Toyota FJ GSJ10, FJ GSJ15, FJ Cruiser, GSJ15 Series, GSJ10 Series Technical Manual

 2005 TOYOTA MOTOR CORPORATION

All rights reserved. This book may not be repro­duced or copied, in whole or in part, without the
written permission of Toyota Motor Corporation.
First Printing: Dec. 22, 2005 01-051222-00

FOREWORD

To assist you in your service activities, this manual explains the main characteristics of the new FJ Cruiser
in particular providing a technical explanation of the construction and operation of new mechanism and new
technology used.

Applicable models: GSJ10, GSJ15 series

This manual is divided into 3 sections.

1. New Model Outline - Explanation of the product to give a general understanding of its features.

2. Technical Description -Technical explanation of the construction and operation of each new system and

component.

3. Appendix - Major technical specifications of the vehicle.

CAUTION, NOTICE, REFERENCE and NOTE are used in the following ways:

CAUTION

A potentially hazardous situation which could result in injury if instructions are
ignored.

NOTICE Damage to the vehicle or components may occur if instructions are ignored.

REFERENCE Explains the theory behind mechanisms and techniques.

NOTE Notes or comments not included under the above 3 titles.

For detailed service specifications and repair procedures, refer to the following Repair Manuals:

Manual Name

Pub. No.

• 2007 FJ Cruiser Repair Manual

• 2007 FJ Cruiser Electrical Wiring Diagram

RM0240U
EM0240U

All information contained herein is the most up-to-date at the time of publication. We reserve the right to
make changes without prior notice.

NEW MODEL OUTLINE

EG-2

EXTERIOR APPEARANCE

0240MO01Z

0240MO02Z

NEW MODEL OUTLINE

MODEL CODE

GSJ15 L - G K F S K A

1 2 3 4 5 6 7 8

BASIC MODEL CODE

CODE ENGINE DRIVE TYPE

1

GSJ10

2WD

GSJ15

1GR-FE

4WD

STEERING WHEEL POSITION

2

L : Left-Hand Drive

MODEL NAME

3

G : FJ CRUISER

BODY TYPE

4

K : Access Door Wagon

GEAR SHIFT TYPE

5

F : 6-Speed Manual, Floor
A : 5-Speed Automatic, Floor

GRADE

6

S : SR

ENGINE SPECIFICATION

7

K : DOHC and SFI

DESTINATION

8

A : U.S.A. and Canada

MODEL LINE-UP

TRANSMISSION

DESTINATION ENGINE

BODY

DRIVE

6-Speed Manual 5-Speed Automatic

TYPE

TYPE

RA61F A750E A750F

U.S.A.

Access

2WD - GSJ10L-GKASKA -

U.S.A. and Canada

1GR-FE

Door

Wagon

4WD GSJ15L-GKFSKA - GSJ15L-GKASKA

NEW MODEL OUTLINE

EG-4

EXTERIOR

Front View

 The headlights and radiator grille evoke an image of the original Land Cruiser FJ-40 series.
 The high cabin and rounded design create a modern image.

0240MO03Z

Rear View

 The quarter windows that extend partway around the rear of the vehicle and the placement

of the license plate evoke an image of the original Land Cruiser FJ-40 series.

 The rear bumper creates a rugged image that suits an off road vehicle.

0240MO04Z

NEW MODEL OUTLINE

Side View

 The quarter pillar and over fenders express a sense of individuality and create a dynamic

image.

 The black rocker panel area creates a three-dimensional appearance.
 The rear access doors create a stylish profile.

0240MO05Z

NEW MODEL OUTLINE

EG-6

Exterior Color

0240MO06Z

(1)

0240MO07Z

(1)

(2)

(2)

(8)

(3) (4) (3) (4)

(5)

(6)

(1) (2)

(7) (7)(9)(8)

Parts Color No. Color Name Parts Color No. Color Name

(1) Roof 058 White (4) Bumper 11CR07 Silver Metallic

1D4 Silver Metallic (5)

11CR07 Silver Metallic

211 Black Mica (6)

Mi

rror

11BK10 Black

(2) Body

3P2 Bordeaux Mica (7)

Over

Fender

11BK10 Black

()

y

5A3 Yellow (8) Moulding 11BK10 Black
8T6 Blue (9)

Door

Handle

11CR07 Silver Metallic

(3) Bumper 11BK10 Black - - - -

NEW MODEL OUTLINE

Tire & Disc Wheel

Tire Size P265/70R17

Size 17 × 7 1/2J

Di

sc Whee

l

Material Steel Aluminum
P. C. D.* mm (in.) 139.7 (5.5) 139.7 (5.5)
Off Set mm (in.) 15 (0.6)

Wheel Design

0240MO08C 0240MO09C

Equipment Standard Option

*: P.C.D. (Pitch Circle Diameter)

NEW MODEL OUTLINE

EG-8

INTERIOR

The flexible cabin space and functional design give a modern rugged image to the interior.

 The instrument panel has a distinct design that creates an image of two pipes.
 The door trim panel has a straight arm rest and pipe-shaped door grip, providing both a

dynamic image and usability.

0240MO10Z

0240MO11Z

NEW MODEL OUTLINE

Interior Color

0240MO12Z

(1)

(1)

(2)

(2)

(1)

(2)

Color No. Color Name Color No. Color Name

(1) 21SV31 Silver Metallic 3P2 Bordeaux Mica

1D4 Silver Metallic

(2)

5A3 Yellow

(2)

211 Black Mica

()

8T6 Blue

NEW MODEL OUTLINE

EG-10

Combination Meter

The tachometer and the three (engine coolant, fuel, voltage) gauges are arranged to create
a sense of individuality.

0240MO13Z

4WD models with Automatic Transmission for U.S.A.

4WD models with Manual Transmission for Canada

0240MO14Z

Accessory Meter

The accessory meter with three additional gauges creates a rugged image.

0240MO15Z

Accessory Meter

Inclinometer

Outside Temperature Gauge

Compass Gauge

NEW MODEL OUTLINE

EQUIPMENT

Audio System

The ceiling speaker with exciter creates a space which encompasses the passenger’s body
with a shower of sound.
 Three types of audio systems are available:

Audio Head Unit Design Audio System Equipment

0240MO16C

 AM/FM Tuner
 In-dash CD
 Audio Head Unit: FUJITSU TEN
 6-Speaker

Standard

 AM/FM Tuner
 In-dash 6-CD Changer
 Audio Head Unit: FUJITSU TEN
 8-Speaker

Option

0240MO17C

 AM/FM Tuner
 In-dash 6-CD Changer
 Audio Head Unit: FUJITSU TEN
 9-Speaker

Option

 An AUX input jack is provided as an input terminal for a portable audio device.
 A sub-woofer ON/OFF switch, which allows the user to turn the deep bass of the subwoofer

on and off, is provided.

0240MO18Z

NEW MODEL OUTLINE

EG-12

Speaker Layout

0240MO19C

Head Unit

Box Woofer

1

2

1

2

4

3

3

5

Speaker Specification

Speaker

Specification

Speaker

(Maker)

Caliber Impedance Input Rating

Equi

pment

(1) Full Range (PANASONIC)

15 × 23 cm

(6 × 9 in.)

4 Ω 20 W Standard

(2) Tweeter (FUJITSU TEN) 6.5 cm (2.6 in.) 8 Ω 9 W Standard
(3) Tweeter (FUJITSU TEN) 6.5 cm (2.6 in.) 8 Ω 9 W Option

(4)

Ceiling Speaker with Exciter
(FUJITSU TEN)

- 4 Ω 20 W Standard

(5) Sub-woofer (FUJITSU TEN) 20 cm (8 in.) 2/1.9 Ω 60 W Option*

*: 9-speaker system only.

NEW MODEL OUTLINE

Ceiling Speaker with Exciter

The ceiling speaker with exciter utilizes the roof headlining as a diaphragm. This speaker has
the following features:
 The exciter is mounted on the roof headlining. This helps create a better soundscape which

otherwise cannot be provided only by the door speakers mounted in lower positions. This
widens the top of the soundscape and creates a natural acoustic space.

 The ceiling speaker with exciter has become thinner and lighter due to the adoption of the

NXT flat panel speaker technology.

NXT: NXT is a trademark or registered trademark of New Transducers Limited in the UK.

0240MO20C

Ceiling Speaker with Exciter Conventional Speaker

Intuitive Parking Assist System

The Intuitive parking assist system informs the driver of the approx. distance between the
sensors and the obstacles relative to the vehicle by sounding a clearance warning buzzer.

0240MO21C

(1)

*: The maximum detection range will vary depending on the type of obstacles.

Rear Bumper End

(1): Approx. 110 cm (43.3 in.) to 150 cm (59.1 in)*
(2): Approx. 160 cm (63.0 in.)
(3): Approx. 50 cm (19.7 in.)
(4): Approx. 20 cm (7.9 in.)
(5): Approx. 40 cm (15.7 in.)

Detection Area

(2)

(4)

(5)

(3)

NEW MODEL OUTLINE

EG-14

Power Outlet Socket

In order to meet multi-purpose outdoor needs, an AC 115 V 400 W power outlet socket is
available in the right-hand deck.
 In order to protect the vehicle, the output of the power outlet socket is limited to 100 W

while the vehicle is running.

0240MO23C

Power Outlet Socket

Seat

A water repellant and waterproof fabric is used for the seat surface to allow easy wipe-down
of dirt and water. The fabric uses a urethane film to prevent dampness.
The urethane film allows the seat to “breath”, while also preventing water from soaking in.

0240MO34C

Adhesive

Inner Fabric

Urethane Film (Waterproof, Breathable)

Fabric

Surface (Water Repellant, Waterproof)

: Water Repellant and Waterproof Fabric

Fabric Cross Section

Laminate (Slab Urethane)

NEW MODEL OUTLINE

Glass

0240MO22Z

Back Window

Quarter

Access Door

Front Door

Windshield

Glass Portion Color Glass Type

Ultraviolet

Reduction Rate

Visible Light

Penetration Rate

Equipment

Windshield Green Laminated 100 % 75 % Standard

Front Door Green Tempered & UV Cut 90 % 70 % Standard

Green Tempered & UV Cut 90 % 75 % Standard

Access Door

Glay Tempered & Privacy 95 % 20 % Option

Green Tempered & UV Cut 90 % 75 % Standard

Quarter

Glay Tempered & Privacy 95 % 20 % Option

Green Tempered & UV Cut 90 % 70 % Standard

Back Wind

ow

Glay Tempered & Privacy 95 % 10 % Option

NEW MODEL OUTLINE

EG-16

PERFORMANCE

Power Train

1GR-FE Engine

0240MO25Z0240MO24Z

No. of Cyls. & Arrangement 6-Cylinder, V-Type

Valve Mechanism 24-Valve DOHC with VVT-i

Fuel System SFI

Displacement 3956 cm3 (241.4 cu. in.)

Max. Output*

178 kW @ 5200 rpm

(239 HP @ 5200 rpm)

Max. Torque*

377 N⋅m @ 3700 rpm

(278 ft⋅lbf @ 3700 rpm)

*: Maximum outpu t and torque rating is determined by revised SAE J1349 standard. For detail,

refer to “Major Technical Specifications”.