change to RUN MODE IDLE.
Start-Up
1. Turn the control knob to MANUAL.
2. Press and hold the RUN/STOP button.
12. Press the HOME button to return to the main screen.
3. Press the HOME button to return to the main screen.
4. Press the ENGINE button to monitor the engine temperature.
Important: Monitor the screen until the engine
temperature reaches 100°F or after five minutes, return to the main screen.
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Installation/Setup
5. Repeat Step 8 to Step 12 above to place the generator
in RUN MODE RATED.
6. Once the generator is running at rated speed, press
breaker close button (__\__). The switch icon will change from open (__\__) to closed (__---__).
The generator is now supplying power to the load.
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Shutdown
Note: Battery disconnect switch is located on driver side of engine to
the right of the controller.
Follow the manufacturer's instructions to shutdown all equipment powered by the generator.
Important: Verify there is no generator load.
1. Press the HOME button.
2. Press the ALTERNATOR button.
3. Verify amps columns are 0.
5. Press the BREAKER OPEN button.
6. Press the MANUAL RUN/STOP button to shutdown the generator.
Note: Genset will enter cooldown mode and continue to
run for 3-5 minutes.
7. Once engine stops, wait 60 seconds and turn battery disconnect switch OFF. If decommissioning this unit, continue to
Step 8.
4. Press the HOME button.
8. Disconnect cabling from the generator, main generator output cables, battery charger cable, and generator grounding cable.
9. Ensure all cable access doors are latched closed.
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Shutdown
10. Disassemble/re-stow ladder and hand rail on rear door.
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Trane - by Trane Technologies (NYSE: TT), a global climate innovator - creates comfortable, energy efficient indoor environments for commercial and residential applications. For more information, please visit trane.com or tranetechnologies.com.
Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice. We are committed to using environmentally conscious print practices.
TEMP-SVN006A-EN 10 Jul 2021
(NEW)
©2021 Trane
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