TOA Electronics DIRECT VENT 600 User Manual

RETAIN THESE INSTRUCTIONS

FOR FUTURE REFERENCE

INSTALLATION INSTRUCTIONS

DIRECT VENT

500/600/800 SERIES

VENTED GAS FIREPLACE HEATERS - DIRECT VENT MODELS P/N 700,005M REV. X 11/2004

MODELS

This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.

WARNING: IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.

FOR YOUR SAFETY: What to do if you smell gas:

• DO NOT light any appliance.

• DO NOT touch any electrical switches.

• DO NOT use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow your gas suppliers instructions.

• If your gas supplier cannot be reached, call the fire department.

Installation and service must be performed by a qualified installer, service agency or the gas supplier.

sledoMtlovilliMsledoMcinortcelE

NMC005-DPMC006-TDNEC005-DPEC006-TD PMC005-DNMC006-RDPEC005-DNEC006-RD

NMC005-TDPMC006-RDNEC005-TDPEC006-RD PMC005-TDNMC008-DPEC005-TDNEC008-D NMC005-RDPMC008-DNEC005-RDPEC008-D

PMC005-RDNMC008-TDPEC005-RDNEC008-TD NMC006-DPMC008-TDNEC006-DPEC008-TD PMC006-DNMC008-RDPEC006-DNEC008-RD

NMC006-TDPMC008-RDNEC006-TDPEC008-RD

AVERTISSEMENT: ASSUREZ-VOUS DE BIEN SUIVRE LES INSTRUCTIONS DONNÉ DANS CETTE NOTICE POUR RÉDUIRE AU MINIMUM LE RISQUE D'INCENDIE OU POUR ÉVITER TOUT DOMMAGE MATÉRIEL, TOUTE BLESSURE OU LA MORT.

POUR VOTRE SÉCURITÉ: Ne pas entreposer ni utiliser d'essence ni d'autre vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.

POUR VOTRE SÉCURITÉ: Que faire si vous sentez une odeur de gaz:

• Ne pas tenter d'allumer d'appareil.

• Ne touchez à aucun interrupteur. Ne pas vous servir

des téléphones se trouvant dans le batiment où vous vous trouvez.

• Evacuez la piéce, le bâtiment ou la zone.

• Appelez immédiatement votre fournisseur de gaz

depuis un voisin. Suivez les instructions du fournisseur.

• Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service dos incendies.

OTL Report No. 116-F-13-4

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

L'installation et service doit être exécuté par un qualifié installeur, agence de service ou le fournisseur de gaz.

TABLE OF CONTENTS

Packaging ........................................ page 2

Introduction ..................................... page 2

General Information......................... page 2

Location .......................................... page 3

Appliance and Vent Clearances ....... page 4

Vent Termination Clearances ........... page 5

Typical Installation Sequence .......... page 5

Detailed Installation Steps ............... page 5

Step 1. Framing ............................. page 5

Step 2. Routing Gas Line ............... page 5

Fireplace Specifications ................... page 8

Step 3. Install the Vent System...... page 9

Vertical Termination Systems .......... page 10

Vent Section Length Chart ............... page 10

Vertical Vent Tables and Figures...... page 13

Horizontal Termination System ........ page 15

Horizontal Vent Tables and Figures . page 17

Venting Using Flexible Vent Pipe ..... page 20

Step 4. Field Wiring ....................... page 21

Step 5. Optional Blower Kit Wiring page 21

Step 6. Connecting Gas Line.......... page 22

Step 7. Installing Logs................... page 22

Step 8. Checking Unit Operation ..... page 22

Step 9. Installing Glass Door ......... page 23

Step 10. Burner Adjustments........... page 23

Step 11. Hood Installation ............... page 23

Finishing Requirements ................... page 23

Cold Climate Insulation.................... page 24

Installation Accessories ................... page 25

Gas Conversion Kits.................. page 26

This installation manual will help you obtain a safe, efficient, dependable installation for your appliance and vent system.

Please read and understand these

instructions before beginning your

installation.

PACKAGING

The assembled vented gas fireplace heater is packaged with:

1 -one log set located in firebox area. 2 -one envelope containing the literature

package which consists of the homeowner's manual, installation instructions, log set supplement and warranty; envelope is located in the control area.

3 - one vent restrictor to be applied as shown on

page 9; restrictor is taped to the envelope.

4 -one hood located behind the top panel. 5 -one bag of decorative volcanic stone lo-

cated in the control area.

6 -one bag of glowing embers located in the

control area.

INTRODUCTION

These vented gas fireplace heaters are sealed combustion, air circulating gas fireplaces designed for residential applications. These appliances must be installed with the Secure Vent™ and /or Secure Flex™ vent systems routed to the outside atmosphere.

Millivolt appliances are designed to operate on natural or propane gas. A millivolt gas control valve with piezo ignition system provides safe, efficient operation. External electrical power is required to operate the optional blower if installed in these units.

Electronic appliances are designed to operate on natural or propane gas. An electronic intermittent pilot ignition system provides safe, efficient operation. External electrical power is required to operate these units.

These appliances comply with National Safety Standards and are tested and listed by OmniTest Laboratories (Report No. 116-F-13-4) to ANSI Z21.88-2002 (in Canada, CSA-2.33-2002), and CAN/CGA-2.17-M91 in both USA and Canada, as vented gas fireplace heaters.

Both millivolt and electronic versions of these appliances are listed by Omni-Test Laboratories for installation in bedrooms and mobile homes.

DO NOT ATTEMPT TO ALTER OR MODIFY THE CONSTRUCTION OF THE APPLIANCE OR ITS COMPONENTS. ANY MODIFICATION OR ALTERATION MAY VOID THE WARRANTY, CERTIFICATION AND LISTINGS OF THIS UNIT.

GENERAL INFORMATION

Note: Installation and repair should be per-

formed by a qualified service person. The appliance should be inspected annually by a qualified professional service technician. More frequent inspections and cleanings may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that the control compartment, burners and circulating air passage ways of the appliance be kept clean.

S'assurer que le brùleur et le compartiment des commandes sont propres. Voir les instructions d'installation et d'utilisation qui accompagnent l'appareil.

Provide adequate clearances around air openings and adequate accessibility clearance for service and proper operation. Never obstruct the front openings of the appliance.

These appliances are designed to operate on natural or propane gas only.

TYPICAL INSTALLATION

Installation must conform to local codes. In the absence of local codes, installation must comply with the current National Fuel Gas Code, ANSI Z223.1. (In Canada, the current CAN-1 B149 installation code.) Electrical wiring must comply with the National Electrical Code ANSI/ NFPA 70 - (latest edition). (In Canada, the current CSA C22-1 Canadian Electrical Code.)

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

Figure 1

Millivolt Models -

Millivolt models come standard with the manually-modulated gas valve; flame appearance and heat output can be controlled at the gas valve.

Input of millivolt models is shown in the following table:

htiwsledoMtlovilliM

saGlarutaNsaGenaporP

,TD,D

seireS

005

006

008

etartupnI

)H/UTB(

ot005,71

000,32

000,92

000,23

005

ot005,12

006

ot000,42

008

evlaVsaGdetaludoM-yllaunaM

,TD,D

seireS

etartupnI

)H/UTB(

ot005,71

000,32

ot005,22

000,92

ot005,52

000,23

Electronic Models -

Electronic models have a fixed rate gas valve. Input of electronic models is shown in the following table:

evlaVsaGetaR-dexiFhtiwsledoMcinortcelE

saGenaporPdnalarutaN

seireSRD,TD,D)H/UTB(etartupnI

005000,32 006000,92 008000,23

All Models -

Maximum manifold pressure is 3.5 in. w.c. (0.87 kPa) for natural gas and 10 in. w.c. (2.49 kPa) for LP/Propane gas.

Installations at Altitudes of 0 to 4500 ft.Units are tested and approved for elevations of 0 to 4500 feet (0 to 1372 meters).

Installations at Altitudes above 4500 ft.For elevations above 4500 feet (1372 meters), install the unit according to the regulations of the local authorities having jurisdiction and, in the USA, the latest edition of the National Fuel Gas Code (ANSI Z223.1) or, in Canada, the latest edition of the CAN1-B149.1 and .2 codes.

Table 1

shows the units' gas orifice size for

the elevations indicated.

,TD,D

seireS

005 .ni090.045#

006 63#25#

008 33#.ni560.0

.taN.porP

ezisecifirO

noitavelE

teeF

)sretem(

0054-0

)0731-0(

Table 1

The millivolt appliances are manually controlled and feature a spark ignitor (piezo) that allows the appliance's pilot gas to be lit without the use of matches or batteries. This system provides continued service in the event of a power outage.

Do not use these appliances if any part has been under water. Immediately call a qualified, professional service technician to inspect the appliance and to replace any parts of the control system and any gas control which have been under water.

Ne pas se servir de cet appareil s'il a été plongé dans l'eau, complètement ou en partie. Appeler un technicien qualifié pour inspecter l'appareil et remplacer toute partie du système de contrôle et toute commande qui ont été plongés dans l'eau.

Cet appareil peut être installé dans un maison préfabriquée (É.-U. seulement) ou mobile déjà installée à demeure si les réglements locaux le permettent.

Cet appareil doit être utilisé uniquement avec les types de gaz indiqués sur la plaque signalétique. Ne pas l'utiliser avec d'autres gaz sauf si un kit de conversion certifié est installé.

Test gage connections are provided on the front of the millivolt gas control valve (identified IN for the inlet and OUT for the manifold side). A ¹⁄₈" NPT test gage connection is provided at the inlet and outlet side of the electronic gas control valve.

Minimum inlet gas pressure to these appliances is 5.0 inches water column (1.24 kPa) for natural gas and 11 inches water column (2.74 kPa) for propane for the purpose of input adjustment.

Maximum inlet gas supply pressure to these appliances is 10.5 inches water column (2.61 kPa) for natural gas and 13.0 inches water column (3.23 kPa) for propane.

These appliances must be isolated from the gas supply piping system (by closing their individual manual shut-off valve) during any pressure testing of the gas supply piping system at test pressures equal to or less than ¹⁄₂ psig (3.5 kPa).

These appliances and their individual shut-off valves must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of ¹⁄₂ psig (3.5 kPa).

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

These appliances must not be connected to a chimney or flue serving a separate solid fuel burning appliance.

Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning are similar to the flu with headaches, dizziness and/or nausea. If you have these signs, obtain fresh air immediately. Turn off the gas supply to the appliance and have it serviced by a qualified professional, as it may not be operating correctly.

WARNING: FAILURE TO COMPLY WITH THE INSTALLATION AND OPERATING INSTRUCTIONS PROVIDED IN THIS DOCUMENT WILL RESULT IN AN IMPROPERLY INSTALLED AND OPERATING APPLIANCE, VOIDING ITS WARRANTY. ANY CHANGE TO THIS APPLIANCE AND/OR ITS OPERATING CONTROLS IS DANGEROUS. IMPROPER INSTALLATION OR USE OF THIS APPLIANCE CAN CAUSE SERIOUS INJURY OR DEATH FROM FIRE, BURNS, EXPLOSION OR CARBON MONOXIDE POISONING.

WARNING: CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES. USE CAUTION AROUND THE APPLIANCE TO AVOID BURNS OR CLOTHING IGNITION. YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE.

WARNING: DO NOT PLACE CLOTHING OR OTHER FLAMMABLE MATERIALS ON OR NEAR THIS APPLIANCE.

AVERTISSEMENT: SURVEILLER LES ENFANTS. GARDER LES VÊTEMENTS, LES MEUBLES, L'ESSENCE OU AUTRES LIQUIDES À VAPEUR INFLAMMABLES À COTE DE L'APPAREIL.

LOCATION

In selecting the location, the aesthetic and functional use of the appliance are primary concerns. However, vent system routing to the exterior and access to the fuel supply are also important. Consideration should be given to traffic ways, furniture, draperies, etc., due to elevated surface temperatures (

see Figure 2

REAR VENT

APPLICATION

TOP VENT

APPLICATION

TOP VENT

INSTALLATION

RECESSED

REAR VENT

APPLICATION

TOP VENT

APPLICATION

TOP VENT

APPLICATION

TOP VENT

APPLICATION

TOP VENT

APPLICATION

Figure 2

The location should also be free of electrical, plumbing or other heating/air conditioning ducting. These direct vent appliances are uniquely suited for installations requiring a utility shelf positioned directly above the fireplace. Utility shelves like these are commonly used for locating television sets and decorative plants.

To provide for the lowest possible shelf surface use the alternate rear vent outlet with attached venting routed in a way to minimize obstructions to the use of the space above the appliance. Do

not insulate the space between the appliance and the area above it. See

minimum height from the base of the appliance to the underside of combustible materials used to construct a utility shelf in this fashion is shown in the table in

Figure 3

. The

VERTICAL VENT (Rear Vent Application)

Typical Locations

HORIZONTAL VENT (Rear Vent Application without a chase)

.oNledoM

005-D 8/164)2711(8/774)6121()598(4/153)598(4/153

005-TD )2711(8/164)6121(8/774A/NA/N 005-RD A/NA/N)598(4/153)598(4/153

008-D,006-D )8921(8/115)3431(8/725)2201(4/104)2201(4/104

008-TD,006-TD )8921(8/115)3431(8/725A/NA/N

008-RD,006-RD A/NA/N)2201(4/104)2201(4/104

Do not insulate the space between the

appliance and the

area above it.

HORIZONTAL VENT (Rear Vent Application With a chase)

tneVeruceSxelFeruceStneVeruceSxelFeruceS

HORIZONTAL VENT (Top Vent Application)

woblEeergeD09enOhtiw-tneVpoTkcaBehttuOthgiartS-tneVraeR

Do not insulate the space between the

appliance and the

area above it.

)mm(sehcnithgieHflehS

VERTICAL VENT (Top Vent Application)

The appliance should be mounted on a fully supported base extending the full width and depth of the unit. The appliance may be located on or near conventional construction materials. However, if installed on combustible materials, such as carpeting, vinyl tile, etc., a metal or wood barrier covering the entire bottom surface must be used.

APPLIANCE AND VENT CLEARANCES

These appliances are approved with zero clearance from spacers to combustible materials on all sides (as detailed in following exception: When the unit is installed with one side flush with a perpendictular side wall, the wall perpendicular to the opposite side of the appliance front face must not extend more than five inches beyond the front edge of the unit. In addition, when the unit is recessed, the side walls surrounding the unit must not extend more than five inches beyond the front edge of the unit. Refer to

Table 2

Figure 2

), with the

Figure 3

Table 2

Shelf Height

(

see table)

Shelf Above Fireplace With Rear Venting

KCAB

SEDIS

)mm31(.ni2/1

**)mm31(.ni2/1

SRECAPSPOT)mm0(.ni0

ROOLF)mm0(.ni0

fomottoBmorF

gnilieCottinU

)mm6261(.ni46

TNEV*)mm4.52(.ni1

SECNARAELCECIVRES

TNORF)sretem9.0(.teeF3

Shelf Height

see table)

(

Shelf Above Fireplace With Top Venting

*Note: 3 in. (75 mm) above any horizontal/

srecaps)mm0(.ni0

inclined vent component.

srecaps)mm0(.ni0

**Note: The nailing flange and the cabinet surfaces directly adjacent to the framing member attached to the nailing flange, are exempt from the 1/2" clearance to combustibles defined for the rest of the cabinet sides and back.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

VENT TERMINATION CLEARANCES

These instructions should be used as a guideline and do not supersede local codes in any way. Install vent according to local codes, these instructions, the current National Fuel Gas Code (ANSI-Z223.1) in the USA or the current standards of CAN/CGA-B149.1 and B149.2 in Canada.

Vertical Vent Termination Clearances

Terminate single vent caps relative to building components according to

TERMINATION HEIGHTS FOR VENTS ABOVE

Horizontal Overhang

2 FT MIN.

Termination

Storm Collar

Flashing

Concentric

Vent Pipe

FLAT OR SLOPED ROOFS

Vent

*H = MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING OF VENT

figure 4

2 FT MIN.

Lowest

Discharge

Opening

1 inch (25.4 mm) Minimum Clearance to Combustibles

Vertical

Wall

Roof Pitch is X/12

hctiPfooR)teef(H

21/6ottalF0.1

21/7ot21/6revO52.1 21/8ot21/7revO5.1 21/9ot21/8revO0.2

21/01ot21/9revO5.2

21/11ot21/01revO52.3

ot21/11revO

21/21

0.4

Figure 4

Terminate multiple vent terminations according to the installation codes listed at the top of this page.

Horizontal Vent Termination Clearances

The horizontal vent termination must have a minimum of 3" (76 mm) clearance to any overhead combustible projection of 2 ¹⁄₂" (64 mm) or less. See exceeding 2 ¹⁄₂" (64 mm), see

Figure 5.

For projections

Figure 5

. For

additional vent location restrictions refer to

Figure 8 on page 6

TYPICAL INSTALLATION SEQUENCE

The typical sequence of installation follows, however, each installation is unique resulting in variations to those described. See the page numbers references in the following steps for detailed procedures.

Step 1. (page 5) Construct the appliance framing. Position the appliance within the framing and secure with nailing brackets. Step 2. (page 5) Route gas supply line to appliance location.

Horizontal Vent Termination Clearances

Combustible Projection

2¹⁄₂ inches or less in length

Combustible Projection

greater than 2¹⁄₂ inches in length

Ventilated

Soffit

Unventilated

Soffit

18"

(457 mm)

Note - See ances, into exterior walls, of the round, square and small square horizontal terminations.

12"

(305 mm)

Figure 34 on page 16

Figure 5

(76 mm)

Termination Kit

for the recess allow-

Side Elevation View

Step 3. (page 9) Install the vent system and

exterior termination.

Step 4. (page 21) Field Wiring a. Millivolt Appliances – Install the operating

control switch (not factory provided) and bring in electrical service line for forced air circulating blower (optional equipment). b. Electronic Appliances – Field wire and install operating control switch. Step 5. (page 21) Install blower kit (optional equipment).

Step 6. (page 22) Make connection to gas supply. Step 7. (page 22) Install the logs, decorative

volcanic stone and glowing embers.

Step 8. (page 22) Checkout appliance operation. Step 9. (page 23) Install glass door frame assembly. Step 10. (page 23) Adjust burner to ensure

proper flame appearance.

Step 11. (page 23) Install the hoods.

DETAILED INSTALLATION STEPS

The appliance is shipped with all gas controls and components installed and pre-wired. Remove the shipping carton, exposing the front glass door. Remove the top panel. Remove the

cardboard from underneath the pressure relief plates. Gently depress the outer top cor-

ners of the access panel until the catches "pop" the panel free, allowing it to swing out and down to open. Open the two latches (located under the firebox floor) securing the glass door. Remove the door by tilting it outward at the bottom and lifting it up. Set the door aside protecting it from inadvertent damage.

See

Figure 55 on page 23.

Step 1. FRAMING

Frame these appliances as illustrated in

Figure 9 on page 7,

to be installed in a corner

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

unless the appliance is

Figure 10 on page 7 or Figure 11 on page

See

for corner framing installations. All framing details must allow for a minimum clearance to combustible framing members as shown in

Table 2

If the appliance is to be elevated above floor level, a solid continuous platform must be constructed.

Headers may be in direct contact with the appliance top spacers but must not be supported by them or notched to fit around them. All construction above the appliance must be self supporting. DO NOT use the appliance for structural support.

The fireplace should be secured to the side framing members using the unit's nailing flanges

- one top and bottom on each side of the fireplace front. See

Figure 6.

Use 8d nails or

their equivalent.

Side

Framing

Left Side Front Corner of Fireplace Shown

(Right Side Requirements the Same)

Unit Being Secured By Its Nailing Flanges

Note: The nailing flanges, combustible members and screw heads located in areas directly adjacent to the nailing flanges, are EXEMPT from the 1/2 clearance to combustible requirements for the firebox outer wrapper. Combustible framing may be

direct contact with the nailing flanges and may

in be located closer than 1/2 the firebox wrapper in areas adjacent to the nailing flanges. Frame the opening to the exact dimensions specified in the framing details of this manual.

To The Framing

Unit Nailing Flange

(No clearance to

combustible

framing is required)

” from screw heads and

”

Figure 6

Step 2. ROUTING GAS LINE

Route a ¹⁄₂" (13 mm) gas line along the inside of the right side framing as shown in

Figure 7

Gas lines must be routed, constructed and made of materials that are in strict accordance with local codes and regulations. All appliances are factory-equipped with a flexible gas line connector and ¹⁄₂ inch shutoff valve. (See step 6 on page 22).

Right Side

Front Corner of

Fireplace Framing

(76 mm)

6 ¹⁄₂"

(152 mm)

Figure 7

See Item D in the Text Below.

Exterior Wall

Horizontal Termination

= Air Supply Inlet

.denepo

ynoclab

EXTERIOR HORIZONTAL VENT TERMINATION CLEARANCE REQUIREMENTS

*18”

18”

Inside Corner

Detail D

.ynoclabro,kced

lanimretehtfoenil

ecnailpparehto

.sgnillewdhtob

Center Line

of Termination

Ventilated Soffit

Fixed

Closed

Window

= Vent Terminal = Area where Terminal is not Permitted

,hcrop,adnarev,edargevobaecnaraelC=A

ebyamtahtroodrowodniwotecnaraelC=B

wodniwdesolcyltnenamrepotecnaraelC=C tneverpotdednemmocer)mm503("21

tiffosdetalitnevotecnaraelclacitreV=D

latnozirohanihtiwlanimretehtevobadetacol

retnecehtmorf)mm854(sehcni81foecnatsid

tiffosdetalitnevnuotecnaraelC=E)mm503("21)mm503("21

renrocedistuootecnaraelC=Fmuminim)mc7.21("5muminim)mc7.21("5

renrocedisniotecnaraelC=Gmuminim)mc2.51("6muminim)mc2.51("6

enilretnecfoedisnihcaeotecnaraelC=H

ylbmessarotaluger/retemevobadednetxe

teltuotnevrotalugerecivresotecnaraelC=I*)mc19(teef3**)mc19(teef3

telniylppusrialacinahcemnonotecnaraelC=J

ynaottelnirianoitsubmocehtrognidliubot

telniylppusrialacinahcemaotecnaraelC=K*)m38.1(teef6 )m3(teef01nihtiwfievoba)mc19(teef3

devaproklawedisdevapevobaecnaraelC=L

ytreporpcilbupnodetacolyawevid

rokced,hcrop,adnarevrednuecnaraelC=M

Corner Detail

Inside

= 9” in U.S.

= 12” in Canada

Operable

Window

*noitallatsnInaidanaC**noitallatsnISU

*)mc03(sehcni21**)mc03(sehcni21

secnailpparof)mc51(ni6

noitasnednocwodniw

)mm854("81)mm854("81

secnailpparof)mc51(ni6

‡)m31.2(teef7 ‡)m31.2(teef7

‡*)mc03(sehcni21 ‡)mc03(sehcni21

.sedoCsaGleuFlanoitaN45APFN/1.322ZSISNAtnerucehthtiwecnadroccanI**

3 ft.

)mc03(ni21,)Wk3(hutB000,01<

dna)Wk3(hutB000,01>secnailpparof

)mc19(sehcni63,)Wk03(hutB000,001<

*)Wk03(hutB000,001>secnailpparof

noitasnednocwodniw

teef51fothgiehanihtiw)mc19(teef3

*ylbmessarotaluger/retemehtevoba

)mc03(ni21,)Wk3(hutB000,01<

dna)Wk3(hutB000,01>secnailpparof

)mc19(sehcni63,)Wk03(hutB000,001<

*)Wk03(hutB000,001>secnailpparof

**yllatnoziroh

.edoCnoitallatsnIenaporPdnAsaGlanoitaN1.941B-ASCtnerrucehthtiwecnadroccanI*

:roolfehthtaenebsedis2muminimanonepoyllufsiynoclabrokced,hcrop,adnarevfidettimrepylnO‡*

secnailpparof)mc51(ni6

)mc32(ni9,)Wk3(hutB000,01<

dna)Wk3(hutB000,01>secnailpparof

)mc03(sehcni21,)Wk51(hutB000,05<

**)Wk51(hutB000,05>secnailpparof

tneverpotdednemmocer)mm922("9

teef51fothgiehanihtiw)mc19(teef3

**ylbmessarotaluger/retemehtevoba

secnailpparof)mc51(ni6

)mc32(ni9,)Wk3(hutB000,01<

dna)Wk3(hutB000,01>secnailpparof

)mc03(sehcni21,)Wk51(hutB000,05<

**)Wk51(hutB000,05>secnailpparof

sevresdnasgnillewdylimafelgnisowtneewtebdetacolsihcihwyawevirddevaproklawedisaevobayltceridetanimrettonllahstnevA‡

Figure 8

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

FIREPLACE FRAMING SPECIFICATIONS

**FRAMING WITH SQUARE HORIZONTAL TERMINATIONS (SV4.5HTSS or SV4.5HTS)

AND ROUND HORIZONTAL TERMINATION (SV4.5HTR)

Framing should be constructed

VENT FRAMING -

TOP VENT WITH ONE

90° ELBOW

VENT FRAMING -

REAR VENT WITH

NO ELBOWS

(406)

of 2x4 or larger lumber.

10¹⁄₂

(267)

(178)

5¹⁄₈

(130)

(178)

5¹⁄₈

(130)

12¹⁄₈ (308)

12¹⁄₈

(308)

¹⁄₂ A

Inches (mm)

** See the horizontal venting Figures 33 and 34 on page 16 for restrictions on the use of the

16” (406mm) is the required framing depth dimension when

the finish material (drywall) thickness is 1/2 in. (13mm).

round termination (SV4.5HTR).

Figure 9

Framing Dimensions

.oNledoMABCD

005-D

006-D

008-D

.ni4/1534/15361/11128/193 mm598598155499 .ni4/1534/153----8/193

005-TD

mm598598----499 .ni4/1534/15361/1112----

005-RD

mm598598155---.ni4/1044/10461/11628/144 mm220122018761211 .ni4/1044/104----8/144

006-TD

mm22012201----1211 .ni4/1044/10461/1162----

006-RD

mm22012201876---.ni4/1544/10461/11628/144 mm941122018761211 .ni4/1544/104----8/144

008-TD

mm94112201----1211 .ni4/1544/10461/1162----

008-RD

mm94112201876----

ledoM

.oN

005-D

005-TD

005-RD

006-D

006-TD

006-RD

008-D

008-TD

008-RD

Figure 10

AB C D E F

.ni8/1532/1758/50461/3914/3828/16

mm29816412301784037651

.ni8/10461/31623/13461/39161/11038/77

mm910145511011784977002

.ni8/1548/36661/516461/39161/3334/39

mm641168612911784348842

Corner Framing with Square Termination (SV4.5HTS)

NoteVenting requirements for rear vent applications in corner installations -

- the the round termination (SV4.5HTR) may not be used

- the horizontal vent length “a” to “b,” must not exceed 28 inches (711 mm)

*These dimensions occur when one 45

degree elbow is connected directly to the

D and DT units

(millimeters)

appliance collar.

D and DR units

Inches

Back wall of chase/enclosure

(including any finishing materials)

7 (178)

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

FIREPLACE FRAMING SPECIFICATIONS

NoteVenting requirements for rear vent applications in corner installations for D-500, DT-500 AND DR-500 models only -

- the round termination (SV4.5HTR) may not be used

- the horizontal vent length “a” to “b,” must not exceed 28 inches (711 mm)

Back wall of chase/enclosure

(including any finishing materials)

Figure 11

FIREPLACE SPECIFICATIONS

FRAMING SPACERS

(Top and Sides

and Rear)

*These dimensions occur when one 45

degree elbow is connected directly to the

appliance collar.

*6¹⁄₈

(156)

8³⁄₁₆ (208)

40⁵⁄₈

(1032)

28³⁄₄ (730)

*19³⁄₁₆

(487)

35¹⁄₈

(892)

Inches

(millimeters)

57¹⁄₂

(1461)

CORNER FRAMING WITH SMALL SQUARE HORIZONTAL TERMINATION(SV4.5HTSS)

FOR D-500, DT-500 AND DR- 500 MODELS ONLY)

(Louvered Front Model Shown)

*CONCENTRIC FLUE

FLUE - 4¹⁄₂ (114) COMBUSTION AIR - 7¹⁄₂ (190)

Figure 12

* D models have a top and rear vent

(229)

Top View

3 (76)

Front View

ledoM

.oN

005-D

005-TD

005-RD

006-D

006-TD

006-RD

008-D

008-TD

008-RD

ABCDE F**GH

.ni8/1538/123912/1928/15361/11128/742161/72 mm298618384947298155236613 .ni8/1048/173422/1438/10461/11628/792161/514 mm91013490166789101876957973 .ni8/1048/173422/1938/15461/11628/74361/771 mm641134901630016411876688344

DR models have only a rear vent DT models have only a top vent

NOTE - Hood shown as positioned in louvered

front model.

GAS INLET (Either Side and bottom)

OPTIONAL ELECTRICAL

INLET KNOCKOUT

REQUIRING A FIELD

PROVIDED JUNCTION

BOX (Either Side)

3 (76)

1³⁄₈

(35)

(406)

5¹⁄₂

(140)

9³⁄₈

(238)

(53)

Right Side View

¹⁄₂ (13)

F**

ELECTRICAL INLET 2³⁄₄ x 2 (70 x 51) COVER PLATE with KNOCKOUT)

**Rear vent models only

**Rear Vent Units Only.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

Step 3. INSTALL THE VENT SYSTEM

General Information

These fireplaces are designed, tested and listed for operation and installation with, and only with, Secure Vent™ (SV 4.5) Direct Vent System Components, Secure Flex™ Flexible Vent Components manufactured by Security Chimneys International. These approved vent system components are labeled for identification. DO NOT use any other manufacturer's vent components with these appliances. These fireplaces must be vented directly to the outside.

The vent system may not service multiple appliances, and must never be connected to a flue serving a solid fuel burning appliance. The vent pipe is tested to be run inside an enclosing wall (such as a chase). There is no requirement for inspection openings in the enclosing wall at any of the joints in the vent pipe.

Preparing the Appliance Vent Collar on D-500/600/800 Series (Combined Top and Rear Vent) Models

Each of the unit's two vent collars are sealed with a cover plate and a seal plate and gasket. The cover, and seal plate and gasket must be removed from the vent collar being used. Refer to

Figure 14

Figure 13

for rear, and the following steps to

prepare the appropriate collar for use.

From the vent collar being used, remove the four screws securing the vent seal plate and gasket. Remove and discard the seal plate and gasket.

When the top vent collar is being used, from inside the firebox, loosen the two screws in the keyhole slots of the cover plate and remove the remaining two cover plate securing screws. Remove and discard the cover plate. Reinstall

and securely tighten all four screws.

When the rear vent collar is being used, from

inside the firebox, remove the two screws securing the lintel to the rear wall of the firebox, then remove the lintel. Remove the four cover plate securing screws.

for top vent usage and

Remove and discard the cover plate. Reinstall and securely tighten all four cover plate screws. Re-secure the lintel to the rear wall of the firebox.

WARNING: FAILURE TO REINSTALL AND SECURELY TIGHTEN COVER PLATE SCREWS COULD RESULT IN LEAKAGE OF FLUE PRODUCTS INTO THE LIVING SPACE. VENT COVER PLATE AND VENT SEAL PLATE MUST REMAIN SECURELY INSTALLED ON UNUSED VENT COLLAR. FAILURE TO DO SO COULD RESULT IN LEAKAGE OF FLUE PRODUCTS INTO LIVING SPACE.

ON D-500/600/800 SERIES MODELS

(COMBINED TOP AND REAR VENT UNITS)

TOP VENT SEAL & COVER PLATE

REMOVAL WHEN USING THE TOP VENT

(OUTSIDE UNIT)

CABINET TOP

FIREBOX TOP

VENT

COVER PLATE

(INSIDE UNIT)

CROSS SECTION

GASKET

TOP VENT

VENT SEAL PLATE

SECURING SCREWS

COVER PLATE SECURING SCREWS

Figure 13

ON D-500/600/800 SERIES MODELS

(COMBINED TOP AND REAR VENT UNITS)

REAR VENT SEAL & COVER PLATE REMOVAL

WHEN USING THE REAR VENT

COVER PLATE

SECURING SCREWS

LINTEL

SECURING

SCREWS

LINTEL

(INSIDE UNIT)

REAR VENT

CROSS SECTION

VENT SEAL PLATE

GASKET

SECURING SCREWS

CABINET BACK

(OUTSIDE UNIT)

Figure 14

Installation of Vent Restrictor

A vent restrictor may be needed with this appliance, install the vent restrictor (provided) in the appliance top flue outlet as shown in or rear flue outlet as shown in held in place by friction, only.

Figure 15

Figure 16

. It is

VENT RESTRICTOR INSTALLATION

(TOP VENT)

A vent restrictor may be needed when

vertically terminating the vent system above

the roof (when using the appliance top

vent), install vent restrictor in the top vent

of the fireplace outlet on D-500/600/800 and

DT-500/600/800 series models.

If needed, install the restrictor orientated as

shown, either from inside or outside the unit,

in the inner fireplace collar.

RESTRICTOR

INNER

FIREPLACE

COLLAR

APPLIANCE TOP

VENT OUTLET

Figure 15

VENT RESTRICTOR INSTALLATION

A vent restrictor may be needed when

horzontally terminating the vent system

from the rear of the appliance (when using

the applliance rear vent), install vent

restrictor in the rear vent of the fireplace

DR-500/600/800 series models, in any

installation that has a vertical vent run in

excess of three feet (0.914 meters).

If needed, install the restrictor orientated as

shown, either from inside or outside the unit,

INNER FIREPLACE

COLLAR

(REAR VENT)

outlet on D-500/600/800 and

in the inner fireplace collar.

APPLIANCE REAR

VENT OUTLET

RESTRICTOR

Figure 16

Select Venting System - Horizontal or Vertical

With the appliance secured in framing, determine vent routing and identify the exterior termination location. The following sections describe vertical (roof) and horizontal (exterior wall) vent applications. Refer to the section relating to your installation. A list of

approved venting components is shown in the two tables on page 24 and the two tables on page 25.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

+ 19 hidden pages