Trane Precedent FIADMPR102 Series installation instructions

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Installation Instructions

0 to 50% Motorized Outside Air Damper

Precedent™ Packaged Rooftop Units 6 to 25 Tons

Model Num ber: Used With:

FIADM PR102* T/YS* 072-150 FIADM PR103* T/YS* 180-300, W/D/GS* 150-300

Not e: This accessory is n ot for use on un its w ith Single Zone VAV or True VAV sup ply fan types (Digit 15 = 2,3,4,5).

SAFETY WARNING

Only qualified personnel should install and service the equipment . The installation, starting up, and servicing of heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury. When w orking on the equipment, observe all precautions in the literature and on the tags, stickers, and labels t hat are attached to the equipment.

August 2022

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Introduction

Read th is manual th oro ughly before op erati ng o r servici ng this unit.

Warnings, Cautions, and Notices

Safety ad visories appear through out this m anual as req uir ed. Your p ersonal saf ety and t he pr oper oper ation o f this m achine depend upon the st rict ob servance of these precautions.

The thr ee types of advi sories are defined as f ollow s:

WARNING

Proper Field Wiring and Grounding Required!

Failure to follow code could result in death or serious injury. All field wiring MUST be performed by qualified personnel. Improperly installed and grounded field wiring poses FIRE and ELECTROCUTION hazards. To avoid these hazards, you MUST follow requirement s for field wiring installation and grounding as described in NEC and your local/ state/ nat ional electrical codes.

WARNING

CAUTIONs

NOTICE

Indicates a pot entially hazard ous situation w hich, if n ot avoided, could result in death or serious injury .

Indicates a pot entially hazard ous si

tuation w hich, if no t avoided, cou ld result in m i nor or m oder ate inju ry. It could also be used to alert against unsafe practices.

Ind icates a si tuat ion that coul d resul t in equipm en t or pr operty -dam age only accident s.

Important Environmental Concerns

Scienti fic research has shown that certain m an-m ade chem i cals can affect th e eart h’s natu rally occurring strato spheric ozone lay er w hen released to the atm osph ere. In particular, several of the identified chem icals that m ay affect the ozone layer are refrigerants that contain Chlor ine, Fluor ine and Carb on (CFCs) and those cont aining Hydrogen, Chlor ine, Fluorine and Carbon (HCFCs). No t all refrigeran ts containi ng these com pounds have th e sam e potenti al im pact to th e envir onm ent. Trane advocates the resp onsible handling of all refr iger ants-includi ng ind ustry replacem ents for CFCs and HCFCs such as saturated or unsaturated HFCs and HCFCs.

Important Responsible Refrigerant Practices

Trane believes t hat respo nsible refrigerant practices are im portant t o the env ironm ent, our custom ers, and the air conditioning industry. All technicians w ho handle refri gerants must be certified according to local r ules. For the USA , the Federal Clean Air Act (Section 608) set s forth th e requir emen ts for h andl ing, recl aimin g, recover ing and recycling of certain refrigerant s and the eq uipm ent that is used in these service p rocedur es. In addit ion, some states or m uni cipalities m ay hav e additio nal requirement s that must also be adhered to for resp onsible m anagem en t of refri gerants. Know the applicable law s and follow them .

WARNING

Personal Protective Equipment (PPE) Required!

Failure to wear proper PPE for the job being undertaken could result in death or serious injury. Technicians, in order to protect them selves from potential electrical, mechanical, and chemical hazards, MUST follow precautions in this manual and on the tags, stickers, and labels, as w ell as the instructions below :

• Before installing/ servicing this unit, technicians MU

ST put on all PPE required for t he w ork being undertaken (Examples; cut resistant gloves/sleeves, butyl gloves, safety glasses, hard hat/ bump cap, fall protection, electrical PPE and arc flash clothing). ALWAYS refer to appropriate Safety Data Sheets (SDS) and OSHA guidelines for proper PPE.

• When w orking with or around hazardous chemicals, WAYS refer t o the appropriate SDS and OSHA/

AL GHS (Global Harmonized System of Classificat ion and Labeling of Chemicals) guidelines for information on allowable personal exposure levels, proper respiratory protection and handling instructions.

• If there is a risk of energized electrical contact, arc,

flash, technicians MUST put on all PPE in accordance with OSHA, NFPA 70E, or other country-specific requirement s for arc flash protection, PRIOR to servicing the unit. NEVER PERFORM ANY SWITCHING, DISCONNECTIN G, OR VOLTAGE TESTING WITHOUT PROPER ELECTRICAL PPE AND ARC FLASH CLOTHING. ENSURE ELECTRICAL METERS AND EQUIPMENT ARE PROPERLY RATED FOR INTENDED VOLTAGE.

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WARNING

Follow EHS Policies!

Failure to follow instructions below could result in death or serious injury.

• All Trane personnel must follow the company’s E

nvironmental, Health and Safety (EHS) policies when performing work such as hot w ork, electrical, fall protection, lockout/ tagout, refrigerant handling, etc. Where local regulations are more stringent than these policies, those regulations supersede these policies.

• Non-Trane personnel should alw ays follow local lations.

regu

Thi s docu men t and t he in for mat ion in i t are t he pr oper ty o f Trane, and m ay not be used or rep rod uced i n who le or in part w ithout w ritt en perm ission. Trane reser ves the right to revise th is publ icati on at any tim e, and to m ake chang es to it s content w ith out obligati on to n otify any perso n of such rev ision or chan ge.

Introduction

Trademarks

All t radem arks refer enced in this docum ent are the tradem arks of t heir respectiv e owners.

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Table of Contents

General Information – FIADMPR102* . . . . . . 5

Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Installation – FIADMPR102* . . . . . . . . . . . . . . . 6

Factory Installed Damper Set-Up . . . . . . . . 7

Dow nflow Configuration . . . . . . . . . . . . . . 7

General Information – FIADMPR103* . . . . . . 8

Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Installation – FIADMPR103* . . . . . . . . . . . . . . . 9

Field Instal led Damper . . . . . . . . . . . . . . . . . 9

Factory Installed Dam per (Field Set-Up) . 10

Dow nflow Configuration . . . . . . . . . . . . . 10

Minim um Position Setting – FIADMPR102* /

103* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Wiring – FIADMPR102* /103* . . . . . . . . . . . . . 13

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General Information – FIADMPR102*

This instru ction co vers installation of FIADM PR102* for 6 to 12.5 to ns, T/YS* 072-150.

Inspection

1. Unpack all com pon ents of the kit.

2. Check careful ly for shippi ng damage. If any dam age is found, report i t im m ediately, and file a claim again st the tr ansport ation co m pany .

3. Visually in spect the com pon ents for shipping damage as soon as possible after del ivery, before it is stored. Concealed d am age m ust b e repo rted w ithin 15 days.

4. If co ncealed dam age is di scovered, st op unp acking th e shi pm ent.

5. Do not rem ove dam aged m aterial from the receiv ing location. Take photos of the d am age, if possible. The ow n er must provi de reasonab le evidence that th e dam age did not occu r aft er del ivery.

6. No tif y th e carri er’s ter mi nal o f dam age im m ediat ely b y phone and b y mail. Requ est an im m ediate joi nt inspection of th e damage by t he carrier and the consig nee.

Not e: Do n ot attem pt to repair an y dam aged parts un til

the par ts are insp ected by t he carrier’s representative.

Parts List

• One (1) M o torized OA Dam per A ssem bly

• 12 Screw s

• One (1) Blockoff ; Bottom

• One (1) Actuato r Control Har ness

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Installation – FIADMPR102*

Align (3) tabs on bracket with (3) slots in panel. Pivot into place and secure with three screws engaged into damper side panel.

Align (3) slots in panel with (3) tabs on damper side panel. Pivot panel into place.

Uncrat e the damper and locat e all part s show n in Figu re 1.

Each dam per ship s wi th i tem s 1, 2 and 3 at tache screw s completely fr om it em s 1 and 2. Remove i tem 3 by loosenin g the three screw s but do not remov e them . See figure below .

Figure 1. Damper

components

d. Rem ove

Do not remove screws

Figure 2. Damper panel

5. Remove the filter access panel. Position the adapter backing plate in side the f ilter sect ion. The adapter backing plate w ill slip over the three screw s t hat w ere lo osened in

le in t he adapter backing plate, w ith the screw

ho clearance h ole in eco nom i zer side panel and secure low er right si de of dam p er wit h screw four. Refer to

Figure 2, p. 6.

6. Install the bottom blockoff and secure screw s. Refer to

Figure 1, p. 6. A lig n t he screw eng agem ent

wit h three

Figure 3, p. 6.

WARNING

Hazardous Voltage w / Capacitors!

Failure to follow instructions below could result in death or serious injury.

Power dow n the outdoor unit with t he inverter circuit board. Follow proper lockout/ tagout procedures to ensure the pow er cannot be inadvertently energized.Wait for at least 15 minutes to allow the unit to fully discharge high DC voltage. Confirm the unit is fully discharged using a CAT III or IV voltmeter rated per N FPA 70E.

1. Remove unit end panel , retain the screw s rem o ved fro

m the top of panel and the scr ew s rem oved fr om

bott om of panel fo r use later

2. To install the dam per, lif t into po s upper left hand corner ar oun d the chan nel in the cabinet post. Then pivot the dam per into the opening in th e cabinet. Refer to

3. Once the d am per is in place, lift th e damper and panel assemb th e top by inserti ng tw o screw s, top left 1 then top ri ght

2. Refer t o

4. Pull ou t on th e bottom of the bott om lef t 3. Refer to

ly to align the u pper tw o screw ho les. Secure

Figure 2, p. 6.

before making contact

Figure 2, p. 6.

Figure 3, p. 6.

ition by fi tting the

dam p er and secur e

Figure 3. Bottom blockoff

Adapter

Backing Plate Panel

Bottom Blockoff

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Installation – FIADMPR102*

Remove screw to remove bottom blockoff from shipping location.

Bottom Blockoff

Factory Installed Damper Set-Up

Downflow Configuration

To p osit ion dam per for dow nflo w o perat ion , compl ete th e foll owing steps:

WARNING

Hazardous Voltage!

Failure to disconnect pow er before servicing could result in death or serious injury.

Disconnect all electric power, including remote disconnects before servicing. Follow proper lockout/ tagout procedures to ensure the pow er can not be inadvertently energized. Verify that no pow er is present with a voltmeter.

1. Remove filt er access pan el.

2. Remove bottom blocko ff from See

Figure 4, p. 7.

Figure 4. Remove bott om blockoff

its shipp ing locati on.

Figure 5. Damper assembly operating position

Bottom Blockoff

Screws used to secure economizer

3. Remove the bo ttom three screws fr om the dam per panel.

4. Pull th e damper assem bly out into operati ng position as shown in

5. Secure the dam per assem b ly w i th tw o screw s at the bott om of the

6. Install bottom blo ckoff and secure w

Figure 5, p. 7.

corner posts.

ith three screw s.

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General Information – FIADMPR103*

This in struction covers installatio n of FIADM PR103* for

12.5 to 25 to ns, T/YS* 180-300, W/D/GS* 150-300.

Inspection

1. Unpack all com pon ents of the kit.

2. Check careful ly for shippi ng damage. If any dam age is found, report i t im m ediately, and file a claim again st the tr ansport ation co m pany .

3. Visually in spect the com pon ents for shipping damage as soon as possible after del ivery, before it is stored. Concealed d am age m ust b e repo rted w ithin 15 days.

4. If co ncealed dam age is di scovered, st op unp acking th e shi pm ent.

6. No tif y th e carri er’s ter mi nal o f dam age im m ediat ely b y phone and b y mail. Requ est an im m ediate joi nt inspection of th e damage by t he carrier and the consig nee.

Not e: Do n ot attem pt to repair an y dam aged parts un til

the par ts are insp ected by t he carrier’s representative.

Parts List

• One (1) M o torized OA Dam per A ssem bly

• Ten (10) Screw s

• One (1) Blockoff ; Bottom

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Installation – FIADMPR103*

Field Installed Damper

1. Uncrate the d am per and locate all parts show n in

Figure 1, p. 9.

Figure 1. Damper content s

WARNING

Hazardous Voltage w / Capacitors!

Failure to disconnect pow er and discharge capacit ors before servicing could result in death or serious injury. Disconnect all electric power, including remote disconnects and discharge all motor start / run capacit ors before servicing. Follow proper lockout/ tagout procedures to ensure the pow er cannot be inadvertently energized. Verify with a CAT III or IV voltmeter rated per N FPA 70E that all capacit ors have discharged.

3. Attach blockoff (2) t o u

Figure 3. Install blockoff

4. Secure econom izer assem bly screw s.

Figure 4. Install economizer assembly

nit by using four scr ew s.

(1) to unit using ten

2. Remove unit end panel , retain the screw s for later use.

Figure 2. Remove end panel

5. Attach end panel back to u nit using the screw s

emov ed in Step 2 and seal indicat ed areas in

wit h field supp lie

p. 10

therm ostat sel ector sw itch to the OFF po sition .

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d sili cone sealant.Place the

Figure 5,

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Installation – FIADMPR103*

Remove screws and lay blockoff angle aside. Do not discard.

Blockoff Angle

Figure 5. Reinst all end panel

Factory Installed Damper (Field Set-Up)

Downflow Configuration

To p osit ion dam per for dow nflo w o perat ion , compl ete th e foll owing steps:

WARNING

Hazardous Voltage!

Failure to disconnect pow er before servicing could result in death or serious injury.

Disconnect all electric powe disconnects before servicing. Follow proper lockout/ tagout procedures to ensure the pow er can not be inadvertently energized. Verify that no pow er is present with a voltmeter.

1. Remove filt er access pan el.

2. Remove the lo w er screws in the end panel. See

Figure 6, p. 10. Lay blockoff angle aside for l ater

stallation.

r, including remote

Figure 6. Remove low er screws

3. Do not rem ove the screws in th e upper row of the end panel.

4. Grasp th e botto m of t he end pan el and pu ll the

conomizer assem bly outw ard into the operating

e posit ion. See

5. Remove approx imately 3-inches of gasket m aterial from the holes u sed to att ach the econ omizer assem bly to t he unit . See

6. With the screws provided, secure econ om izer assem bly by inser tin g a screw thr oug h th e clear ance ho le in the b otto m o f th e cor ner p ost an d in to the eng agement hole in th e econom izer assem bly. Refer to

Figure 7. Remove gasket material

Figure 6, p. 10.

bott om of each corner post to expose the

Figure 7, p. 10.

each side o f the

Figure 7, p. 10.

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7. Install the blockoff angle un derneath the econo m izer. The blockoff angle is design ed to clo se the opening created, betw een the econ omizer and the base, when the economizer assem b ly is in its oper ating position.

a. Holding the blo ckoff angle w ith

bott om and th e bottom angle outw ard, tilt the top forw ard and insert it into the opening b etween the econ omizer and th e unit base.

b. Press the bottom of the bl

unit and line up the holes. Usi ng the provided screw s, secu re it in to p lace.

Figure 8. Blockoff installation

the ho les at the

ockoff angle against the

Installation – FIADMPR103*

8. Proceed to m i nim um p osition sett ing.

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Minimum Position Setting – FIADMPR102* / 103*

To adju st the m inim um position setting and check ou t the economizer, t he pow er m ust be con nected.

1. Close t he un it disco nnect and p lace t he zone sen sor f an selector in the fan ON position and the heat/cool select or in the OFF posi tion. Th is wil l place th e damper in the m i nim um v enti lation posi tio n.

2. To adjust t he minim um positio n setting for the requi red vent ilation air, use the Sym bio service and instal lation m obile ap p or Sym bio™ 700 on-boar d UI to adj ust the eco nom i zer m inim um position setpoint BAS in t he fresh/r eturn air settin gs menu. The damper wil l open t o this set ting each ti m e the blow er circuit is energi zed.

When adjusting m inim um position, the dam per may mov e to the n ew setting in sev eral sm all steps. Once the damper has rem ained in position fo r 10 - 15 secon ds w ithou t m ovem ent, it can be assum ed it is at th e new position.

3. Replace the f ilter access panel.

The dam per w ill close when the blo w er cir cui t is de-energized.

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Wiring – FIADMPR102* / 103*

BK R BL

FRESH AIR OPTIONS MODULE

(FOM)

24 VAC OUT

Spare Universal IO 2

Spare Transducer Zeroing Pin

Common

P13

24 VDC OUT

OA Damper Feedback

OA Damper OUT

Common

P10

24 VDC OUT

Spare Universal IO 1

Spare Transducer Zeroing Pin

Common

P12

Return Air Humidity Input

Common

24 VDC OUT

Outdoor Air Humidity Input

Return Air Temp Input

Spare Binary Output 1

Common

Spare Binary Output 2

Common

Spare Binary Output 3

Common

24 VAC OUT

RA Smoke Detector Input

Common

GND

Address 3

GND

Address 1

GND

Address 2

Address 4

GND

J11

Spare Universal Input 5

Common

P14

Clogged Filter Switch IN

24 VAC OUT

P15

Spare Binary Input 3

P16

Spare Binary Input 4

P17

Spare Binary Input 5

P18

Spare Analog Output 4

Common

Spare Analog Output 3

Common

P21

Spare Binary Output 4

P20

24 VDC OUT

Spare Universal Input 7

Spare Universal Input 6

Spare Analog Output 2

Common

J5P19 J6

P11

121

343

12121

121

343

565

121

343

565

787

Modbus +

Modbus -

Common

Modbus +

Modbus -

Common

24 VAC OUT

Common

IMC +

IMC -

IMC Bus (White)

White

BK R BL O

24 VAC OUT

Common

IMC +

IMC -

234

TO UC-P4

SHEET 3

Common

Spare Universal IO 1 (Alt)

5 VDC OUT

Common

5 VDC OUT

Spare Universal IO 2 (Alt)

Spare Binary Input 2

24 VAC OUT

Common

Supply Voltage IN

(Black)

ECA

24 V? IN

DAMPER POSITION IN

DAMPER POSITION OUT

IMC Bus (White)

(Red)

(Gray)

(Blue)

(White)

(Black)

(White)

(Purple)

(White) (Mint) (Red) (Pink) (Orange) (Green) (Green) (Green) (Blue) (Yellow)

(Black)

(Green)

(Brown)

RASD

24 VAC IN

Smoke Detector OUT

Common

CFS

BK R

Common

4 4

121

OpƟonal Return Air Humidity Sensor

-H°

RAH

121

OpƟonal Outdoor Air Humidity Sensor

-H°

OAH

t°

RAT

121

OpƟonal Return Air Temp Sensor

FRESH AIR OPTIONS MODULE ONLY PRESENT ON CERTAIN UNIT CONFIGURATIONS. SEE INSET A FOR UNITS WITHOUT FRESH AIR OPTIONS MODULE.

BK R BL O

White

BK R BL O

234

White

BK R BL O

234

TO IOM-P4

SHEET 5

TO AIRFI

INSET A

BK R

XFR

White

BK R BL O

234

TO AIRFI

RETURN AIR TEMP SENSOR PRESENT ON UNITS WITH DIFFERENTIAL DRY BULB, REFERENCE ENTHALPY, AND COMPARATIVE ENTHALPY CONTROL

RETURN AIR HUMIDITY SENSOR PRESENT ON UNITS WITH REFERENC E ENTHALPY AND COMPARATIVE ENTHALPY CONTROL

RETURN AIR HUMIDITY SENSOR PRESENT ON UNITS WITH COMPARATIVE ENTHALPY CONTROL

PPF62

PPF63

PPF64

PPF87PPM87

PPF88PPM88

PPF86

PPM86

TO LINE 320

Sheet 6

J11-1

TO LINE 322

Sheet 6

J8-1

ECA

24 V? IN

DAMPER POSITION IN

DAMPER POSITION OUT

Common

OpƟonal Horizontal Low Leak

OpƟonal Economizer

OpƟonal Return Air Smoke Detector

OpƟonal Power Exhaust

1. Using the suppli ed harness co nnect PPF87 to the actuator co nnector.

2. Route harness t o fresh air options m odule l ocated in the ret urn s

ection and co nnect to FAOM -J11.

Figure 9. Fresh air options module

3. After installati on is complete, Sy m bio ™ 700 UC unit figu ration w ill need to be updat ed to reflected

con installed option.

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Notes

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Notes

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Tran e and A m erican Stand ard cr eate com fortable, energy effi cient indoor enviro nments for com m ercial and resi dential applicat ions. For m ore informati on, please v isit tr ane.com or americanst andardair.com .

Trane and A meri can Standar d have a p olicy of co ntin uous prod uct and produ ct data i mpr ovemen t and r eserve the r ight to change desi gn and specificat io ns w itho ut n ot ice. W e are comm itted to usi ng en vi ro nm entally con scio us p ri nt p ract ices.

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