Trane PKG-SVX17A-EN User Manual

Installation Owner Diagnostics
Split System Cooling Condensers Model CTA 7 1/2 to 15 Tons
Models
CTA
090A***A 120A***A 120B***A 180B***A
September 2007
60 HZ60 HZ60 HZ60 HZ
“A” and later Design Sequence
PKG-SVX17A-EN
Notice
Overview of Manual
Note: One copy of this document ships inside each unit and is customer property. It must be retained by the unit’s maintenance personnel.
This booklet describes proper installa­tion, operation, and maintenance pro­cedures for air cooled systems. By carefully reviewing the information within this manual and following the instructions, the risk of improper operation and/or component damage will be minimized.
It is important that periodic mainte­nance be performed to help assure trouble free operation. A maintenance schedule is provided at the end of this manual. Should equipment failure occur, contact a qualified service organization with qualified, experi­enced HVAC technicians to properly diagnose and repair this equipment.
NOTICE:
Warnings and Cautions appear at appropriate sections throughout this manual. Read these carefully.
WARNING– Indicates a
potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION – Indicates a
potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
CAUTION – Indicates a situa-
tion that may result in equipment or property-damage-only acci­dents.
IMPORTANT NOTE: All phases of this installation must comply with the NATIONAL, STATE & LOCAL CODES. In addition to local codes, the installa­tion must conform with National Elec­tric Code -ANSI/NFPA NO. 70 LATEST REVISION.
Note: Do Not release refrigerant to the atmosphere! If adding or removing refrigerant is required, the service technician must comply with all federal, state, and local laws.
© 2007 American Standard All rights reserved PKG-SVX17A-EN
Contents
Installation/Startup/Commissioning
Model Number Description 4
Unit Dimensions
Electrical Data
Unit Inspection 9
Initial Leak Test
Lifting Recommendations
Clearances 10
Unit Mounting 10
Refrigerant Piping 10
Leak Check 12
System Evacuation 12
Refrigeration Charging 12
Electrical Wiring 13
Low Voltage Wiring 14
4
5
8
9
9
Refrigeration Schematic
Installation Checklist 21
Sequence of Operation
Maintenance 23
Warranty
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22
25

Model Number Description

Model Number Description
All products are identified by a multi­ple-character model number that pre­cisely identifies a particular type of unit. An explanation of the alphanu­meric identification code is provided below. Its use will enable the owner/ operator, installing contractors, and service engineers to define the opera tion, specific components, and other options for any specific unit.
When ordering replacement parts or requesting service, be sure to refer to the specific model number, serial number, and DL number (if applica ble) stamped on the unit nameplate.
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Split System Condensing Model Nomenclature
C T A 0 9 0 A 1 0 0 A A
1 2 3 4 5 6 7 8 9 10 11 12
Digits 1,2,3 - Product Type
CTA = Remote Air-Cooled Condenser
Digits 4,5,6 - Nominal Gross
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Cooling Capacity (MBh)
090 = 090 MBh-used with
3 & 5T SCRH
120 = 120 MBh - used with
7.5 & 10T SCRH
180 = 180 MBh - used with
12 & 15T SCRH
Digits 7 - Major Development Sequence
A = 1 Refrig Cir.(3, 5, 7.5T SCRH) B = 2 Refrig Cir. (10, 12, 15T SCRH)
Digits 8 - Electrical Characteristics
1 = 208-230/60/1 2 = 460/60/1 8 = 575/60/1
Digits 9,10 - Factory Installed Options
00 = Packed Stock 0A = Coated Coil
Digits 11 - Minor Design Sequence
A = First
Digits 12 - Service Digit
A = First
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Figure 1 CTA090A

Unit Dimensions

Figure 2 CTA120A
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Figure 3 CTA120B
Unit Dimensions
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Figure 4 CTA180B
Unit Dimensions
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Electrical Data

Table 1: CTA Unit Electrical Data
Basic Unit Characteristics Outdoor Fan Motor
Model
Number
CTA090A1 208-230/60/1 187-254 15 15 1 1/2 3.1 8.1 CTA090A2 460/60/1 414-506 15 15 1 1/2 1. 6 3.7 CTA090A8 575/60/1 518-632 15 15 1 1/2 1. 2 3.0 CTA120A1 208-230/60/1 187-254 15 15 1 1 6.0 17.0 CTA120A2 460/60/1 414-506 15 15 1 1 2.7 7. 0 CTA120A8 575/60/1 518-632 15 15 1 1 2.0 5.7 CTA120B1 208-230/60/1 187-254 15 15 1 1 6.0 17.0 CTA120B2 460/60/1 414-506 15 15 1 1 2.7 7. 0 CTA120B8 575/60/1 518-632 15 15 1 1 2.0 5.7 CTA180B1 208-230/60/1 187-254 15 15 2 1/2 3.1 8.1 CTA180B2 460/60/1 414-506 15 15 2 1/2 1. 6 3.7 CTA180B8 575/60/1 518-632 15 15 2 1/2 1.2 3.0
Electrical
Characteristics
Allowable
Voltage
Range
Minimum
Circuit
Ampacity
Maximum
Fuse
Size
Qty. HP
Amps
FLA
Amps
LRA
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Installation

Installation procedures should be per­formed in the sequence that they appear in this manual. Do not destroy or remove the manual from the unit. The manual should remain weather­protected with the unit until all instal lation procedures are complete.
Note: It is not the intention of this manual to cover all possible varia tions in systems that may occur or to provide comprehensive information concerning every possible contin gency that may be encountered dur­ing an installation. If additional information is required or if specific problems arise that are not fully dis cussed in this manual, contact your local Sales office.
Note: “Warnings” and “Cautions”
appear at appropriate places in this manual. Your personal safety and the proper operation of this machine require that you follow them carefully. The Com­pany assumes no liability for installa­tions or servicing performed by unqualified personnel.
Installation Checklist
An “Installation Checklist” is provided at the end of the installation section of this manual. Use the checklist to verify that all necessary installation proce dures have been completed. Do not use the checklist as a substitute for reading the information contained in the manual. Read the entire manual before beginning installation proce dures.
Unit Inspection
Inspect material carefully for any ship­ping damage. If damaged, it must be reported to, and claims made against the transportation company. Compare the information that appears on the unit nameplate with ordering and submittal data to insure the proper unit was shipped. Available power supply must
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be compatible with electrical charac­teristics specified on component nameplates. Replace damaged parts with authorized parts only.
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Inspection Checklist
To protect against loss due to damage incurred in transit, complete the fol­lowing checklist upon receipt of the unit.
[ ] Inspect individual pieces of the
shipment before accepting the unit. Check for obvious damage to the unit or packing material.
[ ] Inspect the unit for concealed dam-
age before it is stored and as soon as possible after delivery. Con cealed damage must be reported within 15 days. If concealed dam­age is discovered, stop unpacking the shipment. Do not remove dam­aged material from the receiving location. Take photos of the dam age if possible. The owner must provide reasonable evidence that the damage did not occur after delivery.
[ ] Notify the carrier’s terminal of dam-
age immediately by phone and by mail. Request an immediate joint inspection of the damage by the carrier and the consignee.
[ ] Notify the sales representative and
arrange for repair. Do not repair the unit until the damage is inspected by the carrier’s representative.
Initial Leak Test
All CTA units are shipped with a hold- ing charge of nitrogen in each circuit. Remove the service access panel(s) shown in Figures 1 to 4. Locate the discharge or liquid line gauge ports for each circuit. Install gauges to determine if the circuits are still pres­surized. If not, the charge has escaped. Repair as required to obtain a leak-free circuit.
Lifting Recommendations
Before preparing the unit for lifting, estimate the approximate center of gravity for lifting safety. Because of placement of internal components, the unit weight may be unevenly dis tributed. Approximate unit weights are given in Table 2.
Table 2: Unit and corner weights (lbs)
Model
CTA090A 254 210 59 63 39 49
CTA120A
CTA120B
CTA180B 532 447 100 105 124 118
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Heavy Objects! Do not use cables (chains or slings) except as shown. Each of the cables (chains or slings) used to lift the unit must be capable of
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supporting the entire weight of the unit. Lifting cables (chains or slings) may not be of the same length. Adjust as necessary for even unit lift. Other lifting arrangements may cause equip ment or property-only damage. Failure to properly lift unit could result in death or serious injury. See details below.
The crated unit can be moved using a forklift of suitable capacity. For lifting the unit, attach lifting straps or slings securely to the lifting holes at each corner. Use spreader bars to protect the unit casing from damage. Test lift the unit to determine proper balance and stability.
Ship Max.
Max.
325 281 62 85 57 77
WARNING
Corner Weights
Net
#1 #2 #3 #4
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CAUTION
Equipment Damage! Use spreader bars to prevent lift­ing straps from damaging the unit. Install bars between lifting straps. Failure to properly lift unit may result in crushing unit cabi net or damaging unit finish.
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PKG-SVX17A-EN 9
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