TOA Electronics DIRECT VENT 600 User Manual

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RETAIN THESE INSTRUCTIONS

FOR FUTURE REFERENCE

INSTALLATION INSTRUCTIONS

DIRECT VENT

500/600/800 SERIES

VENTED GAS FIREPLACE HEATERS - DIRECT VENT MODELS P/N 700,005M REV. X 11/2004

MODELS

This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.

WARNING: IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.

FOR YOUR SAFETY: What to do if you smell gas:

• DO NOT light any appliance.

• DO NOT touch any electrical switches.

• DO NOT use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow your gas suppliers instructions.

• If your gas supplier cannot be reached, call the fire department.

Installation and service must be performed by a qualified installer, service agency or the gas supplier.

sledoMtlovilliMsledoMcinortcelE

NMC005-DPMC006-TDNEC005-DPEC006-TD PMC005-DNMC006-RDPEC005-DNEC006-RD

NMC005-TDPMC006-RDNEC005-TDPEC006-RD PMC005-TDNMC008-DPEC005-TDNEC008-D NMC005-RDPMC008-DNEC005-RDPEC008-D

PMC005-RDNMC008-TDPEC005-RDNEC008-TD NMC006-DPMC008-TDNEC006-DPEC008-TD PMC006-DNMC008-RDPEC006-DNEC008-RD

NMC006-TDPMC008-RDNEC006-TDPEC008-RD

AVERTISSEMENT: ASSUREZ-VOUS DE BIEN SUIVRE LES INSTRUCTIONS DONNÉ DANS CETTE NOTICE POUR RÉDUIRE AU MINIMUM LE RISQUE D'INCENDIE OU POUR ÉVITER TOUT DOMMAGE MATÉRIEL, TOUTE BLESSURE OU LA MORT.

POUR VOTRE SÉCURITÉ: Ne pas entreposer ni utiliser d'essence ni d'autre vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.

POUR VOTRE SÉCURITÉ: Que faire si vous sentez une odeur de gaz:

• Ne pas tenter d'allumer d'appareil.

• Ne touchez à aucun interrupteur. Ne pas vous servir

des téléphones se trouvant dans le batiment où vous vous trouvez.

• Evacuez la piéce, le bâtiment ou la zone.

• Appelez immédiatement votre fournisseur de gaz

depuis un voisin. Suivez les instructions du fournisseur.

• Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service dos incendies.

OTL Report No. 116-F-13-4

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

L'installation et service doit être exécuté par un qualifié installeur, agence de service ou le fournisseur de gaz.

TABLE OF CONTENTS

Packaging ........................................ page 2

Introduction ..................................... page 2

General Information......................... page 2

Location .......................................... page 3

Appliance and Vent Clearances ....... page 4

Vent Termination Clearances ........... page 5

Typical Installation Sequence .......... page 5

Detailed Installation Steps ............... page 5

Step 1. Framing ............................. page 5

Step 2. Routing Gas Line ............... page 5

Fireplace Specifications ................... page 8

Step 3. Install the Vent System...... page 9

Vertical Termination Systems .......... page 10

Vent Section Length Chart ............... page 10

Vertical Vent Tables and Figures...... page 13

Horizontal Termination System ........ page 15

Horizontal Vent Tables and Figures . page 17

Venting Using Flexible Vent Pipe ..... page 20

Step 4. Field Wiring ....................... page 21

Step 5. Optional Blower Kit Wiring page 21

Step 6. Connecting Gas Line.......... page 22

Step 7. Installing Logs................... page 22

Step 8. Checking Unit Operation ..... page 22

Step 9. Installing Glass Door ......... page 23

Step 10. Burner Adjustments........... page 23

Step 11. Hood Installation ............... page 23

Finishing Requirements ................... page 23

Cold Climate Insulation.................... page 24

Installation Accessories ................... page 25

Gas Conversion Kits.................. page 26

This installation manual will help you obtain a safe, efficient, dependable installation for your appliance and vent system.

Please read and understand these

instructions before beginning your

installation.

PACKAGING

The assembled vented gas fireplace heater is packaged with:

1 -one log set located in firebox area. 2 -one envelope containing the literature

package which consists of the homeowner's manual, installation instructions, log set supplement and warranty; envelope is located in the control area.

3 - one vent restrictor to be applied as shown on

page 9; restrictor is taped to the envelope.

4 -one hood located behind the top panel. 5 -one bag of decorative volcanic stone lo-

cated in the control area.

6 -one bag of glowing embers located in the

control area.

INTRODUCTION

These vented gas fireplace heaters are sealed combustion, air circulating gas fireplaces designed for residential applications. These appliances must be installed with the Secure Vent™ and /or Secure Flex™ vent systems routed to the outside atmosphere.

Millivolt appliances are designed to operate on natural or propane gas. A millivolt gas control valve with piezo ignition system provides safe, efficient operation. External electrical power is required to operate the optional blower if installed in these units.

Electronic appliances are designed to operate on natural or propane gas. An electronic intermittent pilot ignition system provides safe, efficient operation. External electrical power is required to operate these units.

These appliances comply with National Safety Standards and are tested and listed by OmniTest Laboratories (Report No. 116-F-13-4) to ANSI Z21.88-2002 (in Canada, CSA-2.33-2002), and CAN/CGA-2.17-M91 in both USA and Canada, as vented gas fireplace heaters.

Both millivolt and electronic versions of these appliances are listed by Omni-Test Laboratories for installation in bedrooms and mobile homes.

DO NOT ATTEMPT TO ALTER OR MODIFY THE CONSTRUCTION OF THE APPLIANCE OR ITS COMPONENTS. ANY MODIFICATION OR ALTERATION MAY VOID THE WARRANTY, CERTIFICATION AND LISTINGS OF THIS UNIT.

GENERAL INFORMATION

Note: Installation and repair should be per-

formed by a qualified service person. The appliance should be inspected annually by a qualified professional service technician. More frequent inspections and cleanings may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that the control compartment, burners and circulating air passage ways of the appliance be kept clean.

S'assurer que le brùleur et le compartiment des commandes sont propres. Voir les instructions d'installation et d'utilisation qui accompagnent l'appareil.

Provide adequate clearances around air openings and adequate accessibility clearance for service and proper operation. Never obstruct the front openings of the appliance.

These appliances are designed to operate on natural or propane gas only.

TYPICAL INSTALLATION

Installation must conform to local codes. In the absence of local codes, installation must comply with the current National Fuel Gas Code, ANSI Z223.1. (In Canada, the current CAN-1 B149 installation code.) Electrical wiring must comply with the National Electrical Code ANSI/ NFPA 70 - (latest edition). (In Canada, the current CSA C22-1 Canadian Electrical Code.)

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

Figure 1

Millivolt Models -

Millivolt models come standard with the manually-modulated gas valve; flame appearance and heat output can be controlled at the gas valve.

Input of millivolt models is shown in the following table:

htiwsledoMtlovilliM

saGlarutaNsaGenaporP

,TD,D

seireS

005

006

008

etartupnI

)H/UTB(

ot005,71

000,32

000,92

000,23

005

ot005,12

006

ot000,42

008

evlaVsaGdetaludoM-yllaunaM

,TD,D

seireS

etartupnI

)H/UTB(

ot005,71

000,32

ot005,22

000,92

ot005,52

000,23

Electronic Models -

Electronic models have a fixed rate gas valve. Input of electronic models is shown in the following table:

evlaVsaGetaR-dexiFhtiwsledoMcinortcelE

saGenaporPdnalarutaN

seireSRD,TD,D)H/UTB(etartupnI

005000,32 006000,92 008000,23

All Models -

Maximum manifold pressure is 3.5 in. w.c. (0.87 kPa) for natural gas and 10 in. w.c. (2.49 kPa) for LP/Propane gas.

Installations at Altitudes of 0 to 4500 ft.Units are tested and approved for elevations of 0 to 4500 feet (0 to 1372 meters).

Installations at Altitudes above 4500 ft.For elevations above 4500 feet (1372 meters), install the unit according to the regulations of the local authorities having jurisdiction and, in the USA, the latest edition of the National Fuel Gas Code (ANSI Z223.1) or, in Canada, the latest edition of the CAN1-B149.1 and .2 codes.

Table 1

shows the units' gas orifice size for

the elevations indicated.

,TD,D

seireS

005 .ni090.045#

006 63#25#

008 33#.ni560.0

.taN.porP

ezisecifirO

noitavelE

teeF

)sretem(

0054-0

)0731-0(

Table 1

The millivolt appliances are manually controlled and feature a spark ignitor (piezo) that allows the appliance's pilot gas to be lit without the use of matches or batteries. This system provides continued service in the event of a power outage.

Do not use these appliances if any part has been under water. Immediately call a qualified, professional service technician to inspect the appliance and to replace any parts of the control system and any gas control which have been under water.

Ne pas se servir de cet appareil s'il a été plongé dans l'eau, complètement ou en partie. Appeler un technicien qualifié pour inspecter l'appareil et remplacer toute partie du système de contrôle et toute commande qui ont été plongés dans l'eau.

Cet appareil peut être installé dans un maison préfabriquée (É.-U. seulement) ou mobile déjà installée à demeure si les réglements locaux le permettent.

Cet appareil doit être utilisé uniquement avec les types de gaz indiqués sur la plaque signalétique. Ne pas l'utiliser avec d'autres gaz sauf si un kit de conversion certifié est installé.

Test gage connections are provided on the front of the millivolt gas control valve (identified IN for the inlet and OUT for the manifold side). A ¹⁄₈" NPT test gage connection is provided at the inlet and outlet side of the electronic gas control valve.

Minimum inlet gas pressure to these appliances is 5.0 inches water column (1.24 kPa) for natural gas and 11 inches water column (2.74 kPa) for propane for the purpose of input adjustment.

Maximum inlet gas supply pressure to these appliances is 10.5 inches water column (2.61 kPa) for natural gas and 13.0 inches water column (3.23 kPa) for propane.

These appliances must be isolated from the gas supply piping system (by closing their individual manual shut-off valve) during any pressure testing of the gas supply piping system at test pressures equal to or less than ¹⁄₂ psig (3.5 kPa).

These appliances and their individual shut-off valves must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of ¹⁄₂ psig (3.5 kPa).

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

These appliances must not be connected to a chimney or flue serving a separate solid fuel burning appliance.

Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning are similar to the flu with headaches, dizziness and/or nausea. If you have these signs, obtain fresh air immediately. Turn off the gas supply to the appliance and have it serviced by a qualified professional, as it may not be operating correctly.

WARNING: FAILURE TO COMPLY WITH THE INSTALLATION AND OPERATING INSTRUCTIONS PROVIDED IN THIS DOCUMENT WILL RESULT IN AN IMPROPERLY INSTALLED AND OPERATING APPLIANCE, VOIDING ITS WARRANTY. ANY CHANGE TO THIS APPLIANCE AND/OR ITS OPERATING CONTROLS IS DANGEROUS. IMPROPER INSTALLATION OR USE OF THIS APPLIANCE CAN CAUSE SERIOUS INJURY OR DEATH FROM FIRE, BURNS, EXPLOSION OR CARBON MONOXIDE POISONING.

WARNING: CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES. USE CAUTION AROUND THE APPLIANCE TO AVOID BURNS OR CLOTHING IGNITION. YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE.

WARNING: DO NOT PLACE CLOTHING OR OTHER FLAMMABLE MATERIALS ON OR NEAR THIS APPLIANCE.

AVERTISSEMENT: SURVEILLER LES ENFANTS. GARDER LES VÊTEMENTS, LES MEUBLES, L'ESSENCE OU AUTRES LIQUIDES À VAPEUR INFLAMMABLES À COTE DE L'APPAREIL.

LOCATION

In selecting the location, the aesthetic and functional use of the appliance are primary concerns. However, vent system routing to the exterior and access to the fuel supply are also important. Consideration should be given to traffic ways, furniture, draperies, etc., due to elevated surface temperatures (

see Figure 2

REAR VENT

APPLICATION

TOP VENT

APPLICATION

TOP VENT

INSTALLATION

RECESSED

REAR VENT

APPLICATION

TOP VENT

APPLICATION

TOP VENT

APPLICATION

TOP VENT

APPLICATION

TOP VENT

APPLICATION

Figure 2

The location should also be free of electrical, plumbing or other heating/air conditioning ducting. These direct vent appliances are uniquely suited for installations requiring a utility shelf positioned directly above the fireplace. Utility shelves like these are commonly used for locating television sets and decorative plants.

To provide for the lowest possible shelf surface use the alternate rear vent outlet with attached venting routed in a way to minimize obstructions to the use of the space above the appliance. Do

not insulate the space between the appliance and the area above it. See

minimum height from the base of the appliance to the underside of combustible materials used to construct a utility shelf in this fashion is shown in the table in

Figure 3

. The

VERTICAL VENT (Rear Vent Application)

Typical Locations

HORIZONTAL VENT (Rear Vent Application without a chase)

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005-D 8/164)2711(8/774)6121()598(4/153)598(4/153

005-TD )2711(8/164)6121(8/774A/NA/N 005-RD A/NA/N)598(4/153)598(4/153

008-D,006-D )8921(8/115)3431(8/725)2201(4/104)2201(4/104

008-TD,006-TD )8921(8/115)3431(8/725A/NA/N

008-RD,006-RD A/NA/N)2201(4/104)2201(4/104

Do not insulate the space between the

appliance and the

area above it.

HORIZONTAL VENT (Rear Vent Application With a chase)

tneVeruceSxelFeruceStneVeruceSxelFeruceS

HORIZONTAL VENT (Top Vent Application)

woblEeergeD09enOhtiw-tneVpoTkcaBehttuOthgiartS-tneVraeR

Do not insulate the space between the

appliance and the

area above it.

)mm(sehcnithgieHflehS

VERTICAL VENT (Top Vent Application)

The appliance should be mounted on a fully supported base extending the full width and depth of the unit. The appliance may be located on or near conventional construction materials. However, if installed on combustible materials, such as carpeting, vinyl tile, etc., a metal or wood barrier covering the entire bottom surface must be used.

APPLIANCE AND VENT CLEARANCES

These appliances are approved with zero clearance from spacers to combustible materials on all sides (as detailed in following exception: When the unit is installed with one side flush with a perpendictular side wall, the wall perpendicular to the opposite side of the appliance front face must not extend more than five inches beyond the front edge of the unit. In addition, when the unit is recessed, the side walls surrounding the unit must not extend more than five inches beyond the front edge of the unit. Refer to

Table 2

Figure 2

), with the

Figure 3

Table 2

Shelf Height

(

see table)

Shelf Above Fireplace With Rear Venting

KCAB

SEDIS

)mm31(.ni2/1

**)mm31(.ni2/1

SRECAPSPOT)mm0(.ni0

ROOLF)mm0(.ni0

fomottoBmorF

gnilieCottinU

)mm6261(.ni46

TNEV*)mm4.52(.ni1

SECNARAELCECIVRES

TNORF)sretem9.0(.teeF3

Shelf Height

see table)

(

Shelf Above Fireplace With Top Venting

*Note: 3 in. (75 mm) above any horizontal/

srecaps)mm0(.ni0

inclined vent component.

srecaps)mm0(.ni0

**Note: The nailing flange and the cabinet surfaces directly adjacent to the framing member attached to the nailing flange, are exempt from the 1/2" clearance to combustibles defined for the rest of the cabinet sides and back.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

VENT TERMINATION CLEARANCES

These instructions should be used as a guideline and do not supersede local codes in any way. Install vent according to local codes, these instructions, the current National Fuel Gas Code (ANSI-Z223.1) in the USA or the current standards of CAN/CGA-B149.1 and B149.2 in Canada.

Vertical Vent Termination Clearances

Terminate single vent caps relative to building components according to

TERMINATION HEIGHTS FOR VENTS ABOVE

Horizontal Overhang

2 FT MIN.

Termination

Storm Collar

Flashing

Concentric

Vent Pipe

FLAT OR SLOPED ROOFS

Vent

*H = MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING OF VENT

figure 4

2 FT MIN.

Lowest

Discharge

Opening

1 inch (25.4 mm) Minimum Clearance to Combustibles

Vertical

Wall

Roof Pitch is X/12

hctiPfooR)teef(H

21/6ottalF0.1

21/7ot21/6revO52.1 21/8ot21/7revO5.1 21/9ot21/8revO0.2

21/01ot21/9revO5.2

21/11ot21/01revO52.3

ot21/11revO

21/21

0.4

Figure 4

Terminate multiple vent terminations according to the installation codes listed at the top of this page.

Horizontal Vent Termination Clearances

The horizontal vent termination must have a minimum of 3" (76 mm) clearance to any overhead combustible projection of 2 ¹⁄₂" (64 mm) or less. See exceeding 2 ¹⁄₂" (64 mm), see

Figure 5.

For projections

Figure 5

. For

additional vent location restrictions refer to

Figure 8 on page 6

TYPICAL INSTALLATION SEQUENCE

The typical sequence of installation follows, however, each installation is unique resulting in variations to those described. See the page numbers references in the following steps for detailed procedures.

Step 1. (page 5) Construct the appliance framing. Position the appliance within the framing and secure with nailing brackets. Step 2. (page 5) Route gas supply line to appliance location.

Horizontal Vent Termination Clearances

Combustible Projection

2¹⁄₂ inches or less in length

Combustible Projection

greater than 2¹⁄₂ inches in length

Ventilated

Soffit

Unventilated

Soffit

18"

(457 mm)

Note - See ances, into exterior walls, of the round, square and small square horizontal terminations.

12"

(305 mm)

Figure 34 on page 16

Figure 5

(76 mm)

Termination Kit

for the recess allow-

Side Elevation View

Step 3. (page 9) Install the vent system and

exterior termination.

Step 4. (page 21) Field Wiring a. Millivolt Appliances – Install the operating

control switch (not factory provided) and bring in electrical service line for forced air circulating blower (optional equipment). b. Electronic Appliances – Field wire and install operating control switch. Step 5. (page 21) Install blower kit (optional equipment).

Step 6. (page 22) Make connection to gas supply. Step 7. (page 22) Install the logs, decorative

volcanic stone and glowing embers.

Step 8. (page 22) Checkout appliance operation. Step 9. (page 23) Install glass door frame assembly. Step 10. (page 23) Adjust burner to ensure

proper flame appearance.

Step 11. (page 23) Install the hoods.

DETAILED INSTALLATION STEPS

The appliance is shipped with all gas controls and components installed and pre-wired. Remove the shipping carton, exposing the front glass door. Remove the top panel. Remove the

cardboard from underneath the pressure relief plates. Gently depress the outer top cor-

ners of the access panel until the catches "pop" the panel free, allowing it to swing out and down to open. Open the two latches (located under the firebox floor) securing the glass door. Remove the door by tilting it outward at the bottom and lifting it up. Set the door aside protecting it from inadvertent damage.

See

Figure 55 on page 23.

Step 1. FRAMING

Frame these appliances as illustrated in

Figure 9 on page 7,

to be installed in a corner

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

unless the appliance is

Figure 10 on page 7 or Figure 11 on page

See

for corner framing installations. All framing details must allow for a minimum clearance to combustible framing members as shown in

Table 2

If the appliance is to be elevated above floor level, a solid continuous platform must be constructed.

Headers may be in direct contact with the appliance top spacers but must not be supported by them or notched to fit around them. All construction above the appliance must be self supporting. DO NOT use the appliance for structural support.

The fireplace should be secured to the side framing members using the unit's nailing flanges

- one top and bottom on each side of the fireplace front. See

Figure 6.

Use 8d nails or

their equivalent.

Side

Framing

Left Side Front Corner of Fireplace Shown

(Right Side Requirements the Same)

Unit Being Secured By Its Nailing Flanges

Note: The nailing flanges, combustible members and screw heads located in areas directly adjacent to the nailing flanges, are EXEMPT from the 1/2 clearance to combustible requirements for the firebox outer wrapper. Combustible framing may be

direct contact with the nailing flanges and may

in be located closer than 1/2 the firebox wrapper in areas adjacent to the nailing flanges. Frame the opening to the exact dimensions specified in the framing details of this manual.

To The Framing

Unit Nailing Flange

(No clearance to

combustible

framing is required)

” from screw heads and

”

Figure 6

Step 2. ROUTING GAS LINE

Route a ¹⁄₂" (13 mm) gas line along the inside of the right side framing as shown in

Figure 7

Gas lines must be routed, constructed and made of materials that are in strict accordance with local codes and regulations. All appliances are factory-equipped with a flexible gas line connector and ¹⁄₂ inch shutoff valve. (See step 6 on page 22).

Right Side

Front Corner of

Fireplace Framing

(76 mm)

6 ¹⁄₂"

(152 mm)

Figure 7

See Item D in the Text Below.

Exterior Wall

Horizontal Termination

= Air Supply Inlet

.denepo

ynoclab

EXTERIOR HORIZONTAL VENT TERMINATION CLEARANCE REQUIREMENTS

*18”

18”

Inside Corner

Detail D

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ecnailpparehto

.sgnillewdhtob

Center Line

of Termination

Ventilated Soffit

Fixed

Closed

Window

= Vent Terminal = Area where Terminal is not Permitted

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tiffosdetalitnevnuotecnaraelC=E)mm503("21)mm503("21

renrocedistuootecnaraelC=Fmuminim)mc7.21("5muminim)mc7.21("5

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teltuotnevrotalugerecivresotecnaraelC=I*)mc19(teef3**)mc19(teef3

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Corner Detail

Inside

= 9” in U.S.

= 12” in Canada

Operable

Window

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Figure 8

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

FIREPLACE FRAMING SPECIFICATIONS

**FRAMING WITH SQUARE HORIZONTAL TERMINATIONS (SV4.5HTSS or SV4.5HTS)

AND ROUND HORIZONTAL TERMINATION (SV4.5HTR)

Framing should be constructed

VENT FRAMING -

TOP VENT WITH ONE

90° ELBOW

VENT FRAMING -

REAR VENT WITH

NO ELBOWS

(406)

of 2x4 or larger lumber.

10¹⁄₂

(267)

(178)

5¹⁄₈

(130)

(178)

5¹⁄₈

(130)

12¹⁄₈ (308)

12¹⁄₈

(308)

¹⁄₂ A

Inches (mm)

** See the horizontal venting Figures 33 and 34 on page 16 for restrictions on the use of the

16” (406mm) is the required framing depth dimension when

the finish material (drywall) thickness is 1/2 in. (13mm).

round termination (SV4.5HTR).

Figure 9

Framing Dimensions

.oNledoMABCD

005-D

006-D

008-D

.ni4/1534/15361/11128/193 mm598598155499 .ni4/1534/153----8/193

005-TD

mm598598----499 .ni4/1534/15361/1112----

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006-TD

mm22012201----1211 .ni4/1044/10461/1162----

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mm22012201876---.ni4/1544/10461/11628/144 mm941122018761211 .ni4/1544/104----8/144

008-TD

mm94112201----1211 .ni4/1544/10461/1162----

008-RD

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Figure 10

AB C D E F

.ni8/1532/1758/50461/3914/3828/16

mm29816412301784037651

.ni8/10461/31623/13461/39161/11038/77

mm910145511011784977002

.ni8/1548/36661/516461/39161/3334/39

mm641168612911784348842

Corner Framing with Square Termination (SV4.5HTS)

NoteVenting requirements for rear vent applications in corner installations -

- the the round termination (SV4.5HTR) may not be used

- the horizontal vent length “a” to “b,” must not exceed 28 inches (711 mm)

*These dimensions occur when one 45

degree elbow is connected directly to the

D and DT units

(millimeters)

appliance collar.

D and DR units

Inches

Back wall of chase/enclosure

(including any finishing materials)

7 (178)

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

FIREPLACE FRAMING SPECIFICATIONS

NoteVenting requirements for rear vent applications in corner installations for D-500, DT-500 AND DR-500 models only -

- the round termination (SV4.5HTR) may not be used

- the horizontal vent length “a” to “b,” must not exceed 28 inches (711 mm)

Back wall of chase/enclosure

(including any finishing materials)

Figure 11

FIREPLACE SPECIFICATIONS

FRAMING SPACERS

(Top and Sides

and Rear)

*These dimensions occur when one 45

degree elbow is connected directly to the

appliance collar.

*6¹⁄₈

(156)

8³⁄₁₆ (208)

40⁵⁄₈

(1032)

28³⁄₄ (730)

*19³⁄₁₆

(487)

35¹⁄₈

(892)

Inches

(millimeters)

57¹⁄₂

(1461)

CORNER FRAMING WITH SMALL SQUARE HORIZONTAL TERMINATION(SV4.5HTSS)

FOR D-500, DT-500 AND DR- 500 MODELS ONLY)

(Louvered Front Model Shown)

*CONCENTRIC FLUE

FLUE - 4¹⁄₂ (114) COMBUSTION AIR - 7¹⁄₂ (190)

Figure 12

* D models have a top and rear vent

(229)

Top View

3 (76)

Front View

ledoM

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005-D

005-TD

005-RD

006-D

006-TD

006-RD

008-D

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ABCDE F**GH

.ni8/1538/123912/1928/15361/11128/742161/72 mm298618384947298155236613 .ni8/1048/173422/1438/10461/11628/792161/514 mm91013490166789101876957973 .ni8/1048/173422/1938/15461/11628/74361/771 mm641134901630016411876688344

DR models have only a rear vent DT models have only a top vent

NOTE - Hood shown as positioned in louvered

front model.

GAS INLET (Either Side and bottom)

OPTIONAL ELECTRICAL

INLET KNOCKOUT

REQUIRING A FIELD

PROVIDED JUNCTION

BOX (Either Side)

3 (76)

1³⁄₈

(35)

(406)

5¹⁄₂

(140)

9³⁄₈

(238)

(53)

Right Side View

¹⁄₂ (13)

F**

ELECTRICAL INLET 2³⁄₄ x 2 (70 x 51) COVER PLATE with KNOCKOUT)

**Rear vent models only

**Rear Vent Units Only.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

Step 3. INSTALL THE VENT SYSTEM

General Information

These fireplaces are designed, tested and listed for operation and installation with, and only with, Secure Vent™ (SV 4.5) Direct Vent System Components, Secure Flex™ Flexible Vent Components manufactured by Security Chimneys International. These approved vent system components are labeled for identification. DO NOT use any other manufacturer's vent components with these appliances. These fireplaces must be vented directly to the outside.

The vent system may not service multiple appliances, and must never be connected to a flue serving a solid fuel burning appliance. The vent pipe is tested to be run inside an enclosing wall (such as a chase). There is no requirement for inspection openings in the enclosing wall at any of the joints in the vent pipe.

Preparing the Appliance Vent Collar on D-500/600/800 Series (Combined Top and Rear Vent) Models

Each of the unit's two vent collars are sealed with a cover plate and a seal plate and gasket. The cover, and seal plate and gasket must be removed from the vent collar being used. Refer to

Figure 14

Figure 13

for rear, and the following steps to

prepare the appropriate collar for use.

From the vent collar being used, remove the four screws securing the vent seal plate and gasket. Remove and discard the seal plate and gasket.

When the top vent collar is being used, from inside the firebox, loosen the two screws in the keyhole slots of the cover plate and remove the remaining two cover plate securing screws. Remove and discard the cover plate. Reinstall

and securely tighten all four screws.

When the rear vent collar is being used, from

inside the firebox, remove the two screws securing the lintel to the rear wall of the firebox, then remove the lintel. Remove the four cover plate securing screws.

for top vent usage and

Remove and discard the cover plate. Reinstall and securely tighten all four cover plate screws. Re-secure the lintel to the rear wall of the firebox.

WARNING: FAILURE TO REINSTALL AND SECURELY TIGHTEN COVER PLATE SCREWS COULD RESULT IN LEAKAGE OF FLUE PRODUCTS INTO THE LIVING SPACE. VENT COVER PLATE AND VENT SEAL PLATE MUST REMAIN SECURELY INSTALLED ON UNUSED VENT COLLAR. FAILURE TO DO SO COULD RESULT IN LEAKAGE OF FLUE PRODUCTS INTO LIVING SPACE.

ON D-500/600/800 SERIES MODELS

(COMBINED TOP AND REAR VENT UNITS)

TOP VENT SEAL & COVER PLATE

REMOVAL WHEN USING THE TOP VENT

(OUTSIDE UNIT)

CABINET TOP

FIREBOX TOP

VENT

COVER PLATE

(INSIDE UNIT)

CROSS SECTION

GASKET

TOP VENT

VENT SEAL PLATE

SECURING SCREWS

COVER PLATE SECURING SCREWS

Figure 13

ON D-500/600/800 SERIES MODELS

(COMBINED TOP AND REAR VENT UNITS)

REAR VENT SEAL & COVER PLATE REMOVAL

WHEN USING THE REAR VENT

COVER PLATE

SECURING SCREWS

LINTEL

SECURING

SCREWS

LINTEL

(INSIDE UNIT)

REAR VENT

CROSS SECTION

VENT SEAL PLATE

GASKET

SECURING SCREWS

CABINET BACK

(OUTSIDE UNIT)

Figure 14

Installation of Vent Restrictor

A vent restrictor may be needed with this appliance, install the vent restrictor (provided) in the appliance top flue outlet as shown in or rear flue outlet as shown in held in place by friction, only.

Figure 15

Figure 16

. It is

VENT RESTRICTOR INSTALLATION

(TOP VENT)

A vent restrictor may be needed when

vertically terminating the vent system above

the roof (when using the appliance top

vent), install vent restrictor in the top vent

of the fireplace outlet on D-500/600/800 and

DT-500/600/800 series models.

If needed, install the restrictor orientated as

shown, either from inside or outside the unit,

in the inner fireplace collar.

RESTRICTOR

INNER

FIREPLACE

COLLAR

APPLIANCE TOP

VENT OUTLET

Figure 15

VENT RESTRICTOR INSTALLATION

A vent restrictor may be needed when

horzontally terminating the vent system

from the rear of the appliance (when using

the applliance rear vent), install vent

restrictor in the rear vent of the fireplace

DR-500/600/800 series models, in any

installation that has a vertical vent run in

excess of three feet (0.914 meters).

If needed, install the restrictor orientated as

shown, either from inside or outside the unit,

INNER FIREPLACE

COLLAR

(REAR VENT)

outlet on D-500/600/800 and

in the inner fireplace collar.

APPLIANCE REAR

VENT OUTLET

RESTRICTOR

Figure 16

Select Venting System - Horizontal or Vertical

With the appliance secured in framing, determine vent routing and identify the exterior termination location. The following sections describe vertical (roof) and horizontal (exterior wall) vent applications. Refer to the section relating to your installation. A list of

approved venting components is shown in the two tables on page 24 and the two tables on page 25.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

VERTICAL TERMINATION SYSTEMS (ROOF)

Figure 17, and Figures 27 through 31 on pages 13 and 14

and their associated Vertical Vent Tables illustrate the various vertical venting configurations that are possible for use with these appliances. Secure Vent pipe applications are shown in these figures; Secure Flex pipe may also be used. A Vertical Vent Table summarizes each system’s minimum and maximum vertical and horizontal length values that can be used to design and install the vent components in a variety of applications.

Both these vertical vent systems terminate through the roof. The minimum vent height above the roof and/or adjacent walls is specified in ANSI Z223.1-(latest edition) (In Canada, the current CAN-1 B149 installation code) by major building codes. Always consult your local codes for specific requirements. A general guide to follow is the Gas Vent Rule (refer to

Figure 4

on page 5).

Vertical (Straight) Installation

Determine the number of straight vent sections required. 4 ¹⁄₂" (114 mm), 10 ¹⁄₂" (267 mm), 22 ¹⁄₂" (572 mm), 34 ¹⁄₂" (876 mm) and 46 ¹⁄₂" (1181 mm) net section lengths are available. Plan the vent lengths so that a joint does not occur at the intersection of ceiling or roof joists. Refer to the Vent Section Length Chart.

SV4.5CGV-1

Termination

40' Max

(12.2 M)

SV4.5FA OR SV4.5FB Flashing AND SV4.5SC STORM COLLAR

1" (25.4 mm) Minimum Clearance to Combustibles

*SV4.5BF Firestop/Spacer

SV4.5L6/12/24/36/48 Vent Sections

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1257.1020002

5.22578.1001001

5.52521.2120003

5.13526.2030003

5.43578.2000101

5.73521.3111003

5.34526.3021003

5457.3002002

5.64578.3000011

5.94521.4102003

1552.4100012

5.55526.4012003

7557.4001102

6652.5022004

5.76526.5003003

9657.5000202 27 6 103004

5.37521.6100203

5.97526.6010203

1857.6000112

095.7021014

5.19526.7002013

3957.7000022 69 8 101204

5.79521.8100023

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5.301526.8000303

801 9 100304

4115.9020024

71157.9105006

5.811578.9110305

6215.01001304

5.031578.01101305

53152.11006006

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T O T A L

Q T Y

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5.091578.51100045

5.691573.61010045

5.502521.71011507

70252.71000606

5.112526.71100607

5.712521.81010607

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73257.91100056

5.142521.02000707

6425.02100708 25212010708 46222001708 67232000808

97252.32000066

5.082573.32100809

5.382526.32100067

5.982521.42010067

5.103521.52001067

5.013578.52000909

5135.621009001

5.523521.72000077

0335.72100078 63382010078

54357.8200001001

5.943521.9210001011

27313000088

5.673573.13100089

5.973526.1300011011

5.814578.43000099

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56457.8300000101

T O T A L

Q T Y

Figure 17

*When using Secure Flex,

use Firestop/Spacer

SF4.5BF

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

Vertical (Offset) Installation

Analyze the vent routing and determine the quantities of vent sections and number of elbows required. Refer to Vertical Vent Figures and Tables on page 13 and 14 to select the type of vertical installation desired. Vent sections are available in net lengths of 4 ¹⁄₂" (114 mm), 10 ¹⁄₂" (267 mm), 22 ¹⁄₂" (572 mm), 34 ¹⁄₂" (876 mm) and 46 ¹⁄₂" (1181 mm). Refer to the Vent Section Length Chart on page 10 for an aid in selecting length combinations. Elbows are available in 90° and 45° configurations. Refer to

Figure 22

for the SV4.5E45 and SV4.5E90

elbow dimensional specifications.

Where required, a telescopic vent section (SV4.5LA) may be used to provide the installer with an option in installing in tight and confined spaces or where the vent run made up of fixed length pieces develops a joint in a undesirable location, or will not build up to the required length. The SV4.5LA Telescopic Vent Section has an effective length of from 1 ¹⁄₂" (38 mm) to 7 ¹⁄₂" (191 mm). The SV4.5LA is fitted with a locking inclined channel end (identical to a normal vent section component) and a plain end with 3 pilot holes. Slip the plain end over the locking channel end of a standard SV4.5 vent component the required distance and secure with three screws.

Maintain a minimum 1" (25 mm) clearance to combustible materials for all vertical elements. Clearances for all horizontal elements are 3" (76 mm) on top, 1" (25 mm) on sides and 1" (25 mm) on the bottom.

A. Frame ceiling opening - Use a plumb line from

the ceiling above the appliance to locate center of the vertical run. Cut and/or frame an opening, 10¹⁄₂" x 10¹⁄₂" (267mm x 267mm) inside dimensions, about this center mark (

Figure 18

10¹⁄₂” Min. (267 mm)

Figure 18

B. Attach vent components to appliance Secure Vent SV4.5 direct vent system compo-

nents are unitized concentric pipe components featuring positive twist lock connections (

Figure 19

see

All of the appliances covered in this document are fitted with collars having locking inclined channels. The dimpled end of the vent components fit over the appliance collar to create the positive twist lock connection.

First Vent Component

Align the dimple (four places) with the opening of the locking incline channel on appliance collar. Twist vent component clockwise to engage and seal.

Dimple

Locking Incline Channel

Appliance collar

Vent / Appliance Collar

Connection

Figure 19

Arrow

Align the dimple (four places) of the upper vent section with the opening of the locking incline channel on the lower vent section. Twist vent component clockwise to engage and seal until arrow and dimple align.

Dimple

Locking Incline Channel

Connected

Vent Sections

Vent / Vent Section

Connection

Arrow

Figure 20

To attach a vent component to the appliance collar, align the dimpled end over the collar, adjusting the radial alignment until the four locking dimples are aligned with the inlet of the four inclined channels on the collar (

Figure 19

). Push the vent component against the collar until it fully engages, then twist the component clockwise, running the dimples down and along the incline channels until they seat at the end of the channels.

The unitized design of the Secure Vent components will engage and seal both the inner and outer pipe without the need for sealant or screws. If desired, a #6 x ¹⁄₂" screw may be used at the joint, but is not required as the pipe will securely lock when twisted.

Note: An elbow may also be attached to the appliance collar. Attach in the same manner as you would a vent section.

C. Attach vent components to each other -

Other vent sections may be added to the previously installed section in accordance with the requirements of the vertical vent figures and tables.

refer to

To add another vent component to a length of vent run, align the dimpled end over the inclined channel end of the previously installed section, adjusting the radial alignment until the four locking dimples are aligned with the inlets of the four incline channels of the previous section.

Push the vent component against the previous section until it fully engages, then twist the component clockwise running the dimples down and along the incline channels until they seat at the end of the channels. This seating

position is indicated by the alignment of the arrow and dimple as shown in

Figure 20.

D. Install firestop/spacer at ceiling - When using

Secure Vent, use SV4.5BF firestop/spacer at ceiling joists; when using Secure Flex, use SF4.5BF firestop/spacer. If there is living space above the ceiling level, the firestop/spacer must be installed on the bottom side of the ceiling. If attic space is above the ceiling, the firestop/spacer must be installed on the top side of the joist. Route the vent sections through the framed opening and secure the firestop/spacer with 8d nails or other appropriate fasteners at each corner.

Remember to maintain 1" (25 mm) clearance to combustibles, framing members, and attic or ceiling insulation when running vertical chimney sections.

E. Support the vertical vent run sections -

Support the vertical portion of the venting system every 8 feet (2.4m) above the fireplace vent outlet using field provided support straps (conventional plumber's tape).

Secure the plumber's tape to the framing members with nails or screws.

Blocking

Support Straps (Plumber’s tape)

8 feet (2.4 m)

Maximum

1 inch (25.4 mm) minimum clearance to combustibles

Figure 21

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

Loop the tape around the vent, securing the ends of the tape to the framing. If desired, sheet metal screws #6 x ¹⁄₂" length may be used to secure the support straps to the vent pipe . Refer to

Figure 21.

Storm Collar

F. Change vent direction to horizontal/inclined run - At transition from or to a horizon-

tal/inclined run, install the SV4.5E45 and SV4.5E90 elbows in the same manner as the straight vent sections. The elbows feature a twist section to allow them to be routed about the center axis of their initial collar section to align with the required direction of the next vent run element. Twist elbow sections in a

clockwise direction only so as to avoid the possiblity of unlocking any of the previously connected vent sections. See

4 ¹³⁄₁₆"

(122 mm)

Swivel Joint

(360

swivel)

SV4.5E45

(45° Elbow)

Figure 22

Swivel Joint

(360

swivel)

SV4.5E90

(90° Elbow)

8 ¹⁄₈"

(206 mm)

Figure 22

G. Continue installation of horizontal/inclined sections - Continue with the installation of the

straight vent sections in horizontal/inclined run as described in Step C. Install support straps every 5' (1.52 m) along horizontal/inclined vent runs using conventional plumber’s tape. It is

very important that the horizontal/inclined run be maintained in a straight (no dips) and recommended to be in a slightly elevated plane, in a direction away from the fireplace of ¹⁄₄" rise per foot (20 mm per meter) which is

ideal, though rise per foot run ratios that are smaller are acceptable all the way down to at or near level. Use a carpenter’s level to measure from a constant surface and adjust the support straps as necessary.

Framing Dimensions for Roof

Pitch C D 0/12 10¹⁄₂ in. 10¹⁄₂ in.

(267 mm) (267 mm)

6/12 10¹⁄₂ in. 12 in.

(267 mm) (305 mm)

12/12 10¹⁄₂ in. 17 ³⁄₄ in.

(267 mm) (451 mm)

Figure 23

I. Install the roof flashing - Extend the vent

sections through the roof structure. Install the roof flashing over the vent section and position such that the vent column rises vertically (use carpenters level) (

Figure 24

). Nail along perimeter to secure flashing or adjust roofing to overlap the flashing edges at top and sides only and trim where necessary. Seal the top and both sides of the flashing with waterproof caulking.

Figure 24

Figure 25

K. Install the vertical termination - The final

step involves installation of the SV4.5CGV-1 Vertical Termination. Extend the vent sections to the height as shown in the "Vertical vent termination section" on page 5. The SV4.5CGV-1 Vertical Termination ( same fashion as any other Secure Vent section. Align the termination over the end of the previously installed section, adjusting the radial alignment until the four locking dimples of the termination are aligned with the inlets of the four incline channels of the last vent section. Push the termination down until it fully engages, then twist the termination clockwise running the dimples down and along the incline channels until they seat at the end of the channels.

Figure 26

) installs in the exact

It is important to maintain the required clearances to combustibles: 1" (25 mm) at all sides for all vertical runs; and 3" (76 mm) at the top, 1" (25 mm) at sides, and 1" (25 mm) at the bottom for all horizontal/inclined runs.

H. Frame roof opening - Identify location for

vent at the roof. Cut and/or frame opening per Roof Framing Chart and

Figure 23

J. Install the storm collar - Install the storm

collar, supplied with the flashing, over the vent/flashing joint. See

Figure 25.

Loosen the storm collar screw. Slide collar down until it meets the top of the flashing. Tighten the adjusting screw. Apply non-combustible caulking or mastic around the circumference of the joint to provide a water tight seal.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

Figure 26

If the vent system extends more than 5' (1.5 m) above the roof flashing, stabilizers may be necessary. Additional screws may be used at section joints for added stability. Guide wires may be attached to the joint for additional support on multiple joint configurations.

VERTICAL VENT FIGURES/TABLES

*Ceiling Firestop/Spacer (SV4.5BF)

**Wall Firestop/Spacer (SV4.5HF)

*When using Secure Flex,

use Firestop/Spacer

SF4.5BF

**When using Secure

Flex, use Firestop/Spacer

SF4.5HF

Note: Secure Vent (rigid vent pipe) is shown

in the figures; Secure Flex (flexible vent pipe) may also be used.

WARNING: UNDER NO CIRCUMSTANCES MAY SEPARATE SECTIONS OF CONCENTRIC FLEXIBLE VENT PIPE BE JOINED TOGETHER.

Note: It is very important that the horizontal/ inclined run be maintained in a straight (no dips) and recommended to be in a slightly elevated plane, in a direction away from the

¹⁄₄

fireplace of

meter) which is ideal, though rise per foot run ratios that are smaller are acceptable all the way down to at or near level.

Note: SV4.5BF (Secure Vent), SF4.5BF (Secure Flex) firestop/spacer must be used anytime vent pipe passes through a combustible floor or ceiling. SV4.5HF (Secure Vent), SF4.5HF (Secure Flex)firestop/spacer must be used anytime vent pipe passes through a combustible wall.

" rise per foot (20 mm per

AELBAT

1)503.0(2)16.0(

2)16.0(4 )222.1(

3)419.0(6)68.1(

4)22.1(8)4.2(

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.xaM)m4.21(teef04=H+V

.xaM)m4.2(teef8=H

Note: Two 45 degree elbows may be used in place of one 90 degree elbow. The same rise to run ratios, as shown in the venting figures for 90 elbows, must be followed if 45 degree

Figure 28

Rear Vent - ONE 90 DEGREE ELBOW

elbows are used.

BELBAT

*Ceiling

Firestop/Spacer

(SV4.5BF)

*Ceiling

Firestop/Spacer

(SV4.5BF)

Figure 27

- Top Vent - STRAIGHT

40 feet (12.2 meters)

Maximum

*When using

Secure Flex, use

Firestop/Spacer

SF4.5BF

*When using Secure Flex,

**Wall

Firestop/Spacer

(SV4.5HF)

Firestop/Spacer

**When using Secure

Flex, use Firestop/Spacer

SF4.5HF

Figure 29

Top Vent - TWO 90 DEGREE ELBOWS

use Firestop/Spacer

SF4.5BF

*Ceiling

(SV4.5BF)

MUMINI

HmumixaM

teef)sretem(teef)sretem(

1)503.0(5)25.1(

2)016.0(01)1.3(

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H.xaM)m2.6(teef02=

.xaM)m4.21(teef04=H+

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

VERTICAL VENT FIGURES/TABLES

(continued)

DELBAT

muminiMVmumixaMHH+H

teef)m(teef)m(teef)m(

1)503.0(2)016.0(5)25.1(

2)016.0(4)22.1(01)1.3(

3)419.0(6)68.1(51)56.4(

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V+V

H+H

Figure 30

- Rear Vent - THREE ELBOWS

.xaM)m84.2(teef8=H

mumixaM

*Ceiling

Firestop/Spacer

(SV4.5BF)

**Wall

Firestop/Spacer

.xaM)m4.21(teef04=

(SV4.5HF)

.xaM)m2.6(teef02=

*When using Secure Flex,

use Firestop/Spacer

SF4.5BF

**When using Secure

Flex, use Firestop/Spacer

SF4.5HF

A Vent Restrictor, as

shown in Figure 18,

page 10, must be used

in this application

*Ceiling

Firestop/Spacer

(SV4.5BF)

teef)m(teef)m(

1)503.0(5)25.1(

2)016.0(01)1.3(

3)419.0(51)56.4(

4)22.1(02)2.6(

V+V

Figure 31 -

EELBAT

MUMINI

HH+

H+H

H+H+

Top Vent - THREE ELBOWS

mumixaM

.xaM)m2.6(teef02=

.xaM)m4.21(teef04=

*Ceiling

SF4.5BF

SF4.5HF

Firestop/Spacer (SV4.5BF)

*When using Secure Flex,

use Firestop/Spacer

**When using Secure

Flex, use Firestop/Spacer

**Wall Firestop/Spacer (SV4.5HF)

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

HORIZONTAL (OUTSIDE WALL) TERMINATION SYSTEM

Figure 32, and Figures 36 to 43 on pages 17, 18 and 19

and their associated Horizontal Vent Table illustrate the various horizontal venting configurations that are possible for use with these appliances. Secure Vent pipe applications are shown in these figures; Secure Flex pipe may also be used. A Horizontal Vent Table summarizes each system’s minimum and maximum vertical and horizontal length values that can be used to design and install the vent components in a variety of applications.

Both of these horizontal vent systems terminate through an outside wall. Building Codes limit or prohibit terminating in specific areas. Refer to

Figure 8

on page 6 for location guidelines.

Secure Vent SV4.5 direct vent system compo-

nents are unitized concentric pipe components featuring positive twist lock connection, (

Figure 19

on page 11). All of the appliances

refer to

covered in this document are fitted with collars having locking inclined channels. The dimpled end of the vent components fit over the appliance collar to create the positive twist lock connection.

A. Plan the vent run - Analyze the vent routing and determine the types and quantities of sections required 4 ¹⁄₂" (114 mm), 10 ¹⁄₂" (267 mm), 22 ¹⁄₂" (572 mm), 34 ¹⁄₂" (876 mm) and 46 ¹⁄₂" (1181 mm) net section lengths are available. Make allowances for elbows as indicated in

Figure 19

Maintain a minimum 1" (25 mm) clearance to combustibles on the vertical sections. Clearances for the horizontal runs are; 3" (76 mm) on top, 1" (25 mm) on sides, and 1" (25 mm) at the bottom.

B. Frame exterior wall opening -

Locate the center of the vent outlet on the exterior wall according to the dimensions shown

Figure 9

on page 7. Cut and/or frame an

opening, 10¹⁄₂" x 12¹⁄₈" (267 mm x 308mm) inside dimensions, about this center.

C. Frame ceiling opening - If the vertical route is to penetrate a ceiling, use plumb line to locate the center above the appliance. Cut and/or frame an opening, 10¹⁄₂" x 10¹⁄₂" (267 mm x 267 mm) inside dimensions, about this center (refer to

Figure 18

on page 11 ).

D. Attach vent components to appliance - To attach

a vent component to the appliance collar, align the dimpled end over the collar, adjusting the radial alignment until the four locking dimples are aligned with the inlets of the four incline channels on the collar (refer to

Figure 19

on page 11 ).

Push the vent component against the collar until it fully engages, then twist the component clockwise, running the dimples down and along the incline channels until they seat at the end of the channels.

TYPICAL HORIZONTAL VENT INSTALLATION

Building

Support

Framing

SV4.5E90

Elbow

Vertical

Rise

Support Brackets

Ceiling

Firestop/Spacer

Horizontal / Inclined Run

See Figure 21 on page 11 for vertical vent section support.

Figure 32

The unitized design of the Secure Vent components will engage and seal both the inner and outer pipe elements with the same procedure. Sealant and securing screws are not required.

Note: An elbow may also be attached to the appliance collar. Attach in the same manner as you would a vent section.

E. Attach vent components to each other -

Other vent sections may be added to the previously installed section in accordance with the requirements of the vent tables. To add another vent component to a length of vent run, align the dimpled end of the component over the inclined channel end of the previously installed section, adjusting the radial alignment until the four locking dimples are aligned with the inlets of the four incline channels of the previous section. Push the vent component against the previous section until it fully engages, then twist the component clockwise running the dimples down and along the incline channels until they seat at the end of the channels.This seating position is

indicated by the alignment of the arrow and dimple as shown in

F. Install firestop/spacer at ceiling -

When using Secure Vent, use SV4.5BF firestop/ spacer at ceiling joists; when using Secure Flex, use SF4.5BF firestop/spacer. If there is living space above the ceiling level, the firestop/ spacer must be installed on the bottom side of the ceiling. If attic space is above the ceiling, the firestop/ spacer must be installed on the top side of the joist. Route the vent sections through the framed opening and secure the firestop/spacer with 8d nails or other appropriate fasteners at each corner.

Remember to maintain 1" (25 mm) clearance to combustibles, framing members, and attic or ceiling insulation when running vertical chimney sections.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

Figure 20 on page 11.

SV4.5 HTS Termination Shown

SV4.5L6/12/24/36/48

Vent Sections

Support Bracket Spacing Every 5 ft (1.52 m)

Fireplace

Exterior Wall

SV4.5 HTS Termination Shown

Exterior Wall

G. Support the vertical run sections See Section E on page 11.

H. Change vent direction - At transition from

or to a horizontal/inclined run, install the SV4.5E45 and SV4.5E90 elbows in the same manner as the straight vent sections. The elbows feature a twist section to allow them to be routed about the center axis of their initial collar section to align with the required direction of the next vent run element. Twist elbow sections in a clockwise

direction only so as to avoid the possiblity of unlocking any of the previously connected vent sections. See

Figure 22

I. Continue installation of horizontal/inclined sections - Continue with the installation of the

straight vent sections in horizontal/inclined run as described in Step E. Install support straps every 5 ft. (1.52 m) along horizontal/inclined vent runs using conventional plumber’s tape. See

Figure 32.

It is very important that the horizontal/inclined run be maintained in a straight (no dips) and recommended to be in a slightly elevated plane, in a direction away from the fireplace of ¹⁄₄" rise per foot (20 mm

per meter) which is ideal, though rise per foot run ratios that are smaller are acceptable all the way down to at or near level.

J. Assemble vent run to exterior wall - If not

previously measured, locate the center of the vent at the exterior wall. Prepare an opening as described in Step B. Assemble the vent system to point where the terminus of the last section is within 5 in. (127 mm) to 9¹⁄₄ in. (235 mm) inboard of the exterior surface to which the termination is to be attached, see

Figure 34

If the terminus of the last section is not within this distance, use the telescopic vent section SV4.5LA, as the last vent section. For wall thicknesses greater than that shown in

, refer to

table 3 on page 17

. This table lists the additional venting components needed (in addition to the termination and adapter) for a particular range of wall thicknesses.

K. Attach termination adapter - Attach the adapter (adapter - SV4.5RCH - provided with the termination) to the vent section or telescoping vent section), elbow or appliance collar as shown in

Figure 33

in the same manner

as any SV4.5 vent component (refer to Step E).

L. Install Firestop/Spacer at exterior wall - When using the square termination, install SV4.5HF (Secure Vent), SF4.5HF (Secure Flex) Firestop/Spacer over the opening at the exterior side of the framing, long side up, with the 3 inch spacer clearance at the top as shown in

, and nail into place. (The Firestop/Spacer may also be installed over the opening at the interior side of the framing.) When using the round termination, a separate firestop/spacer is not required since this termination has integral spacers which provide the same function as a separate firestop/spacer.

M. Install the desired termination -

See the horizontal venting figures for application restrictions on the round termination (SV4.5HTR) and the small square horizontal termination (SV4.5HTSS).

1. Install the square termination (SV4.5HTS) or (SV4.5HTSS)- For the last step , from outside

the exterior wall, slide the collars of the termination onto the adapter (the outer over the outer and the inner inside the inner) until the termination seats against the exterior wall surface to which it will be attached. Orient the housing of the termination with the arrow pointed upwards. Secure the termination to the exterior wall. The

horizontal termination must not be recessed into the exterior wall or siding by more than the

1 ¹⁄₄" (32 mm) as shown in

Figure 34

2. Install the round termination (SV4.5HTR)

– See

Figure 35

for an illustration of the round termination. For the last step, from outside the exterior wall, slide the collars of the termination onto the adapter (the outer over the outer and the inner inside the inner) until the termination seats against the exterior wall surface to which it will be attached. Orient the housing of the termination with the arrow pointed upwards. Secure the termination to the exterior wall.

SFHRK Snorkel Cap –The snorkel cap is de- signed to be fitted into a basement window box. The SFHRK cap is for use with flex vent pipe. The vertical distance between the inlet and outlet of the cap is 28 in. (711 mm).

Figure

See Venting Figures for Use Restrictions on the

Small Square Horizontal Termination

(SV4.5HTSS) and the Horizontal Round

Termination (SV4.5HTR).

5¹⁄₈"

(130 mm)

(178)

Note: Centerline of Vent Piping is

NOT the Same as the Centerline of

*Firestop/Spacer integral with

round termination (SV4.5HTR)

12¹⁄₈"

(308 mm)

Adapter

SV4.5RCH

6 to 48 inch Vent Section,

Telescopic vent section,

Elbow or Appliance Collar

*Firestop/Spacer (SV4.5HF)

shown on the exterior side of the

wall. It may also be installed on

the interior side.

10¹⁄₂"

(267mm)

the Framed Opening.

for Min. Distance to Base

Base of Appliance

(25.4 mm)

See Figure 9 on page 7

of Appliance.

SV4.5 HTS

Termination

Shown.

(76 mm)

Installing the Square Horizontal Termination (SV4.5HTS), Small Square Horizontal Termination (SV4.5HTSS) or Round Horizontal Termination

Figure 33

(SV4.5HTR).

*Note - The SV4.5HTR Horizontal Round Termination may NOT be recessed at all.

Minimum wall thickness

5 in. (127 mm)

Maximum wall thickness

9¹₄ in.(235 mm)

Interior Surface of

Finished Wall

Siding

Stucco

See Venting Figures for Use Restrictions on the Small Square

Horizontal Termination (SV4.5HTSS) and the Horizontal Round

Termination (SV4.5HTR).

Maximum Extent of Vent Run Sections Relative to Exterior Surface of Framing

Last Vent Section. Use Telescopic Vent Section (SV4.5LA), If Necessary

SV4.5HTS

Square Termination

shown

Adapter

SV4.5RCH

Exterior Surface of Siding

Exterior Surface of

Framing

5 in. to 9 ¹₄ in.

(127 to 235 mm)

SV4.5HTS

Square Termination

Shown

*1¹⁄₄" Maximum Recess of Either Square Termination into Exterior Finishing Material

Venting Connection and Exterior Wall Recessing of the Horizontal Square Termination

(SV4.5HTS),Small Square Termination (SV4.5HTSS) or Round Termination ((SV4.5HTR).

Figure 34

The SV4.5HTR Round Termination may not be used when the appliance is vented directly out the wall from the rear (as shown in

Figures 36 or 37

on page 17). Do Not recess

the SV4.5HTR round termination at all.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

Figure 35

See Horizontal Venting Figures and Tables for Use Restrictions

SV4.5HTR Horizontal

Round Termination

ELBATG

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.xaM)m2.6(teef02=H

HORIZONTAL VENT FIGURES/TABLES

Note: Secure Vent components (rigid vent

pipe and terminal) are shown in the figures; Secure Flex components (flexible vent pipe and terminal) may also be used.

Note: Two 45 degree elbows may be used in place of one 90 degree elbow. The same rise to run ratios, as shown in the venting figures for 90 elbows, must be followed if 45 degree elbows are used.

Note: SV4.5BF (Secure Vent), SF4.5BF (Secure Flex) firestop/spacer must be used anytime vent pipe passes through a combustible floor or ceiling. SV4.5HF (Secure Vent), SF4.5HF (Secure Flex) firestop/spacer must be used anytime vent pipe passes through a combustible wall.

WARNING: UNDER NO CIRCUMSTANCES MAY SEPARATE SECTIONS OF CONCENTRIC FLEXIBLE VENT PIPE BE JOINED TOGETHER.

Note: It is very important that the horizontal/ inclined run be maintained in a straight (no dips) and recommended to be in a slightly elevated plane, in a direction away from the fireplace of

¹⁄₄

" rise per foot (20 mm per meter) which is ideal, though rise per foot run ratios that are smaller are acceptable all the way down to at or near level.

3ELBAT

stnenopmoCgnitneV

deriuqeR

ylnOtiKnoitanimreT4/19ot5)532ot721(

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Round Termination (SV4.5HTR) may not be used.

H = 28 in. (711 mm) Maximum.

*When using Secure Flex,

use Firestop/Spacer

SF4.5HF

7 in. (178 mm)

See

Table 3

as an aid in venting component selection for a particular

*Wall Firestop/Spacer

(SV4.5HF)

range of exterior wall thicknesses.

Figure 36

- Rear Vent - NO ELBOWS - Square Horizontal Termination

(SV4.5HTS)

Round Termination (SV4.5HTR) may not be used.

H = 28 in. (711 mm) Maximum.

llaWroiretxEsuoiraVrofderiuqeRstnenopmoCgnitneV

-stiKnoitanimreTesehTfoynAgnisUnehW,sessenkcihT

,)STH5.4VS(noitanimreTerauqS

)SSTH5.4VS(noitanimreTerauqSllamS

)RTH5.4VS(noitanimreTdnuoR

Square termination (SV4.5HTS) shown; Round Termination (SV4.5HTR) may also be used. Small Square termination (SV4.5HTSS) may only be used on DT-500 and D-500 models.

ELBATF

wobleeerged09en0=V

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ssenkcihTllaWroiretxE

)mm(sehcni

)205ot004(4/391ot4/351

)725ot372(4/302ot4/301

*When using Secure Flex,

use Firestop/Spacer

SF4.5HF

See

Table 3

as an aid in venting component selection for a particular

*Wall

Firestop/Spacer

(SV4.5HF)

range of exterior wall thicknesses.

Figure 38

Top Vent - ONE 90 DEGREE ELBOW -

ELBOW CONNECTION AT APPLIANCE

Square termination (SV4.5HTS) shown; Round Termination (SV4.5HTR) may also be used. Small Square termination (SV4.5HTSS) may only be used on DT-500 and D-500 models.

**When using Secure

Flex, use Firestop/Spacer

8³⁄₁₆ in. (207 mm)

See

Table 3

range of exterior wall thicknesses.

Figure 37

only - Small Square Horizontal Termination (SV4.5HTSS)

SF4.5HF

**Wall Firestop/Spacer

(SV4.5HF)

as an aid in venting component selection for a particular

- Rear Vent - NO ELBOWS - for D-500 and DR-500 models

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

**When using Secure

Flex, use Firestop/Spacer

SF4.5BF

*When using Secure Flex,

use Firestop/Spacer

SF4.5HF

See

Table 3

as an aid in venting component selection

**Wall Firestop/Spacer

(SV4.5HF)

Firestop/Spacer

*Ceiling

(SV4.5BF)

for a particular range of exterior wall thicknesses.

Figure 39

Top Vent - ONE 90 DEGREE ELBOW -

ELBOW CONNECTION NOT DIRECTLY AT APPLIANCE

HORIZONTAL VENT FIGURES/TABLES

(continued)

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HELBAT

mumixaM

teef)m(teef)m(teef)m(

1)503.0(2)016.0(5)25.1(

2)016.0(4)22.1(01)1.3(

3)419.0(6)68.1(51)56.4(

4)22.1(8)84.2(02)2.6( H+H+V

H+H

.xaM)m84.2(teef8=H

.xaM)m2.6(teef02=

.xaM)m4.21(teef04=

*When using

Secure Flex, use

Firestop/Spacer

SF4.5HF

*Wall

Firestop/Spacer

(SV4.5HF)

**Ceiling

Firestop/Spacer

(SV4.5BF)

*Wall

Firestop/Spacer

(SV4.5HF)

**When using

Secure Flex, use

Firestop/Spacer

SF4.5BF

Square termination (SV4.5HTS) shown. Round Termination (SV4.5HTR) may only be used on D-500, D-600 and DR-500, DR-600 series models. The Small Square Termination (SV4.5HTSS) may only be used on D-500 and DR-500 series models.

See

Table 3 on page 17

Figure 40

Rear Vent - TWO 90 DEGREE ELBOWS

as an aid in venting component selection for a particular range of exterior wall thicknesses.

*Wall Firestop/Spacer

(SV4.5HF)

teef)m(teef)m(

1)503.0(5)25.1(

2)016.0(01)1.3(

3)419.0(51)56.4(

*When using Secure Flex,

use Firestop/Spacer

SF4.5HF

**Note - When using

Secure Flex, use

Firestop/Spacer SF4.5BF

*Wall Firestop/Spacer

(SV4.5HF)

**Ceiling

Firestop/Spacer

(SV4.5BF)

4)22.1(02)2.6(

Square termination (SV4.5HTS) shown. Round Termination (SV4.5HTR) may also be used. The Small Square Termination (SV4.5HTSS) may only be used on D-500 and DT-500 series models.

See

Table 3 on page 17

Figure 41

Top Vent - TWO 90 DEGREE ELBOWS

as an aid in venting component selection for a particular range of exterior wall thicknesses.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

JELBAT

MUMINI

H+H

H+H+V

H+H

mumixaM

.xaM)m4.21(teef04=

.xaM)m2.6(teef02=

HORIZONTAL VENT FIGURES/TABLES

(continued)

**Wall Firestop/Spacer

(SV4.5HF)

muminiMVmumixaMH

teef)m(teef)m(teef)m(

1)503.0(2)016.0(5)25.1(

KELBAT

H+H1H+

mumixaM

2)016.0(4)22.1(01)1.3(

3)419.0(6)68.1(51)56.4(

4)22.1(8)84.2(02)2.6(

*When using Secure Flex,

use Firestop/Spacer

SF4.5BF

**When using Secure

Flex, use Firestop/Spacer

SF4.5HF

*Ceiling

Firestop/Spacer

(SV4.5BF)

H+H+V

1H+2

H+H1H+

.xaM)m4.21(teef04=

.xaM)m84.2(teef8=H

.xaM)m2.6(teef02=

See

Table 3 on page 17

Figure 42

- Rear Vent - THREE 90 DEGREE ELBOWS

as an aid in venting component selection for a particular range of exterior wall thicknesses.

*When using Secure Flex,

use Firestop/Spacer

SF4.5BF

**Wall Firestop/Spacer

(SV4.5HF)

**Wall Firestop/Spacer

**When using Secure

Flex, use Firestop/Spacer

SF4.5HF

*Ceiling

Firestop/Spacer

(SV4.5BF)

(SV4.5HF)

Square termination (SV4.5HTS) shown. Round Termination (SV4.5HTR) may also be used. The Small Square Termination (SV4.5HTSS) may only be used on D-500 and DT-500 series models.

See

Table 3 on page 17

Figure 43

Top Vent - THREE 90 DEGREE ELBOWS

as an aid in venting component selection for a particular range of exterior wall thicknesses.

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NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

VERTICAL OR HORIZONTAL VENTING USING

SECURE FLEX

KITS AND COMPONENTS

Secure Flex venting kits and components may

be used in any venting application where rigid Secure Vent (SV4.5) direct vent components can be used. All restrictions, clearances and allowances that pertain to the rigid piping apply to the flexible venting.

Secure Flex

kits may not be modified; also, under no circumstances may separate sections of flex pipe be joined together. Secure Flex kits may be

added to the end of a vent run made up of rigid Secure Vent (SV4.5) vent sections provided that doing so does not violate any of the venting length, height, routing, horizontal to vertical ratio requirements or clearance considerations detailed in this manual.

Secure Flex kits come with an included adapter that can be fitted to the appliance collar or the inclined channel end of the last Secure Vent (SV4.5) vent section in a rigid system in the exact same fashion as any other Secure Vent section. Align the dimpled end of the adapter over the previously installed section or appliance collar, adjusting the radial alignment until the four locking dimples of the adapter are aligned with the inlets of the four incline channels of the last vent section or collar. Push on the adapter until it fully engages, then twist the adapter clockwise running the dimples down and along the incline channels until they seat at the end of the channels.

Attach the flexible vent to the adapter as follows (see also

Figure 44

A. Install the Inner Flex Pipe -

1. Install the small gear clamp loosely around

the inner flexible vent pipe, push it back out of the way.

2. Apply a bead of Mill-Pac Black (700

°F)

high temperature sealant - Catalog No. 10K81) to the inner adapter collar, approxi-

mately ¹⁄₂ inches from the end.

3. Pull and extend the inner flexible vent pipe.

4. Slide the inner flex pipe over the adapter

collar. Ensure the flexible vent pipe completely engages the adapter collar to a distance of 1³⁄₄ inch from the end, and that it is free from damage or tears.

5. Slide the gear clamp down and tighten it fully to secure the flexible vent to the adapter inner collar approximately ³⁄₄ inch from the end of the flex.

6. Install three screws 120 degrees apart through the flexible vent pipe and into the adapter collar just below the gear clamp to provide additional security to the connection.

NOTE: OUTER PIPE IS PULLED AWAY TO SHOW THE DETAIL OF THE INNER PIPE

Apply ONLY MIL-PAC BLACK HIGH TEMPERATURE SEALANT (Catalog No. 10K81) to the outside surface of both collars of the adapter (be especially careful to fill the grooves of the outer collar to be covered by the flexible pipe) and slide flexible pipe over inner and outer adapter collars.

1³⁄₄ in. (44 mm)

Flexible Pipe and

Adapter Outer Collar Overlap

Adapter

(SV4.5RF)

Attach Adapter to Appliance

Collar, or Secure Vent Sections

Figure 44

B. Install the Outer Flex Pipe -

1. Install the large gear clamp loosely around

the outer flexible vent pipe, push it back out of the way.

2. Apply a bead of Mill-Pac Black (700 temperature sealant - Catalog No. 10K81) to

the outer adapter collar; to the grooves of the collar which extend approximately 1 inch from the end and to the flat surface, approximately 1³⁄₈ inches from the end.

3. Pull and extend the outer flexible vent pipe.

4. Slide the outer flex pipe over the adapter

collar. Ensure the flexible vent pipe completely engages the adapter collar to a distance of 1³⁄₄ inches from the end, and that it is free from damage or tears.

5. Slide the gear clamp down and tighten it fully to secure the flexible vent to the adapter outer collar approximately ³⁄₄ inch from the end of the flex.

6. Install three screws 120 degrees apart through the flexible vent pipe and into the adapter collar just below the gear clamp to provide additional security to the connection.

C. Route Flex Vent -

Ensure that the flex vent is properly routed to provide the required clearance. Do Not allow the flexible vent to bend in a radius tighter than 5" (127 mm). Refer to

Figure 45

horizontal sections of flex with metal straps at 2 foot (0.61 m) intervals.

°F) high

. Support

FLEX VENT

SECURING SCREW

(3 PLACES EQUIDISTANT

JUST BELOW GEAR CLAMP)

GEAR CLAMPS

1³⁄₄ in. (44 mm)

Flexible Pipe and

Adapter Inner Collar Overlap

SECURING SCREW

(3 PLACES EQUIDISTANT

JUST BELOW GEAR CLAMP)

SF-12 or SF-18 Flexible Vent Section

5" (127 mm)

Radius Minimum

Figure 45

D. Attach Flex Vent to Termination Secure Flex components can be purchased

separately and attached to bulk lengths of Secure Flex flexible tubing cut to size at the job site. When using this method connect the flex vent only to Flex Vent terminations, not Secure Vent terminations. Secure the flexible vent to the Secure Flex terminations in the same manner (see tached to the adapter.

Secure Flex

Note:

Secure Flex

substitute

Secure Vent

nents. The collars of tions and adapters have a different circumference than that used with the pipe. Additionally, have an extended length center tube for use in attaching the flexible vent.

Figure 44)

as it was at-

vent must be attached to

terminations only. DO NOT

Secure Vent

adapter for

terminations or the

Secure Flex

compo-

termina-

Secure Vent

Secure Flex

components

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

Step 4. FIELD WIRING

1. If any of the original wire as supplied must be replaced,

1. it must be replaced with Type AWM 105°C – 18 GA. wire.

2. 120V, 60Hz – Less than 3 amps.

Junction Box

Transf.

120 V.

24 V

Factory Wired Field Wired

Electronic Wiring Diagram (Honeywell)

Showing the Blower Wiring for the Optional

FBK-100 and FBK-200 Kits

OPT

BLOWER

*OPTIONAL ACCESSORY

SWITCH

120

VAC.

Gas Valve

IGNITER

PILOT

ASSEMBLY

Break Off

Tab

*Blower speed control switch is provided in FBK200 blower kit.

Outlet Box

Green Ground

Screw

Hot side of Outlet

Schematic Representation Only

**ON/OFF Switch (Integral

with Gas Valve)

**Leave the ON/OFF switch, which is integral

with the gas valve, in the ON position.

OPTIONAL APPLIANCE-MOUNTED ON/OFF SWITCH

OR OPTIONAL WALL SWITCH

OR OPTIONAL THERMOSTAT

OR OPTIONAL REMOTE RECEIVER

Red pigtail

Black pigtail

White Wire to Opposite

Side

Refer to Section A for millivolt appliances and Section B for electronic appliances. The gas valve is set in place and pre-wired at the factory on both models.

A. SIT and Honeywell Millivolt Wiring

(See Figure 46)

1. Select any of the following optional con-

trols: appliance-mounted (rocker switch) or wall-mounted switch, thermostat, or one of the optional remote control kits. If appliancemounted ON/OFF control is selected mount it in the gas valve mounting bracket.

2. If wall-mounted ON/OFF control or thermostat is selected mount it in a convenient location on a wall near the fireplace.

3. Wire the control switch within the millivolt control circuit using the 15 feet of 2 conductor wire supplied with the unit . Caution: do not connect the

optional wall switch to a 120V power supply.

4. Alternatively, the appliance may be operated

without the use of the controls indicated in step 1, solely by manipulating the gas valve control knob. In order to use this method, twist the free ends of the two conductor wire (located inside the bottom compartment of the unit) together as shown in

Note: The supplied 15 feet of 2 conductor wire has one end of each conductor connected to the gas valve circuit and the other end of each conductor placed loose inside the bottom compartment of the unit.

Honeywell Millivolt Wiring Diagram

If any of the original wire as supplied must be replaced, it must be replaced with Type AWM105°C – 18 GA. wire.

OR REMOTE CONTROL RECEIVER

*TWIST WIRES “A” AND “B” TOGETHER TO OPERATE UNIT

SOLELY BY MANIPULATING THE GAS VALVE CONTROL KNOB;

OR CONNECT WIRES TO OPTIONAL ON/OFF SWITCH OR WALL

B. Electronic Wiring

Note: The electronic appliance must be con-

nected to the main power supply.

A junction box is located at the rear of the control compartment on either side of the cabinet. The junction box on the right side contains a factory installed and wired outlet box (duplex receptacle). Also, an optional field-provided junction box with receptacle may be installed at the front of the control compartment on either side of the cabinet. by a conduit fitting and locknut (field-provided).

Thermopile

*OPTIONAL ON/OFF SWITCH,

WALL SWITCH, THERMOSTAT

SWITCH OR THERMOSTAT TO OPERATE UNIT.

See Figure 47.

(See figure 48 or 49)

It will be held in place

–

Figure 46

See Figure 12 on page 8

for Optional Electrical

Inlet Knockout Location

*Field-Provide

Junction Box

and Duplex

*Narrow (2 ¹⁄₈ inch Wide)

J-Box Required

Optional J-Box/Outlet Box

Figure 47

(Left Side Shown)

Receptacle

1. Route a 3-wire 120Vac 60Hz 1ph power

supply to the appliance junction box.

2. If the factory-provided outlet/junction box at the right rear of the fireplace is being used, remove the outlet box from the junction box by removing two screws.

3. Connect the power supply wires (including the ground supply wire) as shown in

Figures 48or 49.

(If the field-provided J-box/ outlet box is being used, all of the outlet box wiring must be field-provided.)

4. Locate and install a low voltage (24V) wallmounted switch or thermostat (both fieldprovided) in the desired location.

5. Connect the low voltage wire (located in-

side the bottom compartment of the unit) to the wall-mounted switch or thermostat.

Figure 48

6. Insert the control circuit plug into the unswitched receptacle of the outlet box.

7. After wiring is complete, mount the outlet

box to the J-Box.

Note: The gas valve-mounted ON/OFF switch is shown

in Figure 48 or 49. It is integral with the gas valve and should be set to the ON position.

Step 5. WIRING - OPTIONAL FORCED AIR BLOWER KIT

FBK-100, FBK-200 and FBK250 Kits

(See Figure 48 for FBK-100, FBK-200 and

Figure 49 for FBK-250 wiring)

An electrical outlet box (receptacle) is factory provided for the installation of the FBK-100, FBK- 200 and FBK-250 forced air blower kits. (An optional field-provided outletbox/J-Box may also be used. Electrical power must be connected to either of these receptacles in order to operate these blowers. Install the blower kits according to the

–

installation instructions provided with the kits.

Note: The tab connecting the receptacles of the outlet box must be broken in FBK-100 and FBK200 blower kit applications.

Electronic Wiring Diagram (Honeywell)

Showing the Blower Wiring for the Optional

FBK-250 Kits

1. If any of the original wire as supplied must be replaced,

1. it must be replaced with Type AWM 105°C – 18 GA. wire.

2. 120V, 60Hz – Less than 3 amps.

*ON/OFF Switch (Integral

with Gas Valve)

Gas Valve

OPT

BLOWER

*Leave the ON/OFF switch, which is integral

with the gas valve, in the ON position.

PILOT

ASSEMBLY

IGNITER

Optional FBK-250

Module

Hot side of Outlet

Outlet Box Green

Ground Screw

G BK

White Wire

To Opposite

Side

Transf. 120 V.

24 V

120

VAC.

IMPORTANT: Ground supply wire must be connected to the green wire attached to the outlet receptacle's green ground screw. See

Figure 48 or 49

. Failure to do so will result in a potential safety hazard. The appliance must be electrically grounded in accordance

OPTIONAL APPLIANCE-MOUNTED ON/OFF SWITCH

OR OPTIONAL WALL SWITCH

OR OPTIONAL THERMOSTAT

OR OPTIONAL REMOTE RECEIVER

Factory Wired Field Wired

Schematic Representation Only

with local codes or, in the absence of local codes, the National Electrical Code, ANSI/

Figure 49

NFPA 70-(latest edition). (In Canada, the current CSA C22-1 Canadian Electrical Code.)

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

Step 6. CONNECTING GAS LINE

Make gas line connections. All codes require a shut-off valve mounted in the supply line.

ure 50

illustrates two methods for connecting the gas supply. The flex-line method is acceptable in the U.S., however, Canadian requirements vary depending on locality. Installation must be in compliance with local codes.

These appliances are equipped with a gas flex line for use (where permitted) in connecting the unit to the gas line. A gas flex line is provided to aid in attaching the direct vent appliance to the gas supply. The gas flex line can only be used where local codes permit. See for flex line description. The flex line is rated for both natural and propane gas. A manual shut off valve is also provided with the flex line.

The gas control valve is located in the lower control compartment. To access the valve open the lower control compartment door

51)

. The millivolt control valve has a ³⁄₈" (10 mm) NPT thread inlet port. The electronic control valve has a ¹⁄₂" (13 mm) NPT thread inlet port and is fitted with a ¹⁄₂" x ³⁄₈" (13 mm x 10 mm) NPT fitting.

Secure all joints tightly using appropriate tools and sealing compounds (ensure propane resistant compounds are used in propane applications).

Gas Flex Line Connector

Gas Valve

³₈" Nipple

³₈"

Union

³₈" Close Nipple

Figure 50-

Open the lower panel or louver assembly by gently depressing the outer top corners of the panel until the catches “pop” the panel free,

allowing it to swing out and down to open.

Control

Valve

³₈" NPT x ³₈ Flare Fitting

³₈" Flex Tubing

³₈" Shut-Off Valve

GAS CONNECTION

Lower Control Compartment Door

¹₂

Reducer

OPENING CONTROL

Figure 51

COMPARTMENT DOOR

Turn on gas supply and test for gas leaks using a soapy water solution. Never use an open

flame to check for leaks.

Figure 50

(Figure

³₈" Flare

¹₂" x Shut-Off Valve

Gas Stub

x ³₈ "

Fig-

A. Mix a 50% dish soap, 50% water solution. B. Light the appliance (refer to the lighting

instructions provided in the Homeowner's Care and Operation Instructions). C. Brush all joints and connections with the soapy water solution to check for leaks. If bubbles are formed, or gas odor is detected, turn the gas control knob to the “OFF” position. Either tighten or refasten the leaking connection and retest as described above. D. When the gas lines are tested and leak free, observe the individual tongues of flame on the burner. Make sure all ports are open and producing flame evenly across the burner. If any ports are blocked, or partially blocked, clean out the ports.

Step 7. INSTALLING LOGS, DECORATIVE VOLCANIC STONE AND GLOWING EMBERS

The packaged logs are located within the firebox. The decorative volcanic stone and glowing embers are packaged separately in plastic bags located in the control area of the fireplace. Refer to the Homeowner's Care and Operation Guide for detailed placement instructions for decorative volcanic stone, and to the Log Place- ment Guide for detailed placement instructions for logs and glowing embers (rockwool).

Step 8. CHECKING APPLIANCE OPERATION

With gas line installed run initial system checkout before closing up the front of the unit. Follow the pilot lighting instructions provided in the Homeowner's Care and Operation Instructions. For piezo ignitor location see

Figure 52

(SIT and

Honeywell millivolt appliances only).

Note: Instructions are also found on the literature tag attached to the gas valve train.

When first lighting the appliance, it will take a few minutes for the line to purge itself of air. Once purging is complete, the pilot and burner will light and operate as indicated in the instruction manual. Subsequent lightings of the appliance will not require such purging. Inspect the pilot flame (remove logs, if necessary, handling carefully).

SIT Gas Valve

Honeywell Gas Valve

Piezo

Ignitor

Sit and Honeywell Millivolt Gas Valve

Showing Piezo Ignitor Location (Each Unit is

Equipped with Only One of these Gas Valves)

Figure 52

SIT and Honeywell Millivolt Appliance Checkout

The pilot flame should be steady, not lifting or floating. Flame should be blue in color with traces of orange at the outer edge. The top ³⁄₈" (10 mm) at the pilot generator (thermopile) and the top ¹⁄₈" min (tip) of the quick drop out thermocouple should be engulfed in the pilot flame. The flame should project 1" (25 mm) beyond the hood at all three ports (

- SIT, Figure 54 - Honeywell

Figure 53

)

Replace logs if removed for pilot inspection.

To light the burner; turn “ON” the remote wall switch and rotate the gas valve control knob counterclockwise to the “ON” position.

MILLIVOLT

Thermocouple

Pilot Nozzels

Hood Ignitor Rod

Thermopile

³⁄₈" Min (9 mm)

Figure 53

MILLIVOLT HONEYWELL

¹⁄₈" Min (3 mm)

Pilot

Nozzels

Thermopile

Thermocouple

Ignitor Rod

Hood

³⁄₈" Min (9 mm)

Figure 54

Electronic Appliance Checkout

To light the burner, turn ‘ON’ the optional remote wall switch and turn the gas control switch to the “ON” position. Ensure the ignitor lights the pilot. The pilot flame should engulf the flame rod as shown in

ELECTRONIC

Proper Flame

Adjustment

Pilot Nozzle

Figure 55

(9 mm to 13 mm)

3/8 To 1/2 Inch

Ground Electrode

Flame Rod

Hot Surface

Igniter

Figure 55

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

Step 9. INSTALLING THE GLASS DOOR

Retrieve the glass door. Visually inspect the gasket on the backside of the frame. Gasket surface must be clean, free of irregularities and seated firmly.

Position the door in front of the firebox opening with the bottom of the door held away from the fireplace

(Figure 56

). Hook the top flange of the

door frame over the top of the firebox frame.

Let the bottom of the door frame swing gently in towards the fireplace ensuring that the gasket seats evenly as the door frame draws shut. Fasten the two latches located underneath the firebox floor to the door's vee-flange. Close both the latches securely.

Top Flange Door Frame

Glass Door

Latch

Bottom Vee-flange Door Frame

INSTALLING THE GLASS DOOR

Latch Firebox Floor

Figure 56

WARNING: HANDLE THIS GLASS WITH EXTREME CARE! THE GLASS PANEL IS SUSCEPTIBLE TO DAMAGE — DO NOT SCRATCH WHILE HANDLING OR WHILE RE-INSTALLING THE GLASS DOOR FRAME.

WARNING: NEVER OPERATE THE APPLIANCE WITHOUT THE FRONT GLASS ENCLOSURE PANEL IN PLACE AND SECURE.

Step 10. BURNER ADJUSTMENTS

Flame Appearance and sooting

Proper flame appearance is a matter of taste. Generally, most people prefer the warm glow of a yellow to orange flame.

Appliances operated with air shutter openings that are too large will exhibit flames that are blue and transparent. These weak, blue and transparent flames are termed anemic. If the air shutter opening is too small sooting may develop.

Sooting is indicated by black puffs developing at the tips of very long orange flames. Sooting results in black deposits forming on the logs, appliance inside surfaces and on exterior surfaces adjacent to the vent termination. Sooting is caused by incomplete combustion in the flames and lack of combustion air entering the air shutter opening. To achieve a warm yellow to orange flame with an orange body that does not soot, the shutter opening must be adjusted between these two extremes.

No smoke or soot should be present. Reposition the logs if flames impinge on any of them. If the logs are properly positioned and sooting conditions exist, the air shutter opening on the main burner tube should be adjusted. Normally, the more offsets in the vent system, the greater the need for the air shutter to be opened further.

WARNING: AIR SHUTTER ADJUSTMENT SHOULD ONLY BE PERFORMED BY A QUALIFIED PROFESSIONAL SERVICE TECHNICIAN.

IMPORTANT: ENSURE THAT THE FRONT GLASS PANEL IS IN PLACE AND SEALED DURING ADJUSTMENT.

Burner Adjustment

CAUTION: THE ADJUSTMENT ROD AND NEARBY APPLIANCE SURFACES ARE HOT. EXERCISE CAUTION TO AVOID INJURY WHILE ADJUSTING FLAME APPEARANCE.

To adjust the flame, move the adjustment rod (located in the lower control area) up or down to increase or reduce the air shutter opening, respectively. Initially, always position the air

shutter to the factory setting (the minimum air opening position) as shown in can be done by pulling the adjustment rod all the way down. Allow the burner to operate for

at least 15 minutes. Observe the flame continuously. If it appears weak or sooty as previously described, adjust the air shutter by pushing or pulling on the adjustment rod until the flame appearance is as desired.

The adjustment rod and associated adjustable air shutter is patented technology. Flame adjustments can be made quickly and accurately to taste without the need of disassembling the appliance and waiting for 30 minutes after each adjustment.

Figure 57

. This

Adjusting Set Screw

Adjustment Rod Up

Burner Tube

Air Shutter

Adjustment Rod Down

(minimum air

opening position)

(Fully Open Position)

Figure 57

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Note: If the flame still appears anemic with the air shutter closed all the way against the stop (usually a result of lengthy vertical runs), turn the appliance off, turn the gas supply off, wait for the parts to cool, remove the glass door and logs to access the air shutter. The shutter is prevented from actually closing all the way by an adjustment set screw (see Figure 57 ). Remove this screw using a

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When satisfied that the appliance operates properly, proceed to finish the installation. Leave the control knob in the ON position and the remote switch OFF. Close the lower control compartment door.

Step 11. HOOD INSTALLATION

All of these appliances must have hoods installed prior to operating.

On all clean face units, slide the hood into the slots on the lower edge of the radiant panel

(Figure 58 on page 24).

On louvered face units, slide the hood into the slots on the lower edge of the cabinet top (

Figure 59 on page 24

FINISHING REQUIREMENTS Wall Details

Complete finished interior wall. To install the appliance facing flush with the finished wall, position framework to accommodate the thickness of the finished wall (

Figure 59

on page 24

Figure 58, and

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

Combustible Finished Wall Materials

Combustible

material

may touch the

appliance top.

Combustible

materials not

allowed below

this point on

the face of the

appliance.

Hood must be installed as shown.

Clean Face Models

This Area Must Remain Clear of Combustible Materials

1" Min

(25 mm)

Spacer

Top of Appliance

Radiant panel

Top of Door Frame

Figure 58

Combustible Finished Wall Materials

Combustible

material may touch the appliance top.

Combustible

materials not

allowed below

this point on the

face of the appliance.

Hood must be installed as shown.

Louver Face Models

This Area Must Remain Clear of Combustible Materials

1" Min

(25 mm)

Spacer

Top of Appliance

Louvers

Top of Door Frame

Figure 59

Combustible materials may project beyond the sides of the fireplace opening as long as they are kept within the shaded areas illustrated in

Figure 60

Combustible Materials Allowed In Shaded Area “Safe Zone”

Top View Of

Fireplace

12"

MANTEL CLEARANCES

Inches (mm)

12 (305) MANTEL

10 (254) MANTEL

8 (203) MANTEL

(356)

(305)

(254)

(203)

(152)

NOTE - Hood shown as positioned in louvered front model. The hood position in the flush faced front model is lower than shown.

6 (152) MANTEL

4 (102) MANTEL

2 (51) MANTEL

(102)

TOP OF APPLIANCE

Figure 61

A hearth extension is not required with this appliance. If a hearth extension is used, do not block the lower control compartment door. Any hearth extension used is for appearance only and does not have to conform to standard hearth extension installation requirements.

Note: Combustible wall finish materials and/or surround materials must not be allowed to encroach the area defined by the appliance front face (black sheet metal). Never allow

combustible materials to be positioned in front of or overlapping the appliance front face. See Figure 58 and Figure 59.

Non-combustible materials, such as surrounds and other appliance trim, may be installed on the appliance front face with these exceptions: they must not cover any portion of the glass or louvers; they may cover any portion of the top radiant panel or the air gaps surrounding the top radiant panel up to the installed hood.

Vertical installation clearances to combustible mantels vary according to the depth of the mantel. See

Figure 61

. Mantels constructed of non-combustible materials may be installed at any height above the appliance opening; however, do not allow anything to hang below the hood.

COLD CLIMATE INSULATION

If you live in a cold climate, seal all cracks around your appliance with noncombustible material and wherever cold air could enter the room. It is especially important to insulate outside chase cavity between studs and under floor on which appliance rests, if floor is above ground level.

17"

Figure 60

Side Wall

14"

45°

Side Wall

8 ¹⁄₄"

Min. Distance To Unprotected Side Wall

Min. Distance To Protected Side Wall

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

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WARNING: THIS CONVERSION KIT SHALL BE INSTALLED BY A QUALIFIED SERVICE AGENCY IN ACCORDANCE WITH THE MANUFACTURER'S INSTRUCTIONS AND ALL APPLICABLE CODES AND REQUIREMENTS OF THE AUTHORITY HAVING JURISDICTION. IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A FIRE, EXPLOSION OR PRODUCTION OF CARBON MONOXIDE MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. THE INSTALLATION IS NOT PROPER AND COMPLETE UNTIL THE OPERATION OF THE CONVERTED APPLIANCE IS CHECKED AS SPECIFIED IN THE OWNER INSTRUCTIONS SUPPLIED WITH THE KIT. THE QUALIFIED SERVICE AGENCY PERFORMING THIS INSTALLATION ASSUMES RESPONSIBILITY FOR THIS CONVERSION.

In Canada: THE CONVERSION SHALL BE CARRIED OUT IN ACCORDANCE WITH THE REQUIREMENTS OF THE PROVINCIAL AUTHORITIES HAVING JURISDICTION AND IN ACCORDANCE WITH THE REQUIREMENTS OF THE CAN1-B149.1 AND .2 INSTALLATION CODE.

LA CONVERSION DEVRA ÊTRE EFFECTUÉE CONFORMÉMENT AUX RECOMMANDATIONS DES AUTORITÉS PROVINCIALES AYANT JURIDICTION ET CONFORMÉMENT AUX EXIGENCES DU CODE D'INSTALLATION CAN1B149.1 ET.2.

Gas conversion kits are available to adapt your appliance from the use of one type of gas to the use of another. These kits contain all the necessary components needed to complete the task including labeling that must be affixed to ensure safe operation.

Kit part numbers are listed here and the following steps detail the conversion procedure.

AVERTISSEMENT: CET ÉQUIPEMENT DE CONVERSION SERA INSTALLÉ PAR UNE AGENCE QUALIFIÉE DE SERVICE CONFORMÉMENT AUX INSTRUCTIONS DU FABRICANT ET TOUTES EXIGENCES ET CODES APPLICABLES DE L'AUTORISÉS AVOIR LA JURIDICTION. SI L'INFORMATION DANS CETTE INSTRUCTION N'EST PAS SUIVIE EXACTEMENT, UN FEU, EXPLOSION OU PRODUCTION DE PROTOXYDE DE CARBONE PEUT RÉSULTER LE DOMMAGES CAUSER DE PROPRIÉTÉ, PERTE OU BLESSURE PERSONNELLE DE VIE. L'AGENCE QUALIFIÉE DE SERVICE EST ESPONSABLE DE L'INSTALLATION PROPRE DE CET ÉQUIPMENT. L'INSTALLATION N'EST PAS PROPRE ET COMPLÉTE JUSQU'À L'OPÉRATION DE L'APPAREIL CONVERTI EST CHÉQUE SUIVANT LES CRITÈRES ÉTABLIS DANS LES INSTRUCTIONS DE PROPRIÉTAIRE PROVISIONNÉES AVEC L'ÉQUIPEMENT.

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NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

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Step 1. Turn off the gas supply to the appliance.

Remove the front glass door/frame from the appliance. Access the control compartment.

Step 2. Carefully remove the logs. Exercise care so as not to break the logs.

b. Attach manometer to the manifold side

pressure test fitting and verify manifold pressure reads 3.5 inches water column (0.87 kPa) for natural gas, and 10.0 inches water column (2.49 kPa) for propane gas.

c. Refer to

Figure 63

and remove the pilot hood assembly to access the hexed pilot orifice. Remove and replace the orifice with the one provided with the kit.

Step 3. Locate the screws securing the burner (tray) to the appliance. Remove the burner and retain the securing screws.

Step 4. Millivolt Appliances - SIT Systems

a. Refer to

Figure 62

and the instructions provided with the kit. Using a Torx T20, remove and discard the three pressure regulator mounting screws. Remove the pressure regulator, spring, poppet, diaphragm and bushing. Dis- card all removed components. Ensure the rubber gasket installed on the back of the replacement pressure regulator is properly positioned and install the new pressure regulator using the new screws supplied with the kit. Tighten screws to 25 In. lb. torque.

SIT Millivolt Gas Valve

Pressure Regulator

Remove These Components

Figure 64

Pilot for Honeywell Millivolt Gas Valve

(Loosening of Hex Fitting For Orifice Strip Tab Positioning)

Hood

7/16 in. Open End Wrench

Orifice Strip Tab

Take Care Not to Contact the Orifice Strip Tab

with the Hex Fitting Wrench - Distortion of the Tab

May Render the Pilot Inoperative.

Hood Alignment

Pilot for Honeywell Millivolt Gas Valve

Orifice Strip Tab Position Identification

For LP/Propane and Natural Gas

LP/Propane Gas Position -

1/16 in. Hole, LP and

Red Color shown on tab

Natural Gas Position -

NAT shown on tab

NAT

Figure 62

Pilot for SIT Millivolt Gas Valve

Pilot Orifice

Figure 63

Figure 65

Top View of Hex Fitting and Orifice Strip Tab

Pilot for Honeywell Millivolt Gas Valve Orifice Strip Tab Positioning

Figure 66

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

Pilot Hood Position After Loosening Hex Fitting 1/4 Turn

Orifice Strip Tab

Push Tab to Set

Gas Type Usage

Note - Orifice Strip Tab May Be Randomly Located On Any Side Of The Hex Fitting

Step 5. Millivolt Appliances -

Honeywell Systems

Convert the gas valve as follows (

see

Figure 67):

Remove the plastic protecting cap. Remove the gas type setting screw by turning it counterclockwise. Obtain the replacement gas type setting screw from the kit and screw it into place (red for propane and blue for natural gas). Tighten the gas type setting screw by turning it clockwise. Replace the plastic protecting cap.

Honeywell Millivolt Gas Valve

Adjusting Knob

Regulator Cap

Conversion screw (blue natural gas; red LP/propane gas)

Figure 67

b. Attach manometer to the manifold side

pressure test fitting and verify manifold pressure reads 3.5 inches water column (0.87 kPa) for natural gas, and 10.0 inches water column (2.49 kPa) for propane gas.

Convert the pilot orifice as follows (refer to

Figures 64, 65 and 66 ): Note - Use extra care not to engage the orifice strip with the 7/16" open end wrench (contacting the orifice strip could cause strip distortion rendering the pilot inoperative). Also avoid wrench contact to any of the other pilot parts.

Use a 7/16" open end wrench and turn the pilot hex fitting counter-clockwise 1/4 turn. (

to Figure 64 ).

Note - The orifice strip tab may be randomly located on any side of the hex fitting.

d. Push the orifice strip tab all the way against the hex fitting to align the appropriate gas type orifice

(refer to Figures 65 and 66)

of gas for which the pilot is set, is, the gas type shown on the tab.

e. Retighten, clockwise, the pilot hex fitting until the pilot hood aligns with the thermocouple and thermopile as indicated by the arrows shown in

Figure 64

refer

. The type

Step 6. Electronic Appliances -

Honeywell Systems

See

Figure 68

and the instructions provided with the kit. Remove the slotted cap screw, oring, pressure-regulating adjusting screw and spring. Retain all parts for possible later use. Install new components from the kit. Black cap and red spring for propane gas units. Silver cap and stainless steel spring for natural gas units. Before installing the cap, attach manometer to the manifold side pressure test fitting and adjust screw until pressure reads 3.5 inches water column (0.87 kPa) for natural gas, and 10.0 inches water column (2.49 kPa) for propane gas.

CONTROL

G N I

T E

Manifold Pressure Test Port

Slotted Cap

OFFION

Inlet Pressure Test Port

I S P

Adjusting Screw

Spring

Figure 68

See

Figure 69

follows: Remove the ignitor assembly retainer clip, and carefully remove the ignitor assembly. Exercise extreme care to prevent dam- age to or breakage of the ignitor assembly. Remove the screw securing the pilot assembly to its mounting bracket. Back off the flare nut at the end of the pilot gas line to free the pilot assembly from the gas line.

Remove the pilot orifice and replace it with the one provided with the conversion kit. Reinstall the pilot assembly by reversing the steps detailed here.

When reinstalling the ignitor assembly, use extreme care to prevent damage and breakage. Do not apply any leverage to the ignitor assembly while restoring the retainer clip to its original position.

and replace the pilot orifice as

Pilot Orifice

Retaining

Flare Nut

Pilot Assembly

Ignitor Assembly

Clip

Note: If the ignitor is damaged, a replacement kit is available - order Catalog Number 87L54.

Figure 69

All Models

Step 7. Remove the orifice from the mani-

fold and replace it with the one provided with the kit. See the following table for orifice sizes for natural and propane models

. Figure 70

illustrates the orifice.

D, DT,

DR Series

Orifice Size

Natural

Propane

500 0.090 in. #54

600 #36 #52

800 #33 0.065 in.

Figure 70

Step 8. Reassemble all removed components

by reversing the procedures outlined in the preceding steps. Use pipe joint compound or Teflon tape on all pipe fittings before installing (ensure propane resistant compounds are used in propane applications, do not use pipe joint compounds on flare fittings).

Step 9. Attach the conversion label provided in the conversion kit to the rating plate on the appliance.

Step 10. Turn on gas supply and test for gas leaks.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

The manufacturer reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products. Consult your local distributor for fireplace code information.

P/N 700,005M REV. X 11/2004

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

LHP 1110 West Taft Avenue • Orange, CA 92865

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