TOA Electronics CST38MH User Manual

INSTALLATION INSTRUCTIONS MANUAL
36" Wood Burning Fireplaces
P/N 700,033M, REV. C, 12/2006
Retain These Instructions
For Future Reference
This installation manual will enable you to obtain a safe, efcient and dependable installation of
Report No. 116-F-20-4
your replace system. Please read and understand these instructions before beginning your
installation.
Do not alter or modify the replace or its components under any circumstances. Any
modication or alteration of the replace system, including but not limited to the
replace, chimney components and accessories, may void the warranty, listings
and approvals of this system and could result in an unsafe and potentially
dangerous installation.
IMPORTANT! TO ASSURE PROPER ALIGNMENT OF
GLASS DOORS: INSTALL THIS FIREPLACE IN A
SQUARE AND PLUMB CONDITION, USING
SHIMS AS NECESSARY AT SIDES AND/OR
BOTTOM.
TABLE OF CONTENTS
Safety Rules ......................................Page 2
Tools and Building Supplies ..............Page 2
Precautions .......................................Page 2
Introduction ......................................Page 3
Clearances/Height Requirements ......Page 3
Chimney System ...............................Page 3
Assembly Outline ..............................Page 4
Location of Fireplace .........................Page 4
Assembly Steps ................................Page 5
Preinstallation Notes .........................Page 5
Clearances ........................................Page 5
Installing the Fireplace ......................Page 5
Fireplace and Framing Specifications Page 7
Framing Wall Variations ....................Page 8
Combustion Air Kits ..........................Page 8
Installing the Chimney System ..........Page 9
Ten Foot Rule Summary ....................Page 13
Chimney Component Calculations ....Page 13
Special Offset Instructions ................Page 13
Offset Elevation Chart ........................Page 14
Vertical Elevation Chart ....................Page 15
Offset Calculations ............................Page 16
Installing Offsets ...............................Page 16
30° Offset through Floor/Ceiling .......Page 17
Glass Doors ......................................Page 17
Gas Line Installation ..........................Page 17
Cold Climate Insulation .....................Page 18
Fireplace Finishes ..............................Page 18
Mantels and Trim ..............................Page 18
Hearth Extensions/Wall Shields.........Page 18
Finish Requirements .........................Page 20
Accessories And Components ..........Page 20
PACKAGING LIST:
The assembled wood fireplace is packaged with: 1 - One envelope containing the literature pack-
age which consists of the homeowner's manual, installation instructions, warranty and combustion air cover (located in the
firebox). 2 - One Combustion Air Kit (90L83). 3 - Two Door Sets.
IMPORTANT: PLEASE READ AND UNDERSTAND THESE RULES TO FOLLOW FOR SAFETY.
SAFETY RULES:
WARNING
To avoid the risk of damaging fireplace materials and increas­ing the risk of fire, do not use the fireplace to cook or warm food.
2
1. Before starting your fireplace installation,
read these installation instructions carefully to be sure you understand them completely and in entirety. Failure to follow them could cause a fireplace malfunction resulting in serious injury and/or property damage.
2. Always check your local building codes.
The installation must comply with all lo­cal, regional, state and national codes and regulations.
3. These fireplaces must be installed with
Security Chimneys FTF8 (8" inside diameter) Chimney System only. These systems are intended for use in any application where a traditional masonry type fireplace would apply. The chimney system must always vent to the outside of the building.
4. To ensure a safe fireplace system and to
prevent the build-up of soot and creosote, inspect and clean the fireplace and chimney prior to use and periodically during the heat­ing season.
5. Burn approved fuels only as defined in the
Homeowner's Care and Operation Manual.
6. DO NOT use charcoal or coal under any
circumstances.
7. NEVER use gasoline, gasoline-type lantern
fuel, kerosene, charcoal lighter fluid, or similar liquids to start or “freshen up” a fire in this fireplace. Keep any flammable liquids a safe distance from the fireplace.
8. NEVER leave children unattended when there
is a fire burning in the fireplace.
9. Always keep flue damper open when heat is
present in the fireplace.
10. Before servicing, allow the fireplace to cool.
Always shut off any electricity or gas to the fireplace while working on it. This will prevent any possible electrical shock or burns.
11. This fireplace is not intended to heat an
entire home or be used as a primary heat source. It is designed to ensure homeowner comfort by providing supplemental heat to the room.
12. Always ensure that an adequate supply
of replacement combustion air from the outside of the house is accessible to the fire to support normal combustion. Fireplaces consume large volumes of air during the normal combustion process.
• In the event the home is tightly sealed with modern energy efficient features, the com­bustion air kit (provided) may not provide all the air required to support combustion.
• The manufacturer is not responsible for any smoking or related problems that may result from the lack of adequate combustion air. It is the responsibility of the builder/contractor to ensure that adequate combustion air has been provided for the fireplace.
13. Always ensure that the air inlet to the fireplace is free from debris and any other obstructions that can block the entrance of air.
14.DO NOT use a fireplace insert or any other product not specified by the manufacturer of this LHP appliance for use with this fireplace. All gas log sets must be operated with the damper clamped open.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
WARNING
This fireplace has not been tested with an unvented gas log set. To reduce risk of fire or injury, do not install an unvented gas into this fireplace.
15. "Smoke free” operation is not warranteed
nor are we responsible for inadequate sys­tem draft caused by mechanical systems, general construction conditions, inadequate chimney heights, adverse wind conditions and/or unusual environmental factors or conditions beyond our control.
16. Never, under any circumstances, install
a fireplace, chimney component or any accessories, that has visible or suspected physical damage as a result of handling or transportation. These items should be inspected by your distributor or qualified fac­tory representative to ensure safe condition. When in doubt, consult your distributor.
17. For additional safety considerations and
complete operating instructions, refer to the Care and Operation Manual provided with the fireplace.
TOOLS AND BUILDING SUPPLIES
NORMALLY REQUIRED
Tools Supplies
Phillips screwdriver Hammer Saw and/or sabersaw Level Measuring tape Plumb line Electric drill and bits Pliers Square
PRECAUTIONS
The most important areas of concern dealing with the installation of factory-built fireplaces are clearances to combustible materials, proper assembly of component parts, height of the chimney system, the proper use of accessories supplied by the manufacturer and the techniques employed in using finishing materials applied to the wall surrounding the fireplace, hearth exten­sions and wall shields. Each of these topics will be covered in thorough detail throughout this manual. Please give each your special attention as you progress with your installation.
Note: These fireplace systems are not difficult to install. However, in the interest of safety, it is recommended that the installer be a qualified or certified “tradesman” familiar with commonly accepted fireplace installation and safety tech­niques as well as prevailing local codes.
Framing materials Wall finishing materials Caulking materials (noncombustible) Fireplace surround and hearth extension materials
(noncombustible)
INTRODUCTION General Information
The CST38MH Series is a radiant-heat, two­sided fireplace with standard glass doors and an outside combustion air kit is provided.
A steel grate is also included to properly posi­tion the fire and limit the amount of fuel. IF A
REPLACEMENT GRATE IS NEEDED REPLACE THE GRATE WITH MODEL SGR-38B ONLY.
Note: Illustrations shown reflect “typical” installations with nominal dimensions and are for design and framing reference only. Actual installations may vary due to individual design preferences. However, always maintain minimum clearances to combustible materials and do not violate any specific installation requirements.
These fireplaces have been tested and listed by OMNI Test Labs (Report No. 116-F-20-4) to U.L. standard 127. These units are intended for installation in Manufactured Homes, residential homes and other buildings of conventional construction including commercial.
These fireplace systems are designed for in­stallation in accordance with the National Fire Protection Standard for chimneys, fireplaces and solid fuel burning appliances; NFPA 211­latest edition and in accordance with codes such as the BOCA Basic/National Codes, the Standard Mechanical Code and the Uniform Building Codes.
TYPICAL INSTALLATION
Chimney and Termination
Firestop Thimble
WARNING
Failure to use manufacture provided parts, variations in techniques and construction materials or practices other than those described in this manual may create a fire hazard and void the limited warranty.
WARNING
Do not pack or fill required air spaces with insulation or other material. No material is allowed in these areas. Secure the airspace around the chimney with the firestop/thimble before completing the installation. Maintain 2" clearance between chimney and thimble.
WARNING
If insulation is used, the fireplace must not be placed directly against it. Insulation or vapor barriers, if used, must first be covered with gypsum board, plywood, particle board or other material to assure insulation and vapor barriers remain in place.
When complete these fireplace systems con­sists of four basic “sub-systems”:
1. The Fireplace
2. The Chimney and Termination
3. Glass Doors
4. Combustion Air Kit
CLEARANCES AND HEIGHT REQUIREMENTS
The fireplace opening must be kept a minimum of 8" (203 mm) from a protected combustible side wall. A perpendicular side wall can not be closer that 18" (457 mm). If there is a continu­ous perpendicular side wall closer than 18" from the fireplace opening, it must be protected with a 40" x 40" x 1/2" (1016 mm x 1016 mm x 13 mm) wall shield constructed of a durable non­combustible material with an equal or greater insulating value than k=.84 BTU IN/FT2 HR °F (refer to Pages 18, 19 and 20).
As with all chimney installations, avoid overhead obstructions such as trees, power lines, etc. Additionally chimney terminations must meet certain clearance to roof requirements detailed in the paragraph titled Ten-Foot Rule Summary.
The fireplace and chimney system must be enclosed when installed in or passing through a living area where combustibles or people may come in contact with it. This is important to pre­vent possible personal injury or fire hazard.
For questions, please call your distributor or the manufacturer. Special restrictions apply to the front and facing of the fireplace and nearby walls (See Pages 18, 19 and 20).
CHIMNEY SYSTEM
These fireplaces are designed and code listed for use with Security Chimneys FTF8 chimney System only. Always use Security Chimneys FTF8 chimney components with these fireplaces. Do not modify or alter these components as this may cause a potential serious hazard and void the Warranty.
*Construction Materials:
• Framing Materials • Paneling
• Particle Board • Flooring
• Dry Wall • Plywood
• Noncombustible Insulating Materials
• Etc.
Chimney Height
The total height of your Fireplace systems from the surface the fireplace rests on to the chimney top must not exceed 80' (24.4m) and must also meet minimum system height chart.
Figure 1
Outside Combustion Air Kit
The fireplace may be placed on or near normal construction materials*. The combustion air kit, firestop spacer and roof flashing (not chase flashings) may be placed directly on or against normal construction materials.* The chimney and fireplace outer wrapper require a minimum 2" and 1/2" air space to combustibles respectively. A combustible mantel may be installed 12" above the opening of the fireplace as per NFPA 211­latest edition.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Minimum System Height
Security's FTF8 Pipe Vertical Installation 15' 0" One Offsets 16' 0"
Two Offsets 25' 0"
Table 1
3
Wall Covering
Black Portion Of Frame
Not To Be Covered With
Combustible Materials
Safe
Zone
30°
11-3/8”
18”
Door
Opening
1”
Insulate Joists Same As Ceiling
Draft Stops
Firestop
CTDT Termination
Note: Non­Combustible Chase Flashing Must Be Used To Cover Chase Opening
Optional Insulation In Outside Walls Of Chase
8'
Level
Ground Level
Damper
Closed
Damper Open
Lintel
Solid
Fireplace
Continuous Surface
Base
Insulation (Thermal Barrier)
Base Requirements
Note: Local codes may not require firestopping at the ceiling levels for outside chimney enclo­sure installations. However, it is recommended for safety and the reduction of heat loss.
WARNING
Do not obstruct the collar open­ings around the base of the chim­ney at the top of the fireplace. Do not insulate the chase cavity with blown or fill type insulation materials.
ASSEMBLY OUTLINE Before You Start
Check your inventory list to be sure you have all the necessary parts supplied in good us­able condition. Check also for any concealed damage.
Check the operation of the damper. The damper is controlled through the use of a control lever located within the firebox opening at the top center just behind the firebox lintel (Figure 3). The control lever snaps into place at the extreme range of motion, up and back in the closed position. When pulled forward and down, the damper is open.
Figure 4
WARNING
This fireplace and chimney system is not approved for use in a bedroom or any room used for sleeping.
Carefully consider the position of the fireplace opening with respect to the location of adjacent or nearby stairwells, bath or kitchen exhaust fans and/or return air registers for forced air furnaces/air conditioners that could cause a smoking fireplace condition if the house is tightly insulated.
4
Front Face Model Shown
Figure 2
Chimney Enclosure
Construct a box-like framed structure to enclose the fireplace and chimney within the confines of the manufactured home, not necessarily above the roof line.
As with all chimney installations, avoid overhead obstructions such as trees, power lines, etc. The chimney/fireplace enclosure should be constructed and insulated just like any outside wall. In a cold climate, we recommend the base of the chimney/fireplace enclosure should also be insulated between the solid continuous floor beneath the fireplace and the chase bottom. Insulation in a cold climate installation is not required for safety.
When locating the fireplace, consideration must be given to combustibles and final finishing. For an example of this, see Figure 5 and confine the final location of combustible finish materials to the "Safe Zone".
DO NOT permanently place furniture or other items such as decorative pillows within 60" of the fireplace front face.
Figure 3
LOCATION OF FIREPLACE
Carefully select the proper location for heat circulation, aesthetics, chimney obstructions and clearance to side wall(s). With proper pre­planning, a slight adjustment of a few inches can save considerable time and expense later during construction and assembly.
Figure 5 - Clearances
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
ASSEMBLY STEPS
Hearth Extension
Floor
Hearth Extension
Metal Safety
Strips
Floor
Hearth Extension
Floor
Hearth Extension
Metal Safety
Strips
Platform
Note: The following steps represent the normal sequence of installation. Each installation is unique, however, and might require a different sequence.
1. Position firebox prior to framing or into
prepared framing.
2. Install the chimney system.
3. Install outside combustion air kit.
4. Plumb gas line if a decorative gas appliance
will be used. (Gas connections should only be performed by an experienced, licensed/ certified tradesman).
5. Install both “All-GlassTM” door assemblies.
6. Complete finish wall material, surround and
hearth extension to your individual taste.
7. Inststall the glass doors provided.
Study the three dimensional illustration (Figure
1) to get a general idea of each element of your fireplace system.
PRE-INSTALLATION NOTES
2. Measure the square footage of the floor space
to be occupied by the system, surrounds and hearth extensions.
3. Note the floor construction, i.e. 2 x 6’s, 2 x
8’s or 2 x 10’s, single or double joists, type and thickness of floor boards.
4. Use this information and consult your local
building code to determine if you need ad­ditional support.
CAUTION
Do not block the heat-circulating air inlet and outlet ports. Doing so may result in a potential fire hazard.
CAUTION
The structural integrity of the manufactured home floor, wall, ceiling and roof must be main­tained.
INSTALLING THE FIREPLACE
Step 1. Slide the fireplace into prepared framing
or position fireplace in its final position and frame later.
The fireplace may not be recessed into a combustible floor. Maintain the floor to hearth clearance established by the fireplace lower front face.
Step 2. Insert the provided metal safety strips,
beneath the fireplace as illustrated (Figures 6 and 7). The safety strips should overlap 1/2" for continual coverage of the floor.
Note: Safety strips are not required when fire­place rests on a noncombustible surface.
The fireplace may be installed directly on a combustible floor or raised on a platform of an appropriate height. Do not place fireplace on carpeting, vinyl or other soft floor coverings. It may, however, be placed on flat wood, plywood, particle board or other hard surfaces. Be sure fireplace rests on a solid continuous floor or platform with appropriate framing for support and so that no cold air can enter the room from under the fireplace.
The fireplace may be positioned and then the framing built around it, or the framing may be constructed and the fireplace positioned into the opening.
Usually, no special floor support is needed for the fireplace, however, to be certain:
1. Estimate the total weight of the fireplace
system including chimney and surround materials such as brick, stone, etc., to be installed. Shipping weights for the fireplace may be found on Page 7.
The firestop thimble supplied with the unit must be used on a manufactured home installation. The firestop thimble must extend completely though the roof cavity to the outermost plane of the roof (See Figures 21, 22 and 23). Maintain 1" clearance between the thimble and the chimney.
If you plan to raise the fireplace and hearth extension, build the platform assembly then position fireplace and hearth extension on top. Secure the platform to the floor to prevent possible shifting.
CLEARANCES
Minimum clearance to combustibles for the appliance is as follows: sides - 1/2" (12.5 mm), floor - 0" (0 mm), adjacent wall - 18" (457 mm), ceiling - 37-1/2" (953 mm).
Figure 6
Figure 7
Note: Install the hearth extension only as il-
lustrated.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
5
Metal Safety Strips
2" Min.
(51 mm)
Platform
Metal Safety Strips
*
2" Min.
(51 mm)
*
*
4 x 6 Header
Spacer
2 x 4 False Header
No Combustible Materials in Shaded Areas
No Combustible Materials in Shaded Areas
IMPORTANT
Under no circumstances can the fireplace top spacers (Figure
13) be removed or modified, nor may you notch the header to fit around or be installed lower than the spacers. The header may be in direct contact with the top spacers but may not be supported by them.
Figure 8
Figure 9
The safety strips should extend in front and sides of the fireplace opening 2" (51 mm) . In the event a wooden support is used to elevate the fireplace above the floor, a “Z” type safety strip should be fabricated and used to protect the front surface of the wood support as well as the floor beneath the hearth extension (see Figures 8 and 9). The safety strips should be tacked down to prevent possible movement.
Figure 10
If the appliance is to be elevated above floor level, a solid continuous platform must be constructed.
The header may rest on the top metal spacers, but must not be notched to fit around them.
Consult all local codes.
Figure 11
Figure 12
6
Note: The “Z” type safety strip is not sup­plied.
Step 3. Refer to fireplace drawings and speci-
fications on Pages 7 and 8 for framing dimensions and details. False header may be positioned directly on top of the fireplace spacers (see Figures 10, 11 and 12).
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
7" Min.
(178 mm)
23 ¹⁵⁄₁₆"
(608 mm)
42 ³⁄₄"
(1086 mm)
49"
(1245 mm)
40 ¹⁄₄"
(1022 mm)
4 x 4
Header
2 x 4
False Header
(Optional)
42 ³⁄₄"
(1086 mm)
49"
(1245 mm)
FIREPLACE SPECIFICATIONS
39-1/4"
(997 mm)
23-15/16"
(608 mm)
25-3/16"
(640 mm)
8"
(203 mm)
Front View
Top View
End View
12-1/2"
"
(318 mm)
48-3/4"
(1238 mm)
8-9/16"
8-13/16"
(217 mm)
3-7/8"
(98 mm)
42-1/2"
(1080 mm)
(224 mm)
Outside (combustion) Air Inlet
12-1/2"
(318 mm)
48-3/4"
(1238 mm)
10-1/2"
(267 mm)
5-3/4"
(146 mm)
21"
(533 mm)
5-1/4"
(133 mm)
32"
(813 mm)
39-1/4" (997 mm)
38" (965 mm)
FOAK-6 Outside Air Kit (provided)
Right Side of Fireplace
Product Reference Information
Cat.
Model Ship.
No.
H4629 CST38MH 237 lb. 29.6 cu. ft.
Due to Lennox' ongoing commitment to quality, all specifications, ratings and dimensions are subject to change without notice.
All framing dimensions calculated for 1/2" dry wall at the fireplace face. If sheathing the chase or finishing with other thickness materials, calcula­tions will need to be made.
See Page 8 for Ceiling and Roof Framing Dimensions
Diagrams & Illustrations Not to Scale
OTL Report No. 116-F-20-4
Weight
Notes
Ship.
Volume
Outside (combustion) Air Kit
Required in Manufactured Home Installations
Figure 13
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
End View
Front View
7
FRAMING WALL VARIATIONS
A
B
Ceiling Framing
C
D
Roof Framing
Nailing Flange
Framing Stud
As many as six (6) different framed wall con­figurations can be constructed to enclose the Fireplaces. The following illustrations depict these variations of wall enclosures. Several of these designs may incorporate book shelves, wood storage boxes, etc.
CST38MH - Wall Types
Framing Dimensions for Ceiling
Framing Dimensions for Ceiling
Inches (millimeters)
Figure 17
Figure 14
“C” Type Wall
“T” Type Wall
“L” Type Wall
“H” Type Wall
“Y” Type Wall
Parallel Wall
Flue Type A B
FTF8, Vertical at 2" (51 mm)
FTF8 Offset 30°
At 2" (51 mm)
16 1/2"
(419 mm)
16 1/2"
(419 mm)
16 1/2"
(419 mm)
27"
(686 mm)
Figure 15
Framing Dimensions for Roof
Inches
FTF8 at 1" (USA)
Pitch
0/12 6/12
12/12
* Perpendicular to roof ridge
C D*
16 1/2" 16 1/2"
16 1/2"
16 1/2"
19"
23 1/2"
Figure 16
Step 4. The fireplace should be secured to side framing members using nailing tabs. Use 8d nails (Figure 17).
Note: The nailing tabs are exempt from the fireplace clearances described on the fireplace clearance label.
INSTALL THE COMBUSTION AIR KIT
(required in Manufactured Home installations)
Outside air drawn into the fireplace supplies air to the fire for combustion. The outside air
kit (FOAK-6, Cat. No. 90L83) must be installed before the fireplace is framed and enclosed in the finished walls.
Install the air intake Collar (provided) as shown in Figure 18.
There is a one-hand operated shut-off valve located in the enclosed corner of the fireplace opening behind the screen. Refer to label for directions of operation. The combustion air damper should be fully open when the fireplace is in operation and fully closed when the fire­place is not in use to prevent outside air from entering your home.
Connect the 6” (152 mm) Class 0 or Class 1 air duct to the outside air collar on the appliance with the tie strip in the outside air kit (provided). See Figure 18.
Route the Class 0 or Class 1 air duct out the back or side wall, up through the ceiling or floor joists to an outside wall. The air duct should be located above snow level.
Outside combustion air may be run upwards or vertically through framing and ceiling joists, with the hood installed through an outside wall and 3' (914 mm) below the termination. Ducting may also be run downward through floor joists and under the home to a ventilated crawlspace not considered part of the living area of the home.
8
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Cut or frame a hole through the outside wall for
Air Inlet Assembly
(Attach To Floor)
Non-Combustible Class 0 Or Class 1 6 Inch Air Inlet Duct
Actuator
Arm
Clamp Securely At Top And Bottom
Vented Crawl Space
the installation of the duct inlet hood. A 6 1/2” (151 mm) diameter hole is sufficient. Feed the loose end of the flexible air duct through the hole cut for the inlet hood and attach to collar on inlet hood using the tie strip provided. Insert hood into opening. Secure in place with the No. 8 x 1-1/2” screws provided or with nails driven through holes in hood flange. Seal with noncombustible waterproof silicon type caulk­ing. If additional length of duct is necessary, purchase locally available Class 0 or Class 1 ducting. The duct may extend up to 50' (15.2 m) in any direction.
Note: Do not terminate combustion air kit in attic space under any circumstances.
CAUTION
CAUTION
In no event may the total duct for bringing in outside air exceed 50' (15.2 m).
Step 2. Using standard construction framing
techniques, construct opening for chim­ney route up through the ceiling(s) and roof or through an outside chase.
Framing must maintain adequate mini-
mum air space clearance at all times.
CAUTION
Allow minimum 2" (51 mm) chimney air space to combus­tible framing members through­out vertical or offset chimney installation. Also maintain air space on top of the fireplace as defined by the spacers and standoffs.
Never locate the air inlet where it could be blocked by shrubs, leaves, snow drifts, etc. Never locate the air inlet in garage or any area where there is another fuel burning appliance or prod­ucts emitting combustible gases such as paint, gasoline, etc. In cold climates, it is recom­mended that the combustion air duct be insulated.
Figure 18 - Outside Combustion Air Kit
INSTALLING THE CHIMNEY SYSTEM
Step 1. Check flue damper for proper operation.
To open, push handle up and release. Damper will open automatically. To close, pull handle down and release damper will fall to the closed posi­tion.
Note: The damper may be operated from both firebox openings.
A minimum 2" (51 mm) air space must be reserved for all combustible materials extend­ing for any continuous length surrounding the chimney.
Reference Figures 15 and 16 on Page 8, which specify minimum ceiling and roof di­mensions.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
9
For new construction, to determine chimney
Plumb Line
Firestop Spacer F8FS-2
Room Above
Firestop Thimble FM8-AT2
Attic Above
2” Clearance Minimum
Note: Trim Thimble/ Extension To Desired Length And Pitch At The Rood Line
14" Min.
Pitched Roof
Pitched Roof
Bow Roof
14" Min.
Outer Pipe Of Chimney
Outer Pipe Of Chimney
Outer Pipe Of Chimney
14" Min.
Thimble FM8-AT2
13"
Thimble
FM8-AT2
Thimble FM8-AT2
Thimble
Extension
F8-TE26-2
Thimble Cathedral Ceiling
14" Min.
Outer Pipe Of
Chimney
Use Adjustable Thimble FM8-AT2 For All Ceiling Piches, From Flat To 3/12 Pitch.
center line, use plumb line from roof or ceil­ing above fireplace to center of flue collar on fireplace.
For remodeling, plumb to center of flue collar from ceiling above, drive nail through ceiling from below to mark position, then mark and cut to passage from above ceiling (around nail) (Figure 19). Then plumb from ceiling or roof level directly above hole which has just been completed.
Figure 19
Step 3. Position appropriate thimble/firestop
Note: If there is a room above ceiling level, firestop spacer must be installed on the bottom side of the ceiling. If an attic is above ceiling level, firestop spacer must be installed on top side of ceiling joist (Figure 20).
spacer combination at ceiling and nail temporarily with two (2) 8d nails or equivalent fasteners (see Figures 21, 22 and 23). Use thimble/firestop spacer, model FM8-AT2, if chimney penetrates ceiling vertically. If chimney penetrates ceiling at 30˚ angle (offset) chimney use Model F8FS30-2. Use one fastener on opposite sides to hold thimble/firestop spacer combination in position. Nail permanently, using at least two (2) more fasteners, after chimney sections have been assembled through the thimble/ firestop spacer combination and after any necessary adjustments have been made. Firestop spacer must be secured by at least four (4) fasteners when completely installed.
Figure 21
Ensure the thimble penetrates the roof opening. The thimble must extend completely through the ceiling or roof cavity to the outermost plane of the roof. Note: Thimble extensions (F8-TE26-2) are available from your dealer for constructions in which the distance between the outside of the roof and the inside of the ceiling exceeds 13". The thimbles and their extensions provide for zero clearances to combustibles and must be used at the ceiling/roof in manufactured homes
(Figures 22 and 23).
Figure 22
WARNING
Do not allow insulating materials to be blown into the space inside the thimble and the chimney. To do so could result in a fire hazard.
Figure 23
Step 4. Note: Chimney sections are con-
structed with a unique locking tab design, which ensures an immediate, tight assembly between sections. Plan your chimney requirements carefully before assembly as chimney is difficult to disassemble after installation. If disassembled, the tabs might become damaged. Be certain tabs are properly formed to ensure locking tabs engage properly.
The Security Chimneys FTF8 chimney system is a two piece chimney, which snap together from the fireplace up. Start with the inner flue section with the lanced end up, snap lock it in to the matching collar on top of the fireplace. At all subsequent joints, the upper flue section fits into the preceding flue section. Each piece snaps together by means of locking tabs (9 locking tabs per joint). Check each piece by pulling up slightly from the top to ensure proper engagement before installing the next section. If the flue has been installed correctly, it will not separate when you test it. Also, the inner flue joint where each section is joined should be tight and flat without gaps (Figure 24).
Figure 24
Outer pipe section installs in just the opposite way; the lanced end goes down and each new section goes OVER the outside of the previous section installed (Figure 25).
10
Figure 20
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Locking Tabs (Lances)
FTF8-S4 Stabilizer
2" (51mm) Min. Air Space to Combustibles
FTF8 Chimney
FTF8 Flashing
Do Not Seal
Figure 25
Note: Assemble one component of chimney at
a time (inner section first, then outer section last) before proceeding with the next complete section.
Step 5. The height of vertical chimney pipe sup-
ported only by the fireplace must not exceed 30'. Chimney heights above 30' must be supported by a Model FTF8-S4 stabilizer installed at 30' intervals.
Note: The Model FTF8-S4 adds 3" net effective height to the total chimney system.
Install the Model FTF8-S4 stabilizer by fitting inner section down into respective section of proceeding flue pipe and locking outer stabilizer section into place over the outer chimney pipe. Position for proper clearance through framed opening and nail straps securely (under tension in “shear”) into place on framing. Use 8d nails. Attach successive lengths of chimney pipe directly to stabilizer using same techniques as described in Step 4 (Figure 27).
Next, slide roof flashing over extended chimney section that previously has been installed above the roof opening in Step 4. Slide flashing all the way down until the flashing base rests flat on the roof (Figure 28). Again, check the vertical position of the chimney and the minimum air space to combustibles.
Continue to assemble the chimney up through framed ceiling opening. Assemble just enough to penetrate the roof flashing openings (Figure
26). Always maintain 2" (51 mm) minimum air space to combustible materials and always check each pipe joint (inner and outer) to ensure proper engagement. Check vertical alignment of chimney so that it projects from the roof in true vertical position.
Figure 26
Security's chimney sections do not need to be screwed together. Additional reinforcement is not necessary except in certain offset conditions (refer to Page 16, Figure 38).
Figure 27
Note: Do not apply excessive pressure to any
subsequent chimney sections following the stabilizer when installing. Ensure each subse­quent chimney section is securely attached by testing as noted in Step 4.
Step 6. Select the proper Security Chimneys
roof flashing based on pitch of roof. Use chart below for selection:
Roof Pitch FTF8
Flat to 6/12 F8-F6
6/12 to 12/12 F8-F12
Table 2
Figure 28
Step 7. Secure flashing by nailing along the
perimeter into roof using 8d nails or equivalent fasteners. If shingled roof, slide upper end and sides of roof flash­ing under shingles (trim if necessary), seal the top and both sides of the flashing to the roof with roof caulking. Cover fastener heads with roof caulking
(Figure 29).
Figure 29
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
11
Step 8. The standard Security Chimneys FTF8
Roof Ridge
120°
CTD Termination
Chimney
roof flashing assemblies include a storm collar. Slide the storm collar over outer chimney, rest on flashing spacers and align with top surface of flashing. Insert tab in slot, pull tight and bend tab back over slot. Seal storm collar to outer chimney with roof caulking or mastic around entire circumference of pipe. Also add extra roof caulking to the tab/slot area to seal completely against water penetration (Figure 30). Check all joints very carefully to ensure no
water intrusion can take place.
Step 9. FTF locking bands, Model FLB, may
be required if the chimney extends too high above the roof flashing. As a general rule, if the chimney extends more than 6' above the roof flashing, the use of locking bands is advisable to strengthen the chimney assembly. Align the locking band at the chimney joint. Locking bands wrap around pipe joints equally covering the joints of both pipe sections. Use the nut provided and TIGHTEN snugly. Do not overtighten as this might damage the chimney section (refer to Figure 25).
Figure 32
Locking Band
Figure 30
Mastic or Roof Caulking
Note: If chimney extends more than 8' (2.4 m) above roof surface, guy wires are also recom­mended. Use three (3) guy wires, attach to locking band assembly, extend and secure to roof in a triangular pattern (Figure 31). Guy wires are not supplied by the manufacturer.
Figure 31
Step 10. Using an FTF8-CTD Round Termi­nation:
1. Hold the CTD over top of last chimney section
(Figure 32).
2. Center inner slip section in inner flue pipe-
slip down.
3. Center outer locking section over outer flue
pipe. Push down until locking tabs are firmly engaged.
4. Pull up slightly on CTD to ensure locking
joint has firmly engaged.
Note: It is recommended that all exterior exposed metal fireplace components; such as terminations, flashings, storm collars and/or flue be painted with a premium quality, high temperature, rust preventative paint designed for metal. This is especially important when installations are made in abnormally adverse or corrosive environments; such as near lakes, oceans or in areas with consistently high humidity conditions. Consult the paint manu­facturers instructions for proper preparation and application.
12
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Figure 33
Less than
10' (3 m)
10' (3 m)
3' (914 mm)
Min.
2' (610 mm) Min.
3' (914 mm)
Min.
TEN FOOT RULE SUMMARY
The minimum chimney height above the roof and/or to adjacent walls and buildings is speci­fied by all major building codes.
If the horizontal distance from the peak of the roof is less then 10' (3 m), the top of the chimney must be at least 2' (610 mm) above the peak of the roof.
If the horizontal distance from the chimney edge to the peak of the roof is more than 10' (3 m), a chimney height reference point is es­tablished on the roof surface located horizontally 10' (3 m) from the chimney edge. The top of the chimney must be at least 2' (610 mm) above this reference point. In all cases, the chimney cannot be less then 3' (914 mm) above the roof at the edge of the chimney.
The 2' in 10' rule is necessary in the interest of safety, but does not ensure smoke-free op­eration. Trees, buildings, adjoining roof lines, adverse wind conditions, etc., may require a taller chimney should the fireplace not draft properly (see Figure 33).
FTF8 CHIMNEY COMPONENT CALCULATIONS
The minimum installed height of the completed fireplace system is 15". The maximum system height is 80' 0".
To determine the number of chimney sections and chimney components required, follow these steps:
1. Determine total vertical height of the fireplace
installation. This dimension is the distance from the surface the fireplace sets on to the point where smoke exits from the termina­tion.
2. Determine the number of chimney compo-
nents required, except chimney sections. This would include thimbles, extensions, roof flashing, etc.
3. The effective heights of the components
are:
The Fireplace = 48” FTF8-12 = 10-1/4” FTF8-18 = 16-1/4” FTF8-24 = 22-1/4” FTF8-36 = 34-1/4” FTF8-48 = 46-1/4” FTF8-CTD Termination = 6”
4 Determine amoun of chimney height re-
quired by subtracting total combined height of all pre-selected components (fireplace and chimney components from total desired height).
Reference Vertical Elevation Chart and deter­mine the number of chimney sections (quantity and length) required. in Table 4 on Page 15.
SPECIAL OFFSET INSTRUCTIONS
To clear any overhead obstructions, you may offset your chimney system using Security Chimneys 30° offset and return elbows. Use two elbows - an offset elbow to initiate the offset and a return elbow to terminate it. A 30° offset elbow, angling in any direction, may be the first component used off the top of the fireplace flue collar. Maintain 2" minimum air space to combustibles from chimney sections. See Figures 41 and 42.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
13
A
1
C
1
B
1
B
2
C
2
A
2
Figure 34
Stabilizer
A
1
20' Max.
(6m)
B
1
10' Max.
(3m)
A
1
C
1
B
1
B
2
C
2
A
2
FTF8-E30 Return Elbow*
FTF8 Chimney Sections
FTF8-30 Offset Elbow*
A
B
48"
(1219 mm)
* Part of Offset/Return Package, Model FTF8-ES30.
OFFSET ELEVATION CHART
A B FTF8-ES30 Number of FTF8 A B Offset Height Offset/Return FTF8-S4 Chimney Sections Offset Height
(Inches) (Inches) Elbow Set Stabilizer 12" 18" 36" 48" (mm) (mm)
4 15 1 0 0 0 0 0 102 400
9 24 1 0 1 0 0 0 229 622 12 29 1 0 0 1 0 0 305 756 14 33 1 0 2 0 0 0 362 851 17 38 1 0 1 1 0 0 438 978 20 43 1 0 0 2 0 0 514 1111 21 45 1 0 0 0 1 0 533 1149 22 47 1 0 2 1 0 0 565 1207 25 52 1 0 1 2 0 0 641 1334 26 54 1 0 1 0 1 0 667 1378 27 55 1 0 0 0 0 1 686 1416 28 57 1 0 0 3 0 0 718 1467 29 59 1 0 0 1 1 0 743 1505 31 63 1 0 2 0 1 0 794 1600 32 64 1 0 1 0 0 1 819 1638 34 68 1 0 1 1 1 0 870 1734 35 69 1 0 0 1 0 1 895 1772 37 73 1 0 0 2 1 0 946 1861 38 75 1 0 0 0 2 0 972 1905 39 77 1 0 2 1 1 0 997 1956 41 80 1 0 1 4 0 0 1054 2045 43 83 1 0 1 0 2 0 1099 2127 44 85 1 0 0 0 1 1 1124 2165 45 87 1 0 0 3 1 0 1149 2223 46 89 1 0 0 1 2 0 1175 2261 48 91 1 0 2 0 2 0 1226 2324 49 94 1 0 1 0 1 1 1251 2394 50 95 1 0 0 0 0 2 1276 2432 51 97 1 0 1 1 2 0 1302 2483 54 103 1 0 0 2 2 0 1378 2616 55 104 1 0 1 0 0 2 1403 2654 56 106 1 0 2 1 2 0 1435 2705 58 109 1 0 0 1 0 2 1480 2788 62 116 1 1 1 0 3 0 1588 2965 65 122 1 1 0 1 3 0 1664 3099 67 125 1 1 2 0 3 0 1721 3188 69 128 1 1 0 0 1 2 1765 3270 70 130 1 1 1 1 3 0 1797 3321 73 136 1 1 0 2 3 0 1873 3454 75 139 1 1 0 0 0 3 1918 3531 79 146 1 1 1 0 4 0 2026 3715 80 148 1 1 1 0 0 3 2051 3759 82 151 1 1 0 1 4 0 2102 3848 83 153 1 1 0 1 0 3 2121 3886
Table 3
Figure 35 Figure 36 Figure 37
14
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
FTF8 VERTICAL ELEVATION CHART
Height Of Number Of FTF8 Height Of Chimney Only Chimney Lengths Chimney Only
Inches Feet/Inches 12" 18" 36" 48" MM M
11 0 11 1 0 0 0 279 0.28 17 1 5 0 1 0 0 432 0.43 21 1 9 2 0 0 0 540 0.54 27 2 3 1 1 0 0 692 0.69 35 2 11 0 0 1 0 889 0.89 47 3 11 0 0 0 1 1194 1.19 51 4 3 0 1 1 0 1302 1.30 57 4 9 1 0 0 1 1454 1.45 63 5 3 0 1 0 1 1607 1.61 67 5 7 2 0 0 1 1708 1.71 73 6 1 1 1 0 1 1861 1.86 81 6 9 0 0 1 1 2064 2.06 93 7 9 0 0 0 2 2369 2.37 97 8 1 0 1 1 1 2470 2.47 102 8 6 1 0 0 2 2604 2.60 109 9 1 0 1 0 2 2775 2.78 113 9 5 2 0 0 2 2883 2.88 119 9 11 1 1 0 2 3035 3.04 127 10 7 0 0 1 2 3232 3.23 137 11 5 1 0 1 2 3493 3.49 139 11 7 0 0 0 3 3537 3.54 143 11 11 0 1 1 2 3645 3.65 149 12 5 1 0 0 3 3797 3.80 155 12 11 0 1 0 3 3950 3.95 159 13 3 2 0 0 3 4058 4.06 165 13 9 1 1 0 3 4210 4.21 173 14 5 0 0 1 3 4407 4.41 183 15 3 1 0 1 3 4667 4.67 185 15 5 0 0 0 4 4712 4.71 189 15 9 0 1 1 3 4820 4.82 195 16 3 1 0 0 4 4972 4.97 201 16 9 0 1 0 4 5124 5.12 206 17 2 2 0 0 4 5232 5.23 212 17 8 1 1 0 4 5385 5.39 219 18 3 0 0 1 4 5582 5.58 230 19 2 1 0 1 4 5842 5.84 231 19 3 0 0 0 5 5886 5.89 236 19 8 0 1 1 4 5994 5.99 242 20 2 1 0 0 5 6147 6.15 248 20 8 0 1 0 5 6299 6.30
Height Of Number Of FTF8 Height Of Chimney Only Chimney Lengths Chimney Only
Inches Feet/Inches 12" 18" 36" 48" MM M
252 21 0 2 0 0 5 6401 6.40 258 21 6 1 1 0 5 6553 6.55 266 22 2 0 0 1 5 6756 6.76 276 23 0 1 0 1 5 7010 7.01 278 23 2 0 0 0 6 7061 7.06 282 23 6 0 1 1 5 7163 7.16 288 24 0 1 0 0 6 7315 7.32 294 24 6 0 1 0 6 7487 7.49 298 24 10 2 0 0 6 7576 7.58 304 25 4 1 1 0 6 7728 7.73 312 26 0 0 0 1 6 7925 7.93 322 26 10 1 0 1 6 8185 8.19 324 27 0 0 0 0 7 8230 8.23 328 27 4 0 1 1 6 8338 8.34 334 27 10 1 0 0 7 8490 8.49 340 28 4 0 1 0 7 8642 8.64 344 28 8 2 0 0 7 8750 8.75 350 29 2 1 1 0 7 8903 8.90 358 29 10 0 0 1 7 9100 9.10 368 30 8 1 0 1 7 9360 9.36 370 30 10 0 0 0 8 9404 9.40 374 31 2 0 1 1 7 9512 9.51 380 31 8 1 0 0 8 9665 9.67 386 32 2 0 1 0 8 9817 9.82 390 32 6 2 0 0 8 9925 9.93 396 33 0 1 1 0 8 10077 10.08 404 33 8 0 0 1 8 10274 10.27 414 34 6 1 0 1 8 10535 10.53 416 34 8 0 0 0 9 10579 10.58 420 35 0 0 1 1 8 10687 10.69 426 35 6 1 0 0 9 10839 10.84 432 36 0 0 1 0 9 10992 10.99 437 36 5 2 0 0 9 11100 11.10 443 36 11 1 1 0 9 11252 11.25 450 37 6 0 0 1 9 11449 11.45 461 38 5 1 0 1 9 11709 11.71 462 38 6 0 0 0 10 11754 11.75 466 38 10 0 1 1 9 11855 11.86 472 39 4 1 0 0 10 12008 12.01 478 39 10 0 1 0 10 12160 12.16
Table 4
15
The offset and return elbows may be attached
Chimney
Section
Joints
No. 8 x ¹⁄₂" SMS
Screws Required at
Ever
y Joint Past 6'
No Screws Required in
Joints for First 6' of Offset
4'
6'
Underside of Chimney
Return Elbow
together, or a section or sections of chimney may be used between, but do not exceed 20' (6.1 m) in total length between elbows (Figure
35). If sections of pipe exceed 10' (3 m) between elbows, a chimney stabilizer must be used at the midpoint. The stabilizer support straps must be attached under tension (in shear) to structural framing members above. When two sets of offset elbows are used, the maximum combined length of chimney used between elbows cannot exceed 20' (6.1 m) (Figures 35 through 37). Example: If C1 = 10' (3m) then C2 cannot exceed 10' (3 m).
If an offset exceeds 6' in length, each chimney joint beyond the first 6' of offset to the return elbow, must be secured by a No. 8 x 1/2" sheet mental screw located at the underside of the joint (Figure 38).
Maximum offset of the chimney system is 30°. Two offset elbows must not be assembled to form a 60° offset. However, two sets of offset and return elbows may be used on a single flue system, provided the total height of the system exceeds 25' (7.6 m).
Return elbow support straps must be securely attached under tension (in shear) to structural framing members above.
OFFSET CALCULATIONS
1. Use Offset Chart to determine amount of
horizontal offset (A) and height (B) for various chimney sections.
2. Use “Height of Chimney Only” column to determine combinations of pipe used above return elbow to achieve desired heights. Ref­erence Components Effective Height Chart in Figure elevation chart section.
3. Use Elevation Chart as job estimator only. Add necessary firestop spacers and stabilizers as required. Firestop spacers must be used as shown in Figures 20 and 21 and stabilizers as shown in Figure 27.
INSTALLING OFFSETS
First, review Offset Elevation Chart (Table 3) and Figure 34 on Page 14.
OFFSET ELBOW ASSEMBLY
Offset elbows install the same as chimney sections. First, snap the inner section INTO the preceding inner section of flue. Check con­nection by pulling up slightly to ensure a tight fit. Next, the outer sections snap locks OVER the preceding outer section of chimney. Again, check outer section by pulling up slightly to ensure proper connection is made.
RETURN ELBOW ASSEMBLY
Return elbows install the same way as round terminations and stabilizers:
Step 1. Hold return elbow over top of last
chimney section.
Step 2. Center inner slip section into inner flue
pipe-slip down.
Step 3. Center outer locking section over outer
chimney pipe-push down until locking joint has firmly engaged.
Step 4. Pull up slightly on return elbow to
ensure locking joint has firmly en­gaged.
Step 5. Secure support straps to framing
members by nailing under tension in sheer (Figure 40).
Figure 38
A 1/8" (3 mm) diameter hole must be drilled in the chimney joint using a 1/8" (3 mm) diameter drill. Hole should be drilled in center of joint overlap (Figure 39). Be sure to drill only through the outer chimney casting. Do not puncture the inner flue.
Figure 39
Step 1. Determine the offset distance where chimney is to pass through the first ceiling­dimension “A.” To find this point on your ceiling, first determine the center point for a vertical chimney following the instructions for vertical installation.
Measure height to the ceiling from the top of fireplace-dimension “B.” Use Offset Elevation Chart to find dimension “A.” Mark point where you will drive your nail to show the center point for your offset ceiling cut.
Step 2. Proceed by using the Straight Up In­stallation Instructions for cutting and framing ceiling and roof openings.
Note: See “Framing and Dimension” Chart for the sizes of the ceiling and roof openings. The size of the roof opening varies with the degree of pitch of the roof.
Figure 40
Note: The return elbow assembly performs the
same function as a stabilizer. Consider this when determining the need for a stabilizer.
Note: Do not apply excessive pressure to any subsequent chimney section following return elbow assembly when installing. Ensure subse­quent chimney sections are securely attached by testing as noted above.
16
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
CHIMNEY OFFSET 30° THROUGH FLOOR
F8FS30-2 Firestop Spacer
FTF8-S4 Stabilizer
2" (51mm) Min. Air Space
2" (51mm) Min. Air Space
30° Firestop and Attic Above
10'
(3m) Max.
Attic Space
2" (51mm) Min. Air Space
30° Firestop and Room Above
10'
(3m) Max.
Room Above
2" (51 mm) Min. Air Space
F8FS30-2 Firestop Spacer
FTF8-S4 Stabilizer
Pivot Pin
Roller Pin
Upper Door Guide Track
Spring Clip
OR CEILING
It may be necessary to assemble the chimney at 30° when passing through the floor or ceil­ing area. Use the F8FS30-2 firestop spacer as shown in Figures 41 and 42.
Support the chimney at floor or ceiling penetra­tion with a FTF8 stabilizer if distance of chimney below ceiling is 10' (3 m) or more. Maintain 2" (51 mm) minimum air space to combustibles from chimney sections. The chimney must pass vertically through the attic space.
Figure 41
Make a careful inspection of all parts before installing the doors to ensure they are undam­aged and complete. There will be two (2) glass door assemblies for both sides of the CST38MH fireplace.
Note:
• Design characteristics of a dual-opening fireplace (whether masonry or factory-built) may cause it to not draft properly and smoke. For this reason, glass doors are required with model CST38MH fireplaces.
• Upper door pivot pins can also be loosened for adjustment purposes; however, it is easier to loosen lower pins.
CAUTION
If an optional brass or stainless door was purchased, remove the plastic protective coating from the doors before assembly and installation. Failure to remove the coating before first use will result in damage to the finish.
Figure 43
Figure 44
GAS LINE INSTALLATION
Figure 42
GLASS DOORS
The Fireplaces require the use of the standard glass doors (provided). The use of any other non-listed door on these fireplaces may result in a potential fire hazard and is not recom­mended.
CAUTION
Do not touch the doors with your hands while the fireplace is in use. Always use door handles. Doors will become very hot when fireplace is in use.
WARNING
These fireplaces should be oper­ated only with the doors fully closed (Figure 44).
The Fireplaces have been approved to accept a 1/2" (13 mm) gas line for an approved gas appliance. Always have the appliance installed by a qualified, licensed plumber in accordance with all local building codes. The gas line may enter either end of the fireplace.
CAUTION
Plumbing connections should only be performed by a quali­fied, licensed plumber. Main gas supply must be off when plumbing gas line to fireplace or performing service.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
17
If you’re installing a gas line, connect it before
12"
(305 mm)
Min.
6"
(152 mm)
Finished Wall
Spacer
Combustible Mantel and Trim
12"
(305 mm)
Max.
False Header
1 ¹⁄₂"
(38 mm)
Fireplace Opening
the fireplace is framed and enclosed in the finished wall. The gas knockout is determined by a 1-1/8" (29 mm) round indentation located at the bottom and slightly off center in the side refractories. THE KNOCKOUT IS ALWAYS
REMOVED FROM INSIDE THE FIREPLACE. DO NOT REMOVE THE KNOCKOUT UNLESS YOU ARE INSTALLING A GAS LINE. If removal is at-
tempted from the outer wrapper, side-refractory damage may occur. With a medium-sized ham­mer, lightly tap the surface of the indentation. The refractory material is very thin in this area and is easily removed. Once a small hole has been made, continue tapping until you have reached sufficient diameter for the gas line to fit through. The entire knockout does not have to be removed. Remove insulation in the gas line channel.
Install a 1/2" (13 mm) gas supply line through fireplace wall for connection to a decorative gas appliance inside the firebox. Outside, the gas supply line must connect to a gas shut-off valve usually recessed flush into the wall or floor. The valve should be controlled by a removable valve key for safety.
Always plumb gas line installation per local codes. Check all connections using a gas leak test solution (also referred to as bubble leak solution). Note: Using a soapy water solution (50% dish soap, 50% water) is an effective leak test solution but it is not recommended, because the soap residue that is left on the pipes/fittings can result in corrosion over time. Never test any gas line connection with a match or open flame.
IMPORTANT
Repack insulation material in square hole around gas line, interior and exterior, to seal.
For all areas, this provision is intended only for connection to a decorative gas appliance incorporating an automatic shut-off device and complying with the standard for Decorative Gas Appliances for installation in vented fireplaces, ANSI Z21.60. Install in accordance with the National Fuel Gas Code, ANSI Z223.1.
COLD CLIMATE INSULATION
If you live in a cold climate, it is especially important to seal all cracks around the fire­place and wherever cold air could enter the room with noncombustible material. Surround material must be caulked where it meets the black metal facing of the fireplace to avoid cold air intrusion. Use noncombustible caulk­ing material only on fireplace facing to seal. Also, the outside air inlet duct should be wrapped with noncombustible insulation to minimize the formation of condensation. Do not place insulation materials directly against the chimney sections.
Note: 2" (51 mm) air space must be preserved for all materials extending for any continuous length adjacent to the chimney.
It is especially important to insulate between the studs of an outside chase cavity and under the floor if the floor is above ground level. Do not place insulation directly against the fireplace or chimney system.
FIREPLACE FINISHES Mantels and Trim
It is sometimes best to frame your fireplace af­ter it is positioned and the chimney is installed. Frame enclosure for chimney and fireplace with 2 x 4’s (or heavier) lumber.
Note: The header may rest on the two (2) metal top spacers on top of the unit but the header must not be notched to fit around the spacers.
In all installations, combustible mantels and trim may be installed 12" (305mm) above the opening as per NFPA 211-latest edition. and Figure 45. If a mantel is of a noncombustible material, it is exempt from the requirements as long as it does not interfere with the operation of glass doors.
Figure 45 - Mantel Clearances
Hearth Extensions and Wall Shields
A hearth extension must be installed with all fireplaces. Its purpose is twofold. It protects a combustible floor in front of the fireplace from both radiant heat and sparks and it distinguishes the prescribed hearth extension area from other non-protected surfaces.
The hearth extension must extend beyond the front and both sides of the fireplace side openings. Use a hearth extension constructed of a durable noncombustible material having an equal or better (lower k value) insulating value of k = .84 BTU IN/FT2 HR °F or a thermal resistance that equals or exceeds r=1.19 HR °F FT2/BTU IN. A minimum 3/8" (10 mm) thick noncombustible material is all that is required over a noncombustible or slab floor.
If there is a continuous perpendicular side wall closer than 18" (mm) from the fireplace opening, it must be protected with a 40" x 40" x 1/2" (1016 mmx 1016 mm x 13 mm) wall
shield (see Figure 46) constructed of a durable, noncombustible material having an equal or better (lower k value) insulating value than k = .84 BTU IN/FT2 HR °F. A continuous protected side wall can not be closer than 8" (203 mm) from the fireplace opening.
Secure the hearth extension to the floor to prevent possible shifting.
18
CAUTION
When using the decorative gas appliance, the fireplace damper must be set in the fully open position.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
B
A
C
C
Protected Side Wall
D
40"
40"
A
B
D
C
C
Wall Shield Required Where Less Than 18".
Adjacent Wall is Never
Allowed Closer
Than 8".
Hearth Extension Dimensions
A 16" B 28-1/2" C 8" D 44-1/2"
Note: To convert inches to millimeters divide by .03937.
Figure 46
Methods of Determining Hearth Extension and Wall Shield Equivalents - To determine the thickness required for the alternate
material when either the "k" value or "r" value is known, use either the k formula or r formula.
Example: If Micore 160 is to be used for the hearth extension fireplace,
how thick must this material be?
kM = k value per inch of alternate material
rM = r value per inch of alternate material
TM = minimum thickness required for alternate material TS = standard thickness of the alternate material
kL = k value per inch of listed material
rL = r value per inch of listed material TL = minimum thickness of listed material
Note: An asterix "*" indicates, it is a value taken from Table 5. Using the k formula:
Minimum k-value (per Inch) of Specified min. thickness of = alternate material (kM) x thickness alternate k-value (per inch) of listed material (TM) of listed material (kL) material (TL)
TM (inches) = kM x TL *.84
TM (inches) = *.35 x 1" *.84
.416 (inches)= .416 x 1"
Answer - The minimum required thickness of the Micore 160 is .417," there­fore round up to nearest standard thickness available which is 1/2."
Using the r formula:
Minimum r-value (per Inch) Specified min. thickness of = of listed material x thickness alternate r-value (per inch) of listed material of alternate material material
TM (inches) =
r
L x T
rM
TM (inches) = *1.19 x 1" * 2.86
.417 (inches)= .416 x 1"
Answer - The minimum required thickness of the Micore 160 is .417," there­fore round up to nearest standard thickness available which is 1/2."
Listed Material
k (per inch) r (per inch) Listed Min.Thickness
Listed Material .84
** Approved Alternate Materials for Floor/Hearth Protection
AlternativeMaterials Thermal Values MinimumThickness
Kaowool M Board .47 2.13 .56" (1/2")
Micore 160™
U.S. Gypsum
Micore 300™
U.S. Gypsum
Durock™ Cement Board
U.S. Gypsum
Hardibacker™ 1.95 .513 2.32" (2-3/8")
Hardibacker 500™ 2.30 .435 2.74" (2-3/4")
Cultered Stone Hearth­stone™
Wonderboard 3.23 .31 3.85" (3-7/8")
Super Firetemp M
Johns-Manville
Super Firetemp L
Johns-Manville
Face brick 9.00 .111 10.71" (10-3/4")
Common brick 5.00 .20 5.95" (6")
Cement mortar 5.00 .20 5.95" (6")
Ceramic tile 12.5 .08 14.88" (14-7/8")
Marble ~11 ~.09 13.10" (13-1/8")
K
L
k (per inch)
K
M
.35 2.86 .42" (3/8")
.46 2.17 .55" (1/2")
1.92 .52 2.29" (2-1/4")
2.82 .355 3.36" (3-3/8")
.61 1.64 .73" (3/4")
.54 1.85 .64" (5/8")
1.19
r
L
r (per inch)
r
M
1"
T
L
(rounded to nearest 1/8 inch)
Min. Thickness
T
M
Table 5
** If the hearth extension material(s) that is intended to be used is NOT listed on Table 5, the material can still be used if the material(s) is noncombustible. However, the manufacturer of the material must provide either the listed k-value per inch or r-value per inch with listed thickness so that the minimum thickness required for the hearth can be calculated (per instructions on this Page and/or
L
as specified in the NFI Certification manuals).
Note: Also see NFI (National Fireplace Institute) Certification Manuals showing other exceptable caluculation methods and acceptable alternate materials which can be used.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
19
Maximum Thickness of Hearth Extension when Fireplace is on the Floor.
5 ⁵⁄₈"
*
(143 mm)
Max.
*
5 ¹⁄₈" (130 mm) If “C” Style Door Is Used.
8" (203 mm)
11 ³⁄₈"
(289 mm)
30˚
Combustible Materials Allowed in Shaded Area
1" (25 mm)
Minimum Distance to Protected Side Wall
4 ⁵⁄₈"
(118 mm)
18"
(457 mm)
Minimum Distance to Unprotected Side Wall
Calculating Minimum Thickness if Multiple Materials are Used
At times it is important to know what combination of materials are acceptable for use as floor protection. The “R values” are used to determine acceptable combinations of materials because “R values” are additive where r and k values are not.
“R value” = 1/k = "r" x thickness of material used
Example: Given that the required “R value” for a suitable floor protector used must be equal to or greater than:
“R” = rL x TL = 1.19 x 1” = 1.19."
If it is desired to elevate a marble hearth extension to a level of 5” or more above the floor surface. What combination of noncombustible materials can be used to accomplish this?
If common brick is used so that the 3-1/2” dimension is the height, “R” for the common brick becomes:
brick
“R”M = rM x TS = 0.20 x 3-1/2" = .70
WARNING
The crack between the fireplace and the hearth extension must be sealed with a noncombustible material.
WARNING
When installing hearth extension in front of a non-circulating fire­place model, the fireplace must be raised if height of hearth extension exceeds 5-3/4" above the bottom of fireplace (Figure 47).
When installing the hearth exten­sion be careful not to block the heat-circulating air inlet grill on circulating models.
Only noncombustible materials like marble, stone, tile, brick, etc. may overlap the black front facing, but be careful not to interfere with the operation of the glass doors. Seal all joints between the black facing and wall surrounds to prevent cold air intrusion. Use noncombustible caulking material only to seal the black metal facing to the surround material on the finished wall.
Combustibles may also project beyond the sides of the fireplace opening as long as they are kept within the shaded areas, as illustrated in Figure 48.
Using 1/2” of mortar to set the brick, “R” for the mortar is calculated as follows:
“R”M = rM x TS = 0.20 x 1/2" = .10
Next, a 3/4" marble slab set in 1/2" mortar cov­ers the brick, “R” for the marble and mortar becomes:
“R”M = rM x TS = 0.05 x 3/4" = .038
“R”M = rM x TS = 0.20 x 1/2" = .10
The sum of all “R values” is: .70 + .10 +. 038 + .10 = .938
This would NOT be an acceptable combination of material for the hearth extension since the total calculated “R value” of the materials used is under the required “R value” of 1.19. An additional layer of insulating materials must be used.
Note: Also see NFI Certification Manuals for
expanded explanation on calculating “R val­ues” when multiple materials are used.
mortar
marble
mortar
Figure 47
FINISH TO YOUR TASTE
There are a wide variety of “finished looks” for your Fireplace from formal wall decor with elaborate mantels to rustic wood paneling or warm brick facings.
Figure 48
ACCESSORY PARTS AND COMPONENTS LIST FOR MODEL CST38MH
The accessory parts and components shown on Pages 21 and 22 are to be used only with your CST-38MH fireplace system. Separate installa­tion instructions are packaged with all combus­tion air kits and chimney terminations.
If you encounter any problems or have ques­tions concerning the installation or application of this system, please contact your distributor. For the name of your nearest distributor, please call 1-800-953-6669.
LHP 1110 West Taft Avenue Orange, CA 92865
20
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
INSTALLATION COMPONENTS
Floor Inlet Assembly FOAK-6 (standard)
Air Inlet Hood FOAK-6W (optional)
6" Duct
63L10 FTF8-12 63L13 FTF8-18 H0522 FTF8-24 63L14 FTF8-36 Chimney Section 63L15 FTF8-48
Adjustable Chimney Pipe Kits H0560 FM8-PK20
Storm Collar 63L59 FSC Storm Collar (12 pack) 94L77 FSC-B-12
Offset/ Return Package 30 Degree Offset/Return Elbow FTF8-ES30 63L22 15 Degree Offset/Return Elbow FTF8-OR15 63L28
Stabilizer 63L25 FTF8-S4
19M55 F8F6MH 19M56 F8F12MH 63L38 (0-6/12) F8F6 Flashing 63L39 (6/12-12/12) F8F12
Firestop Spacer (30°) 2" 63L32 F8FS30-2
Firestop Spacer (Flat) (Single Pack) 63L31 F8FS-2 Firestop Spacer (Flat) (12 Pack) 94L76 F8FS-12
Ref. Form #750,012M
Combination Offset/Return Elbow 63L28 FTF8-OR15
Adjustable Firestop/Thimble HO326 FM8-AT2
Ref. Form #750,080M
Locking Band 63L60 FLB
Thimble Extension 2” 19M52 F8-TE26-2
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Outside Air Kit (optional) 19M17 FOAK-6W Outside Air Kit (standard) 90L83 FOAK-6
21
ACCESSORIES AND COMPONENTS
Ref. Form #750,036M
Arch Type Termination 96L22 FTF8-ATT
Ref. Form #750,015M
Chase Termination - Pyramid (Square) 63L48 FTF8-CT1 Chase Termination - Pyramid, Black (Square) 91L79 FTF8-CT1P
Ref. Form #750,016M
Chase Termination (Square) 63L51 FTF8-CT2
Ref. Form #750,077M
Chase Termination 96L20 FTF8-CTT
Contemporary Termination ­ Round 63L42 FTF8-CTD Contemporary Termination ­ Round, Black H2238 FTF8-CTDP
Ref. Form #750,205M
Chase Termination (Round) H0203 FTF8-CTDTM
Ref. Form #750,014M
Chase Termination (Round) 63L45 FTF8-CTDT
Spark Arrestor (CT2 Termination) 63L57 FSA-2
“All-GlassTM” 38" Aluminum Bi-Fold Doors
12M07 (Black) Standard 38ABF 12M08 (Brass) 38ABF-BB 12M09 (Brushed Stainless) 38ABF-BS
22
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
NOTES
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
23
The manufacturer reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products. Consult your local distributor for fireplace code information.
Printed in U.S.A. © 2006 by LHP
P/N 700,033M REV. C 12/2006
24
LHP 1110 West Taft Avenue • Orange, CA 92865
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