Toro 136-5821 Installation Instructions

WearBlockKit

TX1000WideTrackCompactToolCarrier

ModelNo.136-5821

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orreproductiveharm.

FormNo.3414-689RevA

InstallationInstructions

Safety

SafetyandInstructional
Decals

1.ReadtheOperator's
Manual.

Safetydecalsandinstructionsare
easilyvisibletotheoperatorandare
locatednearanyareaofpotential
danger.Replaceanydecalthatis
damagedormissing.

136-5750

2.Tensionblockguide

Installation

1

PreparingtheMachine

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface.

2.Removeanyattachmentsfromthemachine.

3.Engagetheparkingbrake.

4.Lowertheloaderarmssothattheyare
approximately20to25cm(8to10inches)
abovetheframe.

5.Shutofftheengineandremovethekey.

6.Raisethemachineoffthegrounduntilyou
canaccesstheinsideofthetrackbeneath

decal136-5750

themachine.Supportthemachineusingjack
stands.

Note:Usejackstandsratedforyourmachine.

RefertotheOperator’sManualforyourmachine
todeterminetheweight.

©2017—TheT oro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Registeratwww.T oro.com.

WARNING

Mechanicalorhydraulicjacksmayfailto
supportthemachineandcauseserious
injury.

Usejackstandswhensupportingthe
machine.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3414-689*A

2

3

InstallingtheTensioning
Decal

Partsneededforthisprocedure:

2Decal

Procedure

Installthetensioningdecalonaclean,drysurfaceon
thetensiontubeasshowninFigure1onbothsides
ofthemachine.

RemovingtheTracks

NoPartsRequired

Procedure

Note:Completetheprocedureforbothtracks.

1.Removethelockingboltandnut(Figure2).

g029758

Figure2

1.Tensiontube3.Tensioningscrew

2.Lockingbolt

2.Loosentherearboltnearthedrivewheelonthe

g203951

Figure1

1.Decal

track(Figure3).

Note:Thisenablesthedrivewheeltopivot

forwardandreleasethetensionofthetrack.If
itdoesnotpivot,turnontheengineandbriey
movethetractioncontrolforward.

g215026

Figure3

1.Drivewheel3.Frontwheel

2.Track4.Rearbolt

3.Usinga1/2-inchdriveratchet,releasethe
drivetensionbyturningthetensioningscrew
clockwise(Figure2).

2

4.Removetheouterfrontwheel(Figure4).

Figure4

4

InstallingtheTrackGuides

Partsneededforthisprocedure:

2Template

4

TrackGuide

12Button-headbolt

2Hex-socket-headbolt

2Nut

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2Thread-lockingcompound

1.Nut

2.Washer(2)

5.Removethetrackatthetopoftheinnerfront
wheel,peelingitoffthewheelwhilerotatingthe
trackforward.(Figure4).

6.Whenthetrackisofftheinnerfrontwheel,
removeitfromthedrivewheelandroadwheels
(Figure3).

7.Removethefrontroadwheel(Figure5).

1.Bolt(5/8x8-1/2inches)3.Nut(5/8inch)

2.Frontroadwheel

3.Outerfrontwheel

4.Track

Figure5

Procedure

Note:Completetheprocedureforbothtrackframes.

1.Completelycutofftheouterguiderod(Figure6).

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Figure6

1.Guiderod

2.Removeanyweldsontheinsideoroutsideof
thetrackframe.

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3.Stackthe2templatesontopofeachother,and
alignthemwiththefrontholeandthebottom
edgeofthetrackframe(Figure7).Usea
hex-socket-headboltandnutinthefrontholeto
securethetemplatestotheframe.

3

Figure7

1.Nut3.Hex-socket-headboltin
fronthole

2.Templates4.Marktheseholes.

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1.Innerguiderod

Figure9

4.Markthelocationsoftheother2holesusinga
1/4-inchcenterdrillbit(Figure7).

Note:Youmayusea1/4-inchdrillbitifyoudo

nothaveacenteringdrill.

5.Drillholes(3/8-inchdiameter)atthemarked
locations,slottingtherearholewiththehole
fromtheguiderod.

6.Removethetemplates.

7.Paintanybaremetalontheframebefore
installingthetrackguide.

8.Installatrackguideusing3button-headbolts
(Figure8).

5

InstallingtheTrack

Partsneededforthisprocedure:

2

Track(optional,soldseparately)

Procedure

Note:Completetheprocedureforbothtracks.

1.Installthefrontroadwheel(Figure5).Torque
thenutto183to223N∙m(135to165ft-lb).

2.Beginningatthedrivewheel,coilanewor
existingtrackaroundthewheel,ensuringthat
thelugsonthetracktbetweenthespacerson
thewheel(Figure3).

Note:Ensurethatthelugsinthetrackt

betweenthespacersinthemiddleofthedrive
wheel.

Figure8

1.Button-headbolt(3)

9.Applythread-lockingcompoundtotheboltsand
torquethemto27to34N∙m(20to25ft-lb).

10.Repeatthisprocedureforinnertrackframe
(Figure9).

2.Trackguide

Note:Youcanaccesstheinnerguiderodfrom

beneaththemachine.

3.Pushthetrackunderandbetweentheroad
wheels(Figure3).

g215025

4.Startingatthebottomofthefrontwheels,install
thetrackaroundthewheelsbyrotatingthetrack
rearwardwhilepushingthelugsintothewheels.

5.Intheouterfrontwheels,cleantheoldgrease
anddirtoutoftheareabetweenwherethe
washerswereinstalledandthebearingsinside
thewheels,thenllthisareaoneachsideof
eachwheelwithgrease(Figure4).

6.Installtheouterfrontwheeland2washerson
theaxleasshowninFigure4.Securethemwith
thenutremovedpreviously.

7.Torquethenutsto340to475N∙m(250to350
ft-lb).

4

9.Aligntheclosestnotchinthetensionscrewto
thelocking-boltholeandsecurethescrewwith
thelockingboltandnut(Figure2).

6

AdjustingtheTrackTension

NoPartsRequired

ForNewTracks

1.Forbothtracks,turnthetensioningscrew
counterclockwiseuntilthetensionblockaligns
withthewhitelineclosesttothecurveoftheslot
onthedecal(Figure10).

Figure10

ForExistingTracks

1.Removethelockingboltandnut(Figure2).

2.Usinga1/2inchdriveratchet,turnthetensioning
screwcounterclockwiseuntilthetensionnut
alignswiththegreensectionofthedecal(Figure

10).

3.Aligntheclosestnotchinthetensionscrewto
thelocking-boltholeandsecurethescrewwith
thelockingboltandnut(Figure2).

4.Drivethemachine,thenparkthemachineona
levelsurface,engagetheparkingbrake,shutoff
theengine,andremovethekey.

5.Verifythatthetensionblockalignswiththe
greenguideofthedecaloris1.3cm(1/2inch)
awayfromtherearofthetensiontubeforboth
tracks(Figure10).Adjustifnecessary.

g203962

1.Decal

2.Tensionblock

2.Aligntheclosestnotchinthetensionscrewto
thelocking-boltholeandsecurethescrewwith
thelockingboltandnut.

3.Torquetherearboltto108to122N∙m(80to
90ft-lb).

4.Lowerthemachinetotheground.

5.Drivethemachine,thenparkthemachineona
levelsurface,engagetheparkingbrake,shutoff
theengine,andremovethekey.

6.Verifythatthetensionblockiswithinthegreen
guideofthedecaloris1.3cm(1/2inch)away
fromtherearofthetensiontubeforbothtracks
(Figure10).

Note:Thetracktensionloosensaftersome

use.

7.Removethelockingboltandnut(Figure2).

8.Usinga1/2-inchdriveratchet,turnthetensioning
screwcounterclockwiseuntilthetensionblock
alignswiththegreenguideonthedecaloris1.3
cm(1/2inch)awayfromtherearofthetension
tubeslotforbothtracks(Figure10).

5

Notes:

Notes: