Trane P0V0 Installer's Manual

Page 1
Installer’s Guide
Modular Blowers – No Heat
The P0V0 series modular blower is designed for installation in a closet, utility room, alcove, basement, crawlspace or attic. These versatile units are applicable to air conditioning and heat pump applications. Several models are available to meet the specific requirements of the outdoor equipment.
SSAAFFEETTYY WWAARRNNIINNGG
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury. When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are attached to the equipment.
November 2021
1188--GGEE2200DD11--11EE--EENN
Page 2
SAFETY SECTION MODULAR BLOWERS
IImmppoorrttaanntt:: This document contains a wiring diagram,
a parts list, and service information. This is customer property and is to remain with this unit. Please return to service information pack upon completion of work.
IImmppoorrttaanntt:: These instructions do not cover all
variations in systems nor provide for every possible contingency to be met in connection with the installation. Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser’s purposes, the matter should be referred to your installing dealer or local distributor.
WWAARRNNIINNGG
HHAAZZAARRDDOOUUSS VVOOLLTTAAGGEE!!
FFaaiilluurree ttoo ffoollllooww tthhiiss WWaarrnniinngg ccoouulldd rreessuulltt iinn pprrooppeerrttyy ddaammaaggee,, sseevveerree ppeerrssoonnaall iinnjjuurryy,, oorr ddeeaatthh.. DDiissccoonnnneecctt aallll eelleeccttrriicc ppoowweerr,, iinncclluuddiinngg rreemmoottee ddiissccoonnnneeccttss bbeeffoorree sseerrvviicciinngg.. FFoollllooww pprrooppeerr lloocckkoouutt//ttaaggoouutt pprroocceedduurreess ttoo eennssuurree tthhee ppoowweerr ccaannnnoott bbee iinnaaddvveerrtteennttllyy eenneerrggiizzeedd..
CCAAUUTTIIOONN
GGRROOUUNNDDIINNGG RREEQQUUIIRREEDD!!
FFaaiilluurree ttoo iinnssppeecctt oorr uussee pprrooppeerr sseerrvviiccee ttoooollss mmaayy rreessuulltt iinn eeqquuiippmmeenntt ddaammaaggee oorr ppeerrssoonnaall iinnjjuurryy.. RReeccoonnnneecctt aallll ggrroouunnddiinngg ddeevviicceess.. AAllll ppaarrttss ooff tthhiiss pprroodduucctt tthhaatt aarree ccaappaabbllee ooff ccoonndduuccttiinngg eelleeccttrriiccaall ccuurrrreenntt aarree ggrroouunnddeedd.. IIff ggrroouunnddiinngg wwiirreess,, ssccrreewwss,, ssttrraappss,, cclliippss,, nnuuttss,, oorr wwaasshheerrss uusseedd ttoo ccoommpplleettee aa ppaatthh ttoo ggrroouunndd aarree rreemmoovveedd ffoorr sseerrvviiccee,, tthheeyy mmuusstt bbee rreettuurrnneedd ttoo tthheeiirr oorriiggiinnaall ppoossiittiioonn aanndd pprrooppeerrllyy ffaasstteenneedd..
WWAARRNNIINNGG
LLIIVVEE EELLEECCTTRRIICCAALL CCOOMMPPOONNEENNTTSS!!
FFaaiilluurree ttoo ffoollllooww tthhiiss WWaarrnniinngg ccoouulldd rreessuulltt iinn pprrooppeerrttyy ddaammaaggee,, sseevveerree ppeerrssoonnaall iinnjjuurryy,, oorr ddeeaatthh.. FFoollllooww aallll eelleeccttrriiccaall ssaaffeettyy pprreeccaauuttiioonnss wwhheenn eexxppoosseedd ttoo lliivvee eelleeccttrriiccaall ccoommppoonneennttss.. IItt mmaayy bbee nneecceessssaarryy ttoo wwoorrkk wwiitthh lliivvee eelleeccttrriiccaall ccoommppoonneennttss dduurriinngg iinnssttaallllaattiioonn,, tteessttiinngg,, sseerrvviicciinngg,, aanndd ttrroouubblleesshhoooottiinngg ooff tthhiiss pprroodduucctt..
CCAAUUTTIIOONN
IIMMPPRROOPPEERR VVOOLLTTAAGGEE CCOONNNNEECCTTIIOONN!!
FFaaiilluurree ttoo ffoollllooww tthhiiss CCaauuttiioonn ccoouulldd rreessuulltt iinn pprrooppeerrttyy ddaammaaggee.. DDoo NNOOTT ccoonnnneecctt tthhee mmoodduullaarr bblloowweerr lliinnee vvoollttaaggee ttoo aa GGFFCCII pprrootteecctteedd cciirrccuuiitt..
CCAAUUTTIIOONN
SSHHAARRPP EEDDGGEE HHAAZZAARRDD!!
FFaaiilluurree ttoo ffoollllooww tthhiiss CCaauuttiioonn ccoouulldd rreessuulltt iinn pprrooppeerrttyy ddaammaaggee oorr ppeerrssoonnaall iinnjjuurryy.. BBee ccaarreeffuull ooff sshhaarrpp eeddggeess oonn eeqquuiippmmeenntt oorr aannyy ccuuttss mmaaddee oonn sshheeeett mmeettaall wwhhiillee iinnssttaalllliinngg oorr sseerrvviicciinngg..
CCAAUUTTIIOONN
HHAAZZAARRDDOOUUSS VVAAPPOORRSS!!
FFaaiilluurree ttoo ffoollllooww tthhiiss ccaauuttiioonn ccoouulldd rreessuulltt iinn pprrooppeerrttyy ddaammaaggee oorr ppeerrssoonnaall iinnjjuurryy.. EEqquuiippmmeenntt ccoorrrroossiioonn ddaammaaggee.. TToo pprreevveenntt sshhoorrtteenniinngg iittss sseerrvviiccee lliiffee,, tthhee mmoodduullaarr bblloowweerr sshhoouulldd nnoott bbee uusseedd dduurriinngg tthhee ffiinniisshhiinngg pphhaasseess ooff ccoonnssttrruuccttiioonn oorr rreemmooddeelliinngg.. TThhee llooww rreettuurrnn aaiirr tteemmppeerraattuurreess ccaann lleeaadd ttoo tthhee ffoorrmmaattiioonn ooff ccoonnddeennssaattee.. CCoonnddeennssaattee iinn tthhee pprreesseennccee ooff cchhlloorriiddeess aanndd fflluuoorriiddeess ffrroomm ppaaiinntt,, vvaarrnniisshh,, ssttaaiinnss,, aaddhheessiivveess,, cclleeaanniinngg ccoommppoouunnddss,, aanndd cceemmeenntt ccrreeaatteess aa ccoorrrroossiivvee ccoonnddiittiioonn wwhhiicchh mmaayy ccaauussee rraappiidd ddeetteerriioorraattiioonn ooff tthhee ccaabbiinneett aanndd iinntteerrnnaall ccoommppoonneennttss..
WWAARRNNIINNGG
SSAAFFEETTYY HHAAZZAARRDD!!
TThhiiss aapppplliiaannccee iiss nnoott ttoo bbee uusseedd bbyy ppeerrssoonnss ((iinncclluuddiinngg cchhiillddrreenn)) wwiitthh rreedduucceedd pphhyyssiiccaall,, sseennssoorryy,, oorr mmeennttaall ccaappaabbiilliittiieess,, oorr llaacckk ooff eexxppeerriieennccee aanndd kknnoowwlleeddggee,, uunnlleessss tthheeyy hhaavvee bbeeeenn ggiivveenn ssuuppeerrvviissiioonn oorr iinnssttrruuccttiioonn..
WWAARRNNIINNGG
SSAAFFEETTYY HHAAZZAARRDD!!
CChhiillddrreenn sshhoouulldd bbee ssuuppeerrvviisseedd ttoo eennssuurree tthhaatt tthheeyy ddoo nnoott ppllaayy wwiitthh tthhee aapppplliiaannccee..
©2021
18-GE20D1-1E-EN
Page 3
SSAAFFEETTYY SSEECCTTIIOONN MMOODDUULLAARR BBLLOOWWEERRSS
WWAARRNNIINNGG
WWAARRNNIINNGG!!
TThhiiss pprroodduucctt ccaann eexxppoossee yyoouu ttoo cchheemmiiccaallss iinncclluuddiinngg lleeaadd,, wwhhiicchh aarree kknnoowwnn ttoo tthhee SSttaattee ooff CCaalliiffoorrnniiaa ttoo ccaauussee ccaanncceerr aanndd bbiirrtthh ddeeffeeccttss oorr ootthheerr rreepprroodduuccttiivvee hhaarrmm.. FFoorr mmoorree iinnffoorrmmaattiioonn ggoo ttoo wwwwww..PP6655WWaarrnniinnggss..ccaa..ggoovv..
IImmppoorrttaanntt:: Installation of this unit shall be made in
accordance with the National Electric Code, NFPA No. 90A and 90B, and any other local codes or utilities requirements.
NNoottee:: The modular blowers have been evaluated in
accordance with Intertek / ETL UL1995:2011 Ed.4 “SUITABLE FOR MOBILE HOME USE.”
NNoottee:: The manufacturer recommends installing ONLY
A.H.R.I approved, matched indoor and outdoor systems. Some of the benefits of installing approved matched indoor and outdoor split systems are maximum efficiency, optimum performance, and the best overall system reliability.
18-GE20D1-1E-EN
3
Page 4
Table of Contents
Features and Accessories. . . . . . . . . . . . . . . . .. . 5
Location and Clearances. . . .. . . . . . . . . . . . . . . . 6
Installation Instructions. . . . . . . . . . . . .. . . . . . . . 7
Outline Drawings . . . . . . . . . . . . . . .. . . . . . . . . . . . 9
General Installation. . . . . . .. . . . . . . . . . . . . . . . . 13
Panel Removal . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Horizontal Installation in an Attic or
Crawlspace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Duct Connections. . . . . . . . . . . . . . . . . . . . . . . . 14
Return Air Filters . . . . . . . . . . . . . . . . . . . . . . . . 23
Electrical Connections . . . . . . . . . . . . . . . . . . . 25
Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . 25
Integrated Modular Blower Control
Menu . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . 27
Integrated Modular Blower Control
(IMBC) Display Codes . . . . . . . . . . .. . . . . . . . . . 30
Fault Code Recovery . . . . . . . . . . . . . . . . . . . . . 31
Sequence of Operation . . . . . . . . . . . . . . . .. . . . 32
Checkout Procedures . . . . . . . . . . .. . . . . . . . . . . 34
4
18-GE20D1-1E-EN
Page 5
Features and Accessories
Table 1. Standard Features
MULTI-POSITION UPFLOW, DOWNFLOW, HORIZONTAL LEFT AND HORIZONTAL RIGHT
PAINTED FINISH ON GALVANIZED STEEL EXTERIOR WITH FULLY INSULATED CABINET THAT MEETS 4.0 R VALUE. BLOWER COMPARTMENT INSULATION IS ONLY INSTALLED IN B, C AND D SIZE PRODUCTS AND HAS A 2.1 R VALUE
120 VAC OPERATION
VARIABLE SPEED DIRECT DRIVE BLOWER
SIDE AND BOTTOM RETURN
MEETS THE MINIMUM LEAKAGE REQUIREMENTS FOR THE FLORIDA AND CALIFORNIA BUILDING CODES
Table 2. Accessories
Model Number Description Use with
BAYHANG Horizontal Hanging Kit All modular blowers
BAYLIFTB Dual Return Kit (B size extension) B Cabinet modular blowers
BAYLIFTC Dual Return Kit (C size extension) C Cabinet modular blowers
BAYLIFTD Dual Return Kit (D size extension) D Cabinet modular blowers
BAYFLTR206
BAYSF1165AA
BAYSF1255BA 1” SlimFit Filter and Insulated Frame All modular blowers when used in side return
FLRSF1255 1” Filter replacement (Qty 12) BAYSF1255BA
BAYFLTR203 Horizontal Filter Kit B Cabinet modular blowers in Downflow/
BAYFLTR204 Horizontal Filter Kit C Cabinet modular blowers in Downflow/
BAYFLTR205 Horizontal Filter Kit D Cabinet modular blowers in Downflow/
(a)
Airflow greater than 1600 CFM requires dual returns
(a)
Filter Access Door Kit (Downflow only) All modular blowers in Downflow orientation
1” SlimFit Box with MERV 4 Filter All modular blowers
application B Cabinet modular blowers only when in bottom return application
Horizontal
Horizontal
Horizontal
18-GE20D1-1E-EN
5
Page 6
Location and Clearances
MODU
LAR BLOW
ER
O
21”
O
Minimum clearance to combustible materials
6
18-GE20D1-1E-EN
Page 7
Installation Instructions
1. UUnnppaacckkiinngg
Carefully unpack the unit and inspect the contents for damage. If any damage is found at the time of delivery, proper notification and claims should be made with the carrier.
Check the rating plate to assure model number and voltage match with what you ordered. The manufacturer should be notified within 5 days of any discrepancy or parts shortage.
2. LLooccaattiioonn
The modular blower should be centrally located and may be installed in a closet, alcove, utility room, basement, crawl space or attic. Minimum clearances must be met.
When the unit is installed in a closet or utility room, the room should be large enough, and have an opening to allow replacement of the unit. All servicing is done from the front and a clearance of 21" is needed for service unless the closet door aligns with the front of the modular blower.
If you are installing the unit in an unconditioned space such as an attic or crawl space, you must ensure that the area provides sufficient air circulation to prevent moisture collection on the cabinet during high dew point conditions.
3. DDuucctt WWoorrkk
The duct work should be installed in accordance with the NFPA No. 90A "Installation of Air Conditioning and Ventilating systems" and No. 90B "Residential Type Warm Air Heating and Air Conditioning Installation."
The duct work should be insulated in accordance with the applicable requirements for the particular installation as required by HUD, FHA, VA the applicable building code, local utility or other governing body.
4. BBlloowweerr
This unit is supplied with a variable speed motor with a direct drive blower wheel which can obtain various air flows. The unit is shipped with factory set cooling and heating air flows. Airflow performance tables are available for additional air flows. Be sure to check the air flow and the temperature drop across the evaporator coil to ensure sufficient air flow.
5. WWiirriinngg
Consult all schematic and pictorial wiring diagrams of this unit and the outdoor equipment to determine compatibility of wiring connections and to determine specific requirements.
All field wiring to the modular blower should be installed in accordance with the latest edition of the National Electric Code NFPA No. 70 and any local codes. Check rating plates on unit for rated volts, minimum circuit ampacity and maximum over current protection. Supply circuit power wiring must be 75 degree C (167 degree F) minimum copper conductors only. Copper supply wires shall be sized to the National Electric Code or local code requirements, whichever is more stringent.
The unit is shipped wired for 120 Volt AC 60 HZ 1 Phase Operation (Ensure unit is properly grounded). Do Not use GFCI plug.
Class 2 low voltage control wiring should not be run in conduit with power wiring and must be separated from power wiring unless class 1 wire with proper voltage rating is used.
Low voltage control wiring should be 18 AWG, color coded (105 degree C minimum). For lengths longer than 100ft., 16 AWG wire should be used. Make certain that separation of control wiring and power wiring has been maintained.
6. AAiirr FFiilltteerr
To protect the coil, blower and other internal parts from excessive dirt and dust an air filter must be installed before air enters the evaporator coil. A remote filter must be installed. Consult the filter manufacturer for proper sizing and maximum velocity requirements.
7. TThheerrmmoossttaatt
Select a thermostat that is commonly used with HP or AC two stage or Variable speed Heating/Cooling outdoor unit. The thermostat will energize the fan on a demand for heat or cool.
Install the thermostat on an inside wall, away from drafts, lights or other heat sources in a location that has sufficient air circulation from other rooms being controlled by the thermostat.
18-GE20D1-1E-EN
7
Page 8
IInnssttaallllaattiioonn IInnssttrruuccttiioonnss
8. OOppeerraattiioonnaall aanndd CChheecckkoouutt PPrroocceedduurreess
To obtain proper performance, all units must be operated and charge adjustments made in accordance with procedures found in the Service Facts document of the outdoor unit. After installation has been completed, it is recommended that the entire system be checked against the checkout list located at the back of this document. See
“Checkout Procedures,” p. 34.
9. MMaaiinntteennaannccee
The system air filter(s) should be inspected, cleaned or replaced at least monthly. Make certain that the access panels are replaced and secured properly before placing the unit back in operation. This product is designed for dependable service; however, periodic maintenance should be scheduled and conducted by trained professional service personnel. This service should be conducted at least annually, and should include testing and inspection of electrical components. The blower motor is permanently lubricated for normal operating conditions.
8
18-GE20D1-1E-EN
Page 9
Outline Drawings
Table 3. 14.5” Width Cabinet
18-GE20D1-1E-EN
9
Page 10
OOuuttlliinnee DDrraawwiinnggss
Table 4. 17.5” Width Cabinet
10
18-GE20D1-1E-EN
Page 11
Table 5. 21” Width Cabinet
OOuuttlliinnee DDrraawwiinnggss
18-GE20D1-1E-EN
11
Page 12
OOuuttlliinnee DDrraawwiinnggss
Table 6. 24.5” Width Cabinet
12
18-GE20D1-1E-EN
Page 13
General Installation
Tinnerman clip locations (if needed)
Shipping bracket
WHEN SUSPENDING THE HORIZONTAL MODULAR BLOWER, IT SHOULD BE SUSPENDED BY ATTACHING TO THE CABINET IN THE PLACES SHOWN.
WHEN SUPPORTING THE MODULAR BLOWER FROM BELOW, SUPPORT FRONT TO BACK (AS SHOWN) OR SIDE TO SIDE.
The following sections give general instructions for the installation of the modular blowers.
Panel Removal
Note: For the P0V0, a 1/4" nut driver is required to remove the two
screws at the top of the front panel. The front panel can then be removed by lifting upwards.
Note: Tinnerman clips are provided in the doc pack if the door panel
flange hole(s) becomes stripped.
Note: Remove shipping bracket before installation.
Horizontal Installation in an Attic or Crawlspace
The modular blower may be installed in an attic or crawl space in the horizontal position by placing it on its left or right side (as viewed from the front in the vertical position). The horizontal installation in an attic should be on a service platform large enough to allow for proper clearances on all sides and service access to the front of the modular blower. See
Clearances,” p. 6
between lines formed by intersections of the top and two sides of the modular blower casing and building joists, studs, or framing.
The modular blower may be placed horizontally in a crawl space on a pad or other noncombustible material. Place blocks underneath to support the modular blower and raise the unit for sufficient protection from moisture.
18-GE20D1-1E-EN
“Location and
. Line contact is only permissible
The modular blower may be installed hanging in a hanging position using straps. The modular blower should be supported at both ends and have an additional support in the center of the modular blower in back.
13
Page 14
GGeenneerraall IInnssttaallllaattiioonn
Duct Connections
Table 7. Supply Duct Connections
Upflow Modular Blower with Coil
1. Bend modular blower flanges up.
2. Set the coil on top of the modular blower.
3. Screw through the coil cabinet into the modular blower flange. Guide holes are located on the coil.
Note: There are no longer guide holes located on the modular blower
flange.
4. Seal per local codes and requirements.
Modular Blower in Horizontal Left with Coil
1. Bend modular blower flanges up.
2. Support the modular blower and coil independently.
3. Screw through the coil cabinet into the modular blower flange. Guide holes are located on the coil.
Note: There are no longer guide holes located on the modular blower
flange.
4. Seal per local codes and requirements.
14
18-GE20D1-1E-EN
Page 15
Modular Blower in Horizontal Right with “A” Coil
1. Bend modular blower flanges down.
2. Support the modular blower and coil independently.
3. Match the coil up flush to the back of the modular blower.
4. Seal per local codes and requirements.
Note: Flat or dedicated horizontal coils may require flanges to be bent
upward.
GGeenneerraall IInnssttaallllaattiioonn
Downflow Modular Blower with Coil
1. Bend modular blower flanges down.
2. Set the modular blower on top of the coil so that it is flush with the back of the modular blower.
3. Seal per local codes and requirements.
18-GE20D1-1E-EN
15
Page 16
GGeenneerraall IInnssttaallllaattiioonn
Horizontal Right and Downflow Modular Blower — no Coil
1. Bend modular blower flanges up.
2. Attach ducting.
3. Seal per local codes and requirements.
16
18-GE20D1-1E-EN
Page 17
Table 8. Return Duct Connections
FILTER
Return Ducting General Guidelines
Back returns are not allowed on any S-Series Modular blowers
Side returns are not allowed on downflow or horizontal S-Series Modular blowers
Mounting flanges must be located on ducting
Shoot screws through the mount flanges into the modular blower cabinet
Always seal per local codes and requirements
Modular blower, coil, and ducting must be supported separately
An external overflow drain pan must be installed in all applications over a finished ceiling to prevent property damage
Upflow Modular Blower with Bottom Return in Closet with Remote Filter
1. Remove the bottom plate.
2. Set the modular blower on the base inside closet.
3. Install remote filter.
4. Seal per local codes and requirements.
GGeenneerraall IInnssttaallllaattiioonn
Upflow Modular Blower with Bottom Return in Closet with Filter Box
1. Remove the bottom plate.
2. Set the modular blower on the filter box inside closet.
3. Must have grille present for air.
4. Seal per local codes and requirements.
18-GE20D1-1E-EN
17
Page 18
FILTER
GGeenneerraall IInnssttaallllaattiioonn
Table 8. Return Duct Connections (continued)
Upflow Modular Blower with Bottom Return Mounted on a Ducted Pedestal
1. Remove the bottom plate.
2. Set the modular blower on the ducted pedestal. The ducted pedestal will use ducted air from a remote location.
3. Install filter at a remote location.
4. Seal per local codes and requirements.
Upflow Modular Blower with Bottom Return Mounted on a Ducted Pedestal with Filter Box
1. Remove the bottom plate.
2. Set the modular blower on the filter box. The ducted pedestal will use ducted air from a remote location.
3. Seal per local codes and requirements.
18
18-GE20D1-1E-EN
Page 19
Table 8. Return Duct Connections (continued)
FILTER
No Cut Area Cutouts
21” Filter Cabinet with BAYLIFT Kit shown
Flush with back
of furnace cabinet
Upflow Modular Blower with Bottom and Side Returns Mounted on a Ducted Pedestal with Side Return and Filter Box
Important: Make sure the thermostat wiring hole is sealed on the
cabinet side with the side return.
Important: Make sure not to cut the cabinet in the “No Cut” area.
Important: Remove Blower Assembly and Panel Loop before cutting
cabinet to avoid cutting wires.
1. Remove the bottom plate.
2. Create ducting and set the modular blower in place.
Note: Use Optional BAYLIFT kit to lift modular blower. Follow kit
instructions.
Note: The modular blower bottom pedestal must be a minimum of 6”
in height.
3. Match the filter cabinet flush to the back and bottom sides of the modular blower cabinet and secure in place with screws.
4. Mark the two areas to be cut out for the return air.
5. Cut out the two sections of the cabinet and BAYLIFT kit to be removed.
6. Attach ducting to the filter box.
7. The ducted pedestal will use ducted air from a remote location.
8. Seal per local codes and requirements.
GGeenneerraall IInnssttaallllaattiioonn
Cabinet cutout when used with BAYLIFT
18-GE20D1-1E-EN
19
Page 20
Use four corner guides to create cutout
No Cut Area
Use four corner guides to create cutout
No Cut Area
GGeenneerraall IInnssttaallllaattiioonn
Table 8. Return Duct Connections (continued)
Upflow Modular Blower with Side Return
Important: Make sure the thermostat wiring hole is sealed on the
Important: Make sure not to cut the cabinet in the “No Cut” area.
Important: Remove Blower Assembly and Panel Loop before cutting
1. Using guides, remove the cutout for the side return.
2. Create ducting and set the modular blower in place. Use screws to
Note: If using a filter box, use a transition, if possible, to attach the
3. Seal bottom panel per local codes and requirements.
4. Seal all other panels per local codes and requirements.
cabinet side with the side return.
cabinet to avoid cutting wires.
attach ducting to the modular blower cabinet.
filter box to the modular blower cabinet.
Upflow Modular Blower with Two Side Returns
Important: One of the sides must have a transition to allow the
Important: If a transition is not a viable option, a hole will need to be
Important: Make sure not to cut the cabinet in the “No Cut” area.
Important: Remove Blower Assembly and Panel Loop before cutting
Note: If using one transition, the thermostat wiring will exit on the
1. Using guides, remove the two cutouts for the side returns.
2. Create ducting and set the modular blower in place. Use screws to
Note: If using a filter boxes, use transitions, if possible, to attach the
3. Seal bottom panel per local codes and requirements.
4. Seal all other panels per local codes and requirements.
thermostat wiring to exit the cabinet.
drilled in the side of the cabinet for the thermostat wiring to exit.
cabinet to avoid cutting wires.
transition side.
attach ducting to the modular blower cabinet.
filter boxes to the modular blower cabinet.
20
18-GE20D1-1E-EN
Page 21
Table 8. Return Duct Connections (continued)
Downflow Modular Blower with Top Return
1. Remove the top plate.
2. Attach the ducting to the top of the modular blower.
3. Install remote filter.
4. Seal per local codes and requirements.
GGeenneerraall IInnssttaallllaattiioonn
Downflow Modular Blower with Top Return and Plenum
1. Remove the top plate.
2. Attach the plenum ducting to the top of the modular blower.
3. Install remote filter.
4. Seal per local codes and requirements.
18-GE20D1-1E-EN
21
Page 22
FILTER
GGeenneerraall IInnssttaallllaattiioonn
Table 8. Return Duct Connections (continued)
Downflow Modular Blower with Top Return and Plenum with Filter Box
1. Remove the top plate.
2. Attach the filter box to the top of the modular blower.
3. Attach ducting.
4. Seal per local codes and requirements.
22
18-GE20D1-1E-EN
Page 23
Return Air Filters
*
*
*
*
UPFLOW MODULAR BLOWERS ONLY
LOCATING NOTCHES PROVIDED FOR SIDE RETURN CUTOUT
* SEE OUTLINE DRAWING
FRONT OF MODULAR BLOWER
TYPICAL AIR FILTER INSTALLATIONS
Filters are not factory supplied for modular blowers. Filter size needed will be dependent on type of filter and CFM requirement. Filters must be installed externally to the unit.
Important: It is recommended to transition return ducting to the
same size as the opening. It is acceptable for return duct or filter frame to extend forward of the opening but plastic plugs MUST be installed in any opening that the duct or filter frame may cover.
Preparation for Upflow Bottom and Side Return Air Filter Installations
All return air duct systems should provide for installation of return air filters.
GGeenneerraall IInnssttaallllaattiioonn
Return Air Filters
Modular Blower Width Filter
Qty and Size
14–1/2” 1 — 14” x 25” x 1”
17–1/2” 1 — 16” x 25” x 1”
21” 1 — 20” x 25” x 1”
24–1/2” 1 — 24” x 25” x 1”
Note: For upflow airflow modular blowers where the airflow
requirement exceeds 1600 CFM - modular blowers will require return air openings and filters on: (1) both sides, or (2) one side and the bottom, or (3) just on the bottom.
Important: Remove Blower Assembly and Panel Loop before cutting
1. Determine the appropriate position to set the modular blower in
2. For upflow side return installations, remove the insulation around
3. The side panels of the upflow modular blower include locating
4. If a 3/4" flange is to be used for attaching the air inlet duct, add to
5. If flanges are not required, and a filter frame is installed, cut
6. The bottom panel of the upflow modular blower must be removed
cabinet to avoid cutting wires.
order to connect to existing supply and return ductwork.
the opening in the blower compartment.
notches that are used as guides for cutting an opening for return air, refer to the figure and the upflow modular blower outline drawing for duct connection dimensions for various modular blowers.
cut where indicated by dotted lines. Cut corners diagonally and bend outward to form flange.
between locating notches as in illustration.
for bottom return air.
18-GE20D1-1E-EN
23
Page 24
FILTER
CLOSE COUPLED (LESS THAN 36”) RETURN (FILTER DIRECTLY BENEATH BOTTOM SIDE RETURN) NOT RECOMMENDED DUE TO NOISE CONSIDERATIONS. IF USED, SECURELY ATTACH 1/2” MESH METAL HARDWARE CLOTH PROTECTIVE SCREEN TO THE INSIDE BOTTOM OF THE FILTER GRILLE.
LESS THAN 36”
GGeenneerraall IInnssttaallllaattiioonn
1. When the modular blower is installed in the horizontal right or left application and a return duct is attached to the top side, do not install a filter in the return duct directly above the modular blower. Install the filter in a remote location.
When the modular blower is installed in the horizontal right or left application and a close coupled (less than 36") return duct is attached to the bottom side of the modular blower as shown above, securely attach a 1/2" mesh metal hardware cloth protective screen to the inside bottom of the filter grille to
prevent personal injury from contacting moving parts when reaching into the return opening to replace the filter.
Close coupled (less than 36") return (filter directly beneath bottom side return) is not recommended due to noise considerations.
2. Connect the duct work to the modular blower. See Outline Drawing for supply and return duct size and location.
Flexible duct connectors are recommended to connect both supply and return air ducts to the modular blower.
If only the front of the modular blower is accessible, it is recommended that both supply and return air plenums are removable.
3. When replacing an modular blower, old duct work should be cleaned out. Thin cloths should be placed over the registers and the modular blower fan should be run for 10 minutes. Don’t forget to remove the cloths before you start the modular blower.
4. The horizontal installation of the upflow modular blower
requires an external filter section. Filter kits are available for horizontal applications.
RETURN AIR FILTERS FOR MODULAR BLOWER IN HORIZONTAL CONFIGURATION
When the modular blower is installed in the horizontal configuration, the return air filters must be installed exterior to the modular blower cabinet. Remote filter grilles may be used for homeowner convenience or the filters may be installed in the duct work upstream of the modular blower.
24
18-GE20D1-1E-EN
Page 25
O
BK
BK
Y2
Y1 Y1
B/C B/C
W2
W1W1
GG
RR
O
Y1
B/C
Two Stage Thermostat
Modular Blower
Integrated Modular Blower Control
Outdoor Unit (No Transformer)
SEE
NOTE 2
BK JUMPER SEE NOTE 1
Y2
W2
Y2
Disabled.
Applying 24VAC to
W1 or W2 will
create error
FIELD WIRING DIAGRAM FOR SINGLE OR TWO STAGE THERMOSTAT, SINGLE OR TWO STAGE COOLING
NOTES:
1) For PWM (BK) enabled thermostats, cut the BK jumper on the Integrated Modular Blower Control (IMBC) and connect wiring.
2) The factory Y1-O jumper must remain in place for proper LED read out in cooling mode.
3) Y1 and Y2 wiring from the thermostat must connect to the IMBC for proper airflow and LED readout.
4) Single compressor and two compressor airflow is auto­ matically set with the IMBC Menu optionsin ODU section. 2-1=2 stage / 1 compressor (1st stage airflow = 80%) 2-2=2 stage / 2 compressors (1st stage airflow = 50%)
INTER-COMPONENT WIRING
24 V FIELD WIRING 24 V FACTORY WIRING
O
BK
BK
Y2
Y1 Y1
B/C B/C
W2W2
W1W1
GG
RR
O
Y1
Two Stage Thermostat
Outdoor Unit
(No Transformer)
SEE
NOTE 2
O
R
X2
Y2
NOTES:
1) For PWM (BK) enabled thermostats, cut the BK jumper on the IMBC and connect wiring.
2) Remove the factory Y1-O jumper for HP systems for proper LED read out.
3) Y1 and Y2 wiring from the thermostat must connect to Y1 and Y2 of the IMBC for proper airflow and LED readout.
4) Single compressor and two compressor airflow is automatically set with the IMBC Menu options in ODU section. 2-1=2 stage / 1 compressor (1st stage airflow = 80%) 2-2=2 stage / 2 compressors (1st stage airflow = 50%)
INTER-COMPONENT WIRING
24 V FIELD WIRING 24 V FACTORY WIRING
R-BK
JUMPER
SEE NOTE 1
FIELD WIRING DIAGRAM FOR SINGLE OR TWO
STAGE THERMOSTAT, SINGLE OR TWO STAGE HEAT PUMP
Integrated Modular Blower Control
Y2
B/C
Modular Blower
Disabled.
Applying 24VAC to W1 or
W2 will create error
GGeenneerraall IInnssttaallllaattiioonn
Electrical Connections
Make wiring connections to the unit as indicated on enclosed wiring diagram. This modular blower shall be connected into a permanently live electric circuit. It is recommended that modular blower be provided with a separate "circuit protection device" electric circuit. The modular blower must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code, ANSI/NFPA 70, if an external electrical source is utilized. The integrated modular blower control is polarity sensitive. The hot leg of the 120V power supply must be connected to the black power lead as indicated on the wiring diagram. Refer to the SERVICE FACTS literature and unit wiring diagram attached to modular blower.
Field Wiring
18-GE20D1-1E-EN
25
Page 26
R
W2
G
W1
B/C
O
Y2
Y1
BK
W2
G
W1
O
Y2
Y1
BK
Indoor Unit
Relay Panel
Communicating Control
HUM
HUM
AUX1
AUX1
AUX2
AUX2
W3
STG2
FAN
STG1
SOV
D
R
B
STG2
STG1
PWM
HUM
HUM
AUX1
AUX1
AUX2
AUX2
STG3
24V
ONLY
24V
ONLY
24V
ONLY
D
R
B
COMMUNICATING CONTROLS WITH NON-COMMUNICATING MODULAR BLOWER
AND COMMUNICATING VS COOLING/HP
D
R
B
Outdoor Unit
NOTES:
1. Cut the BK jumper at the indoor unit - After cutting the jumper, power must be off or cycled on-off-on for the IMBC to work properly
2. Requires an 850 control with software version 3.0+ or 1050. Not a valid combination with 950 control
CPC=CFM/Ton cooling. Must be set to 400.
Control Board LED’s will read “
CoF
“ continous fan during cooling and
heat pump operation.
24 V Field Wiring
Disabled.
Applying 24VAC to
W1 or W2 will
create error
GGeenneerraall IInnssttaallllaattiioonn
26
18-GE20D1-1E-EN
Page 27
Integrated Modular Blower Control Menu
CLEARING THE LAST6 FAULTS:
To clear the stored faults, scroll to the last 6 faults
menu, enter the menu by scrolling to the right and
hold the “Opon” key for at least 5 seconds.
Release and a set of 3 dashes will be seen 3 mes.
This confirms the faults have been cleared
SETTING UP YOUR SYSTEM:
To change any factory default value, first remove any “call”
from the modular blower and allow any fan off delays to finish.
(
should be seen on the display)
Scroll to the selected Menu item by momentarily depressing
the “MENU” key and then depress the “OPTION” key to the
desired se"ng. Then momentarily depress the “MENU” key
again to save the change.
CFM per Ton selecons range from 290 – 450
Important:
When applied with zoning or a VSPD outdoor unit,
the CFM/Ton must be set to 400
Model ODT Op!ons [ ]= Default
Upflow
P0V0A 3T[3T], 1.5T, 2T, 2.5T
P0V0B 4T[4T], 2.5T, 3T, 3.5T
P0V0C 5T[5T], 3.5T, 4T, 4.5T
P0V0D 5T[5T], 3.5T, 4T, 4.5T
Designated Maximum 1st Stage Heat Pump Airflow Se#ng
ODU = 2-1 (1st stage airflow is 80% of the total airflow)
ODU = 2-2 (1st stage airflow is 50% of the total airflow)
Total airflow = CPH x Tonnage (400 x 3 = 1200)
Model Number Heang CFM
P0V0A000M30SCA 1000 (Total = 1240)
P0V0B000M40SCA
1200 (Total = 1440)
P0V0C000M50SCA 1400 (Total = 1680)
P0V0D000M50SCA 1400 (Total = 1680)
IdL
STATUS MENU
Err
ACTIVE ERRORS
CL1 Arf
Example
1
st
Stage Cooling
Example
800 CFM
L6F
LAST 6 FAULTS
CR1
Control Release#
CR21
Example
So&ware Version #
COd
Cooing Off Delay
000 090 180 EH
Example
seconds
Example
Enhanced Mode
ODT
OD Tonnage
3.0
Example
OD Nominal Tonnage
2.0 2.5 3.5
ODU
OD Unit Type
1-1 2-1
Example
Single Stage
COF
Connuous Fan
050 025
Example
50% Cooling Airflow
CPC
Cooliing CFM
per Ton
350 390
450
Example
CFM per Ton
000
HOD
Heat Off Delay
000
ISD
Inter-Stage Delay
000
GHC
Gas Heang CFM
P0V0
Control System Menu
2-2
Example
2 stage 1 compressor
Example
2 stage 2 compressor
080
CPH
Heang CFM
per Ton
Example
CFM per Ton
rUn
Run Test Mode
See Run Test Menu
350 390
450
18-GE20D1-1E-EN
27
Page 28
P0V0
Examples of System Status
= Idle, no demand for cooling, hea!ng, or fan
= Demand for 1
st
stage cooling
= Demand for 2
nd
stage cooling
= Demand for 1
st
stage heat pump
= Demand for 2
nd
stage heat pump
= Demand for con!nuous fan
= Demand for outdoor unit defrost
/ = Calculated airflow is 800 CFM.
Airflow display is rounded down to the nearest 10 cfm
NOTES:
(1) The menu status displayed is solely dependent on the input of 24VAC
that is applied to the low voltage terminal strip.
(2) The status will alternate between the system mode and the airflow
request every 2 seconds.
(3) If an error occurs, an E*.* will alternately flash with the system mode
and airflow request.
(4) Some units will show demand airflow while others will show calculated airflow.
Calculated airflow will gradually ramp up and may take ~1-2 minutes to stabilize.
Example
Calculated CFM
Example
Airflow
IInntteeggrraatteedd MMoodduullaarr BBlloowweerr CCoonnttrrooll MMeennuu
28
18-GE20D1-1E-EN
Page 29
Run Test Mode
Run Test Mode: To enter Run Test Mode, scroll to
using the Menu key, then push the op!on key. The LED will flash three !mes, then begin the test. To exit the test mode, momentarily push the Menu key, cycle power to the
call for capacity or fan.
Sequence of Run Test Mode
– Turns the circula!ng blower on 1st stage compressor speed for 30 seconds – Turns the circula!ng blower on 2nd stage compressor speed for 30 seconds
The above sequence will repeat two more !mes unless the Run Test Mode is exited, see above
Important: The Run Test Mode does not bring the outdoor unit on. It is designed to allow the technician to
observe each mode to ensure the IMBC, circula!ng blower are performing as intended. The run test for the blower will take approximately 70 seconds to begin.
Note: During run test mode, depressing the option key will allow the user to hold (HLD) that test sequence if measurements want to be taken. The exception is RU3 (ignitor).
thermostat
modular blower, or make a valid
IInntteeggrraatteedd MMoodduullaarr BBlloowweerr CCoonnttrrooll MMeennuu
18-GE20D1-1E-EN
29
Page 30
Integrated Modular Blower Control (IMBC) Display Codes
Modular Blower
IdL Idle
aRF
C0F Continuous Fan
CLI
CL2
Xp!
Xp2
err Active Alarm Menu
L6F
Cr Code Release Number
C0d
0dt
0du Outdoor Unit
COF
CpC
CpH
Xod
!sd
gXC
run Run Test Mode
Calculated Airflow times (followed by Airflow x 10)
First Stage Cooling
Second Stage Cooling
First Stage Heat Pump
Second Stage Heat Pump
Menu Options
Last 6 Faults (To clear — Hold Option button down for 5 seconds)
Cooling Off Delay (Seconds)
Outdoor Tonnage
Blower Constant Fan Airflow Multiplier (Percentage)
Cooling (CFM/Ton)
Heat Pump Heating (CFM/Ton)
Not Applicable
Not Applicable
Not Applicable
30
Alarm Error Code
e0!
e6.!
e6.2
e!2
e!3
e!4
e!5
e!7
e!8 Blower communication failure on the control
Alarm Explanation
Loss of the IRQ or other internal failures (Internal IMBC error)
Voltage reversed polarity
Bad grounding
Open fuse
Blower HP/OEM ID
No PM and local copy bad
Both of unit Data File in PM and local Unit Data File are corrupt
Blower motor no communication response
Error Codes
18-GE20D1-1E-EN
Page 31
Motor Communications
Personality Module
Low Voltage Terminal Strip
12 Pin Connector
LINE Connections
EAC, HUM Dry Contacts
Neutral Connections
7 Segment LED
MENU and OPTION Select Buttons
5 Amp Fuse
BK Jumper
FP
HLI
BK W2 W1 R G B/C Y2 Y1 O
MVH
MVL
GND
PS2
TH
MVC
HLO
PS1
TR
ILI
IInntteeggrraatteedd MMoodduullaarr BBlloowweerr CCoonnttrrooll ((IIMMBBCC)) DDiissppllaayy CCooddeess
Fault Code Recovery
Fault Code Recovery
1. To view the last 6 faults, press the “Menu” key until the “Last 6 Faults” (L6F) menu appears.
2. Enter the menu by pressing the “Option” key.
3. The last 6 faults can be viewed.
Clearing the Last 6 Faults
1. To clear the last 6 faults, press the “Menu” key until the “Last 6 Faults” (L6F) menu appears.
2. Enter the menu by pressing the “Option” key.
3. Hold the “Option” key for at least 5 seconds.
4. Release and a set of 3 dashes with be seen 3 times. This confirms the faults have been cleared.
Resetting Factory Defaults
1. Display must be in Idle Mode.
2. Push the “Menu” and “Option” buttons at the same time for 15 seconds then release.
3. The 7 segment will flash “FD” 3 times. This confirms the unit has been reset to the factory defaults.
18-GE20D1-1E-EN
31
Page 32
Sequence of Operation
NNoottee:: The seven segment LED readout is based on
thermostat input.
NNoottee:: Some units will show demand airflow while
others will show calculated airflow. Calculated airflow will gradually ramp up and may take ~1-2 minutes to stabilize.
EEAACC aanndd HHUUMM TTiimmiinngg
EAC relay closes approximately 2 seconds after the blower starts.
EAC relay opens when the blower motor stops.
HUM relay closes on any heating call (HP) approximately 1 second after the blower motor starts.
HUM relay opens when any heating call (HP) is removed.
SSiinnggllee SSttaaggee CCoooolliinngg
1. R-Y1-G contacts on the thermostat close sending 24VAC to the Y1 and G low voltage terminals on the IMBC. Technician should read 24VAC between Y1­B/C and between G-B/C.
NNoottee:: Factory supplied Y1-O jumper must remain in
place for proper seven segment LED readout. If removed, seven segment LED will read
HP1
”.
2. 24VAC is sent to the OD unit via thermostat wiring energizing 1ststage compressor operation.
3. The indoor blower ramps to the 1 airflow. The seven segment LED for example will alternately read:
CL1 = Cooling, Stage 1
ARF = Airflow
080 = 800 calculated cfm (value shown x 10)
4. When the temperature is lowered enough to satisfy the thermostat setting, contacts R-Y1-G will open. The OD unit shuts off and the indoor blower shuts off, unless a blower off delay has been enabled in the IMBC setup menu options. The seven segment LED will read “IDL” = Idle, no thermostat demand.
TTwwoo SSttaaggee CCoooolliinngg
1. See sequence of operation for Single stage cooling operation above (see steps 1-4).
2. R-Y2 contact on the thermostat closes sending 24VAC to Y2 low voltage terminal on the IMBC.
Technician should read 24VAC between Y2 and B/C.
3. 24VAC is sent to the OD unit via thermostat wiring.
4. The indoor airflow ramps to 2ndstage cooling airflow. The seven segment LED for example will read:
st
stage cooling
CL2 = Cooling, Stage 2
ARF = Airflow
160 = 1600 calculated cfm (value shown x 10)
5. When the temperature is lowered enough to satisfy the thermostat setting, contacts R-Y1-Y2-G will open.
6. The OD unit shuts off and the indoor blower shuts off, unless a blower off delay has been enabled in the IMBC setup menu options. The seven segment LED will read “IDL” = Idle, no thermostat demand.
SSiinnggllee SSttaaggee HHeeaatt PPuummpp
1. R-Y1-G contacts on the thermostat close sending 24VAC to the Y1 and G low voltage terminals on the IMBC. Technician should read 24VAC between Y1­B/C and between G-B/C.
NNoottee:: Factory supplied Y1-O jumper must be
removed for proper seven segment LED readout. If left in place, seven segment LED
CL1
will read “
2. 24VAC is sent to the OD unit via thermostat wiring energizing 1ststage compressor operation.
3. The indoor blower ramps to the 1ststage heat pump airflow. The seven segment LED for example will alternately read:
HP1 = Heat Pump heating, Stage 1
ARF = Airflow
080 = 800 calculated cfm (value shown x 10)
4. When the temperature is raised enough to satisfy the thermostat setting, contacts R-Y1-G will open. The OD unit shuts off and the indoor blower shuts off, unless a blower off delay has been enabled in the IMBC setup menu options. The seven segment LED will read “IDL” = Idle, no thermostat demand.
TTwwoo SSttaaggee HHeeaatt PPuummpp
1. See sequence of operation for Single stage heat pump operation above (see steps 1-4).
2. R-Y2 contact on the thermostat closes sending 24VAC to Y2 low voltage terminal on the IMBC.
Technician should read 24VAC between Y2 and B/C.
3. 24VAC is sent to the OD unit via thermostat wiring energizing 2
4. The indoor blower ramps to the 2ndstage heat pump airflow. The seven segment LED for example will alternately read:
HP2 = Heat Pump heating, Stage 2
ARF = Airflow
160 = 1600 calculated cfm (value shown x 10)
nd
”.
stage compressor operation.
32
18-GE20D1-1E-EN
Page 33
SSeeqquueennccee ooff OOppeerraattiioonn
5. When the temperature is raised enough to satisfy the thermostat setting, contacts R-Y1-Y2-G will open.
6. The OD unit shuts off and the indoor blower shuts off. The seven segment LED will read “IDL” = Idle, no thermostat demand.
18-GE20D1-1E-EN
33
Page 34
Checkout Procedures
The final phase of the installation is the system Checkout Procedures. The following list represents the most common items covered in a Checkout Procedure. Confirm all requirements in this document have been met.
All wiring connections are tight and properly secured.
Voltage and running current are within limits.
Ductwork is sealed and insulated.
Supply registers and return grilles are open, unobstructed, and air
filter is installed.
Indoor blower and outdoor fan are operating smoothly and
without obstruction.
Indoor blower motor set on correct speed setting to deliver
required CFM. “Blower and fan set screws are tight.”
Cover panels are in place and properly tightened.
System functions safely and properly in all modes.
Owner has been instructed on use of system and given manual.
34
18-GE20D1-1E-EN
Page 35
NNootteess
18-GE20D1-1E-EN
35
Page 36
About Trane and American Standard Heating and Air Conditioning
Trane and American Standard create comfortable, energy efficient indoor environments for residential applications. For more information, please visit www.trane.com or www.americanstandardair.com.
The manufacturer has a policy of continuous data improvement and it reserves the right to change design and specifications without notice. We are committed to using environmentally conscious print practices.
18-GE20D1-1E-EN 22 Nov 2021
Supersedes 18-GE20D1-1D-EN (March 2021)
©2021
Loading...