Topcon RLSV User Manual

INSTRUCTION MANUAL ROTATING LASER
RL-SV2S
31365 90030
FOREWORD
Thank you for selecting the TOPCON instrument.
Please read this instruction manual carefully before using this instrument.
C “ STANDARD SYSTEM COMPONENTS” (p. iii)
The specifications and general appearance of the instrument are subject to change without prior notice and without obligation by Topcon Corporation and may differ from those appearing in this manual.
Some of the diagrams shown in this manual may be simplified for easier understanding.
i
HOW TO READ THIS MANUAL
XSymbols
The following conventions are used in this manual.
Indicates precautions and important items which should be read before
G
C
$
:
operations.
:
Indicates the chapter title to refer to for additional information.
:
Indicates supplementary explanation.
ii
STANDARD SYSTEM COMPONENTS
Rechargeable battery type Dry battery type
1) RL-SV2S Instrument .......................................1pc.
2) Remote controller RC-60
(with AA Manganese battery x 2pcs.) .............1pc.
3) Level Sensor LS-80L.......................................1pc.
4) Model-6 Level Sensor Holder .........................1pc.
5) Battery holder DB-74C ....................................1pc.
6) Ni-MH battery pack BT-74Q ............................1set
7) AC/DC converter AD-15 ..................................1pc.
8) AA-size dry cell batteries*1) ............................4pcs.
9) Carrying case ..................................................1pc.
10) Instruction manual ...........................................1vol.
1) RL-SV2S Instrument....................................... 1pc.
2) Remote controller RC-60
(with AA Manganese battery x 2pcs.) ............ 1pc.
3) Level Sensor LS-80L ...................................... 1pc.
4) Model-6 Level Sensor Holder ........................ 1pc.
5) Battery holder DB-74 ...................................... 1pc.
6) D-size dry cell batteries*2).............................. 4pcs.
7) AA-size dry cell batteries*3)............................ 4pcs.
8) Carrying case ................................................. 1pc.
9) Instruction manual .......................................... 1vol.
Please make sure that all of above items are in the box when you unpack.
*1),*2),*3) Batteries included in the package are to confirm the initial operation. Please replace
the batteries provided with new batteries (alkaline) as soon as possible.
iii
CONTENTS
FOREWORD ................................................................................................................................. I
HOW TO READ THIS MANUAL................................................................................................... II
STANDARD SYSTEM COMPONENTS ...................................................................................... III
CONTENTS ................................................................................................................................. IV
1. PRECAUTIONS FOR SAFE OPERATION ............................................................................ 1
2. PRECAUTIONS ..................................................................................................................... 6
3. LASER SAFETY INFORMATION .......................................................................................... 8
Laser Safety................................................................................................................ 8
4. NOMENCLATURE ............................................................................................................... 11
4.1 RL-SV2S....................................................................................................................... 11
RL-SV2S Nomenclature............................................................................................ 11
RL-SV2S Display ...................................................................................................... 13
4.2 Remote controller RC-60 .............................................................................................. 14
RC-60 Nomenclature ................................................................................................ 14
RC-60 Display........................................................................................................... 14
4.3 Level Sensor LS-80L .................................................................................................... 15
LS-80L Nomenclature ............................................................................................... 15
LS-80L Display.......................................................................................................... 16
LS-80L Detective Range........................................................................................... 17
5. PREPARATION AND FUNCTIONS ..................................................................................... 18
5.1 Power Source ............................................................................................................... 18
RL-SV2S (Dry battery type) ...................................................................................... 18
iv
CONTENTS
RL-SV2S (Rechargeable battery type)...................................................................... 20
RC-60........................................................................................................................ 23
LS-80L....................................................................................................................... 23
5.2 How to set remote controller communication channel .................................................. 24
RL-SV2S ................................................................................................................... 24
RC-60........................................................................................................................ 24
6. BASIC OPERATION............................................................................................................. 25
6.1 Setting Up Instrument ................................................................................................... 25
Horizontal Rotation.................................................................................................... 25
Example Operational................................................................................................. 27
Vertical Rotation........................................................................................................ 27
6.2 Height Alert Function .................................................................................................... 28
How to reset .............................................................................................................. 28
7. APPLIED OPERATION AND SETTING OF VARIOUS FUNCTIONS.................................. 29
7.1 Setting Grades .............................................................................................................. 29
How to enter grade values ........................................................................................ 29
How to set grades ..................................................................................................... 31
Example of how to set up.......................................................................................... 33
Matching Mode (Manual Slope) ................................................................................ 35
7.2 Line Control (manual vertical beam alignment) ............................................................ 37
7.3 Setting of Various Functions ......................................................................................... 40
Selecting MENU........................................................................................................ 40
Masking (Laser beam shutter) setting....................................................................... 41
v
CONTENTS
How to change the rotary head speed ...................................................................... 42
Switching Auto leveling / Manual Mode .................................................................... 43
Setting channel ......................................................................................................... 44
Sleep mode ON/OFF ................................................................................................ 44
Height Alert ON/OFF................................................................................................. 46
8. CHECK AND ADJUSTING................................................................................................... 47
8.1 Check and Adjust Horizontal Rotation .......................................................................... 47
Horizontal rotation grade error .................................................................................. 47
Horizontal Rotation Cone Error ................................................................................. 51
Grade Setting Error................................................................................................... 52
8.2 Vertical Calibration........................................................................................................ 54
Checking Calibration................................................................................................. 54
Horizontal calibration and adjustment ....................................................................... 55
9. STORAGE PRECAUTIONS................................................................................................. 57
10. HOW TO STORE .................................................................................................................58
11. SPECIFICATIONS ...............................................................................................................59
12. ERROR DISPLAY ................................................................................................................62
13. REGULATIONS.................................................................................................................... 65
vi
1. PRECAUTIONS FOR SAFE OPERATION
For the safe use of the product and prevention of injury to operators and other persons as well as prevention of property damage, items which should be observed are indicated by an exclamation point within a triangle used with WARNING and CAUTION statements in this instruction manual.
The definitions of the indications are listed below. Be sure you understand them before reading the manual’s main text.
Definition of Indication
Ignoring this indication and making an operation error could possibly
WARNING
CAUTION
result in death or serious injury to the operator.
Ignoring this indication and making an operation error could possibly result in personal injury or property damage.
This symbol indicates items for which caution (hazard warnings inclusive) is urged. Specific details are printed in or near the symbol.
This symbol indicates items which are prohibited. Specific details are printed in or near the symbol.
This symbol indicates items which must always be performed. Specific details are printed in or near the symbol.
1
1. PRECAUTIONS FOR SAFE OPERATION
General
Warning
Do not perform disassembly or rebuilding. Fire, electric shock or burns could result.
Do not use the unit in areas exposed to high amounts of dust or ash, in areas where there is inadequate ventilation, or near combustible materials. An explosion could occur.
When securing the instrument in the carrying case make sure that all catches, including the side catches, are closed. Failure to do so could result in the instrument falling out while being carried, causing injury.
2
Caution
Do not use the carrying case as a footstool. The case is slippery and unstable so a person could slip and fall off it.
Do not place the instrument in a case with a damaged case or belt. The case or instrument could be dropped and cause injury.
Power Supply
Warning
Do not short circuit. Heat or ignition could result.
Do not use voltage other than the specified power supply voltage. Fire or electrical shock could result.
Do not use damaged power cords, plugs or loose outlets. Fire or electric shock could result.
Do not use power cords other than those designated. Fire could result.
1. PRECAUTIONS FOR SAFE OPERATION
Do not use batteries other than those designated. An explosion could occur, or abnormal heat generated, leading to fire.
Do not place articles such as clothing on the battery charger while charging batteries. Sparks could be induced, leading to fire.
Use only the specified battery charger to recharge batteries. Other chargers may be of different voltage rating or polarity, causing sparking which could lead to fire or burns.
3
1. PRECAUTIONS FOR SAFE OPERATION
Do not heat or throw batteries into fire. An explosion could occur, resulting in injury.
Do not use the battery or charger for any other equipment or purpose. Fire or burns caused by ignition could result.
To prevent shorting of the battery in storage, apply insulating tape or equivalent to the terminals. Otherwise shorting could occur, resulting in fire or burns.
Do not use batteries or the battery charger if wet. Resultant shorting could lead to fire or burns.
Do not connect or disconnect power supply plugs with wet hands. Electric shock could result.
4
Caution
Do not touch liquid leaking from batteries. Harmful chemicals could cause burns or blisters.
Tripod
1. PRECAUTIONS FOR SAFE OPERATION
Caution
When mounting the instrument to the tripod, tighten the centering screw securely. Failure to tighten the screw properly could result in the instrument falling off the tripod, causing injury.
Tighten securely the leg fixing screws of the tripod on which the instrument is mounted. Failure to tighten the screws could result in the tripod collapsing, causing injury.
Do not carry the tripod with the tripod shoes pointed at other persons. A person could be injured if struck by the tripod shoes.
Keep hands and feet away from the tripod shoes when fixing the tripod in the ground. A hand or foot stab wound could result.
Tighten the leg fixing screws securely before carrying the tripod. Failure to tighten the screws could lead to the tripod legs extending, causing injury.
5
2. PRECAUTIONS
Before starting work or operation, be sure to check that the instrument is functioning correctly with normal performance.
Vibration and Impact Protection
When transporting the instrument, provide protection to minimize risk of severe vibration or impact. Severe vibration or impacts may affect beam accuracy.
Protection against abrupt change in temperature
Do not leave the instrument under strong sunlight for a long time. It may cause the instrument to malfunction.
Exceptions from Responsibility
The user of this product is expected to follow all operating instructions and make periodic checks of the product’s performance.
The manufacturer, or its representatives, assumes no responsibility for results of a faulty or intentional usage or misuse including any direct, indirect, consequential damage, and loss of profits.
6
2. PRECAUTIONS
The manufacturer, or its representatives, assumes no responsibility for consequential
damage, and loss of profits by any disaster, (an earthquake, storms, floods etc.). A fire, accident, or an act of a third party and/or a usage any other usual conditions.
The manufacturer, or its representatives, assumes no responsibility for any damage, and loss
of profits due to a change of data, loss of data, an interruption of business etc., caused by using the product or an unusable product.
The manufacturer, or its representatives, assumes no responsibility for any damage, and loss
of profits caused by usage except for explained in the user manual.
The manufacturer, or its representatives, assumes no responsibility for damage caused by
wrong movement, or action due to connecting with other products.
7
3. LASER SAFETY INFORMATION
The RL-SV2S is classified as a class 3R Laser Product according to IEC Standard Publication 60825-1 Ed.2.0: 2007 and United States Government Code of Federal Regulation FDA CDRH 21CFR Part1040.10 and 1040.11 (Complies with FDA performance standards for laser products except for deviations pursuant to Laser Notice No.50, dated June 24, 2007.)
Laser Safety
This product projects a visible laser beam during operation. This product is manufactured and sold in accordance with “Performance Standards for Light-Emitting Products” (FDA/BRH 21 CFR 1040) or “Radiation Safety of Laser Products, Equipment Classification, Requirements and User’s Guide” (IEC Publication 60825-1) provided on the safety standards for laser beam.
As per the said standard, RL-SV2S standard model is classified as “Class 3R (IIIa) Laser Products”. These are simple products to operate and do not require training from a laser safety officer. In case of any failure, do not disassemble the instrument. Contact TOPCON or your
TOPCON dealer.
8
Visible laser
3. Laser Safety Information
CLASS IIIa LASER PRODUCT VISIBLE LASER BEAM
Laser output: 2.4mW
Warning
Use of controls or adjustments or performance of procedures other than those
Beam aperture
Explanatory Label Each lavel is differed by the market.
specified herein may result in hazardous radiation exposure.
Do not look directly into the laser beam. Doing so could cause permanent eye damage.
9
3. Laser Safety Information
Do not stare at the laser beam. Doing so could cause permanent eye damage.
Never intentionally point the laser beam at another person. The laser beam is injurious to the eyes and skin.
Caution
Perform checks at start of work and periodic checks and adjustments with the laser beam emitted under normal conditions.
When the instrument is not being used, turn off the power.
10
When disposing of the instrument, destroy the battery connector so that the laser beam cannot be emitted.
Operate the instrument with due caution to avoid injuries that may be caused by the laser beam unintentionally striking a person in the eye. Avoid setting the instrument at heights at which the path of the laser may strike pedestrians or drivers at head height.
4. NOMENCLATURE
4.1 RL-SV2S
RL-SV2S Nomenclature
Handle
Battery holder
Sight
Rotary head
Beam apeature
Menu key/ Escape key
Level vial
For Vertical Rotation
Control panel
Control panel
X/Y axis selection key/ Alignment key/ Up key
Enter key
Power switch
Arrow keys
Battery holder knob
Carging connector (only in the rechargeable battery type)
11
4. Nomenclature
Key Nomenclature Function
Enter key
Menu/Escape key
X/Y axis selection key/ Alignment key
Arrow keys
End Operation of Data Input and Sends data to the instrument.
Selects a menu item. Cancels input or escape to previous status.
Horizontal rotation: changes to the grade setting screen for each axis. Vertical rotation: changes to the Alignment Mode.
The arrows indicate code selection, digit shift, and number input during grade setting, and designates direction during masking setting.
12
Power switch On/Off of the RL-SV2S.
RL-SV2S Display
4. Nomenclature
X axis grade
(Flashes one digit at a time during leveling)
Y axis grade
(Flashes one digit at a time during leveling)
Manual Mode display
Transmission and reception display
Transmits to the receiving instrument (RC-60 or RL-SV2S) (Lights on until received by the receiving instrument)
Receives from the transmitting instrument (Lights on until the transmitting instrument transmits next time)
When transmission from the other instrument is not possible (Both marks will flash slowly until the next transmission)
Sample display
Battery remaining
Mask Mode display
Rotation speed
6:600/rpm 3:300/rpm 5:500/rpm
(Flashes when the battery is low)
Ample power for operation
Ample power for operation
Power remaining for operation
Power remaining for operation Near power depletion. The laser speed will be 500 rpm.
Power depletion Laser will stop
Dry cell battery type:Replace with new batteries. Rechargeable battery type:When connecting to
AD-15 during error display, turn OFF the power and then turn the power back ON to restore operation.
13
4. Nomenclature
4.2 Remote controller RC-60
RC-60 Nomenclature
Menu key/Escape key
Display
Arrow keys
Enter key
X/Y axis selection key/Alignment key/ Up key
Strap hole
RC-60 Display
Display is the same as the RL-SV2S. C“RL-SV2S Display” (p. 13) Battery power display will show the remaining battery level on the RC-60 remote controller.
14
4.3 Level Sensor LS-80L
k
LS-80L Nomenclature
4. Nomenclature
Power switch
The power switch turns ON or OFF by pressing.
On-Grade precision switch
Two on-grade precision options are available, normal precision (±2mm) and high precision (±1mm). By pressing this switch, the precision options are switched alternately. Confirm the precision choice by the indicator. (Normal precision is the default setting each time the sensor is turned on.)
Buzzer sound switch
Volume of the sensor buzzer can be alternately switched to LOW/LOUD/OFF by pressing the switch.
Indicator
Detect the on-grade position "---" by moving the LS-80L up and down. Directional arrows and audio signals assist in locating the on­grade positiion as the laser strikes the beam receiving window. (Top of LS-80L is 40mm (1 9/16") from on-grade index for offset marking.) The indicators are located on front and bac sides of the instrument.
“LS-80L Display” (p. 16)
Index
Beam receiving window
Turn the beam receiving window side towards RL-SV2S to detect the laser beam.
Buzzer speaker
15
4. Nomenclature
LS-80L Display
Height alert warning of rotating laser
A flash and a buzzer sound signifies that the height alert function of the RL-SV2S is
*1
Rotating laser battery warning
A flash shows that the RL-SV2S power is low.
*2
High precision mode
Normal precision mode
Higher than datum position
(Buzzer sound:High frequent beep sound) Move the sensor downward.
Datum position
(Buzzer sound:Continuous beep sound)
Lower than datum position
(Buzzer sound:Low frequent beep sound) Move the sensor upward.
Battery remaining display
$
The warning displays *1 and *2 are the functions that the LS-80L detects alarm signal from the RL-SV2S. The LS-80L can be canceled the alarm detection from the RL-SV2S. To be canceled the detection; Press the power switch while pressing the buzzer sound switch when powering on.
16
Battery is sufficient.
The power is low, but laser is still usable.
Dead battery. Replace the dry battery with new one.
LS-80L Detective Range
4. Nomenclature
17
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