TOA Electronics CST-38 User Manual

INSTALLATION INSTRUCTIONS
CUSTOM SERIES
36" Wood Burning Fireplaces P/N 700,023M REV. C 06/2005
MODELS
CST-38 CPF-38
This installation manual will enable you to obtain a safe, efficient and dependable installation of your fireplace system. Please read and under­stand these instructions before beginning your installation.
Do not alter or modify the fireplace or its components under any circumstances. Any modification or alteration of the fireplace system, including but not limited to the fireplace, chimney components and accessories, may void the warranty, listings and approvals of this system and could result in an unsafe and potentially dangerous installation.
RETAIN THESE INSTRUCTIONS
FOR FUTURE REFERENCE
IMPORTANT! TO ASSURE PROPER ALIGNMENT OF GLASS DOORS: INSTALL THIS FIREPLACE IN A SQUARE AND PLUMB CONDITION, USING SHIMS AS NECESSARY AT SIDES AND/OR BOTTOM.
OTL Report No. 116-F-20-4
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
1
TABLE OF CONTENTS
Safety Rules .................................... page 2
Tools and Building Supplies ............ page 2
Precautions ..................................... page 3
Introduction ..................................... page 3
Clearances/Height Requirements..... page 3
Chimney System ............................. page 4
Assembly Outline............................. page 4
Location of Fireplace ....................... page 4
Assembly Steps ............................... page 5
Preinstallation Notes........................ page 5
Clearances ....................................... page 5
Installing the Fireplace ..................... page 5
Fireplace Specifications .................. page 7
Framing Specifications.................... page 8
Framing Wall Variations .................. page 9
Installing the Chimney System ........ page 10
Ten Foot Rule Summary .................. page 13
Multiple Terminations ...................... page 13
Chimney Component Calculations ... page 13
Special Offset Instructions............... page 13
Vertical Elevation Chart ................... page 14
Offset Elevation Chart ..................... page 15
Offset Calculations........................... page 16
Installing Offsets.............................. page 16
30° Offset through Floor/Ceiling ...... page 17
Glass Doors ..................................... page 17
Optional Equipment Considerations. page 17
Combustion Air Kits ........................ page 17
Gas Line Connection........................ page 18
Cold Climate Insulation.................... page 18
Fireplace Finishes ............................ page 18
Mantels and Trim............................. page 18
Hearth Extensions/Wall Shields ....... page 18
Finish Requirements ........................ page 20
Accessories And Components ......... page 20
IMPORTANT: PLEASE READ AND UNDERSTAND THESE RULES TO FOLLOW FOR SAFETY.
1. Before starting your fireplace installation,
read these installation instructions carefully to be sure you understand them completely and in entirety. Failure to follow them could cause a fireplace malfunction resulting in serious injury and/or property damage.
2. Always check your local building codes. The installation must comply with all local, re­gional, state and national codes and regula­tions.
3. These fireplaces must be installed with Security Chimneys FTF8 (8" inside diameter) Chimney System only. These systems are in­tended for use in any application where a traditional masonry type fireplace would ap­ply. The chimney system must always vent to the outside of the building.
4. To ensure a safe fireplace system and to prevent the build-up of soot and creosote, inspect and clean the fireplace and chimney prior to use and periodically during the heating season.
5. Use solid fuel only. DO NOT use artificial wax based logs, chemical chimney cleaners or flame colorants in your fireplace.
6. DO NOT use charcoal or coal under any circumstances.
7. NEVER use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or “freshen up” a fire in this fireplace. Keep any flammable liquids a safe distance from the fireplace.
8. NEVER leave children unattended when there is a fire burning in the fireplace.
9. Always keep flue damper open when heat is present in the fireplace.
10. Before servicing, allow the fireplace to cool. Always shut off any electricity or gas to the fireplace while working on it. This will prevent any possible electrical shock or burns.
11. This fireplace is not intended to heat an entire home or be used as a primary heat source. It is designed to ensure homeowner comfort by providing supplemental heat to the room.
12. Always ensure an that adequate supply of replacement combustion air from the outside of the house is accessible to the fire to support normal combustion. Fireplaces consume large volumes of air during the normal combustion process. In the event the home is tightly sealed with modern energy efficient features, the op­tional combustion air kit may not provide all the air required to support combustion.
The manufacturer is not responsible for any smoking or related problems that may result from the lack of adequate combustion air. It is the responsibility of the builder/contractor to ensure that adequate combustion air has been provided for the fireplace.
13. DO NOT use a fireplace insert or any other products not specified herein by the manufacturer for use with this fireplace. All gas log sets must be operated with the damper clamped open.
WARNING: THIS FIREPLACE HAS NOT BEEN TESTED WITH AN UNVENTED GAS LOG SET. TO REDUCE RISK OF FIRE OR INJURY, DO NOT INSTALL AN UNVENTED GAS LOG SET INTO THIS FIREPLACE.
14. "Smoke free” operation is not warranteed
nor are we responsible for inadequate system draft caused by mechanical systems, general construction conditions, inadequate chimney heights, adverse wind conditions and/or un­usual environmental factors or conditions be­yond our control.
15. Never, under any circumstances, install a fireplace, chimney component or any acces­sories, that has visible or suspected physical damage as a result of handling or transporta­tion. These items should be inspected by your distributor or qualified factory representative to ensure safe condition. When in doubt, con­sult your distributor.
16. For additional safety considerations and com­plete operating instructions, refer to the Care and Operation Manual provided with the fireplace.
TOOLS AND BUILDING SUPPLIES NORMALLY REQUIRED
Tools should Include:
Phillips screwdriver Hammer Saw and/or sabersaw Level Measuring tape Plumb line Electric drill and bits Pliers Square
Building supplies:
Framing materials Wall finishing materials Caulking materials (noncombustible) Fireplace surround and hearth extension materials (noncombustible)
2
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
PRECAUTIONS
Note: These fireplace systems are not difficult
to install. However, in the interest of safety, it is recommended that the installer be a qualified or certified “tradesman” familiar with commonly accepted fireplace installation and safety tech­niques as well as prevailing local codes.
The most important areas of concern dealing with the installation of factory-built fireplaces are clearances to combustible materials, proper as­sembly of component parts, height of the chim­ney system, the proper use of accessories sup­plied by the manufacturer and the techniques employed in using finishing materials applied to the wall surrounding the fireplace, hearth exten­sions and wall shields. Each of these topics will be covered in thorough detail throughout this manual. Please give each your special attention as you progress with your installation.
INTRODUCTION General Information
The CST-38 and CPF-38 Series are radiant­heat, two-sided and three-sided fireplaces with required glass doors, that must be ordered separately. A steel grate is included with the CST-38 and CPF-38 to properly position the fire. An outside combustion air kit is available as optional equipment.
TYPICAL INSTALLATION
Note: Illustrations shown reflect “typical” instal-
lations with nominal dimensions and are for design and framing reference only. Actual instal­lations may vary due to individual design prefer­ences. However, always maintain minimum clear­ances to combustible materials and do not vio­late any specific installation requirements.
These fireplaces have been tested and listed by Omni Test Labs (Report No. 116-F-20-4) to U.L. standard 127. These units are intended for installation in residential homes and other build­ings of conventional construction including commercial, not in mobile homes.
These fireplace systems are designed for in­stallation in accordance with the National Fire Protection Standard for chimneys, fireplaces and solid fuel burning appliances; NFPA 211 and in accordance with codes such as the BOCA Basic/National Codes, the Standard Mechani­cal Code and the Uniform Building Codes.
WARNING: FAILURE TO USE MANUFAC­TURE PROVIDED PARTS, VARIATIONS IN TECHNIQUES AND CONSTRUCTION MA­TERIALS OR PRACTICES OTHER THAN THOSE DESCRIBED IN THIS MANUAL MAY CREATE A FIRE HAZARD AND VOID THE LIMITED WARRANTY.
The CST and CPF systems consists of four “subsystems”:
1. The Fireplace and Door Assemblies
2. The Chimney and Termination
3. The Optional Combustion Air Kit
4. The Chimney Air Kit (Canada Only)
CLEARANCES AND HEIGHT REQUIREMENTS
The fireplace may be placed on or near normal construction materials*. The combustion air kit, firestop spacer and roof flashing (not chase flashings) may be placed directly on or against normal construction materials.* The chimney and fireplace outer wrapper require a mini­mum 2" and 1" air space to combustibles respectively. A combustible mantle may be installed 12" above the opening of the fireplace as per NFPA 211, Section 7-2.3.3.
The CPF-38 fireplace opening must be kept a minimum of 8" (203 mm) from an unprotected combustible side wall. The CST-38 fireplace opening must be kept a minimum of 8" (203 mm) from a protected combustible side wall. A perpendicular side wall can not be closer that 7" (178 mm) for both the CPF-38 and CST-38 fireplaces. If there is a continuous perpendicular side wall closer than 18" from the CST-38 fireplace opening, it must be pro­tected with a 40" x 40" x ¹⁄₂" (1016 mm x 1016 mm x 13 mm) wall shield constructed of millboard or a durable noncombustible mate­rial with an equal or greater insulating value than k=.84 BTU IN/FT
2
HR °F (refer to page 18).
Figure 1
Model CST-38
Chimney and Termination
Model CPF-38
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
As with all chimney installations, avoid over­head obstructions such as trees, power lines, etc. Additionally chimney terminations must meet certain clearance to roof requirements detailed in the paragraph titled Ten-Foot Rule Summary.
The fireplace and chimney system must be enclosed when installed in or passing through a living area where combustibles or people may come in contact with it. This is important to prevent possible personal injury or fire hazard.
*Construction Materials:
• framing materials • paneling
• particle board • flooring
• millboard • dry wall
• plywood • etc.
3
For questions, please call your distributor or
Damper
Closed
Damper Open
Lintel
the manufacturer. Special restrictions apply to the front and facing of the fireplace and nearby walls (See pages 18, 19 and 20 ).
CHIMNEY SYSTEM
These fireplaces are designed and code listed for use with Security Chimneys FTF8 chimney System only. Always use Security Chimneys FTF8 chimney components with these fire­places. Do not modify or alter these compo­nents as this may cause a potential serious hazard and void the Warranty.
Insulate Joists Same As Ceiling
Draft Stops
WARNING: IF INSULATION IS USED, THE FIREPLACE MUST NOT BE PLACED DI­RECTLY AGAINST IT. INSULATION OR VAPOR BARRIERS, IF USED, MUST FIRST BE COVERED WITH GYPSUM BOARD, PLYWOOD, PARTICLE BOARD OR OTHER MATERIAL TO ASSURE INSULATION AND VAPOR BARRIERS REMAIN IN PLACE.
WARNING: DO NOT PACK OR FILL RE­QUIRED AIR SPACES WITH INSULATION OR OTHER MATERIAL. NO MATERIAL IS ALLOWED IN THESE AREAS.
Note: Do not insulate the chase cavity with
blown or fill type insulation materials.
Note: Local codes may not require firestopping at the ceiling levels for outside chase installa­tions. However, it is recommended for safety and the reduction of heat loss.
ASSEMBLY OUTLINE Before You Start
Check your inventory list to be sure you have all the necessary parts supplied in good usable condition. Check also for any concealed damage.
Check the operation of the damper. The damper is controlled through the use of a control lever located within the firebox opening at the top center just behind the firebox lintel ( The control lever snaps into place at the ex­treme range of motion, up and back in the closed position. When pulled forward and down, the damper is open.
Figure 3
).
Firestop
CTDT Termination
Note: Non­Combustible Chase Flashing Must Be Used To Cover Chase Opening
Insulation (Thermal Barrier)
Figure 2
8'
Level
Optional Insulation In Outside Walls Of Chase
Solid Continuous Surface
Outside Base
Chimney Height
The total height of your CST and CPF fireplace systems from the surface the fireplace rests on to the chimney top must not exceed 80' (24.4m) and must also meet minimum system height chart.
Minimum System Height
Model CST-38 Security's
and CPF-38 FTF8
Vertical Installation 15' 0" (4.6 m)
One Offset 16' 0" (4.9 m)
Two Offsets 25' 0" (7.6 m)
Chase Enclosure
A chase is a vertical box-like structure con­structed to surround the fireplace and chimney. Refer to
Figure 2
for a typical chase configura­tion. A chase should be constructed and insu­lated just like any outside wall. In a cold climate, we recommend the base of the chase should also be insulated between the solid continuous floor beneath the fireplace and the chase bot­tom. Chase insulation in a cold climate installa­tion is not required for safety.
Figure 3
LOCATION OF FIREPLACE
Carefully select the proper location for heat circulation, aesthetics, chimney obstructions and clearance to side wall(s). With proper pre­planning, a slight adjustment of a few inches can save considerable time and expense later during construction and assembly.
Figure 4
4
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
Carefully consider the position of the fireplace
Hearth Extension
Floor
Hearth Extension
Metal Safety
Strips
Platform
opening with respect to the location of adja­cent or nearby stairwells, bath or kitchen ex­haust fans and/or return air registers for forced air furnaces/air conditioners that could cause a smoking fireplace condition if the house is tightly insulated.
This system is intended to be installed in resi­dential homes and buildings of conventional construction, not in mobile homes.
When locating the fireplace, consideration must be given to combustibles and final finishing. For an example of this, see
Figure 5
and confine the final location of combustible finish materials to the "Safe Zone".
DO NOT permanently place furniture or other items such as decorative pillows within 60" of the fireplace front face.
Black Portion Of Frame
Not To Be Covered With
Combustible Materials
Wall
12”
45°
1”
Door
Opening
12”
Covering
Safe
Zone
Figure 5
ASSEMBLY STEPS
TM
6. Install both “All-Glass
” door assemblies.
7. Complete finish wall material, surround and hearth extension to your individual taste.
Study the three dimensional illustration (
ure 1
) to get a general idea of each element of
Fig-
your fireplace system.
PRE-INSTALLATION NOTES
The fireplace may be installed directly on a combustible floor or raised on a platform of an appropriate height. Do not place fireplace on carpeting, vinyl or other soft floor coverings. It may, however, be placed on flat wood, ply­wood, particle board or other hard surfaces. Be sure fireplace rests on a solid continuous floor or platform with appropriate framing for support and so that no cold air can enter the room from under the fireplace.
The fireplace may be positioned and then the framing built around it, or the framing may be constructed and the fireplace positioned into the opening.
Usually, no special floor support is needed for the fireplace, however, to be certain:
1. Estimate the total weight of the fireplace system including chimney and surround ma­terials such as brick, stone, etc., to be in­stalled. Shipping weights for the fireplace may be found on page 18.
2. Measure the square footage of the floor space to be occupied by the system, surrounds and hearth extensions.
CLEARANCES
Minimum clearance to combustibles for the appliance is as follows: sides and back - 1" (25 mm), floor - 0" (0 mm), adjacent wall - 12" (305 mm), ceiling - 37 ¹⁄₂" (953 mm).
INSTALLING THE FIREPLACE
Step 1. Slide the fireplace into prepared fram-
ing or position fireplace in its final position and frame later.
The fireplace may not be recessed into a com­bustible floor. Maintain the floor to hearth clear­ance established by the fireplace lower front face.
Step 2. Insert the provided metal safety strips, beneath the fireplace as illustrated (
and 8
). The safety strips should overlap ¹⁄₂" for
continual coverage of the floor.
Note: Safety strips are not required when fire­place rests on a noncombustible surface.
Hearth Extension
Floor
Metal Safety
Strips
Figure 6
Figures 6, 7
Hearth Extension
Floor
Note: The following steps represent the normal
sequence of installation. Each installation is unique, however, and might require a different sequence.
1. Position firebox prior to framing or into prepared framing.
2. Install the chimney air kit (Canada only)
3. Install the chimney system.
4. Install optional outside combustion air kit.
5. Plumb gas line if a decorative gas appliance
will be used. (Gas connections should only be performed by an experienced, licensed/certi­fied tradesman).
3. Note the floor construction, i.e. 2 x 6’s, 2 x 8’s or 2 x 10’s, single or double joists, type and thickness of floor boards.
4. Use this information and consult your local building code to determine if you need addi­tional support.
CAUTION: DO NOT BLOCK THE HEAT-CIRCU­LATING AIR INLET AND OUTLET PORTS ON CIRCULATING MODELS. DOING SO MAY RE­SULT IN A POTENTIAL FIRE HAZARD.
If you plan to raise the fireplace and hearth extension, build the platform assembly then position fireplace and hearth extension on top. Secure the platform to the floor to prevent possible shifting.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
Figure 7
Note: Install the hearth extension only as illus-
trated.
5
If the appliance is to be elevated above floor level, a solid continuous platform must be constructed.
Platform
Metal Safety Strips
2" Min.
(51 mm)
Figure 8
*
Metal Safety Strips
*
*
2" Min.
(51 mm)
Figure 9
The safety strips should extend in front and sides of the fireplace opening 2" (51 mm) . In the event a wooden support is used to elevate the fireplace above the floor, a “Z” type safety strip should be fabricated and used to protect the front surface of the wood support as well as the floor beneath the hearth extension (
Figures 8, 9, 10, and 11
). The safety strips
see
should be tacked down to prevent possible movement.
Note: The “Z” type safety strip is not supplied.
Step 3. Refer to fireplace drawings and speci-
fications on pages 7 and 8 for framing dimen­sions and details. False header may be posi­tioned directly on top of the fireplace spacers (
see Figures 12, 13 and 14
).
*
*
*
*
2" Min. (51 mm)
Figure 10
*
*
*
2" Min.
(51 mm)
*
Special “Z”
Metal Safety Strips
Figure 11
IMPORTANT: UNDER NO CIRCUMSTANCES CAN THE FIREPLACE TOP SPACERS (
12
) BE REMOVED OR MODIFIED, NOR MAY
FIGURE
YOU NOTCH THE HEADER TO FIT AROUND OR BE INSTALLED LOWER THAN THE SPACERS. THE HEADER MAY BE IN DIRECT CONTACT WITH THE TOP SPACERS BUT MAY NOT BE SUPPORTED BY THEM.
4 x 6 Header
2 x 4 False Header
The header may rest on the top metal spacers, but must not be notched to fit around them.
Consult all local codes.
No Combustible Materials in Shaded Areas
Figure 13
No Combustible Materials in Shaded Areas
Figure 14
Spacer
Figure 12
6
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
FIREPLACE SPECIFICATIONS
12 ¹⁄₂"
(318 mm)
48 ³⁄₄"
(1238 mm)
10 ¹⁄₂"
(267 mm)
5 ¹⁄₄"
(133 mm)
21"
(533 mm)
32"
(813 mm)
25 ³⁄₁₆"
(640 mm)
8"
(203 mm)
23 ¹⁵⁄₁₆"
(608 mm)
48 ³⁄₄"
(1238 mm)
38" (965 mm)
39 ¹⁄₄" (997 mm)
Left Front View
Model CPF-38
12 ¹⁄₂"
(318 mm)
5 ³⁄₄"
(146 mm)
10 ¹⁄₂"
(267 mm)
5 ¹⁄₄"
(133 mm)
21"
(533 mm)
32"
(813 mm)
42 ¹⁄₂"
(1080 mm)
39 ¹⁄₄"
(997 mm)
Top View
(318 mm)
Combustion Air
12 ¹⁄₂"
3 ⁷⁄₈"
(98 mm)
48 ³⁄₄"
(1238 mm)
Figure 15
38" (965 mm)
39 ¹⁄₄" (997 mm)
Front View
Model CST-38
5 ³⁄₄"
(146 mm)
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
8 ¹³⁄₁₆"
(224 mm)
(217 mm)
End View
8 ⁹⁄₁₆"
7
FRAMING SPECIFICATIONS
4 x 4 Header
2 x 4
False Header
(Optional)
4 x 4
Header
2 x 4
False Header
(Optional)
7" Min.
(178 mm)
23 ¹⁵⁄₁₆"
(608 mm)
39 ¹⁄₈"
(994 mm)
42 ³⁄₄"
(1086 mm)
49"
(1245 mm)
CPF
Figure 16 Figure 19
42 ³⁄₄"
(1086 mm)
7" Min.
(178 mm)
40 ¹⁄₄"
(1022 mm)
49"
(1245 mm)
CST
42 ³⁄₄"
(1086 mm)
42 ³⁄₄"
(1086 mm)
23 ¹⁵⁄₁₆"
(608 mm)
CPF - Right Front View
Figure 17
49"
(1245 mm)
CPF - End View
Figure 18 Figure 21
8
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
Figure 20
CST - Front View
CST - End View
49"
(1245 mm)
FRAMING WALL VARIATIONS
As many as six (6) different framed wall con­figurations can be constructed to enclose the CST and CPF fireplaces. The following illustra­tions depict these variations of wall enclosures. Several of these designs may incorporate book shelves, wood storage boxes, etc.
CST - Wall Types
CPF - Wall Types
Parallel Wall
B
A
Ceiling Framing
Figure 24
Framing Dimensions for Ceiling
“C” Type Wall
“T” Type Wall
“L” Type Wall
“H” Type Wall
“Y” Type Wall
“H” Type Wall
“L” Type Wall
Ceiling Opening Flue Type A B FTF8, Vertical 16 ¹⁄₂" 16 ¹⁄₂"
at 2" (51 mm) (419 mm) (419 mm) FTF8, Offset 16 ¹⁄₂" 27"
At 2" (51 mm) (419 mm) (686 mm)
D
Roof Framing
C
Figure 25
Figure 22
“Y” Type Wall
Parallel Wall
“T” Type Wall
“C” Type Wall
Figure 23
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
Framing Dimensions for Roof
FTF8 at 2" (51 mm) Pitch C D* 0/12 16 ¹⁄₂" 16 ¹⁄₂"
(419 mm) (419 mm)
6/12 16 ¹⁄₂" 19"
(419 mm) (483 mm)
12/12 16 ¹⁄₂" 23 ¹⁄₂"
(419 mm) (597 mm)
* Perpendicular to Roof Ridge.
9
Step 4. The fireplace should be secured to side
Plumb Line
framing members using nailing tabs. Use 8d nails (
Figure 26
).
Step 6. Connect the 4" (102 mm) Class 0 or Class 1 air duct to the collar (just mounted) with two (2) No. 6 x ³⁄₈" screws provided in the hardware kit.
A minimum 2" (51 mm) air space must be reserved for all combustible materials extend­ing for any continuous length surrounding the chimney.
Nailing Flange
Framing Stud
Figure 26
Note: The nailing tabs are exempt from the
fireplace clearances described on the fireplace clearance label.
For Canadian Installations Proceed with Steps 5–8.
Note: W.H.I. listed only for installation in Canada.
Step 5. Remove one of the knockouts from
either the left or right side of the fireplace transition. Attach the 4" (102 mm) collar from the FOAK-4 chimney air kit to the transition, using the four (4) No. 8 x ¹⁄₂" screws provided (
Figure 27
).
Step 7. Route the Class 0 or Class 1 air duct out the back or side wall, up through the ceiling or floor joists to an outside wall. The air duct should be located above snow level.
Note: If the fireplace is installed against an inside wall, the Class 0 or Class 1 air duct may be extended into a ventilated attic space at least 18" (457 mm) above the attic floor. Secure the duct hood to a vertical post with the inlet positioned downward. Ensure nothing blocks the hood opening. Do not terminate the duct hood higher than the chimney.
Step 8. Cut or frame a hole through the outside wall for the installation of the duct inlet hood. A 4 ¹⁄₂" (114 mm) diameter hole is sufficient. Feed the loose end of the flexible air duct through the hole cut for the inlet hood and attach to collar on inlet hood using two (2) No. 6 x ³⁄₈" screws provided. Insert hood into opening. Secure in place with the No. 8 x 1 ¹⁄₂" screws provided or with nails driven through holes in hood flange. Seal with noncombustible waterproof silicon type caulking. If additional air duct is needed, use Class 0 or Class 1 metallic duct.
INSTALLING THE CHIMNEY SYSTEM
Step 1. Check flue damper for proper opera-
tion. To open, push handle up and release. Damper will open automatically. To close, pull handle down and release damper will fall to the closed position.
Reference
Figures 24 and 25
and charts “Fram­ing Dimensions for Ceiling and Roof” on page 8, which specify minimum ceiling and roof dimensions.
For new construction, to determine chimney center line, use plumb line from roof or ceiling above fireplace to center of flue collar on fireplace.
For remodeling, plumb to center of flue collar from ceiling above, drive nail through ceiling from below to mark position, then mark and cut to passage from above ceiling (around nail) (
Figure 28
). Then plumb from ceiling or roof level directly above hole which has just been completed.
10
Figure 27
Note: The damper may be operated from both
firebox openings.
Step 2. Using standard construction framing techniques, construct opening for chimney route up through the ceiling(s) and roof or through an outside chase.
Framing must maintain adequate minimum air space clearance at all times.
CAUTION: ALLOW MINIMUM 2" (51 MM) CHIMNEY AIR SPACE TO COMBUSTIBLE FRAMING MEMBERS THROUGHOUT VERTI­CAL OR OFFSET CHIMNEY INSTALLATION. ALSO MAINTAIN AIR SPACE ON TOP OF THE FIREPLACE AS DEFINED BY THE SPACERS AND STANDOFFS.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
Figure 28
Step 3. Position appropriate firestop spacer at
ceiling and nail temporarily with two (2) 8d nails. Use flat firestop spacer, Model F8FS-2, if chimney penetrates ceiling vertically. If chim­ney penetrates ceiling at 30° angle (offset chimney), use Model F8FS30-2. Nailed, one each on opposite sides to hold firestop spacer in position. Nail permanently, using at least two (2) more 8d nails, after chimney sections have been assembled through the firestop spacer and after any necessary adjustments have been made. Firestop spacer must be secured by at least four (4) 8d nails when completely installed.
Note: If there is a room above ceiling level, firestop spacer must be installed on the bottom side of the ceiling. If an attic is above ceiling level, firestop spacer must be installed on top side of ceiling joist (Figures 29 and 30).
Room Above
Firestop Spacer
Figure 29
Attic Above
Firestop Spacer
Figure 30
For Canada Only
When installing the chimney system through an open attic space, the attic shield assembly­firestop spacer must be used ( installation is Warnock Hersey Inc. listed only for use in Canada.
Open Attic Space
Figure 31
). This
The FTF8 chimney system is a two-piece chim­ney, which snaps together from the fireplace up. Start with the inner flue section. With the lanced end up, snap-lock it into the matching collar on top of the fireplace. At all subsequent joints, the upper flue section fits into the preceding flue section. Each piece snaps to­gether by means of locking tabs (7 locking tabs per joint). Check each piece by pulling up slightly from the top to ensure proper engage­ment before installing succeeding sections, If the flue has been installed correctly, it will not separate when you test it. Also, the inner flue joint where each section is joined should be tight and flat without gaps (
Figure 32
).
Figure 32
Outer pipe section installs in just the opposite way; the lanced end goes down and each new section goes OVER the outside of the previous section installed (
Figure 33
).
2" (51mm) Min. Air Space to Combustibles
Figure 34
Check vertical alignment of chimney pipe so that it projects from the roof in a true vertical position. Security's chimney sections do not need to be screwed together. Additional rein­forcement is not necessary, except in certain offset conditions (see to page 16,
Figure 47
).
Step 5. The height of vertical chimney pipe supported only by the fireplace must not ex­ceed 30' (9.1 m). Chimney heights above 30' (9.1 m) must be supported by a Model FTF8­S4 stabilizer installed at 30' (9.1 m) intervals.
Note: The Model FTF8-S4 adds 3" (76 mm) net effective height to the total chimney system.
Install the Model FTF8-S4 stabilizer by fitting inner section down into respective section of proceeding flue pipe and locking outer stabi­lizer section into place over the outer chimney pipe. Position for proper clearance through framed opening and nail straps securely (un­der tension in “shear”) into place on framing. Use 8d nails. Attach successive lengths of chimney pipe directly to stabilizer using same techniques as described in Step 4 (
Figure 35
).
Figure 31
Step 4.
Note: Chimney sections are constructed
with a unique locking tab design which en­sures an immediate, tight assembly between sections. Plan your chimney requirements carefully before assembly as chimney is diffi­cult to disassemble after installation. If disas­sembled, the tabs might become damaged. Be certain tabs are properly formed to ensure tabs engage properly.
Locking Tabs (Lances)
Figure 33
Note: Assemble one component of chimney at a
time (inner section first, then outer section last) before proceeding with the next complete section.
Continue to assemble the chimney up through framed ceiling opening. Assemble just enough to penetrate the roof flashing openings (
34
). Always maintain 2" (51 mm) minimum air
Figure
space to combustible materials and always check each pipe joint (inner and outer) to ensure proper engagement.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
FTF8-S4 Stabilizer
Figure 35
Note: Do not apply excessive pressure to any
subsequent chimney sections following the stabilizer when installing. Ensure each subse­quent chimney section is securely attached by testing as noted in Step 4.
11
Step 6. Select proper Security Chimneys roof
flashing based on pitch of roof. Use chart below for selection:
Roof Pitch FTF8 Flat to 6/12 F8-F6 6/12 to 12/12 F8-F12
Next, slide roof flashing over extended chimney section that previously has been installed above the roof opening in Step 4. FTF8 flashings require flashing spacers. Slide flashling all the way down until the flashing base rests flat on the roof (
Figure 36
). Again, check the vertical position of the chimney and the 2" (51 mm) minimum air space to combustibles.
Note: Do not caulk or seal the ventilating openings.
Step 8. The standard Security Chimneys FTF8 roof flashing assembly includes a storm col­lar. Slide storm collar over outer chimney, align with top surface of flashing, insert storm tab in slot, pull tight and bend tab back over slot. Seal storm collar to outer chimney with roof caulking or mastic around entire circum­ference of pipe. Also add extra roof caulking where storm collar meets flashing and to the tab/slot area to seal completely against water penetration (
Figure 38
). Check all joints very carefully to ensure no water intrusion can take place.
Locking Band
Mastic
CTD Termination
Chimney
Figure 40
Step 10. Using an FTF8-CTD Round Termi­nation:
1. Hold FTF8-CTD over top of last chimney
section (
Figure 40
).
2. Center inner slip section in inner flue pipe­slip down.
FTF8 Chimney
FTF8 Flashing
Do Not Seal
Figure 36
Step 7. Secure flashing by nailing along the
perimeter into roof using 8d nails. If shingled roof, slide upper end and sides of roof flashing under shingles (trim if necessary), seal the top and both sides of the flashing to the roof with roof caulking. Cover nail heads with roof caulk­ing (
Figure 37
).
Figure 37
Figure 38
Step 9. Security Chimneys locking band,
Model FLB, may be required if the chimney extends too high above the roof flashing. As a general rule, if the chimney extends more than 6' (1.8 m) above the roof/flashing, the use of locking bands is advisable to strengthen the chimney joints. Align the locking band at the pipe joint. Locking bands wrap around pipe joints equally covering the joints of both pipe sections. Use nut provided and TIGHTEN snugly. Do not over tighten as this might damage chimney section (
Figure 38
).
Note: If chimney extends more than 8' (2.4 m) above roof surface, guy wires are also recom­mended. Use three (3) guy wires, attach to locking band assembly, extend and secure to roof in a triangular pattern (Figure 39 ). Guy wires are not supplied by the manufacturer.
Roof Ridge
120°
Figure 39
3. Center outer locking section over outer flue
pipe. Push down until locking tabs are firmly engaged.
4. Pull up slightly on CTD to ensure locking joint has firmly engaged.
Using a FTF8-CTDT Chase Termination:
Refer to specific installation instructions in­cluded with the FTF8-CTDT chase termination for clearance and installation details.
Using a FTF8-CT1 Chase Termination:
Refer to specific installation instructions in­cluded with FTF8-CT1 chase terminations for clearance and installation details.
Using a FTF8-CT2 Chase Termination:
Refer to specific installation instructions in­cluded with FTF8-CT2 chase terminations for clearance and installation details.
Note: It is recommended that all exterior ex­posed metal fireplace components; such as ter­minations, flashings, storm collars and/or flue be painted with a premium quality, high tem­perature, rust preventative paint designed for metal. This is especially important when instal­lations are made in abnormally adverse or corro­sive environments; such as near lakes, oceans or in areas with consistently high humidity condi­tions. Consult the paint manufacturers instruc­tions for proper preparation and application.
12
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
Less than
10' (3m)
2' (610mm) Min.
2. Determine the number of chimney compo-
nents required, except chimney sections. This would include firestop spacers, stabilizers, roof flashing, etc.
3' (914mm)
Min.
Figure 41
TEN FOOT RULE SUMMARY
The minimum chimney height above the roof and/or to adjacent walls and buildings is speci­fied by all major building codes.
If the horizontal distance from the peak of the roof is less then 10' (3 m), the top of the chimney must be at least 2' (610 mm) above the peak of the roof.
If the horizontal distance from the chimney edge to the peak of the roof is more than 10' (3 m), a chimney height reference point is established on the roof surface located hori­zontally 10' (3 m) from the chimney edge. The top of the chimney must be at least 2' (610 mm) above this reference point. In all cases, the chimney cannot be less then 3' (914 mm) above the roof at the edge of the chimney.
The 2' in 10' rule is necessary in the interest of safety, but does not ensure smoke-free opera­tion. Trees, buildings, adjoining roof lines, adverse wind conditions, etc., may require a taller chimney should the fireplace not draft properly (
see Figure 41
).
MULTIPLE TERMINATIONS
If more than one termination is located in the same chase or within the same general prox­imity, we suggest they should be separated in distance at least 24" (610 mm) horizontally from flue center to flue center and stacked or staggered vertically at least 18" (410mm) apart, from the termination of one smoke exit to the termination of another smoke exit (
Figure 42
10' (3m)
18" (457mm)
24"
(610mm)
24"
(610mm)
Figure 42
This suggestion is provided in the interest of better operation. If the terminations are located too close to each other, smoke may migrate from one flue into the other.
FTF8 CHIMNEY COMPONENT CALCULATIONS
The minimum installed height of the CST and CPF fireplace systems (including fireplace and chimney components) is 15' (4.6 m). 25' (7.6m) with two offsets. The maximum system height is 80' (24.4 m).
To determine the number of chimney sections and chimney components required, follow these steps:
1. Determine total vertical height of the fire­place installation. This dimension is measured from the surface the fireplace sets on to the point where smoke exits from the termination.
).
3' (914mm)
Min.
18" (457mm)
3. The effective heights of the components are:
CST/CPF Fireplace = 48" (1219 mm)
FTF8-12 = 10 ¹⁄₄" (260 mm)
FTF8-18 = 16 ¹⁄₄" (413 mm)
FTF8-36 = 34 ¹⁄₄" (870 mm)
FTF8-48 = 46 ¹⁄₄" (1175 mm)
CTD Termination = 4" (102 mm)
CT1 Termination = 18" (457 mm)
CT2 Termination = 15" to 23"
(381 mm – 584 mm)
CTDT Termination = 12" to 18"
(305 mm – 457 mm)
S4 Stabilizer * = 3" (76 mm)*
* Required for every 30' (9.1 m) of vertical chimney and 10' of offset chimney.
4. Determine amount of chimney height re­quired by subtracting total combined height of all pre-selected components (fireplace and chimney components from total desired height.)
Reference Vertical Elevation Chart and deter­mine the number of chimney sections (quantity and length) required.
SPECIAL OFFSET INSTRUCTIONS
To clear any overhead obstructions, you may offset your chimney system using Security Chimneys 30° offset and return elbows. Use two elbows - an offset elbow to initiate the offset and a return elbow to terminate it. A 30° offset elbow, angling in any direction, may be the first component used off the top of the fireplace flue collar.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
13
FTF8 VERTICAL ELEVATION CHART
Height Of Number Of FTF8 Height Of
Chimney Only Chimney Lengths Chimney Only
Inches Feet/Inches 12" 18" 36" 48" MM M
11 0 11 1 0 0 0 279 0.28 17 1 5 0 1 0 0 432 0.43 21 ¹⁄₄ 19¹⁄₄ 2 0 0 0 540 0.54 27 ¹⁄₄ 23¹⁄₄ 1 1 0 0 692 0.69 35 2 11 0 0 1 0 889 0.89 47 3 11 0 0 0 1 1194 1.19 51 ¹⁄₄ 43¹⁄₄ 0 1 1 0 1302 1.30 57 ¹⁄₄ 49¹⁄₄ 1 0 0 1 1454 1.45 63 ¹⁄₄ 53¹⁄₄ 0 1 0 1 1607 1.61 67 ¹⁄₄ 57¹⁄₄ 2 0 0 1 1708 1.71 73 ¹⁄₄ 61¹⁄₄ 1 1 0 1 1861 1.86 81 ¹⁄₄ 69¹⁄₄ 0 0 1 1 2064 2.06 93 ¹⁄₄ 79¹⁄₄ 0 0 0 2 2369 2.37
97 ¹⁄₄ 81¹⁄₄ 0 1 1 1 2470 2.47 102 ¹⁄₂ 86¹⁄₂ 1 0 0 2 2604 2.60 109 ¹⁄₄ 91¹⁄₄ 0 1 0 2 2775 2.78 113 ¹⁄₂ 95¹⁄₂ 2 0 0 2 2883 2.88 119 ¹⁄₂ 911¹⁄₂ 1 1 0 2 3035 3.04 127 ¹⁄₄ 10 7 ¹⁄₄ 0 0 1 2 3232 3.23 137 ¹⁄₂ 11 5 ¹⁄₂ 1 0 1 2 3493 3.49 139 ¹⁄₄ 11 7 ¹⁄₄ 0 0 0 3 3537 3.54 143 ¹⁄₂ 11 11 ¹⁄₂ 0 1 1 2 3645 3.65 149 ¹⁄₂ 12 5 ¹⁄₂ 1 0 0 3 3797 3.80 155 ¹⁄₂ 12 11 ¹⁄₂ 0 1 0 3 3950 3.95 159 ³⁄₄ 13 3 ³⁄₄ 2 0 0 3 4058 4.06 165 ³⁄₄ 13 9 ³⁄₄ 1 1 0 3 4210 4.21 173 ¹⁄₂ 14 5 ¹⁄₂ 0 0 1 3 4407 4.41 183 ³⁄₄ 15 3 ³⁄₄ 1 0 1 3 4667 4.67 185 ¹⁄₂ 15 5 ¹⁄₂ 0 0 0 4 4712 4.71 189 ³⁄₄ 15 9 ³⁄₄ 0 1 1 3 4820 4.82 195 ³⁄₄ 16 3 ³⁄₄ 1 0 0 4 4972 4.97 201 ³⁄₄ 16 9 ³⁄₄ 0 1 0 4 5124 5.12 206 17 2 2 0 0 4 5232 5.23 212 17 8 1 1 0 4 5385 5.39 219 ³⁄₄ 18 3 ³⁄₄ 0 0 1 4 5582 5.58 230 19 2 1 0 1 4 5842 5.84 231 ³⁄₄ 19 3 ³⁄₄ 0 0 0 5 5886 5.89 236 19 8 0 1 1 4 5994 5.99 242 20 2 1 0 0 5 6147 6.15 248 20 8 0 1 0 5 6299 6.30
Height Of Number Of FTF8 Height Of
Chimney Only Chimney Lengths Chimney Only
Inches Feet/Inches 12" 18" 36" 48" MM M
252 21 0 2 0 0 5 6401 6.40 258 21 6 1 1 0 5 6553 6.55 266 22 2 0 0 1 5 6756 6.76 276 23 0 1 0 1 5 7010 7.01 278 23 2 0 0 0 6 7061 7.06 282 23 6 0 1 1 5 7163 7.16 288 24 0 1 0 0 6 7315 7.32 294 ³⁄₄ 24 6 ³⁄₄ 0 1 0 6 7487 7.49 298 ¹⁄₄ 24 10 ¹⁄₄ 2 0 0 6 7576 7.58 304 ¹⁄₄ 25 4 ¹⁄₄ 1 1 0 6 7728 7.73 312 26 0 0 0 1 6 7925 7.93 322 ¹⁄₄ 26 10 ¹⁄₄ 1 0 1 6 8185 8.19 324 27 0 0 0 0 7 8230 8.23 328 ¹⁄₄ 27 4 ¹⁄₄ 0 1 1 6 8338 8.34 334 ¹⁄₄ 27 10 ¹⁄₄ 1 0 0 7 8490 8.49 340 ¹⁄₄ 28 4 ¹⁄₄ 0 1 0 7 8642 8.64 344 ¹⁄₂ 28 8 ¹⁄₂ 2 0 0 7 8750 8.75 350 ¹⁄₂ 29 2 ¹⁄₂ 1 1 0 7 8903 8.90 358 ¹⁄₄ 29 10 ¹⁄₄ 0 0 1 7 9100 9.10 368 ¹⁄₂ 30 8 ¹⁄₂ 1 0 1 7 9360 9.36 370 ¹⁄₄ 30 10 ¹⁄₄ 0 0 0 8 9404 9.40 374 ¹⁄₂ 31 2 ¹⁄₂ 0 1 1 7 9512 9.51 380 ¹⁄₂ 31 8 ¹⁄₂ 1 0 0 8 9665 9.67 386 ¹⁄₂ 32 2 ¹⁄₂ 0 1 0 8 9817 9.82 390 ³⁄₄ 32 6 ³⁄₄ 2 0 0 8 9925 9.93 396 ³⁄₄ 33 0 ³⁄₄ 1 1 0 8 10077 10.08 404 ¹⁄₂ 33 8 ¹⁄₂ 0 0 1 8 10274 10.27 414 ³⁄₄ 34 6 ³⁄₄ 1 0 1 8 10535 10.53 416 ¹⁄₂ 34 8 ¹⁄₂ 0 0 0 9 10579 10.58 420 ³⁄₄ 35 0 ³⁄₄ 0 1 1 8 10687 10.69 426 ³⁄₄ 35 6 ³⁄₄ 1 0 0 9 10839 10.84 432 ³⁄₄ 36 0 ³⁄₄ 0 1 0 9 10992 10.99 437 36 5 2 0 0 9 11100 11.10 443 36 11 1 1 0 9 11252 11.25 450 ³⁄₄ 37 6 ³⁄₄ 0 0 1 9 11449 11.45 461 38 5 1 0 1 9 11709 11.71 462 ³⁄₄ 38 6 ³⁄₄ 0 0 0 10 11754 11.75 466 ³⁄₄ 38 10 ³⁄₄ 0 1 1 9 11855 11.86 472 ³⁄₄ 39 4 ³⁄₄ 1 0 0 10 12008 12.01 478 ³⁄₄ 39 10 ³⁄₄ 0 1 0 10 12160 12.16
14
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
OFFSET ELEVATION CHART
A
1
C
1
B
1
B
2
C
2
A
2
FTF8-E30 Return Elbow*
FTF8 Chimney Sections
FTF8-30 Offset Elbow*
A
B
48"
(1219 mm)
* Part of Offset/Return Package, Model FTF8-ES30.
A B FTF8-ES30 Number of FTF8 A B
Offset Height Offset/Return FTF8-S4 Chimney Sections Offset Height
(Inches) (Inches) Elbow Set Stabilizer 12" 18" 36" 48" (mm) (mm)
415³⁄₄ 1 0 0 0 0 0 102 400
924¹⁄₂ 1 0 1 0 0 0 229 622 12 29 ³⁄₄ 1 0 0 1 0 0 305 756 14 ¹⁄₄ 33 ¹⁄₂ 1 0 2 0 0 0 362 851 17 ¹⁄₄ 38 ¹⁄₂ 1 0 1 1 0 0 438 978 20 ¹⁄₄ 43 ³⁄₄ 1 0 0 2 0 0 514 1111 21 45 ¹⁄₄ 1 0 0 0 1 0 533 1149 22 ¹⁄₄ 47 ¹⁄₂ 1 0 2 1 0 0 565 1207 25 ¹⁄₄ 52 ¹⁄₂ 1 0 1 2 0 0 641 1334 26 ¹⁄₄ 54 ¹⁄₄ 1 0 1 0 1 0 667 1378 27 55 ³⁄₄ 1 0 0 0 0 1 686 1416 28 ¹⁄₄ 57 ³⁄₄ 1 0 0 3 0 0 718 1467 29 ¹⁄₄ 59 ¹⁄₄ 1 0 0 1 1 0 743 1505 31 ¹⁄₄ 63 1 0 2 0 1 0 794 1600 32 ¹⁄₄ 64 ¹⁄₂ 1 0 1 0 0 1 819 1638 34 ¹⁄₄ 68 ¹⁄₄ 1 0 1 1 1 0 870 1734 35 ¹⁄₄ 69 ³⁄₄ 1 0 0 1 0 1 895 1772 37 ¹⁄₄ 73 ¹⁄₄ 1 0 0 2 1 0 946 1861 38 ¹⁄₄ 75 1 0 0 0 2 0 972 1905 39 ¹⁄₄ 77 1 0 2 1 1 0 997 1956 41 ¹⁄₂ 80 ¹⁄₂ 1 0 1 4 0 0 1054 2045 43 ¹⁄₄ 83 ³⁄₄ 1 0 1 0 2 0 1099 2127 44 ¹⁄₄ 85 ¹⁄₄ 1 0 0 0 1 1 1124 2165 45 ¹⁄₄ 87 ¹⁄₂ 1 0 0 3 1 0 1149 2223 46 ¹⁄₄ 89 1 0 0 1 2 0 1175 2261 48 ¹⁄₄ 91 ¹⁄₂ 1 0 2 0 2 0 1226 2324 49 ¹⁄₄ 94 ¹⁄₄ 1 0 1 0 1 1 1251 2394 50 ¹⁄₄ 95 ³⁄₄ 1 0 0 0 0 2 1276 2432 51 ¹⁄₄ 97 ³⁄₄ 1 0 1 1 2 0 1302 2483 54 ¹⁄₄ 103 1 0 0 2 2 0 1378 2616 55 ¹⁄₄ 104 ¹⁄₂ 1 0 1 0 0 2 1403 2654 56 ¹⁄₂ 106 ¹⁄₂ 1 0 2 1 2 0 1435 2705 58 ¹⁄₄ 109 ³⁄₄ 1 0 0 1 0 2 1480 2788 62 ¹⁄₂ 116 ³⁄₄ 1 1 1 0 3 0 1588 2965 65 ¹⁄₂ 122 1 1 0 1 3 0 1664 3099 67 ³⁄₄ 125 ¹⁄₂ 1 1 2 0 3 0 1721 3188 69 ¹⁄₂ 128 ³⁄₄ 1 1 0 0 1 2 1765 3270 70 ³⁄₄ 130 ³⁄₄ 1 1 1 1 3 0 1797 3321 73 ³⁄₄ 136 1 1 0 2 3 0 1873 3454 75 ¹⁄₂ 139 1 1 0 0 0 3 1918 3531 79 ³⁄₄ 146 ¹⁄₄ 1 1 1 0 4 0 2026 3715 80 ³⁄₄ 148 1 1 1 0 0 3 2051 3759 82 ³⁄₄ 151 ¹⁄₂ 1 1 0 1 4 0 2102 3848 83 ¹⁄₂ 153 1 1 0 1 0 3 2121 3886
Figure 43
B
1
20' Max.
(6m)
10' Max.
Figure 44 Figure 45 Figure 46
A
(3m)
1
Stabilizer
A
2
C
2
A
1
C
1
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
B
2
B
1
15
The offset and return elbows may be attached
Return Elbow
together, or a section or sections of chimney may be used between, but do not exceed 20' (6.1 m) in total length between elbows (
). If sections of pipe exceed 10' (3 m)
44
Figure
between elbows, a chimney stabilizer must be used at the midpoint. The stabilizer support straps must be attached under tension (in shear) to structural framing members above. When two sets of offset elbows are used, the maximum combined length of chimney used between elbows cannot exceed 20' (6.1 m) (
Figures 45 and 46
). Example: If C1 = 10' (3m)
then C2 cannot exceed 10' (3 m).
If an offset exceeds 6' in length, each chimney joint beyond the first 6' of offset to the return elbow, must be secured by a No. 8 x ¹⁄₂" sheet mental screw located at the underside of the joint (
Chimney
Section
Figure 47
).
Joints
4'
Screws Required at
Every Joint Past 6'
6'
No. 8 x ¹⁄₂" SMS
Maximum offset of the chimney system is 30°. Two offset elbows must not be assembled to form a 60° offset. However, two sets of offset and return elbows may be used on a single flue system, provided the total height of the system exceeds 25' (7.6 m).
Return elbow support straps must be securely attached under tension (in shear) to structural framing members above.
OFFSET CALCULATIONS
1. Use Offset Chart to determine amount of
horizontal offset (A) and height (B) for various chimney sections.
2. Use “Height of Chimney Only” column to determine combinations of pipe used above return elbow to achieve desired heights. Refer­ence Components Effective Height Chart in vertical elevation chart section.
3. Use Elevation Chart as job estimator only. Add necessary firestop spacers and stabilizers as required. Firestop spacers must be used as shown in shown in
Figures 29 and 30 Figure 35
.
and stabilizers as
INSTALLING OFFSETS
First, review Offset Elevation Chart and
43
on page 15 for reference.
Figure
OFFSET ELBOW ASSEMBLY
Offset elbows install the same as chimney sections. First, snap the inner section INTO the preceding inner section of flue. Check connec­tion by pulling up slightly to ensure a tight fit. Next, the outer sections snap locks OVER the preceding outer section of chimney. Again, check outer section by pulling up slightly to ensure proper connection is made.
RETURN ELBOW ASSEMBLY
Return elbows install the same way as round terminations and stabilizers:
Step 1. Hold return elbow over top of last chimney section.
Step 2. Center inner slip section into inner flue pipe-slip down.
Step 3. Center outer locking section over outer chimney pipe-push down until locking joint has firmly engaged.
Step 4. Pull up slightly on return elbow to ensure locking joint has firmly engaged.
Step 5. Secure support straps to framing members by nailing under tension in sheer (
Figure 49
).
No Screws Required in
Joints for First 6' of Offset
Figure 47
A ¹⁄₈" (3 mm) diameter hole must be drilled in the chimney joint using a ¹⁄₈" (3 mm) diameter drill. Hole should be drilled in center of joint overlap (
Figure 48
). Be sure to drill only through the outer chimney casting. Do not puncture the inner flue.
Underside of Chimney
Figure 48
Step 1. Determine the offset distance where
chimney is to pass through the first ceiling­dimension “A.” To find this point on your ceil­ing, first determine the center point for a verti­cal chimney following the instructions for ver­tical installation.
Measure height to the ceiling from the top of fireplace-dimension “B.” Use Offset Elevation Chart to find dimension “A.” Mark point where you will drive your nail to show the center point for your offset ceiling cut.
Step 2. Proceed by using the Straight Up Instal­lation Instructions for cutting and framing ceil­ing and roof openings.
Note: See “Framing and Dimension” Chart for the sizes of the ceiling and roof openings. The size of the roof opening varies with the degree of pitch of the roof.
Figure 49
Note: The return elbow assembly performs the
same function as a stabilizer. Consider this when determining the need for a stabilizer.
Note: Do not apply excessive pressure to any subsequent chimney section following return elbow assembly when installing. Ensure sub­sequent chimney sections are securely attached by testing as noted above.
16
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
CHIMNEY OFFSET 30° THROUGH FLOOR OR CEILING
It may be necessary to assemble the chimney at 30° when passing through the floor or ceiling area. Use the F8FS30-2 firestop spacer as shown in
Figures 50 and 51
Support the chimney at floor or ceiling pen­etration with a FTF8 stabilizer if distance of chimney below ceiling is 10' (3 m) or more. Maintain 2" (51 mm) minimum air space to combustibles from chimney sections. The chimney must pass vertically through the attic space.
Attic Space
.
IMPORTANT: IT IS NECESSARY TO ORDER AND INSTALL THE DOOR STYLE OF YOUR CHOICE. GLASS DOORS ARE NOT OPTIONAL.
CAUTION: REMOVE THE PLASTIC PROTEC­TIVE COATING FROM THE DOORS BRASS PIECES BEFORE ASSEMBLY AND INSTALLA­TION. FAILURE TO REMOVE THE COATING BEFORE FIRST USE WILL RESULT IN DAM­AGE TO THE BRASS FINISH.
Make a careful inspection of all parts before installing the doors to insure they are undam­aged and complete. There will be two (2) glass door assemblies for both sides of the CST-38 fireplace and two (2) glass door assemblies plus one (1) end panel for the CPF-38 fireplace.
There is a one-hand operated shut-off valve located in the enclosed corner of the fireplace opening behind the screen. Refer to label for directions of operation. The combustion air damper should be fully open when the fire­place is in operation and fully closed when the fireplace is not in use to prevent outside air from entering your home.
If additional length of duct is necessary, pur­chase locally available Class 0 or Class 1 duct­ing. The duct may extend up to 50' (15.2 m) in any direction.
Combustion Air Kit
2" (51mm) Min. Air Space
F8FS30-2 Firestop Spacer
10'
(3m) Max.
FTF8-S4 Stabilizer
30° Firestop and Attic Above
2" (51mm) Min. Air Space
Figure 50
Room Above
2" (51mm) Min. Air Space
F8FS30-2 Firestop Spacer
10'
(3m) Max.
2" (51mm) Min. Air Space
FTF8-S4 Stabilizer
30° Firestop and Room Above
Figure 51
GLASS DOORS
Both the CST and CPF fireplaces require the use of glass doors. The selection of glass doors available for use with these fireplaces are: 38ABF, 38ABF-BB and 38TBA-BB. For the CPF system, end panels model 38AEP and 38AEP-BB are available. Refer to the Suggested List Price Sheet. The use of any other non-listed door on these fireplaces may result in a potential fire hazard and is not recommended.
CAUTION: DO NOT TOUCH THE DOORS WITH YOUR HANDS WHILE THE FIREPLACE IS IN USE. ALWAYS USE DOOR HANDLES. DOORS WILL BECOME VERY HOT WHEN FIREPLACE IS IN USE.
Note: Design characteristics of a dual-opening
fireplace (whether masonry or factory-built) may cause it to not draft properly and smoke. For this reason, glass doors are required with Models CST-38 and CPF-38 fireplaces.
WARNING: THESE FIREPLACES SHOULD BE OPERATED ONLY WITH THE DOORS FULLY CLOSED (
Figure 52
FIGURE 52
).
OPTIONAL EQUIPMENT Combustion Air Kit
Use combustion air kit, Model AK-4 or AK-4LD ( tems. Refer to installation instructions packed with the air kit for specific information. Outside air drawn into the fireplace supplies air to the fire for combustion. The outside air kit must be installed before the fireplace is framed and enclosed in the finished walls.
Figure 53
), with these fireplace sys-
Figure 53
Outside combustion air may be run upwards or vertically through framing and ceiling joists, with the hood installed through an outside wall and 3' (914 mm) below the termination. Duct­ing may also be run downward through floor joists and under the home to a ventilated crawlspace not considered part of the living area of the home.
CAUTION: NEVER LOCATE THE AIR INLET WHERE IT COULD BE BLOCKED BY SHRUBS, SNOW DRIFTS, ETC. NEVER LOCATE THE AIR INLET IN GARAGE OR ANY AREA WHERE THERE IS ANOTHER FUEL BURNING APPLI­ANCE OR PRODUCTS EMITTING COMBUS­TIBLE GASES SUCH AS PAINT, GASOLINE, ETC. IN COLD CLIMATES, IT IS RECOM­MENDED THAT THE COMBUSTION AIR DUCT BE INSULATED.
Note: Do not terminate combustion air kit in
attic space under any circumstances.
CAUTION: IN NO EVENT MAY THE TOTAL DUCT FOR BRINGING IN OUTSIDE AIR EXCEED 50' (15.2 M).
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
17
GAS LINE INSTALLATION
The CST and CPF fireplaces have been ap­proved to accept a ¹⁄₂" (13 mm) gas line for an approved gas appliance. Always have the appli­ance installed by a qualified, licensed plumber in accordance with all local building codes. The gas line may enter either end of the fireplace.
CAUTION: PLUMBING CONNECTIONS SHOULD ONLY BE PERFORMED BY A QUALIFIED, LI­CENSED PLUMBER. MAIN GAS SUPPLY MUST BE OFF WHEN PLUMBING GAS LINE TO FIRE­PLACE OR PERFORMING SERVICE.
For all areas other than Canada, this provision is intended only for connection to a decorative gas appliance incorporating an automatic shut­off device and complying with the standard for Decorative Gas Appliances for installation in vented fireplaces, ANSI Z21.60. Install in ac­cordance with the National Fuel Gas Code, ANSI Z223.1.
CAUTION: WHEN USING THE DECORATIVE GAS APPLIANCE, THE FIREPLACE DAMPER MUST BE SET IN THE FULLY OPEN POSITION.
COLD CLIMATE INSULATION
Combustible Mantel and Trim
8"
(203 mm)
Max.
18"
(457 mm)
Min.
False Header
Finished Wall
Fireplace Opening
Spacer
If you’re installing a gas line, connect it before the fireplace is framed and enclosed in the finished wall. The gas knockout is determined by a 1 ¹⁄₈" (29 mm) round indentation located at the bottom and slightly off center in the side refractories. THE KNOCKOUT IS ALWAYS RE-
MOVED FROM INSIDE THE FIREPLACE. DO NOT REMOVE THE KNOCKOUT UNLESS YOU ARE INSTALLING A GAS LINE. If removal is
attempted from the outer wrapper, side-re­fractory damage may occur. With a medium­sized hammer, lightly tap the surface of the indentation. The refractory material is very thin in this area and is easily removed. Once a small hole has been made, continue tapping until you have reached sufficient diameter for the gas line to fit through. The entire knockout does not have to be removed. Remove insula­tion in the gas line channel.
Install a ¹⁄₂" (13 mm) gas supply line through fireplace wall for connection to a decorative gas appliance inside the firebox. Outside, the gas supply line must connect to a gas shut-off valve usually recessed flush into the wall or floor. The valve should be controlled by a removable valve key for safety.
Always plumb gas line installation per local codes. Check all connections with soap suds; leaks will bubble. Never test any gas line con­nection with a match or open flame.
IMPORTANT: REPACK INSULATION MATERIAL IN SQUARE HOLE AROUND GAS LINE, INTE­RIOR AND EXTERIOR, TO SEAL.
In Canada, this provision is intended for con­nection to a decorative gas appliance only in accordance with the latest National Gas Instal­lation Code, CAN 1-B149.1. This complies with the ULC S610 standard.
If you live in a cold climate, it is especially important to seal all cracks around the fire­place and wherever cold air could enter the room with noncombustible material. Surround material must be caulked where it meets the black metal facing of the fireplace to avoid cold air intrusion. Use noncombustible caulk­ing material only on fireplace facing to seal. Also, the outside air inlet duct should be wrapped with noncombustible insulation to minimize the formation of condensation. Do not place insulation materials directly against the chimney sections.
Note: 2" (51 mm) air space must be preserved for all materials extending for any continuous length adjacent to the chimney.
It is especially important to insulate between the studs of an outside chase cavity and under the floor if the floor is above ground level. Do not place insulation directly against the fire­place or chimney system.
FIREPLACE FINISHES Mantels and Trim
It is sometimes best to frame your fireplace after it is positioned and the chimney is in­stalled. Frame enclosure for chimney and fireplace with 2 x 4’s (or heavier) lumber.
Note: The header may rest on the two (2) metal top spacers on top of the unit but the header must not be notched to fit around the spacers.
In Canada, the minimum height for a combus­tible mantel is 18" (457 mm) above the opening.
Figure 54
In installations other than Canada, combustible mantels and trim may be installed 12" (305mm) above the opening as per NFPA 211, Section 7-
3.3.3. and combustible material, it is exempt from the requirements as long as it does not interfere with the operation of glass doors.
shows typical Canadian installation.
Figure 55
. If a mantel is of a non-
Typical Canadian Installation
Figure 54
Combustible Mantel and Trim
8"
(203 mm)
Max.
1 ¹⁄₂"
(38 mm)
12"
(305 mm)
Min.
5 ¹⁄₄"
(133 mm)
Typical U.S. Installation
Fireplace Opening
Spacer
False Header
Finished Wall
Figure 55
Hearth Extensions and Wall Shields
A hearth extension must be installed with all fireplaces. Its purpose is twofold. It protects a combustible floor in front of the fireplace from both radiant heat and sparks and it distin­guishes the prescribed hearth extension area from other non-protected surfaces.
The hearth extension must extend beyond the front and both sides of the CPF-38 and CST-38 fireplace side openings. A hearth extension on the end opening of the CPF-38 fireplace is optional. Use a hearth extension constructed of a durable noncombustible material having an equal or greater insulating value of k=.84 BTU IN/FT2 HR °F or a thermal resistance that equals or exceeds r=1.19 HR °F FT2/BTU IN. A minimum ³⁄₈" (10 mm) thick noncombustible material is all that is required over a noncom­bustible or slab floor.
18
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
If there is a continuous perpendicular side wall closer than 18" (mm) from the CST-38 fireplace opening, it must be protected with a 40 x 40" x ¹⁄₂" (1016 mmx 1016 mm x 13 mm) wall shield constructed of millboard or a durable noncom­bustible material with an equal or greater insu­lating value than k = .84 BTU IN/FT
2
HR °F or a
thermal resistance that equals or exceeds r =
1.19 HR °F FT2/BTU IN. A continuous side wall can not be closer than 7" (178 mm) from the nearest side of the CST-38 fireplace.
Secure the hearth extension to the floor to prevent possible shifting.
A continuous perpendicular combustible side wall can not be closer than 7" (178 mm) from the nearest side of the CPF-38 fireplace. A wall shield is not required.
Note: Any noncombustible material whose k value is less than .84 or whose r value is more than 1.19 is acceptable.
C
B
D
C
A
Figure 56
Hearth Extension Dimensions
CST-38 CPF-38
A 16" 16"
(406 mm) (406 mm)
B 28 ¹⁄₂" 32 ¹⁄₂"
(724 mm) (826 mm)
C 8" 8"
(203 mm) (203 mm)
D 44 ¹⁄₂" 48 ¹⁄₂"
(1130 mm) (1232 mm)
Side Wall
8" (203 mm) Min.
to Fireplace Opening
C
B
D
Model CST-38
C
A
Figure 57
Side Wall
8" (203 mm) Min.
to Fireplace Opening
Optional
End Opening
Hearth
Extension
C
B
C
Model CPF-38
25 ³⁄₁₆"
A
Figure 58
Methods of Determining Hearth Extension and Wall Shield Equivalents
To determine the thickness required for any material when either the k or r values are known:
TM= Thickness of material in inches kM= K value of desired material rM= R value of desired material TL= Minimum listed thickness
Example: Micore CV230 is to be used for the hearth extension fireplace. How thick must this material be?
Using the k formula:
Desired k value of desired Min. thickness Required = material (per inch) x of Listed Thickness k value of listed Material
material (per inch)
TM (inches) = kMx T
L
.84
(inches) = 0.43* x 1"
T
M
0.84
Answer using k = 0.51 x 1" = 0.51 = ¹⁄₂" ¹⁄₂" thickness Micore will be required.
Using the r formula:
Desired r value of listed Min. thickness Required = material (per inch)x of Listed Thickness r value of desired Material
material (per inch)
TM (inches) = 1.19 x T
L
r
M
TM (inches) = 1.19 x 1"
2.33*
Answer using r = 0.51 x 1" = .051 = ¹⁄₂" ¹⁄₂" thickness Micore will be required.
At times it is important to know what combina­tion of materials are acceptable for use as hearth extensions. The “R values” are used to determine acceptable combinations of materi­als because “R values” are additive where r and k values are not.
Alternative Hearth Extension
and Wall Shield Materials
Listed Values Min. Thick Material k r T
L
Millboard .84 1.19 1" Alternative Values Min. Thick
Materials k r T
M
Wonderboard 1.92 0.56 2 ¹⁄₄" Common brick 5.00 0.20 6" Cement mortar 5.00 0.20 6" Ceramic tile 12.5 0.08 14 ⁷⁄₈" Marble 11.0 0.09 13 ¹⁄₈" Micore CV230 0.43 2.33 ¹⁄₂"
(U.S. Gypsum) Ceraform 126 0.27 3.70 ³⁄₈"
(Johns-Manville)
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
19
“R value” = 1 = r x thickness of material used
k
Example: Given that the required “R value” for a suitable hearth extension used must be equal to or greater than:
“R” = r x T
= 1.19 x 1" = 1.19.
L
If it is desired to elevate a marble hearth exten­sion to a level of 5" or more above the floor surface. What combination of noncombustible materials can be used to accomplish this?
If common brick is used so that the 3 ¹⁄₂" dimension is the height, “R” for the common brick becomes:
“R”M = r x TM = 0.20 x 3 ¹⁄₂" = .70
WARNING: WHEN INSTALLING HEARTH EXTENSION IN FRONT OF THE FIRE­PLACE, THE FIREPLACE MUST BE RAISED IF HEIGHT OF HEARTH EXTENSION EX­CEEDS 5 3/4" ABOVE BOTTOM OF FIRE­PLACE (
FIGURE 59
*
5 ¹⁄₈" (130 mm) If “C” Style Door Is Used.
5 ⁵⁄₈"
*
(143 mm)
Max.
).
Combustible Materials Allowed in Shaded Area
(118 mm)
11 ³⁄₈"
(289 mm)
(457 mm)
Figure 60
Combustible Materials Allowed in Shaded Area
4 ⁵⁄₈"
30˚
18"
Model CST-38
1" (25 mm)
8" (203 mm) Minimum Distance
to Protected Side Wall Minimum Distance
to Unprotected Side Wall
1" (25 mm)
Using ¹⁄₂" of mortar to set the brick, “R” for the mortar is calculated as follows:
“R”M = r x TM = 0.20 x ¹⁄₂" = .10
A ³⁄₄" marble slab set in ¹⁄₂" mortar covers the brick, “R” for the marble and mortar becomes:
“R”M = r x TM = 0.09 x ³⁄₄" = .068 “R”M = r x TM = 0.20 x ¹⁄₂" = .10
The sum of all “R values” is:
.70 + .10 +. 068 + .10 = .968
This would not be an acceptable combination of material for the hearth extension since the total calculated “R value” of the materials used is under the required “R value” of 1.19. An additional layer of insulating materials must be used.
WARNING: THE CRACK BETWEEN THE FIREPLACE AND THE HEARTH EXTEN­SION MUST BE SEALED WITH A NON­COMBUSTIBLE MATERIAL.
WARNING: WHEN INSTALLING THE HEARTH EXTENSION BE CAREFUL NOT TO BLOCK THE HEAT-CIRCULATING AIR INLET GRILL.
Maximum Thickness of Hearth Extension when Fireplace is on the Floor.
Figure 59
FINISH TO YOUR TASTE
There are a wide variety of “finished looks” for your CST and CPF fireplace from formal wall decor with elaborate mantels to rustic wood paneling or warm brick facings.
Only noncombustible materials like marble, stone, tile, brick, etc. may overlap the black front facing, but be careful not to interfere with the operation of the glass doors. Seal all joints between the black facing and wall surrounds to prevent cold air intrusion. Use noncombus­tible caulking material only to seal the black metal facing to the surround material on the finished wall.
Combustibles may also project beyond the sides of the fireplace opening as long as they are kept within the shaded areas, as illustrated in
Figures 60 and 61
.
30˚
8" (203 mm) Minimum Distance
to Side Wall
Model CPF-38
Figure 61
ACCESSORY PARTS AND COMPONENTS LIST FOR MODELS CST-38 AND CPF-38
The accessory parts and components shown on pages 21 and 22 are to be used only with your CST-38 and CPF-38 fireplace systems. Separate installation instructions are pack­aged with all combustion air kits and chimney terminations.
If you encounter any problems or have ques­tions concerning the installation or application of this system, please contact your distributor. For the name of your nearest distributor call:
LENNOX HEARTH PRODUCTS 1110 West Taft Avenue Orange, CA 92865
Model Part Number Weight
CST-38 051991 215 lbs. CPF-38 052011 210 lbs.
20
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
ACCESSORIES AND COMPONENTS
63L10 FTF8-12 63L13 FTF8-18 63L14 FTF8-36
Chimney Section 63L15 FTF8-48
Firestop Spacer (Flat) 63L31 F8FS-2 Firestop Spacer (30°) 63L32 F8FS30-2
Pyramid Chase Termination 63L48 FTF8-CT1
Canadian (Outside) 62L92 FTF8-18C Chimney Section 62L93 FTF8-36C
Offset/Return Elbow 63L28 FTF8-OR15
Offset/Return Package 63L22 FTF8-ES30 (Canada Only) 63L69 FTF8-ES45C
Flashing 63L39 F8F12
63L38 F8F6
Locking Band 63L60 FLB
Storm Collar 63L59 FSC
Square Chase Termination 63L51 FTF8-CT2
Round Chase Termination 63L45 FTF8-CTDT
Spark Arrestor (CT2 Termination) 63L57 FSA-2
Stabilizer 63L25 FTF8-S4
Round Termination 63L42 FTF8-CTD
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
Attic Shield Firestop Spacer (Canadian) FTF8-FSAS
21
ACCESSORIES AND COMPONENTS
Combustion Air Kit 011761 AK-4 (Less Duct) 011763 AK-4LD
Chimney Air Kit 81L87 FOAK-4 (less duct) 81L88 FOAK-4LD
Chase Termination 96L21 FTF10-CTT
96L20 FTF8-CTT
96L22 FTF8-ATT
Arch Type Termination 96L23 FTF10-ATT
“All-GlassTM” 38ABF Aluminum Doors 38ABF-BB
“All-GlassTM” Cabinet Doors 38TBA-BB
“All-GlassTM” 38AEP Aluminum End Panel 38AEP-BB
22
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
23
The manufacturer reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products. Consult your local distributor for fireplace code information.
Printed in U.S.A. © 2001 by LENNOX HEARTH PRODUCTS
P/N 700,023M REV. C 06/2005
24
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
1110 West Taft Avenue Orange, CA 92865
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