Toshiba RAS-18UFHP-ES3, RAS-18UFP-ES3 SERVICE MANUAL

FILE NO. SVM-04031-(1)
AIR-CONDITIONER
UNDER CEILING / CONSOLE TYPE
RAS-18UFHP-ES3 / RAS-18UAH-ES3
RAS-18UFP-ES3 / RAS-18UA-ES3
RAS-24UFHP-ES3 / RAS-24UAH-ES3
RAS-24UFP-ES3 / RAS-24UA-ES3
24 Class
June 2004
CONTENTS
1. SPECIFICATIONS
2. CONSTRUCTION VIEWS
2-1 Indoor Unit 2-2 Outdoor Unit (RAS-18UAH-ES3)
2-3 Outdoor Unit (RAS-18UA-ES3) 2-4 Outdoor Unit (RAS-24UAH-ES3, RAS-24UA-ES3)
3. WIRING DIAGRAM
3-1 RAS-18UFHP-ES3 / RAS-18UAH-ES3 3-2 RAS-18UFP-ES3 / RAS-18UA-ES3 3-3 RAS-24UFHP-ES3 / RAS-24UAH-ES3 3-4 RAS-24UFP-ES3 / RAS-24UA-ES3
4. SPECIFICATION OF ELECTRICAL PARTS
4-1 Indoor Unit 4-2 Outdoor Unit (RAS-18UAH-ES3) 4-3 Outdoor Unit (RAS-18UA-ES3) 4-4 Outdoor Unit (RAS-24UAH-ES3) 4-5 Outdoor Unit (RAS-24UA-ES3)
5. REFRIGERATION CYCLE DIAGRAM
5-1 RAS-18UFHP-ES3 / RAS-18UAH-ES3 5-2 RAS-18UFP-ES3 / RAS-18UA-ES3 5-3 RAS-24UFHP-ES3 / RAS-24UAH-ES3 5-4 RAS-24UFP-ES3 / RAS-24UA-ES3
6. CONTROL BLOCK DIAGRAM
6-1 RAS-18UFHP-ES3, RAS-24UFHP-ES3 6-2 RAS-18UFP-ES3, RAS-24UFP-ES3
7. OPERATION DESCRIPTION
7-1 Outline of Air Conditioner Control 7-2 Description of Operation Circuit 7-3 Hi POWER Mode 7-4 High-Temperature Limit Control 7-5 Low-Temperature Limit Control 7-6 Defrosting Operation 7-7 Auto Restart Function 7-8 Filter Check Lamp
8. INSTALLATION PROCEDURE
8-1 Safety Cautions 8-2 Installation Diagram of Indoor and Outdoor Units 8-3 Installation 8-4 Indoor Unit 8-5 Outdoor unit 8-6 How to Set Remote Control Selector Switch 8-7 How to Use Drain Pump Kit of Option 8-8 Others
FILE NO. SVM-04031-(1)
– 1 –
9. TROUBLESHOOTING CHART
9-1 Troubleshooting Procedure 9-2 Basic Check Items 9-3 Primary Judgement 9-4 Self-Diagnosis by Remote Control (Check Code) 9-5 How to Diagnose Faulty Parts 9-6 Troubleshooting for Indoor Unit 9-7 Troubleshooting for Wiring (Interconnect Cable and Serial Signal Wire) 9-8 Troubleshooting for P.C. Board 9-9 Troubleshooting for Remote Control
10. PARTS REPLACEMENT
10-1 Indoor Unit 10-2 Outdoor Unit (RAS-18UAH-ES3, RAS-18UA-ES3) 10-3 Outdoor Unit (RAS-24UAH-ES3, RAS-24UA-ES3)
11. EXPLODED VIEWS AND PARTS LIST
11-1 Indoor Unit (E-Parts Assy) 11-2 Indoor Unit 11-3 Outdoor Unit (RAS-18UAH-ES3) 11-4 Outdoor Unit (RAS-18UA-ES3) 11-5 Outdoor Unit (RAS-24UAH-ES3) 11-6 Outdoor Unit (RAS-24UA-ES3)
FILE NO. SVM-04031
This air conditioner is charged with HFC (R-410A) that does not deplete the Ozone layer.
This air conditioner requires special service tools for the refrigerant R-410A.
– 2 –

1. SPECIFICATIONS

FILE NO. SVM-04031
MODEL
ITEM
Capacity 220V 240V 220V 240V 220V 240V 220V 240V 220V 240V 220V 240V
kW 5.00 5.10 5.70 5.75 5.30 5.35 6.20 6.30 7.00 7.10 6.80 6.85
Phase 1
Power source V 220 − 240
Hz 50
Power consumption W 1960 2010 1830 1880 1950 2040 2515 2570 2430 2530 2640 2790
Power factor % 98 96 98 96 97 92 96 92 96 91 95 91
Running current
Starting current A 47 54
Moisture removal lit/h 2.0 2.5 2.7
Noise
Refrigerant
Refrigerant control Capillary tube
Interconnection Connection type Flare connection
pipe Maximum length
INDOOR UNIT RAS-18UFHP-ES3 RAS-18UFP-ES3 RAS-24UFHP-ES3 RAS-24UFP-ES3
Dimensions Height mm 633
Net weight kg 23
Evaporator type Finned tube
Indoor fan type Multi blade fan
Air volume Medium fan m3/h 680 700 680 750 760 750
Fan motor output W 50
Air filter Washable -filter
OUTDOOR UNIT RAS-18UAH-ES3 RAS-18UA-ES3 RAS-24UAH-ES3 RAS-24UA-ES3
Dimensions Height mm 538 690
Net weight kg 50 41 67 63
Condenser type Finned tube
Outdoor fan type Propeller fan
Airflow volume m3/h 2105 2310 2150 2310 1830 2010 3380 3560 3380 3560 3380 3560
Fan motor output W 42 65
Compressor
Safety device IOL, Td Sensor
Louver type Automatic louver Usable outdoor temperature range°C 15 ~ 43 10 ~ 24 15 ~ 43 15 ~ 43 10 ~ 24 15 ~ 43
Indoor A 0.4 0.45
Outdoor A 8.60 8.30 7.70 7.60 8.60 8.80 11.35 11.20 11.10 11.15 12.15 12.35
Indoor (H/M/L) db 43/39/36 46/42/37
Outdoor db 51 52 52 53 51 52 56 57 57 58 56 57
Name of refrigerant R-410A
Rated amount kg 1.3 1.14 1.6
Gas side size
Connection type Flare connection
Liquid side size
(One way) 20*
Maximum height
difference
Width mm 1093
Depth mm 208
High fan m3/h 800 830 800 900 930 900
Low fan m3/h 580 650 580 550 660 650
Width mm 830 880
Depth mm 300 310
Model PA225X3F-4L PA290X3F-4MS
Output W 1500 2200
mm
mm
m
m8 10
RAS-18UFHP-ES3 RAS-18UFP-ES3 RAS-24UFHP-ES3 RAS-24UFP-ES3
RAS-18UAH-ES3 RAS-18UA-ES3 RAS-24UAH-ES3 RAS-24UA-ES3
Cooling Heating Cooling Cooling Heating Cooling
33
12.70
6.35
1
15*
2
5KS225DAA 5JS315DAG01
IOL
IOL, Td Sensor
25*
2
IOL
3
Note : 1
• Capacity is based on the following temperature conditions.
FILE NO. SVM-04031
Condition
Temperature
Indoor unit inlet air temperature
Outdoor unit inlet air temperature
Note : 2
• Charge refrigerant according to the table below.
Refrigerant
*1 No need to charge
refrigerant
*2 Need to charge
refrigerant
RAS-18UFHP-ES3 / RAS-18UAH-ES3 RAS-24UFHP-ES3 / RAS-24UAH-ES3
RAS-18UFP-ES3 / RAS-18UA-ES3 RAS-24UFP-ES3 / RAS-24UA-ES3
15m or less 15m or less
Over 15m up to 20m (20g/m) Over 15m up to 25m (30g/m)
JIS C9612-1994
Cooling Heating
(DB) 27°C 20°C
(WB) 19°C 12°C
(DB) 35°C 7°C
(WB) 24°C 6°C
– 4 –
2-1. Indoor Unit
FILE NO. SVM-04031

2. CONSTRUCTION VIEWS

Front panel
1093
UNDER CEILING & CONSOLE INSTALLATION
208
633
Knock out system
Grille air inlet
Back Body
For stud bolt (8 - 10)
For stud bolt (6)
200 Min
330165
74
1093 1015
742 450
20 20
– 5 –
Installation plate
Mount plate
M10 Suspention bolt
633
460
70 Min
Wireless remote control
Knock out system
160
57 18
2-2. Outdoor Unit (RAS-18UAH-ES3)
10
-
8
11x14
anchor bolt
for
4x
600 or more
600
600 or
Air inlet
more
Liquid side
Electric
Parts cover
6.35)
(Flare
12.7)
Gas side
(Flare
FILE NO. SVM-04031-(1)
Installation dimension
120
Air inlet
325
100 or more
Air
outlet
100 or more
6 holes
-
8
10 anchor bolt)
8
11x14 holes
(for fixing outdoor unit)
or
6-
25 Drain outlet
Service Port
54
344
9
1
60
50
90
600
830
A
R10
600
50
35
Detail Drawing
A
52
325
23
6 hole
11x14 hole
Fan guard
Handle
420
90
538
300
6
2-3. Outdoor Unit (RAS-18UA-ES3)
10
-
8
11x14
or
anchor bolt
4x
600 or more
FILE NO. SVM-04031-(1)
600 or
325
more
100 or more
600
Air inlet
Installation dimension
Air inlet
100 or more
Air
outlet
Electric parts cover
6 hole
-
(for fixing outdoor unit)
8
6.35)
Gas side
Liquid side
(Flare
27
12.7)
(Flare
Service
Port
130
100
344
65.5
9090
120
A
600
Detail Drawing
A
50
R10
35
52.5 325
23
6 hole
301
325
11x14 hole
4-11x14 hole
(for Ø8-Ø10 anchor bolt)
25Drain outlet
420
Fan guard
538
Handle
600
300
780
7
2-4. Outdoor Unit (RAS-24UAH-ES3, RAS-24UA-ES3)
10
8
12X18
600
600 or
more
-
for
4
600 or
more
anchor bolt
Electric
Parts cover
Liquid side
6.35)
(Flare
Gas side
2.7)
1
(Flare
FILE NO. SVM-04031-(1)
Service Port
1212
more
52
Air inlet
340
68
Installation dimension
100 or
25 Drain outlet
120
Air outlet
100 or
more
140
600
310
23
Handle
340 (pitch)
88
74
880
364
A
600
Detail Drawing
A
50
63.8 340
27
12x18 hole
340
690
Handle
8

3. WIRING DIAGRAM

3-1. RAS-18UFHP-ES3 / RAS-18UAH-ES3
FILE NO. SVM-04031-(1)
COLOR IDENTIFICA TION BR W : BROWN RED : RED WHI : WHITE YEL : YELLOW BLU : BLUE BLK : BLACK GR Y : GRA Y PNK : PINK ORN : ORANGE GRN&YEL : GREEN&
GRN : GREEN PUR : PURPLE
YELLOW
BLK WHI RED
GRN&YEL
CN30
CN31
BLK
CN23
P04
SG01
R22
FUSE
F01
250V AC
T6.3A
J401
2
1 1 1232 3
FOR FLOA T SWITCH
(OPTION)
When you use float
switch you should
cut J401
LOUVER MOT OR
R09 R507
R21
CN402 CN401 CN11
IC04
C15
R Y401
R405
CR401
FOR DRAIN PUMP
(OPTION)
CN07
ORN
RED PNK YEL BR W BLU
L01
123
654 654
C501
321 321
MAIN PCB MCC-865A
R Y501
5 3 5 311
BR W GR Y
YEL
CN25
CN13
R01
C01
CR502
CR501
CN10 BLK
WHI
1 1
RED
3 3
BLK
6 6
3 3 2 2 1 1
INFRARED RA YS RECEIVE AND INDICA TION P AR TS
123
456
BLU
DB01
BLU
DC12V
DC5V
IC03
WHI RED
456
BLU
456 456
C02
PUR
GR Y
BLU
BLU
789 7891010
BLU
BLU
789 7891010
BLU
123
BLU
123 123
R506
BLU
POWER SUPPLY
WHI
CIRCUIT
CN100
CN03
1 1 2 2
CN01
1 1 2 2
WHI
11
GRY
22
GRY
33
BLK BLK
BLK BLK
FAN MOTOR
CN101
THERMO SENSOR (TA)
HEAT EXCHANGER SENSOR (TC)
1 2 3
MCC-865B
SWITCH
PCB
OUTDOOR TERMINAL BLOCK
C
SR
COMPRESSOR TERMINAL
INDOOR TERMINAL BLOCK
POWER SUPPLY 220-240 V~ 50 Hz
L
N
FERRITE CORE
i
2
1
2
1
BLK
BLK
RED
RED
MAGNETIC
CONTACTOR
R
GRN&YEL
S
T
A1
52C
U
V
CAPACITOR CAPACITOR
RED
S
WHI PNK
C
R
COMPRESSOR
A2
W
BLK
RED
WHI RE
3
3
CHASSIS
D
FAN MOTOR
INDOOR UNIT
OUTDOOR UNIT
GRN&YEL
BLK
TRANSFORMER
COIL FOR 4 WAY VALVE
BLK
BLK
RED
RED
BLK
BLK
WHI
RED
GRY
BLU
YEL
BLU
BLU
1
3
1
3
1
3
5
7
9
131
11
33
MAIN P.C. BOARD (MCC-890)
1 2
CN06
3
1
CN05
3
1
3
5
CN01
7
9
CN11
3
SG01
F01
250VAC T6. 3A
CR11
TNR R74
CN02
CR12
CR13
BLK
1 1
CN03
RY07
RY05
3
TNR R73
RY06
CN07
CN08
DISCHARGE PIPE SENSOR (TD)
BLU
1
1 2 3
3
BLU
BLK
1
1
2 3
3
BLK
HEA
T
EXCHANGER SENSOR (TE)
9
3-2. RAS-24UFHP-ES3 / RAS-24UAH-ES3
FILE NO. SVM-04031-(1)
COLOR IDENTIFICA TION BR W : BROWN RED : RED WHI : WHITE YEL : YELLOW BLU : BLUE BLK : BLACK GR Y : GRA Y PNK : PINK ORN : ORANGE GRN&YEL : GREEN&
GRN : GREEN PUR : PURPLE
YELLOW
BLK WHI RED
GRN&YEL
CN30
CN31
BLK
CN23
P04
SG01
R22
F01
FUSE
T6.3A
250V AC
J401
2
1 1 1232 3
FOR FLOA T SWITCH
(OPTION)
When you use float
switch you should
cut J401
LOUVER MOT OR
R09 R507
R21
CN402 CN401 CN11
IC04
C15
R Y401
R405
CR401
FOR DRAIN PUMP
(OPTION)
CN07
L01
123
ORN
RED PNK YEL BR W BLU
654 654
C501
321 321
MAIN PCB MCC-865A
R Y501
5 3 5 311
BR W GR Y
YEL
CN25
CN13
R01
C01
CR502
CR501
CN10 BLK
WHI
1 1
RED
3 3
BLK
6 6
3 3 2 2 1 1
INFRARED RA YS RECEIVE AND INDICA TION P AR TS
123
456
BLU
DB01
BLU
DC12V
DC5V
IC03
WHI RED
456
BLU
456 456
C02
PUR
GR Y
BLU
BLU
789 7891010
BLU
BLU
789 7891010
BLU
123
BLU
123 123
R506
BLU
POWER SUPPLY
WHI
CIRCUIT
CN100
CN03
1 1 2 2
CN01
1 1 2 2
WHI
11
GR Y
22
GR Y
33
BLK BLK
BLK BLK
FAN MOTOR
CN101
1 2 3
THERMO SENSOR (TA)
HEAT EXCHANGER SENSOR (TC)
SWITCH
PCB
MCC-865B
OUTDOOR TERMINAL BLOCK
C
SR
COMPRESSOR TERMINAL
POWER SUPPLY 220-240 V~ 50 Hz
L
BLK
RED
BLK
(1/L1)
(2/T1)
CAPACITOR
RED
WHI PNK
COMPRESSOR
INDOOR TERMINAL BLOCK
i
N
FERRITE CORE
RED
MAGNETIC
CONTACTOR
R
S
(3/L2)
(4/T2)
U
V
S
C
R
BLK
1
1
GRN&YEL
T
(5/L3)
(6/T3)
W
A1
52C
A2
2
3
2
3
CHASSIS
INDOOR UNIT
OUTDOOR UNIT
GRN&YEL
TRANSFORMER
BLK
BLK
RED
RED
BLK
BLK
WHI
RED
GRY
1
3
1
3
1
3
5
7
9
MAIN P.C. BOARD (MCC-890)
1 2
CN06
3
1
CN05
3
1
3
5
CN01
7
9
SG01
F01
250VAC T6. 3A
TNR R74
TNR R73
CN07
CN08
DISCHARGE PIPE SENSOR (TD)
BLU
1
1 2 3
3
BLU
BLK
1
1
2 3
3
BLK
HEA
T
EXCHANGER SENSOR (TE)
RY07
BLU
131
CN11
3
RED
WHI RE
CAPACITOR
D
BLK
YEL
BLU
BLU COIL FOR 4 WAY VALVE
11
33
CN02
CR11
CR12
CR13
BLK
1 1
CN03
RY05
RY06
3
FAN MOTOR
10
3-3. RAS-18UFP-ES3 / RAS-18UA-ES3
FILE NO. SVM-04031
CO LO R IDE NT IF IC ATIO N BR W : B R OW N R ED : R E D WH I : WHI TE YE L : YE LL OW BL U : B LUE BL K : B LA CK GR Y : GR AY PN K : PIN K OR N : OR AN GE GR N &YE L : GR E E N&
GR N : GR E E N PU R : PU R PL E
YE L LOW
BL K WH I R ED
GR N &YE L
BL K
CN 30
CN 31
P0 4
CN 27
11
33
S G01
R 22
F0 1
FU S E
T6 .3A
250V AC
J4 01
21 1 1232
CN 402 C N401 CN 11
FO R F LOAT S WI TC H
(OP T ION )
Whe n you us e float
switch you s hould
cut J 401
R 09 R5 07
R 21
CR 0 2
R Y0 4
LO UV ER MOT OR
FO R DR AI N P UMP
IC 04
R Y40 1
R 405
CR 4 01
(OP T ION )
C1 5
OR N
R ED PN K YE L BR W BL U
654
L01
123
654
C5 01
321 321
MAI N P CB MC C- 865A
R Y50 1
5 3 5 311
BR W GR Y
YE L
BL K
CN 07
3
INF R AR E D R AY S R EC E IV E AND IND IC ATIO N PA R TS
123
CN 25
123
BL U
BL U
123
CN 13
123
R 01
DB 01
C0 1
CR 5 02
DC 12V
DC 5V
CR 5 01
CN 10 BL K
WH I
R ED
IC 03
R 506
1 1
3 3
6 6
3 3 2 2 1 1
BL U
WH I R ED
C0 2
PU R
456 456
BL U
456 456
BL U
GR Y
BL U
789 7891010
BL U
BL U
789 7891010
BL U
BL U
WH I
CN 100
CN 101
S WIT CH
WH I
11
1
PC B
GR Y
22
2
GR Y
33
3
MC C-8 65B
P OWE R S U PP LY
C IR CU IT
CN 03
1 1 2 2
CN 01
1 1 2 2
BL K BL K
BL K BL K
FA N MOT OR
TH ER M O S EN S OR (TA)
HE AT E XC HAN GE R S EN S OR (T C)
OUTDOOR TERMINAL BLOCK
RED
WHI PNK
POWER SUPPLY 220 240 V ~ 50 Hz
BLK
MAGNETIC
CONTACTOR
CAPACITOR
S
R
COMPRESSOR
INDOOR TERMINAL BLOCK
L
N
BLK
RED
GRN&YEL
RED
2
1
1
RED
3
2
3
BLK
BLK
GRN&YEL
CHASSIS
INDOOR UNIT
OUTDOOR UNIT
SPARK KILLER
GRY
R
U
T
S
V
(or A)
A1
(or B)
A2
W
CAPACITOR
RED
C
BLK
WHI
RED
BLK
FAN MOTOR
C
R
S
COMPRESSOR TERMINAL
11
3-4. RAS-24UFP-ES3 / RAS-24UA-ES3
FILE NO. SVM-04031
COLOR IDENTIFICA TION BR W : BROWN RED : RED WHI : WHITE YEL : YELLOW BLU : BLUE BLK : BLACK GR Y : GRA Y PNK : PINK ORN : ORANGE GRN&YEL : GREEN&
GRN : GREEN PUR : PURPLE
YELLOW
BLK WHI RED
GRN&YEL
BLK
CN30
CN31
CN27
P04
11
33
SG01
R22
F01
FUSE
T6.3A
250V AC
J401
21 1 1232
CN402 CN401 CN11
FOR FLOA T SWITCH
(OPTION)
When you use float
switch you should
cut J401
R09 R507
R21
CR02
R Y04
LOUVER MOT OR
FOR DRAIN PUMP
IC04
R Y401
R405
CR401
(OPTION)
ORN
RED PNK YEL BR W BLU
654
L01
123
654
C501
321 321
MAIN PCB MCC-865A
R Y501
5 3 5 311
BR W GR Y
YEL
BLK
CN07
C15
3
INFRARED RA YS RECEIVE AND INDICA TION P AR TS
123
CN25
123
BLU
BLU
123
CN13
123
R01
DB01
C01
CR502
CR501
R506
CN10 BLK
WHI
1 1
RED
3 3
6 6
3 3 2 2 1 1
BLU
DC12V
DC5V
IC03
WHI RED
456 456
BLU
456 456
C02
PUR
GR Y
789
10
789
10
BLU
BLU
BLU
BLU
BLU
WHI
789
10 10
789
CN100
CN101
SWITCH
WHI
11
1
PCB
GR Y
22
2
GR Y
33
3
MCC-865B
POWER SUPPL Y
CIRCUIT
BLU
CN03
1 1 2 2
CN01
1 1 2 2
BLK BLK
BLK BLK
FA N MOT OR
THERMO SENSOR (TA)
HEA T EXCHANGER SENSOR (TC)
OUTDOOR TERMINAL BLOCK
INDOOR TERMINAL BLOCK
POWER SUPPLY 220 240 V ~ 50 Hz
L
N
BLK
BLK
RED
RED
MAGNETIC CONTACTOR
RED
BLK BLK
SPARK KILLER
A1 A2
52C
R U
SV
TW
1
1
2
2
GRN&YEL
RED
CAPACITOR
3
3
GRY
CHASSIS
RED
RED
CAPACITOR
S
WHI PNK
R
COMPRESSOR
INDOOR UNIT
OUTDOOR UNIT
WHI RED
C
FAN MOTOR
BLK
COMPRESSOR TERMINAL
BLK
C
SR
12
FILE NO. SVM-04031

4. SPECIFICATION OF ELECTRICAL PARTS

4-1. Indoor Unit
No. Parts name Type Specifications
1 Fan motor (for indoor) AFP-220-50-4A Output (Rated) 50W, 220-240V 2 Thermo sensor (TA-sensor) ——— 10k at 25°C 3 DC-DC transformer (T01) SWT-47 DC 390V, Secondary DC 12V, 7V 4 Microcomputer TMP87CM40AN
Heat exchanger sensor
5
(TC-sensor) 6 Line filter (L01) SS11V-R07190 19mH, AC0.7A 7 Diode (DB01) D3SBA60 4A, 600V 8 Capacitor (C02) KMH400VSSN47M22S 47µF, 400V 9 Fuse (F01) TSCR T6.3A, 250V
10 Varistor (R21, R22) 15G561K 560V 11 Resistor (R01) RF-2TK5R6 5.6, 2W
12 Louver motor MP35EA12
——— 10k at 25°C
Output (Rated) 2W, 6poles, 4phase, DC 12V
4-2. Outdoor Unit (RAS-18UAH-ES3)
No. Parts name Type Specifications
Output (Rated) 1500W, 2poles, 1phase, 220 – 240V, 50Hz
1 Compressor PA225X3F-4L Winding resistance (Ω) Red-Black White-Black
(at 20°C) 1.35 2.68 Output (Rated) 65W, 6poles, 1phase, 220 – 240V, 50Hz
2 Fan motor (for outdoor) HF-240-42B-2 Winding resistance (Ω) Red-Black White-Black
(at 20°C) 176.2 290.5
Running capacitor 3
(for fan motor)
Running capacitor 4
(for compressor)
Solenoid coil 5
(for 4-way valve) 6 Thermo sensor TE / TD 10k at 25°C / 50k at 25°C 7 Magnetic contactor CLK-26J 220 – 240V, 50Hz 8 Transformer TT-05 220 – 240V 9 Microcomputer TMP47C840N
451205KQ AC 450V, 2µF
371456JCR AC 370V, 45µF
VHV (STF) AC 220 – 240V
10 Varistor (R73, 74) 15G471K 470V 11 Fuse (F01) TSCR T6.3A, 250V
– 13
FILE NO. SVM-04031-(1)
4-3. Outdoor Unit (RAS-18UA-ES3)
No. Parts name Type Specifications
Output (Rated) 1500W, 2poles, 1phase, 220 – 240V, 50Hz
1 Compressor 5KS225DAA Winding resistance () Red-Black White-Black
(at 20°C) 1.632 2.457 Output (Rated) 42W, 6poles, 1phase, 220 – 240V, 50Hz
2 Fan motor (for outdoor) HF-240-42B-1 Winding resistance (Ω) Red-Black White-Black
(at 20°C) 176.2 290.5
Running capacitor 3
(for fan motor)
Running capacitor 4
(for compressor) 5 Magnetic contactor CLK-26J 220 – 240V, 50Hz
4-4. Outdoor Unit (RAS-24UAH-ES3)
451205KQ AC 450V, 2µF
371456JCR AC 370V, 45µF
No. Parts name Type Specifications
Output (Rated) 2200W , 2poles , 1 phase, 220 – 240V, 50Hz
1 Compressor PA290X3F-4MS Winding resistance (Ω) Red-Black White-Black
(at 20°C) 1.07 2.20 Output (Rated) 65W, 6poles, 1phase, 220 – 240V, 50Hz
2 Fan motor (for outdoor) KPG6-71SB5P-T1 Winding resistance (Ω) Red-Black White-Black
(at 20°C) 64.4 127.4
Running capacitor 3
(for fan motor)
Running capacitor 4
(for compressor) 5 Solenoid coil
(for 4-way valve) 6 Thermo sensor TE / TD 10k at 25°C / 50k at 25°C 7 Magnetic contactor CLK-35J 220 – 240V, 50Hz 8 Transformer TT-05 220 – 240V 9 Microcomputer TMP47C840N
10 Varistor (R73, 74, 86) 15G471K 470V 11 Fuse (F01) TSCR T 6.3A, 250V
451355KQ AC 450V, 3.5µF
371456JCR AC 370V, 45µF
VHV (STF) AC 220 – 240V
– 14
FILE NO. SVM-04031-(1)
4-5. Outdoor Unit (RAS-24UA-ES3)
No. Parts name Type Specifications
Output (Rated) 2200W, 2poles, 1 phase, 220 − 240V, 50Hz
1 Compressor 5JS315DAB Winding resistance ( ) Red-Black White-Black
(at 20°C) 0.83 2.257 Output (Rated) 65W, 6poles, 1 phase, 220 − 240V, 50Hz
2 Fan motor (for outdoor) KFG6-71SB5P-T Winding resistance (Ω) Red-Black White-Black
(at 20° C) 64.4 127.4
Running capacitor 3
(for fan motor)
Running capacitor 4
(for compressor)
5 Magnetic contactor
451355KQ AC 450V, 3.5µ F
371456JCR AC 370V, 45µ F
CLK-35J
220 240V, 50Hz
– – 15

5. REFRIGERATION CYCLE DIAGRAM

5-1. RAS-18UFHP-ES3 / RAS-18UAH-ES3
FILE NO. SVM-04031
0.39m
(Connecting pipe)
12.70 mm
0.39m (Flexible pipe)
12.70 mm
O.D.:12.70 mm
Cooling
Heating
Cooling
Heating
Packed valve
Heating
4-way valve
Cooling
P
(12.70)
Muffler
Compressor
PA225X3F-4L
Accumulator
Indoor unit
Evaporator
Multi blade fan
T
0.49m (Connecting pipe)
6.35 mm
O.D.:6.35 mm
Packed valve
(∅6.35)
Capillary tube
1.0x1500S
Capillary tube
1.7x700S
Condenser
Refrigerant R-410A 1.30 Kg
Fan speed
(indoor)
Ambient temp.
conditions DB/WB
(°C)
Indoor Outdoor
50Hz
Cooling Heating
Propeller fan Outdoor unit
Standard
pressure P
(MPaG)
Mark ( ) means check points of Gas Leak
Surface temp. of heat
exchanger interchanging
pipe T (°C)
Standard 2.7 45.0 High 20/– 7/6
Heating High temperature*1 3.0 ~ 3.8 49.0 ~ 58.0 Low 27/– 24/18
Low temperature 2.0 34.0 High 20/– –10/–10 Standard 0.9 10.0 High 27/19 35/24
Cooling High temperature 1.0 15.0 High 32/23 43/26
Low temperature 0.6 1.0 Low 21/15 21/15
Note : Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor.) *1 : During heating overload, the high temperature limit control operation is included.
– 16
5-2. RAS-18UFP-ES3 / RAS-18UA-ES3
FILE NO. SVM-04031
0.39m (Connecting pipe) 12.70 mm
0.39m (Flexible pipe) 12.70 mm
O.D.:12.70 mm
Compressor
P
Packed valve
(12.70)
5KS225DAA
Indoor unit
Evaporator
Multi blade fan
Condenser
Propeller fan Outdoor unit
T
0.49m (Connecting pipe) 6.35 mm
O.D.:6.35 mm
Packed valve
(∅6.35)
Capillary tube
1.7x600
S
Refrigerant R-410A 1.14 Kg
Mark ( ) means check points of Gas Leak
Ambient temp.
conditions DB/WB
(°C)
Indoor Outdoor
50Hz
Standard
pressure P
(MPaG)
Surface temp. of heat
exchanger interchanging
pipe T (°C)
Fan speed
(indoor)
Standard 0.9 10.0 High 27/19 35/24
Cooling High temperature 1.0 13.0 High 32/23 43/26
Low temperature 0.6 2.0 Low 21/15 21/15
Note : Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor.)
– 17 –
5-3. RAS-24UFHP-ES3 / RAS-24UAH-ES3
FILE NO. SVM-04031
0.39m (Connecting pipe)
12.70 mm
0.39m (Flexible pipe) 12.70 mm
O.D.:12.70 mm
Cooling
Heating
Tank
Cooling
Heating
Packed valve
Heating
4-way valve
Cooling
P
(12.70)
Compressor
PA290X3F-4MS
Condenser
Indoor unit
Evaporator
Multi blade fan
T
0.49m (Connecting pipe)
6.35 mm
O.D.:6.35 mm
Packed valve
(∅6.35)
Capillary tube
2.0x700S
Refrigerant R-410A 1.60 Kg
Fan speed
(indoor)
Ambient temp.
conditions DB/WB
(°C)
Indoor Outdoor
50Hz
Cooling Heating
Propeller fan
Outdoor unit
Standard
pressure P
(MPaG)
Mark ( ) means check points of Gas Leak
Surface temp. of heat
exchanger interchanging
pipe T (°C)
Standard 2.7 43.0 High 20/– 7/6
Heating High temperature*1 3.1 ~ 4.0 52.0 ~ 59.0 Low 27/– 24/18
Low temperature 2.7 36.0 High 20/––10/–10 Standard 0.9 11.0 High 27/19 35/24
Cooling High temperature 0.8 12.0 High 32/23 43/26
Low temperature 0.5 1.0 Low 21/15 21/15
Note : Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor.) *1 : During heating overload, the high temperature limit control operation is included.
– 18 –
5-4. RAS-24UFP-ES3 / RAS-24UA-ES3
FILE NO. SVM-04031
0.39m (Connecting pipe)
12.70 mm
0.39m (Flexible pipe)
12.70 mm
O.D.:12.70 mm
Cooling
Tank
Compressor
P
Packed valve
(12.70 )
5JS315DAG01
Indoor unit Evaporator
Multi blade fan
T
0.49m (Connecting pipe) 6.35 mm
O.D.:6.35 mm
Packed valve
(∅6.35)
Capillary tube
2.0x700S
Condenser
Refrigerant R-410A 1.60 Kg
Fan speed
(indoor)
Ambient temp.
conditions DB/WB
(°C)
Indoor Outdoor
50Hz
Cooling
Propeller fan
Outdoor unit
Standard
pressure P
(MPaG)
Mark ( ) means check points of Gas Leak
Surface temp. of heat
exchanger interchanging
pipe T (°C)
Standard 0.9 6.0 High 27/19 35/24
Cooling High temperature 0.8 10.0 High 32/23 43/26
Low temperature 0.6 2.0 Low 21/15 21/15
Note : Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor.)
– 19 –

6. CONTROL BLOCK DIAGRAM

6-1. RAS-18UFHP-ES3, RAS-24UFHP-ES3
Indoor Unit Control Panel
Heat Exchanger Sensor
Temperature Sensor
Functions
Louver Control
3-minute Delay at Restart for Compressor
FILE NO. SVM-04031
8 MHzM.C.U.
Hi POWER
Display
FILTER Sign
Display
Infrared Rays Signal Receiver
Initiallizing Circuit
Infrared
Rays
36.7 kHz
Remote
Control
From Outdoor Unit
Clock Frequence
Oscillator Circuit
Power Supply
Circuit
Noise Filter
Motor Revolution Control
Processing
(Temperature Processing)
Timer
Drain Pump ON/OFF
Serial Signal Communication
Serial Signal
Transmitter/
Receiver
Serial Signal Communication
Relay
RY401
Louver ON/OFF Signal
Louver Driver
PRE DEF.
Sign Display
TIMER
Display
OPERATION
Display
Indoor Fan
Motor
Louver Motor
Float
Switch
Drain
Pump
REMOTE CONTROL
Infrared Rays
Remote Control
Operation (START/STOP) Operation Mode Selection
AUTO, COOL, DRY, HEAT, FAN ONLY
Temperature Setting Fan Speed Selection
ON TIMER Setting
OFF TIMER Setting
Louver Auto Swing
Louver Direction Setting
ECO
Hi power
Filter Reset
– 20 –
6-2. RAS-18UFP-ES3, RAS-24UFP-ES3
Indoor Unit Control Panel
Heat Exchanger Sensor
Temperature Sensor
Functions
Louver Control
3-minute Delay at Restart for Compressor
FILE NO. SVM-04031
8 MHzM.C.U.
Hi POWER
Display
FILTER Sign
Display
Infrared Rays Signal Receiver
Initiallizing Circuit
Infrared
Rays
36.7 kHz
Remote
Control
From Outdoor Unit
Clock Frequency Oscillator Circuit
Power Supply
Circuit
Noise Filter
Motor Revolution Control
Processing
(Temperature Processing)
Timer
Drain Pump ON/OFF
Compressor ON/OFF
Driver
Relay RY04
Compressor
Relay
RY401
Louver ON/OFF Signal
Louver Driver
FAN-ONLY
Sign Display
TIMER Display
OPERATION
Display
Indoor Fan
Motor
Louver Motor
Float
Switch
Drain
Pump
REMOTE CONTROL
Infrared Rays
Remote Control
Operation (START/STOP) Operation Mode Selection
AUTO, COOL, DRY, FAN ONLY
Temperature Setting Fan Speed Selection
ON TIMER Setting
OFF TIMER Setting
Louver Auto Swing
Louver Direction Setting
ECO
Hi power
Filter Reset
– 21 –

7. OPERATION DESCRIPTION

FILE NO. SVM-04031
7-1. Outline of Air Conditioner Control
This is a fixed capacity type air conditioner, which uses a AC motor for an indoor fan. The AC motor drive circuit is mounted in the indoor unit. And electrical parts which operate the compressor and the outdoor fan motor, are mounted in the outdoor unit. The air conditioner is mainly controlled by the indoor unit controller. The controller operates the indoor fan motor based upon commands transmitted by the remote control and transfers the operation commands to the outdoor unit controller. The outdoor unit controller receives operation commands from the indoor unit, and operates the outdoor fan motor and the compressor.
(1) Role of indoor unit controller
The indoor unit controller receives the operation commands from the remote control and executes them.
Temperature measurement at air inlet of the indoor unit by the indoor temperature sensor.
Temperature setting of the indoor heat exchanger by the heat exchanger sensor.
Louver motor control.
Indoor fan motor operation control.
LED display control.
Transferring of operation commands to the
outdoor unit.
Receiving of information of the operation status and judging of the information or indication of error.
(2) Role of outdoor unit controller
The outdoor unit controller receives the operation commands from the indoor controller and executes them.
Compressor operation control
Operation control of outdoor fan motor
Turning off the compressor and outdoor fan when the outdoor unit receives the shutdown command.
Defrost control in heating operation (Temperature measurement by the outdoor heat exchanger and control for the four-way valve and the outdoor fan motor.) Heating and Cooling Model only.
Operations according to the commands from the indoor unit
7-1-1. Louver control
(1) Vertical air flow louver
Position of veritcal air flow louver is automatically controlled according to the operation mode. Besides, position of vertical air flow louver can be arbitrarily set by pressing [FIX] button. The louver position which is set by [FIX] button is stored in the microcomputer, and the louver is automatically set at the stored position for the next operation.
(2) Swing
If [SWING] button is pressed when the indoor unit is in operation, the vertical air flow louver starts swinging. When [SWING] button is pressed, it stops swinging.
7-1-2. Indoor fan control (AC Fan motor)
(1) The indoor fan is operated by the stepless speed
change AC motor.
(2) For air flow level, speed of the indoor fan motor is
controlled in five steps (LOW, LOW
+
, MED, MED and HIGH). If AUTO mode is selected, the fan motor speed is automatically controlled by the difference between the preset temperature and the room temperature.
Table 7-1-1
RAS-18UFHP-ES3 RAS-24UFHP-ES3
MODEL
Cooling HIGH 1060 800 1170 900
and MED 900 680 1000 750
Fan only LOW 800 580 850 650
Heating MED 950 700 1020 760
MODEL
Cooling HIGH 1060 800 1170 900
and MED 900 680 1000 750
Fan only LOW 800 580 850 650
Motor speed Air flow level Motor speed Air flow level
(rpm) (m3/h) (rpm) (m3/h)
HIGH 1120 830 1210 930
LOW 850 650 860 660
RAS-18UFP-ES3
LOW+=
LOW+MED
RAS-24UFP-ES3
2
MED+=
MED+HIGH
2
+
– 22
FILE NO. SVM-04031
7-2. Description of Operation Circuit
(1) When turning on the breaker, the operation lamp
blinks. This means that the power is on (or the power supply is cut off.)
(2) When pressing [START / STOP] button on the
remote control, receiving beep sounds from the indoor unit, and the next operation is performed together with opening the vertical air flow louver.
(3) Once the operation mode is set, it is memorized in
the microcontroller so that the previous operation can be effected thereafter simply by pressing [START / STOP] button.
7-2-1. Fan only operation
([MODE] button on the remote control is set to the fan only operation.)
(1) When [FAN] button is set to AUTO, the indoor fan
motor operates as shown in Fig. 7-2-1. When [FAN] button is set to LOW, LOW+, MED, MED+ or HIGH, the motor operates with a constant air flow.
7-2-2. Cooling operation
([MODE] button on the remote control is set to the cooling operation.)
(1) The compressor, 4-way valve, outdoor fan and
operation display on the remote control are controlled as shown in Fig. 7-2-2.
ON ON
OFF ON OFF OFF ON
Compressor
4-way valve
Common relay
(Preset temp.)
(Room temp.)
Preset temp.
0.5
0
Fig. 7-2-2
display
Outdoor fan
OPERATION
+3 +2.5
(Preset temp.)
+2
+1.5 +1 +0.5
(Room temp.)
Preset temp.
0
NOTE :
*1: The values marked with *1 are calculated and
controlled by the difference in motor speed between M+ and L–.
Fig. 7-2-1 Setting of air flow [FAN:AUTO]
(2) ECO and Hi Power operation cannot be set.
M+
*1 *1 *1 L
(2) When [FAN] button is set to AUTO, the indoor fan
motor operates as shown in Fig. 7-2-3. When [FAN] button is set to LOW, LOW+, MED, MED+ or HIGH, the motor operates with a constant air flow.
Preset temp.
+3 +2.5
(Preset temp.)
+2
+1.5 +1 +0.5
(Room temp.)
0
-0.5
M+
*1
*1 *1
L
NOTE :
*1: The values marked with *1 are calculated and
controlled by the difference in motor speed between M+ and L–.
Fig. 7-2-3 Setting of air flow [FAN:AUTO]
– 23
FILE NO. SVM-04031
(R
)
(P
)
7-2-3. Dry operation
([MODE] button on the remote control is set to the dry operation.)
(1) The compressor, 4-way valve, outdoor fan and
operation display on the remote control are controlled as shown in Fig. 7-2-4.
ON:6min.
OFF
ON:5min.
OFF
4-way valve
OFF:4min.
ON
OFF:5min.
Outdoor fan
(Preset temp.)
(Room temp.)
Preset temp.
+3
+2
+1
ON:6min.
OFF:4min.
ON
ON:5min.
OFF:5min.
OFF
0
Compressor
Common relay
Fig. 7-2-4
(2) The microcontroller turns the compressor on and
off at the regular intervals (4 to 6 minutes). While the compressor is turning off, the indoor fan motor operates in the SUPER LOW position. The pattern of operation depending on the relation between room temperature and preset temperatures is shown in Fig. 7-2-5.
Room temp.
Preset temp.+1 Preset temp.
7-2-4. Heating operation *Heating and cooling model only
([MODE] button on the remote control is set to the heating operation.)
(1) The compressor, 4-way valve, outdoor fan and
operation display on the remote control are controlled as shown in Fig. 7-2-6.
Preset temp.
display
OPERATION
0
reset temp.
-0.5
oom temp.
ON ON
OFF
ON
Compressor
Common relay
Fig. 7-2-6
(2) When [FAN] button is set to AUTO, the indoor fan
motor operates as shown in Fig. 7-2-7. When [FAN] button is set to LOW, LOW+, MED, MED+ or HIGH, the motor operates with a constant air flow.
Preset
temp.
0
-0.5
-1
-1.5
-2
(Preset temp.)
ON
OFF
ON
4-way valve
L
*1 *2
+
M
display
Outdoor fan
OPERATION
Compressor Outdoor fan
Indoor fan
ON ON ON ON
OFF OFF OFF
L.*S.L. S.L.L. L. S.L. L.
*
Super Low
Fig. 7-2-5
(3) [FAN] button on the remote control is set to AUTO
only.
(4) The ECO and Hi POWER operations can not be
set.
-5.0
-5.5
[FAN AUTO]
(Room temp.)
*1, *2 : The values marked with *1 and *2 are
calculated and controlled by the difference in motor speed between M+ and L.
Fig. 7-2-7 Setting of air flow [FAN:AUTO]
– 24 –
H
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