TOA Electronics CR-3835L User Manual

INSTALLATION INSTRUCTIONS
CUSTOM SERIES
36" Wood Burning Fireplaces P/N 700,024M REV. N/C 05/2004
MODELS
CR-3835R CR-3835L
This installation manual will enable you to obtain a safe, efficient and dependable installation of your fireplace system. Please read and under­stand these instructions before beginning your installation.
Do not alter or modify the fireplace or its components under any circumstances. Any modification or alteration of the fireplace system, including but not limited to the fireplace, chimney components and accessories, may void the warranty, listings and approvals of this system and could result in an unsafe and potentially dangerous installation.
RETAIN THESE INSTRUCTIONS
FOR FUTURE REFERENCE
IMPORTANT! TO ASSURE PROPER ALIGNMENT OF GLASS DOORS: INSTALL THIS FIREPLACE IN A SQUARE AND PLUMB CONDITION, USING SHIMS AS NECESSARY AT SIDES AND/OR BOTTOM.
PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE.
OTL Report No. 116-F-20-4
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
1
TABLE OF CONTENTS
Safety Rules .................................... page 2
Tools and Building Supplies ............ page 2
Precautions ..................................... page 2
Introduction ..................................... page 3
Clearances/Height Requirements..... page 3
Chimney System ............................. page 3
Assembly Outline............................. page 4
Location of Fireplace ....................... page 4
Assembly Steps ............................... page 5
Preinstallation Notes........................ page 5
Clearances ....................................... page 5
Installing the Fireplace ..................... page 5
Fireplace Specifications .................. page 6
Framing Specifications.................... page 7
Installing the Chimney System ........ page 8
30° Offset through Floor/Ceiling ...... page 9
Ten Foot Rule Summary .................. page 11
Multiple Terminations ...................... page 11
Chimney Component Calculations ... page 11
Special Offset Instructions............... page 11
Offset Calculations........................... page 12
Vertical Elevation Chart ................... page 13
Offset Elevation Chart ..................... page 15
Installing Offsets.............................. page 17
Combustion Air Kits ........................ page 17
Gas Line Connection........................ page 17
Glass Doors ..................................... page 18
Cold Climate Insulation.................... page 18
Fireplace Finishes ............................ page 18
Mantels and Trim............................. page 18
Hearth Extensions/Wall Shields ....... page 18
Finish Requirements ........................ page 20
Installation Components .................. page 20
IMPORTANT: PLEASE READ AND UNDERSTAND THESE RULES TO FOLLOW FOR SAFETY.
1. Before starting your fireplace installation,
read these installation instructions carefully to be sure you understand them completely and in entirety. Failure to follow them could cause a fireplace malfunction resulting in serious injury and/or property damage.
2. Always check your local building codes. The installation must comply with all local, regional, state and national codes and regulations.
3. These fireplaces must be installed with either Security Chimneys model FTF8 (8" [203mm] inside diameter) or FTF10 (10" [250mm] inside diameter) Chimney System only. These sys­tems are intended for use in any application where a traditional masonry type fireplace would apply. The chimney system must always vent to the outside of the building.
4. To ensure a safe fireplace system and to prevent the build-up of soot and creosote, inspect and clean the fireplace and chimney prior to use and periodically during the heating season.
5. Use solid fuel only. DO NOT use artificial wax based logs, chemical chimney cleaners or flame colorants in your fireplace.
6. DO NOT use charcoal or coal under any circumstances.
7. NEVER use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or “freshen up” a fire in this fireplace. Keep any flammable liquids a safe distance from the fireplace.
8. NEVER leave children unattended when there is a fire burning in the fireplace.
9. Always keep flue damper open when heat is present in the fireplace.
10. Before servicing, allow the fireplace to cool. Always shut off any electricity or gas to the fireplace while working on it. This will prevent any possible electrical shock or burns.
11. This fireplace is not intended to heat an entire home or be used as a primary heat source. It is designed to ensure homeowner comfort by pro­viding supplemental heat to the room.
12. Always ensure an that adequate supply of replacement combustion air from the outside of the house is accessible to the fire to support normal combustion. Fireplaces consume large volumes of air during the normal combustion process. In the event the home is tightly sealed with modern energy efficient features, the op­tional combustion air kit may not provide all the air required to support combustion.
The manufacturer is not responsible for any smoking or related problems that may result from the lack of adequate combustion air. It is the responsibility of the builder/contractor to ensure that adequate combustion air has been provided for the fireplace.
13. DO NOT use a fireplace insert or any other products not specified herein by the manufac­turer for use with this fireplace. All gas log sets must be operated with the damper clamped open, including unlisted “vent free” log sets. Listed “vent-free” log sets may be operated with the damper closed.
14. "Smoke free” operation is not warranteed nor are we responsible for inadequate system draft caused by mechanical systems, general construction conditions, inadequate chimney heights, adverse wind conditions and/or un­usual environmental factors or conditions be­yond our control.
15. Never, under any circumstances, install a fireplace, chimney component or any acces­sories, that has visible or suspected physical damage as a result of handling or transporta­tion. These items should be inspected by your distributor or qualified factory representative to ensure safe condition. When in doubt, con­sult your distributor.
16. For additional safety considerations and complete operating instructions, refer to the Care and Operation Manual provided with the fireplace.
TOOLS AND BUILDING SUPPLIES NORMALLY REQUIRED
Tools should Include:
Phillips screwdriver Hammer Saw and/or sabersaw Level Measuring tape Plumb line Electric drill and bits Pliers Square
Building supplies:
Framing materials Wall finishing materials Caulking materials (noncombustible) Fireplace surround and hearth extension materials (noncombustible)
PRECAUTIONS
Note: These fireplace systems are not difficult
to install. However, in the interest of safety, it is recommended that the installer be a qualified or certified “tradesman” familiar with commonly accepted fireplace installation and safety tech­niques as well as prevailing local codes.
2
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
The most important areas of concern dealing with the installation of factory-built fireplaces are clearances to combustible materials, proper as­sembly of component parts, height of the chim­ney system, the proper use of accessories sup­plied by the manufacturer and the techniques employed in using finishing materials applied to the wall surrounding the fireplace, hearth exten­sions and wall shields. Each of these topics will be covered in thorough detail throughout this manual. Please give each your special attention as you progress with your installation.
INTRODUCTION General Information
These fireplaces are conventional radiant heat fireplaces with standard bar grates, optional outside combustion air kits and optional deco­rative glass doors.
These fireplaces have been tested and listed by Omni Test Labs (Report No.116-F-20-4) to U.L. standard 127. These units are intended for installation in residential homes and other buildings of conventional construction includ­ing commercial, not in mobile homes.
TYPICAL INSTALLATION
Note: Illustrations shown reflect “typical”
installations with nominal dimensions and are for design and framing reference only. Actual installations may vary due to indi­vidual design preferences. However, always maintain minimum clearances to combus­tible materials and do not violate any specific installation requirements.
These fireplace systems are designed for in­stallation in accordance with the National Fire Protection Standard for chimneys, fireplaces and solid fuel burning appliances; NFPA 211 and in accordance with codes such as the BOCA Basic/National Codes, the Standard Me­chanical Code and the Uniform Building Codes.
WARNING: FAILURE TO USE MANUFAC­TURE PROVIDED PARTS, VARIATIONS IN TECHNIQUES AND CONSTRUCTION MATERIALS OR PRACTICES OTHER THAN THOSE DESCRIBED IN THIS MANUAL MAY CREATE A FIRE HAZARD AND VOID THE LIMITED WARRANTY.
When complete these fireplace systems con­sists of five basic “sub-systems”:
1. The Fireplace
2. The Chimney and Termination
3. The Optional Glass Doors
4. The Optional Combustion Air Kits
5. The Chimney Collar Enclosure Kit (Canada
Only) or Collar Duct Kit (U.S)
CLEARANCES AND HEIGHT REQUIREMENTS
The fireplace may be placed on or near normal construction materials*. The combustion air kit, firestop spacer and roof flashings (not chase flashings) may be placed directly on or against normal construction materials*. The chimney requires a minimum 2" (51 mm) air space to combustibles ( bustible mantle may be installed 12" (305 mm) above the opening of the fireplace as per NFPA 211, Section 7-3.3.3. In Canada the minimum is 18" (457 mm) above the opening.
The fireplace and chimney system must be enclosed when installed in or passing through a living area where combustibles or people may come in contact with it. This is important to prevent possible personal injury or fire hazard.
See **Note
). A com-
Figure 1
Outside
Combustion
Air Kit
(Optional)
Chimney And Termination
CCEK W.H.I. Approved (Required In Canada)
For questions, please call your distributor or the manufacturer. Special restrictions apply to the front and facing of the fireplace and nearby walls (See pages 16, 17 and 18 ).
CHIMNEY SYSTEM
These fireplaces are designed and code listed for use with Security's FTF8 and FTF10 chim­ney System only. Always use Security's FTF8 and FTF10 chimney components with these fireplaces. Do not modify or alter these com­ponents as this may cause a potential serious hazard and void the Warranty.
*Construction Materials:
• framing materials • paneling
• particle board • flooring
• millboard • dry wall
• plywood • etc.
** Note: 1" (25 mm) when installed with FTF10 in the U.S. only.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
3
Insulate Joists Same As Ceiling
Draft Stops
Firestop
CTDT Termination
Note: Non­Combustible Chase Flashing Must Be Used To Cover Chase Opening
Insulation (Thermal Barrier)
Figure 2
8'
Level
Optional Insulation In Outside Walls Of Chase
Solid Continuous Surface
Outside Base
Chimney Height
The total height of your completed fireplace sys­tem from the surface the fireplace rests on to the chimney top must not exceed 50' (15.24 m) and must also meet minimum height requirements. Refer to the minimum system height chart.
Minimum System Height
FTF10 FTF8
Vertical 15'2" 16'8" Installation (4.62 m) (5.08 m)
One 15'2" 16'8" Offset (5.98 m) (4.57 m)
Two 25'0" 25'0" Offsets (7.62 m) (7.62 m)
Chase Enclosure
A chase is a vertical box-like structure con­structed to surround the fireplace and chimney. Refer to
Figure 2
for a typical chase configura­tion. As with all chimney installations, avoid overhead obstructions such as trees, power lines, etc. A chase should be constructed and insulated just like any outside wall. In a cold climate, we recommend the base of the chase should also be insulated between the solid continuous floor beneath the fireplace and the chase bottom. Chase insulation in a cold cli­mate installation is not required for safety.
ASSEMBLY OUTLINE Before You Start
LOCATION OF FIREPLACE
Carefully select the proper location for heat circulation, aesthetics, chimney obstructions and clearance to side wall(s). With proper pre­planning, a slight adjustment of a few inches can save considerable time and expense later during construction and assembly.
Inside
Corner
Installation
Hearth
Figure 4
Carefully consider the position of the fireplace opening with respect to the location of adja­cent or nearby stairwells, bath or kitchen ex­haust fans and/or return air registers for forced air furnaces/air conditioners that could cause a smoking fireplace condition if the house is tightly insulated.
When locating the fireplace, consideration must be given to combustibles and final finishing. See
Figure 5
and confine the final location of
combustible finish materials to the "Safe Zone".
Hearth
8" (203mm) Min. To Protected Side Wall
Outside Corner Installation
WARNING: IF INSULATION IS USED, THE FIREPLACE MUST NOT BE PLACED DI­RECTLY AGAINST IT. INSULATION OR VAPOR BARRIERS, IF USED, MUST FIRST BE COVERED WITH GYPSUM BOARD, PLYWOOD, PARTICLE BOARD OR OTHER MATERIAL TO ASSURE INSULATION AND VAPOR BARRIERS REMAIN IN PLACE.
WARNING: DO NOT PACK OR FILL RE­QUIRED AIR SPACES WITH INSULATION OR OTHER MATERIAL. NO MATERIAL IS ALLOWED IN THESE AREAS.
Note: Do not insulate the chase cavity with
blown or fill type insulation materials.
Note: Local codes may not require firestopping at the ceiling levels for outside chase installa­tions. However, it is recommended for safety and the reduction of heat loss.
4
Check your inventory list to be sure you have all the necessary parts supplied in good usable condition. Check also for any concealed damage.
Check the operation of the damper. The damper is controlled through the use of a control lever located within the firebox opening at the top center just behind the firebox lintel (
Figure 3
The control lever snaps into place at the ex­treme range of motion, up and back in the closed position. When pulled forward and down, the damper is open.
Lintel
Damper
Closed
Damper Open
Combustion Air Actuator
Figure 3
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
DO NOT permanently place furniture or other items such as decorative pillows within 60" of the fireplace front face.
Combustible Materials
).
Allowed In Shaded Area “Safe Zone”
15 ⁷⁄₈
11 ⁷⁄₈
12"
45°
Min. Distance To
8"
Protected Side Wall Min. Distance To
Unprotected Side Wall
Figure 5
Fireplace
8"
ASSEMBLY STEPS
Note: The following steps represent the normal
sequence of installation. Each installation is unique, however, and might require a different sequence.
1. Position firebox prior to framing or into prepared framing.
2. Install the chimney system.
3. Connect house wiring to the fireplace for
later attachment of optional blower.
4. Install optional outside combustion air kit.
5. Plumb gas line if a decorative gas appliance
will be used. (Gas connections should only be performed by an experienced, licensed/certi­fied tradesman.)
6. Complete the installation, finish wall mate­rial, surround and hearth extension to your individual taste.
7. Assemble and attach optional glass door assembly.
Study the three dimensional illustration (
ure 1
) to get a general idea of each element of
Fig-
your fireplace system.
PRE-INSTALLATION NOTES
The fireplace may be installed directly on a combustible floor or raised on a platform of an appropriate height. Do not place fireplace on carpeting, vinyl or other soft floor coverings. It may, however, be placed on flat wood, ply­wood, particle board or other hard surfaces. Be sure fireplace rests on a solid continuous floor or platform with appropriate framing for support and so that no cold air can enter the room from under the fireplace.
The fireplace may be positioned and then the framing built around it, or the framing may be constructed and the fireplace positioned into the opening.
Usually, no special floor support is needed for the fireplace, however, to be certain:
1. Estimate the total weight of the fireplace system including chimney and surround ma­terials such as brick, stone, etc., to be in­stalled. Shipping weights for the fireplace may be found on page 18.
2. Measure the square footage of the floor space to be occupied by the system, surrounds and hearth extensions.
3. Note the floor construction, i.e. 2 x 6’s, 2 x 8’s or 2 x 10’s, single or double joists, type and thickness of floor boards.
4. Use this information and consult your local building code to determine if you need addi­tional support.
CAUTION: DO NOT BLOCK THE HEAT-CIRCU­LATING AIR INLET AND OUTLET PORTS ON CIRCULATING MODELS. DOING SO MAY RE­SULT IN A POTENTIAL FIRE HAZARD.
If you plan to raise the fireplace and hearth extension, build the platform assembly then position fireplace and hearth extension on top. Secure the platform to the floor to prevent possible shifting.
CLEARANCES
Minimum clearance to combustibles for the appliance is as follows: sides and back - ¹⁄₂" (13 mm), floor - 0" (0 mm), adjacent wall - 12" (305 mm), ceiling - 37 ¹⁄₂" (953 mm).
INSTALLING THE FIREPLACE
Step 1. Slide the fireplace into prepared fram-
ing or position fireplace in its final position and frame later.
The fireplace may not be recessed into a com­bustible floor. Maintain the floor to hearth clear­ance established by the fireplace lower front face.
Step 2. Insert the provided metal safety strips, beneath the fireplace as illustrated (
and 8
). The safety strips should overlap ¹⁄₂" for
continual coverage of the floor.
Note: Safety strips are not required when fire­place rests on a noncombustible surface.
1/2" (13mm) Clearance To Back And Sides
Combustible Wall
Metal Safety Strip
1/2"
(13mm)
Fireplace And Hearth Extension On Raised Platform
Platform
Figures 6, 7
Hearth Extension
Floor
1/2" (13mm) Clearance To Back And Sides
Combustible Wall
Hearth
1/2"
(13mm)
Metal Safety Strip
Extension
Fireplace And Hearth Extension On Floor
Floor
Figure 7
Note: Install the hearth extension only as illus-
trated.
The safety strips should extend from front of the fireplace at least 1 ¹⁄₂" and should extend to be at least flush with the sides. In the event a wooden support is used to elevate the fireplace above the floor, a “Z” type safety strip should be fabricated and used to protect the front surface of the wood support as well as the floor beneath the hearth extension (
Figures 8 and 9
). The safety strips should be tacked down to prevent possible movement.
Note: The “Z” type safety strip is not supplied.
2"
(51mm)
Metal Safety Strip
2"
(51mm)
Figure 8
2"
(51mm)
Special “Z” Metal Safety Strip
Blocking
2"
(51mm)
Figure 9
Step 3. Refer to fireplace drawings and specifi-
cations on pages 6 and 7 for framing dimensions and details. Frame appliance enclosure as illus­trated in
Figures 11 through 14
on page 8.
Figure 6
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
5
IMPORTANT: UNDER NO CIRCUMSTANCES CAN THE FIREPLACE TOP SPACERS (
6
) BE REMOVED OR MODIFIED, NOR MAY
FIGURE
YOU NOTCH THE HEADER TO FIT AROUND OR BE INSTALLED LOWER THAN THE SPAC­ERS. THE HEADER MAY BE IN DIRECT CON­TACT WITH THE TOP SPACERS BUT MAY NOT BE SUPPORTED BY THEM.
Note: The framed depth, 21
³⁄₄
" (552 mm) from a framed wall, must always be measured from a finished surface. If a wall covering such as drywall is to be attached to the rear wall, then the 21
³⁄₄
" (552 mm) must be measured from the drywall surface. It is important that this dimension be exact.
If the appliance is to be elevated above floor level, a solid continuous platform must be constructed.
The header may rest on the top metal spacers, but must not be notched to fit around them.
Consult all local codes.
For Canadian Installations Proceed with Steps 4 through 7.
Step 4. Attach the chimney collar enclosure kit,
Model CCK1, around chimney collar with the screws provided (
Figure 10
).
FIREPLACE SPECIFICATIONS
40 1/2"
(1029mm)
37 3/8"
(949mm)
17 1/2"
(445mm)
32 7/8"
(835mm)
21"
(533m)
6"
(152mm)
17 1/2"
(445mm)
38 5/8"
(981mm)
42 3/4"
(1086mm)
Right Corner Opening
38 5/8"
(981mm)
42 3/4"
(1086mm)
Left Corner Opening
21"
(533m)
6"
(152mm)
37 3/8"
(949mm)
32 7/8"
(835mm)
40 1/2"
(1029mm)
Enclosure Box
Figure 10
Step 5. Connect the 4" (102 mm) Class 0 air
duct provided to the collar on the chimney collar enclosure with the screws provided in the hardware kit.
(254mm)
(191mm)
Figure 11
10"
7 1/2
Closed End
40 1/4"
(1022mm)
10 1/2"
(267mm)
10"
(254mm)
15"
(381mm)
35"
(889mm)
42 3/4"
(1086mm)
Top View
40 1/4"
(1022mm)
24"
(610mm)
10"
(254mm)
19 7/8"
(505mm)
Open End
6
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
FRAMING SPECIFICATIONS
Figure 12
TOB
Rough
Framing Face
(Unfinished
Shown)
Figure 13
B
Header
A
Framing Without False Header
Back Wall of Chase/Encloslure
Including Finishing
Materials if any
3" (76mm) Min.
Outside Corner Using Outside Air
Back Wall of Chase/Encloslure
Including Finishing
Materials if any
C
F
Back Wall of Chase/Encloslure Including
Finishing Materials if any
E
Rough
Framing
Face
(Unfinished
Shown)
ATO-4
8" Max.
45°
(203mm)
8" (203mm) Min. To Protected Side Wall
11 ⁷⁄₈"
(302mm)
Note: Combustible Materials May Be Placed In Shaded Area.
Note: No Wall Shield Required On This Wall
D
C
Inside Corner Using Outside Air
Figure 15
Framing Dimensions
CR-3835 Series
A 42 ¹₂"
C
(1080 mm)
B 40 ⁵₈"
(1032 mm)
C 24 ¹₂"
D
C
(622 mm)
D 34 ³₄"
Roof Framing
Figure 16
(883 mm)
E 46 ⁵₈"
(1184 mm)
F 45"
(1143 mm)
B
B
Rough Framing
Face (Unfinished
Shown)
A
Outside Corner
Ceiling Framing
Figure 14 Figure 17
Framing Dimensions for Roof
Pitch FTF8 at 2" FTF10 at 1" FTF10 at 2"
CD*CD*CD*
0/12 16 ¹⁄₂" 16 ¹⁄₂" 17" 17" 19" 19"
(419 mm) (419mm) (432 mm) (432 mm) (483 mm) (483 mm)
6/12 16 ¹⁄₂" 19" 17" 19" 19" 21"
(419 mm) (483 mm) (432 mm) (483 mm) (483 mm) (533 mm)
12 /12 16 ¹⁄₂" 23 ¹⁄₂" 17" 24" 19" 26"
(419mm) (597mm) (432mm) (610 mm) (483mm) (660 mm)
*Perpendicular to roof ridge
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
Framing Dimensions for Ceiling
A
Flue Type A B
FTF8 Vertical 16 ¹⁄₂" 16 ¹⁄₂" at 2" (419 mm) (419 mm)
FTF10 Vertical 17" 17" at 1" (432 mm) (432 mm)
FTF10 Vertical 19" 19" at 2" (483 mm) (483 mm)
FTF8 Offset 30° 16 ¹⁄₂" 27" at 2" (419 mm) (686 mm)
FTF10 Offset 30° 17" 26" at 1" (432 mm) (660 mm)
FTF10 Offset 30° 19" 28" At 2" (438 mm) (711 mm)
7
Step 6. Route the Class 0 air duct out the back
wall or side wall, up through the ceiling or floor joists to an outside wall. The air duct should be located above snow level.
Note: If the fireplace is installed against an inside wall, the Class 0 air duct may be ex­tended into a ventilated attic space at least 18" (457 mm) above the attic floor. Secure the duct hood to a vertical post with the inlet positioned downward. Ensure nothing blocks the hood opening. This air duct must never terminate higher than the chimney.
Step 7. Cut or frame hole through the outside wall for the installation of the duct inlet hood. A 4 ¹⁄₄" (114 mm) diameter hole is sufficient. Feed the loose end of the flexible air duct through the hole cut for the inlet hood and attach to collar on inlet hood using two (2) screws. Insert hood into opening. Secure in place with nails driven through holes in hood flange. Seal with noncombustible waterproof silicon type caulking. If additional air duct is needed, use Class 0 metallic air duct.
Step 8. Fireplace should be secured to side framing members using the full length nailing tabs at the top and bottom of the fireplace front face. Use 8d nails (
Figure 18
).
INSTALLING THE CHIMNEY SYSTEM
Step 1. Before continuing, check the operation
of the damper, as described on page 4, (
to Figure 3
).
Step 2. Using standard construction framing techniques, construct opening for chimney route up through the ceiling(s) and roof or through an outside chase.
Framing must maintain adequate minimum air space clearance at all times.
CAUTION: ALLOW MINIMUM 2" (51 MM) CHIMNEY AIR SPACE TO COMBUSTIBLE FRAMING MEMBERS THROUGHOUT VERTI­CAL OR OFFSET CHIMNEY INSTALLATION (
SEE **NOTE
).
A minimum 2" (51 mm) air space must be reserved for all combustible materials ex­tending for any continuous length surround­ing the chimney (
Reference
See **Note
Figures 15 and 16
).
and charts Fram­ing Dimensions for Ceiling and Roof, which specify minimum ceiling and roof dimensions.
To determine chimney center line in new con­struction, use plumb line from roof or ceiling above fireplace to center of flue collar on fireplace.
refer
Note: If installing the optional collar duct kit, it should be installed after the chimney has been attached to the flue collar.
Step 3. Position appropriate firestop spacer at ceiling and nail temporarily with two (2) 8d nails. If chimney penetrates ceiling vertically, use flat firestop spacer, Model F8FS-2 for FTF8 system and Model F10FS-2 for the FTF10 system*. If chimney penetrates ceiling at 30° angle (offset chimney), use 30° firestop spacer, Model F8FS30-2 for FTF8 and Model F10FS30­2 for FTF10 system*. Use one nail on opposite sides to hold firestop spacer in position. Nail permanently, using at least two (2) more 8d nails, after chimney sections have been as­sembled through the firestop spacer and after any necessary adjustments have been made. Firestop spacer must be secured by at least four (4) 8d nails when completely installed.
Note: If there is a room above ceiling level, firestop spacer must be installed on the bottom side of the ceiling. If an attic is above ceiling level, firestop spacer must be installed on top side of ceiling joist (Figures 20 and 21 ).
Room Above
8d Nail
Figure 18
Note: The nailing tabs and the area directly
behind the nailing tabs are exempt from the clearances described on page 5. Maintain at least 1/2" clearance from the firebox wrapper to the framing at the closest point of contact, directly adjacent to the flange.
For remodeling, plumb to center of flue collar from ceiling above, drive nail through ceiling from below to mark position, then mark and cut to passage from above ceiling (around nail) (
Figure 19
). Then plumb from ceiling or roof level directly above hole which has just been completed.
Plumb Line
Figure 19
Firestop Spacer
Figure 20
Attic Above
Firestop Spacer
Figure 21
*Note: Use Models F10FS or F10FS30 when
installing FTF10 chimney in the U.S. only.
** Note: 1" (25 mm) when installed with FTF10 in the U.S. only.
8
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
CHIMNEY 30° OFFSET THROUGH FLOOR
Stabilizer
OR CEILING
It may be necessary to assemble the chimney at 30° when passing through the floor or ceiling area. Use the F8FS30-2 firestop spacer as shown
Figures 22 and 23
in floor or ceiling penetration with a FTF8 stabi­lizer if distance of chimney below ceiling is 10' or more. Maintain 2" minimum air space to combustibles from chimney sections.
. Support the chimney at
Attic Space
At all subsequent joints, the upper flue section fits into the preceding flue section. Each piece snaps together by means of locking tabs (9 locking tabs per joint). Check each piece by pulling up slightly from the top to ensure proper engagement before installing the next section. If the flue has been installed correctly, it will not separate when you test it. Also, the inner flue joint where each section is joined should be tight and flat without gaps (
Figure 24
).
Always maintain 2" (51 mm) minimum air space to combustible materials and always check each chimney joint (inner and outer) to ensure proper engagement (
See **Note
). Check verti­cal alignment of chimney so that it projects from the roof in true vertical position.
F8FS30-2 Firestop Spacer
2" Min.
Air Space
10'
Max.
FTF8-S4 Stabilizer
2" Min.
Air Space
30° Firestop And Attic Above
Figure 22
Room Above
F8FS30-2 Firestop Spacer
2" Min.
Air Space
10'
Max.
2" Min.
Air Space
FTF8-S4 Stabilizer
30° Firestop And Room Above
Figure 23
Step 4.
Note: Chimney sections are constructed
with a unique locking tab design, which en­sures an immediate, tight assembly between sections. Plan your chimney requirements care­fully before assembly as chimney is difficult to disassemble after installation. If disassembled, the tabs might become damaged. Be certain tabs are properly formed to ensure locking tabs engage properly.
Security's FTF8 and FTF10 chimney systems are two piece chimneys, which snap together from the fireplace up. Start with the inner flue section. With the lanced end up, snap lock it into the matching collar on top of the fireplace.
Figure 24
Outer pipe section installs in just the opposite way; the lanced end goes down and each new section goes OVER the outside of the previous section installed (
Figure 25
).
Locking Tab s (Lances)
Figure 25
Note: Assemble one component of chimney at
a time (inner section first, then outer section last) before proceeding with the next complete section.
Continue to assemble the chimney up through framed opening. Assemble just enough to pene­trate the roof flashing openings (
Figure 26
).
** Note: 1" (25 mm) when installed with FTF10 in the U.S. only.
2" (51mm)** ( Min. Air Space to Combustibles
See **Note
)
Figure 26
Security's chimney sections do not need to be screwed together. Additional reinforcement is not necessary except in certain offset condi­tions (refer to page 14,
Figure 37
).
Step 5. The height of vertical chimney pipe supported only by the fireplace must not ex­ceed 30' (9.1 m). Chimney heights above 30' (9.1 m) must be supported by a Model F8-S4 or Model F10-S4 stabilizer installed at 30' (9.1 m) intervals.
Note: The Model F8-S4 and Model F10-S4 add 3" (76 mm) net effective height to the total chimney system.
Install Model F8-S4 or F10-S4 stabilizer by fitting inner section down into respective sec­tion of proceeding flue pipe and locking outer stabilizer section into place over the outer chimney pipe. Position for proper clearance through framed opening and nail straps se­curely (under tension in “shear”) into place on framing. Use 8d nails. Attach successive lengths of chimney pipe directly to stabilizer using same techniques as described in Step 4 (
Figure 27
).
Figure 27
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
9
Note: Do not apply excessive pressure to any
subsequent chimney sections following the stabilizer when installing. Ensure each subse­quent chimney section is securely attached by testing as noted in Step 4.
Step 6. Select the proper Security Chimneys roof flashing based on pitch of roof. Use chart below for selection:
Roof Pitch FTF8 FTF10
Flat to 6/12 F8-F6 F10-F6
6/12 to 12/12 F8-F12 F10-F12
Next, slide roof flashing over extended chimney section that previously has been installed above the roof opening in Step 4. Slide flashing all the way down until the flashing base rests flat on the roof. Again, check the vertical position of the chimney and the 2" (51 mm) minimum air space to combustibles (
See **Note
).
Next, slide roof flashing over extended chimney section that previously has been installed above the roof opening in Step 4. FTF8 flashings require flashing spacers. Slide flashing all the way down until the flashing base rests flat on the roof (
Figure 28
). Again, check the vertical position of the chimney and the 2" minimum air space to combustibles.
FTF8 Chimney
Do Not Seal
Figure 29
Step 8. The standard Security Chimneys roof
flashing assemblies include a storm collar. Slide storm collar over outer chimney, align with top surface of flashing, insert tab in slot, pull tight and bend tab back over slot. Seal storm collar to outer chimney with roof caulking or mastic around entire circumference of pipe. Also add extra roof caulking where storm collar meets flashing and to the tab/slot area to seal com­pletely against water penetration (
Figure 30
Check all joints very carefully to ensure no water intrusion can take place.
Locking Band
Mastic
Note: If chimney extends more than 8' above
roof surface, guy wires are also recommended. Use three (3) guy wires, attach to locking band assembly, extend and secure to roof in a trian­gular pattern (Figure 31 ). Guy wires are not supplied by the manufacturer.
Roof Ridge
120°
Figure 31
Step 10. Using a CTD Round Termination:
).
1. Hold the CTD over top of last chimney section (
Figure 32
).
2. Center inner slip section in inner flue pipe­slip down.
3. Center outer locking section over outer flue pipe. Push down until locking tabs are firmly engaged.
4. Pull up slightly on CTD to ensure locking joint has firmly engaged.
Flashing Spacers
FTF8 Flashing
Figure 28
Note: Do not caulk or seal the ventilating open-
ings.
Step 7. Secure flashing by nailing along the perimeter into roof using 8d nails. If shingled roof, slide upper end and sides of roof flashing under shingles (trim if necessary), seal the top and both sides of the flashing to the roof with roof caulking. Cover nail heads with roof caulk­ing (
Figure 29
).
10
Figure 30
Step 9. Security Chimneys locking bands,
Model FLB, may be required if the chimney extends too high above the roof flashing. As a general rule, if the chimney extends more than 6' above the roof flashing, the use of locking bands is advisable to strengthen the chimney assembly. Align the locking band at the chim­ney joint. Locking bands wrap around pipe joints equally covering the joints of both pipe sections. Use the nut provided and TIGHTEN snugly. Do not overtighten as this might dam­age the chimney section (
refer to Figure 30
).
** Note: 1" (25 mm) when installed with FTF10 in the U.S. only.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
CTD
Termination
Chimney
Figure 32
Using a FTF8/10-CTDT Chase Termination:
Refer to specific installation instructions in­cluded with the FTF8/10-CTDT chase termina­tion for clearance and installation details.
Less Than 10'
FTF8 AND FTF10 CHIMNEY COMPONENT CALCULATIONS
3'
Min
Figure 33
Using a FTF8/10-CT1 Chase Termination:
Refer to specific installation instructions in­cluded with FTF8/10-CT1 chase terminations for clearance and installation details.
Using a FTF8/10-CT2 Chase Termination:
Refer to specific installation instructions in­cluded with FTF8/10-CT2 chase terminations for clearance and installation details.
Note: It is recommended that all exterior ex­posed metal fireplace components; such as terminations, flashings, storm collars and/or flue be painted with a premium quality, high temperature, rust preventative paint designed for metal. This is especially important when installations are made in abnormally adverse or corrosive environments; such as near lakes, oceans or in areas with consistently high hu­midity conditions. Consult the paint manufac­turers instructions for proper preparation and application.
TEN FOOT RULE SUMMARY
The minimum chimney height above the roof and/or to adjacent walls and buildings is speci­fied by all major building codes.
If the horizontal distance from the peak of the roof is less then 10', the top of the chimney must be at least 2' above the peak of the roof.
If the horizontal distance from the chimney edge to the peak of the roof is more than 10' a chimney height reference point is established on the roof surface 10' horizontally from the chimney edge. The top of the chimney must be at least 2' above this reference point. In all cases, the chimney cannot be less then 3' above the roof at the edge of the chimney.
2' Min.
10'
3'
Min
The 2' in 10' rule is necessary in the interest of safety but does not ensure smoke-free opera­tion. Trees, buildings, adjoining roof lines, ad­verse wind conditions, etc., may require a taller chimney should the fireplace not draft properly
see Figure 33
(
).
MULTIPLE TERMINATIONS
If more than one termination is located in the same chase or within the same general proxim­ity, we suggest they should be separated in distance at least 24" horizontally from flue cen­ter to flue center and stacked or staggered vertically at least 18" apart, from the termina­tion of one smoke exit to the termination of another smoke exit (
18"
CTDT
24"
Figure 34
This suggestion is provided in the interest of better operation. If the terminations are located too close to each other, smoke may migrate from one flue into the other.
Figure 34
24"
).
CTD
18"
CTDT
The minimum installed height of the completed fireplace systems is 15' 2" (4.67 m). The maxi­mum height for all systems is 50' 0" (15.24 m). To determine the number of chimney sections and chimney components required, follow these steps:
1. Determine total vertical height of the fire­place installation. This dimension is the dis­tance from the surface the fireplace sets on to the point where smoke exits from the termina­tion.
2. Determine the number of chimney compo­nents required, except chimney sections. This would include firestop spacers, stabilizers, roof flashing, etc.
3. The effective heights of the components are:
The Fireplace = 39 ¹⁄₂" (1003 mm) FTF8/FTF10-12 = 10 ¹⁄₄" (260 mm) FTF8/F10-18 = 16 ¹⁄₄" (413 mm) FTF8/F10-36 = 34 ¹⁄₄" (870 mm) FTF8-48 = 46 ¹⁄₄" (1175 mm) CTD Termination = 4" (102 mm) CT1 Termination = 12" to 18"
(305 mm to 457 mm)
CT2 Termination = 15" to 23"
(381 mm to 584 mm) SS Starter Section = 19 ¹⁄₄" (489 mm) S4 Stabilizer * = 3" (76 mm)*
* Required for every 30' (9.1 m) of vertical chimney and/or 10' of offset chimney.
4. Determine amount of chimney height re­quired by subtracting total combined height of all pre-selected components (fireplace and chimney components from total desired height.)
Reference Vertical Elevation Chart and deter­mine the number of chimney sections (quantity and length) required.
SPECIAL OFFSET INSTRUCTIONS
To clear any overhead obstructions, you may offset your chimney system using Security's 30° offset and return elbows. Use two elbows — an offset elbow to initiate the offset and a return elbow to terminate it.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
11
The offset and return elbows may be attached together, or a section or sections of chimney may be used between, but do not exceed 20' in total length between elbows. If sections of pipe exceed 10' between elbows, a chimney stabi­lizer must be used at the midpoint (
Figure 35
The stabilizer support straps must be attached under tension (in shear) to structural framing members above. When two sets of elbows are used, the maximum combined length of chim­ney used between elbows cannot exceed 20' (
Figure 36
). Example: If C1 = 10' then C2 cannot
exceed 10'.
If an offset exceeds 6' in length, each chimney joint beyond the first 6' of offset to the return elbow, must be secured by a No. 8 x ¹⁄₂" sheet metal screw located at the underside of the joint (
Figure 37
).
A ¹⁄₈" diameter hole must be drilled in the chimney joint using a ¹⁄₈" diameter drill. Hole should be drilled in center of joint overlap (
Figure 38
). Be sure to drill only through the outer chimney casting. Do not puncture the inner flue.
Maximum offset of chimney system is 30°. Two offsets must not be assembled to form a 60° offset. However, two sets of offset and return elbows may be used on a single flue system, provided the total height of the sys­tem exceeds 25'.
Return elbow support straps must be se­curely attached under tension (in shear) to structural framing members above. Do not substitute a FTF8/10-30 offset elbow in place of a FTF8/10-E30 return elbow.
OFFSET CALCULATIONS
Step 1. Use Offset Chart to determine amount
of horizontal offset (A) and height (B) for vari­ous chimney section assemblies.
).
Step 2. Use “Height of Chimney Only” column in The Vertical Elevation Chart to determine combinations of chimney used above return elbow to achieve desired heights. Reference Components Effective Height Chart in vertical elevation chart section.
Step 3. Use Elevation Chart as job estimator only. Add necessary firestop spacers and stabi­lizers as required. Firestop spacers must be used as shown in lizers as shown in
B
1
Figures 22 and 23
Figure 27
20'
Max.
A
1
10' Max.
Offset
Elbow
.
Stabilizer
and stabi-
Return
Elbow
A
2
C
2
A
1
C
1
A
2
C
2
A
1
C
1
B
2
B
1
B
2
B
1
12
Figure 35
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
Figure 36
FTF8 VERTICAL ELEVATION CHART
Height Of Number Of FTF8 Height Of
Chimney Only Chimney Components Chimney Only
Inches Feet/Inches 12" 18" 24" 36" 48" -S4 Meters
10 ¹⁄₄ 010¹⁄₄ 1 0 0 0 0 0.26 16 ¹⁄₄ 14¹⁄₄ 0 1 0 0 0 0.41 22 ¹⁄₄ 110¹⁄₄ 0 0 1 0 0 0.57 26 ¹⁄₂ 22¹⁄₂ 1 1 0 0 0 0.67 32 ¹⁄₂ 28¹⁄₂ 1 0 1 0 0 0.83 34 ¹⁄₄ 210¹⁄₄ 0 0 0 1 0 0.87 38 ¹⁄₂ 32¹⁄₂ 0 1 1 0 0 0.98 44 ¹⁄₂ 38¹⁄₂ 1 0 0 1 0 1.13 46 ¹⁄₄ 310¹⁄₄ 0 0 0 0 1 1.17 50 ¹⁄₂ 42¹⁄₂ 0 1 0 1 0 1.28 56 ¹⁄₂ 48¹⁄₂ 1 0 0 0 1 1.44 62 ¹⁄₂ 52¹⁄₂ 0 1 0 0 1 1.59 68 ¹⁄₂ 58¹⁄₂ 0 0 1 0 1 1.74 72 ³⁄₄ 6 ³⁄₄ 1 1 0 0 1 1.85 78 ³⁄₄ 66³⁄₄ 1 0 1 0 1 2.00 84 ³⁄₄ 7 ³⁄₄ 0 1 1 0 1 2.15 90 ³⁄₄ 76³⁄₄ 1 0 0 1 1 2.31 92 ¹⁄₂ 78¹⁄₂ 0 0 0 0 2 2.35
96 ³⁄₄ 8 ³⁄₄ 0 1 0 1 1 2.46 102 ³⁄₄ 86³⁄₄ 1 0 0 0 2 2.61 108 ³⁄₄ 9 ³⁄₄ 0 1 0 0 2 2.76 114 ³⁄₄ 96³⁄₄ 0 0 1 0 2 2.91 119 9 11 1 1 0 0 2 3.02 125 10 5 1 0 1 0 2 3.18 131 10 11 0 1 1 0 2 3.33 137 11 5 1 0 0 1 2 3.48 138 ³⁄₄ 11 6 ³⁄₄ 0 0 0 0 3 3.52 143 11 11 0 1 0 1 2 3.63 149 12 5 1 0 0 0 3 3.78 155 12 11 0 1 0 0 3 3.94 161 13 5 0 0 1 0 3 4.09 165 ¹⁄₄ 13 9 ¹⁄₄ 1 1 0 0 3 4.20 171 ¹⁄₄ 14 3 ¹⁄₄ 1 0 1 0 3 4.35 177 ¹⁄₄ 14 9 ¹⁄₄ 0 1 1 0 3 4.50 183 ¹⁄₄ 15 3 ¹⁄₄ 1 0 0 1 3 4.65 185 15 5 0 0 0 0 4 4.70 189 ¹⁄₄ 15 9 ¹⁄₄ 0 1 0 1 3 4.81 195 ¹⁄₄ 16 3 ¹⁄₄ 1 0 0 0 4 4.96 201 ¹⁄₄ 16 9 ¹⁄₄ 0 1 0 0 4 5.11 207 ¹⁄₄ 17 3 ¹⁄₄ 0 0 1 0 4 5.26 211 ¹⁄₂ 17 7 ¹⁄₂ 1 1 0 0 4 5.37 217 ¹⁄₂ 18 1 ¹⁄₂ 1 0 1 0 4 5.52 223 ¹⁄₂ 18 7 ¹⁄₂ 0 1 1 0 4 5.68 229 ¹⁄₂ 19 1 ¹⁄₂ 1 0 0 1 4 5.83 231 ¹⁄₄ 19 3 ¹⁄₄ 0 0 0 0 5 5.87 235 ¹⁄₂ 19 7 ¹⁄₂ 0 1 0 1 4 5.98 241 ¹⁄₂ 20 1 ¹⁄₂ 1 0 0 0 5 6.13
Height Of Number Of FTF8 Height Of
Chimney Only Chimney Components Chimney Only
Inches Feet/Inches 12" 18" 24" 36" 48" -S4 Meters
247 ¹⁄₂ 20 7 ¹⁄₂ 0 1 0 0 5 6.29 253 ¹⁄₂ 21 1 ¹⁄₂ 0 0 1 0 5 6.44 257 ³⁄₄ 21 5 ³⁄₄ 1 1 0 0 5 6.55 263 ³⁄₄ 21 11 ³⁄₄ 1 0 1 0 5 6.70 269 ³⁄₄ 22 5 ³⁄₄ 0 1 1 0 5 6.85 275 ³⁄₄ 22 11 ³⁄₄ 1 0 0 1 5 7.00 277 ¹⁄₂ 23 1 ¹⁄₂ 0 0 0 0 6 7.05 281 ³⁄₄ 23 5 ³⁄₄ 0 1 0 1 5 7.16 287 ³⁄₄ 23 11 ³⁄₄ 1 0 0 0 6 7.31 293 ³⁄₄ 24 5 ³⁄₄ 0 1 0 0 6 7.46 299 ³⁄₄ 24 11 ³⁄₄ 0 0 1 0 6 7.61 304 25 4 1 1 0 0 6 7.72 310 25 10 1 0 1 0 6 7.87 316 26 4 0 1 1 0 6 8.03 322 26 10 1 0 0 1 6 8.18 323 ³⁄₄ 26 11 ³⁄₄ 0 0 0 0 7 8.22 328 27 4 0 1 0 1 6 8.33 334 27 10 1 0 0 0 7 8.48 340 28 4 0 1 0 0 7 8.64 346 28 10 0 0 1 0 7 8.79 350 ¹⁄₄ 29 2 ¹⁄₄ 1 1 0 0 7 8.90 356 ¹⁄₄ 29 8 ¹⁄₄ 1 0 1 0 7 9.05 365 ¹⁄₄ 30 5 ¹⁄₄ 0 1 1 0 7 1 9.28 371 ¹⁄₄ 30 11 ¹⁄₄ 1 0 0 1 7 1 9.43 373 31 1 0 0 0 0 8 1 9.47 377 ¹⁄₄ 31 5 ¹⁄₄ 0 1 0 1 7 1 9.58 383 ¹⁄₄ 31 11 ¹⁄₄ 1 0 0 0 8 1 9.73 389 ¹⁄₄ 32 5 ¹⁄₄ 0 1 0 0 8 1 9.89 395 ¹⁄₄ 32 11 ¹⁄₄ 0 0 1 0 8 1 10.04 399 ¹⁄₂ 33 3 ¹⁄₂ 1 1 0 0 8 1 10.15 405 ¹⁄₂ 33 9 ¹⁄₂ 1 0 1 0 8 1 10.30 411 ¹⁄₂ 34 3 ¹⁄₂ 0 1 1 0 8 1 10.45 417 ¹⁄₂ 34 9 ¹⁄₂ 1 0 0 1 8 1 10.60 419 ¹⁄₄ 34 11 ¹⁄₄ 0 0 0 0 9 1 10.65 423 ¹⁄₂ 35 3 ¹⁄₂ 0 1 0 1 8 1 10.76 429 ¹⁄₂ 35 9 ¹⁄₂ 1 0 0 0 9 1 10.91 435 ¹⁄₂ 36 3 ¹⁄₂ 0 1 0 0 9 1 11.06 441 ¹⁄₂ 36 9 ¹⁄₂ 0 0 1 0 9 1 11.21 445 ³⁄₄ 37 1 ³⁄₄ 1 1 0 0 9 1 11.32 451 ³⁄₄ 37 7 ³⁄₄ 1 0 1 0 9 1 11.47 457 ³⁄₄ 38 1 ³⁄₄ 0 1 1 0 9 1 11.63 463 ³⁄₄ 38 7 ³⁄₄ 1 0 0 1 9 1 11.78 465 ¹⁄₂ 38 9 ¹⁄₂ 0 0 0 0 10 1 11.82 469 ³⁄₄ 39 1 ³⁄₄ 0 1 0 1 9 1 11.93 475 ³⁄₄ 39 7 ³⁄₄ 1 0 0 0 10 1 12.08 481 ³⁄₄ 40 1 ³⁄₄ 0 1 0 0 10 1 12.24 486 40 6 1 0 1 1 9 1 12.34
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
13
FTF10 VERTICAL ELEVATION CHART
Height Of Number Of FTF10 Height Of
Chimney Only Chimney Lengths Chimney Only
Inches Feet/Inches 12" 18" 36" MM M
11 0 11 1 0 0 279 0.28 17 1 5 0 1 0 432 0.43 21 ¹⁄₄ 19¹⁄₄ 2 0 0 540 0.54 27 ¹⁄₄ 23¹⁄₄ 1 1 0 692 0.69 33 ¹⁄₄ 29¹⁄₄ 0 2 0 845 0.85 35 2 11 0 0 1 889 0.89 37 ¹⁄₄ 31¹⁄₄ 2 1 0 946 0.95 43 ¹⁄₄ 37¹⁄₄ 1 2 0 1099 1.10 51 ¹⁄₄ 43¹⁄₄ 0 1 1 1302 1.30 55 ¹⁄₄ 47¹⁄₄ 2 0 1 1403 1.40 61 ¹⁄₄ 51¹⁄₄ 1 1 1 1556 1.56 67 ¹⁄₄ 57¹⁄₄ 0 2 1 1708 1.71 69 ¹⁄₄ 59¹⁄₄ 0 0 2 1759 1.76 79 ¹⁄₄ 67¹⁄₄ 1 0 2 2013 2.01 85 ¹⁄₄ 71¹⁄₄ 0 1 2 2165 2.17 89 ¹⁄₂ 75¹⁄₂ 2 0 2 2273 2.27
95 ¹⁄₂ 711¹⁄₂ 1 1 2 2426 2.43 103 ¹⁄₄ 87¹⁄₄ 0 0 3 2622 2.62 113 ¹⁄₂ 95¹⁄₂ 1 0 3 2883 2.88 119 ¹⁄₂ 911¹⁄₂ 0 1 3 3035 3.03 123 ³⁄₄ 10 3 ³⁄₄ 2 0 3 3143 3.14 129 ³⁄₄ 10 9 ³⁄₄ 1 1 3 3296 3.30 137 ¹⁄₂ 11 5 ¹⁄₂ 0 0 4 3493 3.49 147 ³⁄₄ 12 3 ³⁄₄ 1 0 4 3753 3.75 153 ³⁄₄ 12 9 ³⁄₄ 0 1 4 3905 4.91 158 13 2 2 0 4 4013 4.01 164 13 8 1 1 4 4166 4.17 171 ³⁄₄ 14 3 ³⁄₄ 0 0 5 4362 4.36 182 15 2 1 0 5 4623 4.62 188 15 8 0 1 5 4775 4.78 192 16 0 2 0 5 4877 4.88 198 16 6 1 1 5 5029 5.03 206 17 2 0 0 6 5232 5.23 215 ³⁄₄ 17 11 ³⁄₄ 1 0 6 5480 5.48 222 18 6 0 1 6 5639 5.64 226 ¹⁄₄ 18 10 ¹⁄₄ 2 0 6 5747 5.75 232 ¹⁄₄ 19 4 ¹⁄₄ 1 1 6 5899 5.90 240 20 0 0 0 7 6096 6.10 250 ¹⁄₄ 20 10 ¹⁄₄ 1 0 7 6356 6.36 256 ¹⁄₄ 21 4 ¹⁄₄ 0 1 7 6509 6.51 260 ¹⁄₂ 21 8 ¹⁄₂ 2 0 7 6617 6.62 266 ¹⁄₂ 22 2 ¹⁄₂ 1 1 7 6769 6.77 274 ¹⁄₄ 22 10 ¹⁄₄ 0 0 8 6966 6.97 284 ¹⁄₂ 23 8 ¹⁄₂ 1 0 8 7226 7.23 290 ¹⁄₂ 24 2 ¹⁄₂ 0 1 8 7379 7.38 294 ³⁄₄ 24 6 ³⁄₄ 2 0 8 7487 7.49 300 ³⁄₄ 25 0 ³⁄₄ 1 1 8 7639 7.64 308 ¹⁄₂ 25 8 ¹⁄₂ 0 0 9 7836 7.84 318 ³⁄₄ 26 8 ³⁄₄ 1 0 9 8096 8.10 324 ³⁄₄ 27 0 ³⁄₄ 0 1 9 8249 8.25 328 ³⁄₄ 27 4 ³⁄₄ 2 0 9 8350 8.35 334 ³⁄₄ 27 10 ³⁄₄ 1 1 9 8503 8.50 342 ³⁄₄ 28 6 ³⁄₄ 0 0 10 8706 8.71 352 ³⁄₄ 29 4 ³⁄₄ 1 0 10 8960 8.96 358 ³⁄₄ 29 10 ³⁄₄ 0 1 10 9112 9.11 363 30 3 2 0 10 9220 9.22 369 30 9 1 1 10 9373 9.37 376 ³⁄₄ 31 4 ³⁄₄ 0 0 11 9569 9.57 387 32 3 1 0 11 9829 9.83 393 32 9 0 1 11 9982 9.98 397 ¹⁄₄ 33 1 ¹⁄₄ 2 0 11 10090 10.09 403 ¹⁄₄ 33 7 ¹⁄₄ 1 1 11 10243 10.24 411 34 3 0 0 12 10439 10.44 421 ¹⁄₄ 35 1 ¹⁄₄ 1 0 12 10700 10.70 427 ¹⁄₄ 35 7 ¹⁄₄ 0 1 12 10852 10.85 431 ¹⁄₂ 35 11 ¹⁄₂ 2 0 12 10960 10.96 437 ¹⁄₂ 36 5 ¹⁄₂ 1 1 12 11113 11.11 445 ¹⁄₄ 37 1 ¹⁄₄ 0 0 13 11309 11.31 455 ¹⁄₂ 37 11 ¹⁄₂ 1 0 13 11570 11.57
Height Of Number Of FTF10 Height Of
Chimney Only Chimney Lengths Chimney Only
Inches Feet/Inches 12" 18" 36" MM M
461 ¹⁄₂ 38 5 ¹⁄₂ 0 1 13 11722 11.72 465 ¹⁄₂ 38 9 ¹⁄₂ 2 0 13 11824 11.82 471 ¹⁄₂ 39 3 ¹⁄₂ 1 1 13 11976 11.98 479 ¹⁄₂ 39 11 ¹⁄₂ 0 0 14 12179 12.18 489 ¹⁄₂ 40 9 ¹⁄₂ 1 0 14 12433 12.43 495 ¹⁄₂ 41 3 ¹⁄₂ 0 1 14 12586 12.59 499 ³⁄₄ 41 7 ³⁄₄ 2 0 14 12694 12.69 505 ³⁄₄ 42 1 ³⁄₄ 1 1 14 12846 12.85 513 ¹⁄₂ 42 9 ¹⁄₂ 0 0 15 13043 13.04 523 ³⁄₄ 43 7 ³⁄₄ 1 0 15 13303 13.30 529 ³⁄₄ 44 1 ³⁄₄ 0 1 15 13456 13.46 534 44 6 2 0 15 13564 13.56 540 45 0 1 1 15 13716 13.71 547 ³⁄₄ 45 7 ³⁄₄ 0 0 16 13913 13.91 558 46 6 1 0 16 14173 14.17 564 47 0 0 1 16 14326 14.33 568 ¹⁄₄ 47 4 ¹⁄₄ 2 0 16 14434 14.43 574 ¹⁄₄ 47 10 ¹⁄₄ 1 1 16 14586 14.59 582 48 6 0 0 17 14783 14.78 592 ¹⁄₄ 49 4 ¹⁄₄ 1 0 17 15043 15.04 598 ¹⁄₄ 49 10 ¹⁄₄ 0 1 17 15196 15.20 602 ¹⁄₄ 50 2 ¹⁄₄ 2 0 17 15297 15.30 608 ¹⁄₄ 50 8 ¹⁄₄ 1 1 17 15450 15.45 616 ¹⁄₄ 51 4 ¹⁄₄ 0 0 18 15653 15.65 626 ¹⁄₄ 52 2 ¹⁄₄ 1 0 18 15907 15.91 632 ¹⁄₄ 52 8 ¹⁄₄ 0 1 18 16059 16.06 636 ¹⁄₂ 53 0 ¹⁄₂ 2 0 18 16167 16.17 642 ¹⁄₂ 53 6 ¹⁄₂ 1 1 18 16320 16.32 650 ¹⁄₄ 54 2 ¹⁄₂ 0 0 19 16516 16.52 660 ¹⁄₂ 55 0 ¹⁄₂ 1 0 19 16777 16.78 666 ¹⁄₂ 55 6 ¹⁄₂ 0 1 19 16929 16.93 670 ³⁄₄ 55 10 ³⁄₄ 2 0 19 17037 17.04 676 ³⁄₄ 56 4 ³⁄₄ 1 1 19 17189 17.19 684 ¹⁄₂ 57 0 ¹⁄₂ 0 0 20 17386 17.39 694 ³⁄₄ 57 10 ³⁄₄ 1 0 20 17647 17.65 700 ³⁄₄ 58 4 ³⁄₄ 0 1 20 17799 17.80 705 58 9 2 0 20 17907 17.91 711 59 3 1 1 20 18059 18.06 718 ³⁄₄ 59 10 ³⁄₄ 0 0 21 18256 18.26 729 60 9 1 0 21 18517 18.52 735 61 3 0 1 21 18669 18.67 739 61 7 2 0 21 18771 18.77 745 62 1 1 1 21 18923 18.92 753 62 9 0 0 22 19126 19.13 763 63 7 1 0 22 19380 19.38 769 64 1 0 1 22 19533 19.53 773 ¹⁄₄ 64 5 ¹⁄₄ 2 0 22 19641 19.64 779 ¹⁄₄ 64 11 ¹⁄₄ 1 1 22 19793 19.79 787 65 7 0 0 23 19990 19.99 797 ¹⁄₄ 66 5 ¹⁄₄ 1 0 23 20250 20.25 803 ¹⁄₄ 66 11 ¹⁄₄ 0 1 23 20403 20.40 807 ¹⁄₂ 67 3 ¹⁄₂ 2 0 23 20511 20.51 813 ¹⁄₂ 67 9 ¹⁄₂ 1 1 23 20663 20.66 821 ¹⁄₄ 68 5 ¹⁄₄ 0 0 24 20860 20.86 831 ¹⁄₂ 69 3 ¹⁄₂ 1 0 24 21120 21.12 837 ¹⁄₂ 69 9 ¹⁄₂ 0 1 24 21273 21.27 841 ³⁄₄ 70 1 ³⁄₄ 2 0 24 21380 21.38 847 ³⁄₄ 70 7 ³⁄₄ 1 1 24 21533 21.53 855 ¹⁄₂ 71 3 ¹⁄₂ 0 0 25 21730 21.73 865 ³⁄₄ 72 1 ³⁄₄ 1 0 25 21990 21.99 871 ³⁄₄ 72 6 ³⁄₄ 0 1 25 22142 22.14 875 ³⁄₄ 72 11 ³⁄₄ 2 0 25 22244 22.24 881 ³⁄₄ 73 5 ³⁄₄ 1 1 25 22396 22.40 889 ³⁄₄ 74 1 ³⁄₄ 0 0 26 22600 22.60 899 ³⁄₄ 74 11 ³⁄₄ 1 0 26 22854 22.85 905 ³⁄₄ 75 5 ³⁄₄ 0 1 26 23006 23.01 910 75 10 2 0 26 23114 23.11 916 76 4 1 1 26 23266 23.27 924 77 0 0 0 27 23470 23.47
14
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
FTF8 OFFSET ELEVATION CHART
(With FTF8-SS Starter Section)
A B FTF10/8-ES30 FTF8-SS Number of FTF8 A B
Offset Height Offset/Return Starter FTF8-S4 Chimney Sections Offset Height
(Inches) (Inches) Elbow Set Section Stabilizer 12" 18" 36" 48" (mm) (mm)
14 32 ¹⁄₂ 1 1 0 0 0 0 0 356 826 19 41 ¹⁄₄ 1 1 0 1 0 0 0 483 1048 22 46 ¹⁄₂ 1 1 0 0 1 0 0 559 1181 24 ¹⁄₄ 50 ¹⁄₄ 1 1 0 2 0 0 0 616 1276 27 ¹⁄₄ 55 ¹⁄₄ 1 1 0 1 1 0 0 692 1403 30 ¹⁄₄ 60 ¹⁄₂ 1 1 0 0 2 0 0 768 1537 31 62 1 1 0 0 0 1 0 787 1575 32 ¹⁄₄ 64 ¹⁄₄ 1 1 0 2 1 0 0 819 1632 35 ¹⁄₄ 69 ¹⁄₄ 1 1 0 1 2 0 0 895 1759 36 ¹⁄₄ 71 1 1 0 1 0 1 0 921 1803 37 72 ¹⁄₂ 1 1 0 0 0 0 1 940 1842 38 ¹⁄₄ 74 ¹⁄₂ 1 1 0 0 3 0 0 972 1892 39 ¹⁄₄ 76 1 1 0 0 1 1 0 997 1930 41 ¹⁄₂ 79 ³⁄₄ 1 1 0 2 0 1 0 1048 2026 42 ¹⁄₄ 81 ¹⁄₄ 1 1 0 1 0 0 1 1073 2064 44 ¹⁄₄ 85 1 1 0 1 1 1 0 1124 2159 45 ¹⁄₄ 86 ¹⁄₂ 1 1 0 0 1 0 1 1149 2197 47 ¹⁄₄ 90 1 1 0 0 2 1 0 1200 2286 48 ¹⁄₄ 91 ³⁄₄ 1 1 0 0 0 2 0 1226 2330 49 ¹⁄₄ 93 ³⁄₄ 1 1 0 2 1 1 0 1251 2381 51 ¹⁄₂ 97 ¹⁄₄ 1 1 0 1 4 0 0 1308 2470 53 ¹⁄₄ 100 ¹⁄₂ 1 1 0 1 0 2 0 1353 2553 54 ¹⁄₄ 102 1 1 0 0 0 1 1 1378 2591 55 ¹⁄₂ 104 ¹⁄₄ 1 1 0 0 3 1 0 1403 2648 56 ¹⁄₄ 105 ³⁄₄ 1 1 0 0 1 2 0 1429 2686 58 ¹⁄₄ 109 ¹⁄₄ 1 1 0 2 0 2 0 1480 2775 59 ¹⁄₄ 111 1 1 0 1 0 1 1 1505 2819 60 ¹⁄₄ 112 ¹⁄₂ 1 1 0 0 0 0 2 1530 2858 61 ¹⁄₄ 114 ¹⁄₂ 1 1 1 1 1 2 0 1556 2908 65 ³⁄₄ 122 ¹⁄₄ 1 1 1 0 2 2 0 1670 3105 66 ³⁄₄ 124 1 1 1 1 0 0 2 1695 3150 68 126 1 1 1 2 1 2 0 1727 3200 69 ³⁄₄ 129 1 1 1 0 1 0 2 1772 3277 71 ³⁄₄ 132 ³⁄₄ 1 1 1 1 0 3 0 1822 3372 74 ³⁄₄ 138 1 1 1 0 1 3 0 1899 3505 77 141 ¹⁄₂ 1 1 1 2 0 3 0 1956 3594 78 ³⁄₄ 144 ³⁄₄ 1 1 1 0 0 1 2 2000 3677 80 146 ³⁄₄ 1 1 1 1 1 3 0 2032 3727 83 152 1 1 1 0 2 3 0 2108 3861 84 ³⁄₄ 155 1 1 1 0 0 0 3 2153 3937 89 162 ¹⁄₄ 1 1 1 1 0 4 0 2261 4121 89 ³⁄₄ 164 1 1 1 1 0 0 3 2280 4166 92 167 ¹⁄₂ 1 1 1 0 1 4 0 2337 4255 92 ³⁄₄ 169 1 1 1 0 1 0 3 2356 4293
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
15
FTF10 OFFSET ELEVATION CHART
A B FTF10-ES30 Number of FTF10 A B
Offset Height Offset/Return FTF10-S4 Chimney Sections Offset Height
(Inches) (Inches) Elbow Set Stabilizer 12" 18" 36" (mm) (mm)
415³⁄₄ 1 0 0 0 0 102 400
924¹⁄₂ 1 0 1 0 0 229 622 12 29 ³⁄₄ 1 0 0 1 0 305 756 14 ¹⁄₄ 33 ¹⁄₂ 1 0 2 0 0 362 851 17 ¹⁄₄ 38 ¹⁄₂ 1 0 1 1 0 438 978 20 ¹⁄₄ 43 ³⁄₄ 1 0 0 2 0 514 1111 21 45 ¹⁄₄ 1 0 0 0 1 533 1149 22 ¹⁄₄ 47 ¹⁄₂ 1 0 2 1 0 565 1207 25 ¹⁄₄ 52 ¹⁄₂ 1 0 1 2 0 641 1334 26 ¹⁄₄ 54 ¹⁄₄ 1 0 1 0 1 667 1378 28 ¹⁄₄ 57 ³⁄₄ 1 0 0 3 0 718 1467 29 ¹⁄₄ 59 ¹⁄₄ 1 0 0 1 1 743 1505 31 ¹⁄₄ 63 1 0 2 0 1 794 1600 32 ¹⁄₂ 65 1 0 4 1 0 826 1651 34 ¹⁄₄ 68 ¹⁄₄ 1 0 1 1 1 870 1734 36 ¹⁄₄ 71 ³⁄₄ 1 0 3 0 1 921 1822 37 ¹⁄₄ 73 ¹⁄₄ 1 0 0 2 1 946 1861 38 ¹⁄₄ 75 1 0 0 0 2 972 1905 39 ¹⁄₄ 77 1 0 2 1 1 997 1956 41 ¹⁄₂ 80 ¹⁄₂ 1 0 1 4 0 1054 2045 43 ¹⁄₄ 83 ³⁄₄ 1 0 1 0 2 1099 2127 44 ¹⁄₂ 85 ³⁄₄ 1 0 3 1 1 1130 2178 45 ¹⁄₄ 87 ¹⁄₂ 1 0 0 3 1 1149 2223 46 ¹⁄₄ 89 1 0 0 1 2 1175 2261 48 ¹⁄₄ 91 ¹⁄₂ 1 0 2 0 2 1226 2324 49 ¹⁄₂ 94 ¹⁄₂ 1 0 1 5 0 1257 2400 51 ¹⁄₄ 97 ³⁄₄ 1 0 1 1 2 1302 2483 54 ¹⁄₄ 103 1 0 0 2 2 1378 2616 55 ¹⁄₄ 104 ¹⁄₂ 1 0 0 0 3 1403 2654 56 ¹⁄₂ 106 ¹⁄₂ 1 0 2 1 2 1435 2705 59 ¹⁄₂ 111 ³⁄₄ 1 0 1 2 2 1511 2838 61 ³⁄₄ 116 1 1 1 0 3 1568 2946 64 ³⁄₄ 121 ¹⁄₄ 1 1 0 1 3 1645 3080 67 124 ³⁄₄ 1 1 2 0 3 1702 3169 69 127 ³⁄₄ 1 1 1 3 2 1753 3245 70 130 1 1 1 1 3 1778 3302 73 135 ¹⁄₄ 1 1 0 2 3 1854 3435 75 138 ³⁄₄ 1 1 2 1 3 1905 3524 79 145 ¹⁄₂ 1 1 1 0 4 2007 3696 80 ¹⁄₄ 147 ¹⁄₂ 1 1 3 1 3 2038 3747 82 150 ³⁄₄ 1 1 0 1 4 2083 3829 87 159 ¹⁄₂ 1 1 1 1 4 2210 4051
Chimney Section
No Screws Required In
Figure 37
Underside Of Chimney
Figure 38
FTF8-E30 Return Elbow*
Chimney Section (S)
FTF8-SS
FTF10-30 Offset Elbow*
Joints
4'
Screws Required At
Every Joint Past 6'
6'
Joints For First 6' of Offset
No. 8 x 1/2" SMS
A
B
16
*Part of Offset/Return Package Model FTF10/8-ES30
Figure 39
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
INSTALLING OFFSETS
First, review the Offset Elevation Chart and
Figure 39
for reference.
Step 1. Determine the offset distance where chimney is to pass through the first ceiling­dimension “A.” To find this point on your ceil­ing, first determine the center point for a verti­cal chimney following the instructions for ver­tical installation.
Measure height to the ceiling from the top of fireplace-dimension “B.” Use the appropriate Offset Elevation Chart to find dimension “A.” Mark point where you will drive your nail to show the center point for your offset ceiling cut.
Step 2. Proceed by using the Straight Up Instal­lation Instructions for cutting and framing ceil­ing and roof openings.
Note: See Framing and Dimension Chart for the sizes of the ceiling and roof openings. The size of the roof opening varies with the degree of pitch of the roof.
Offset Elbow Assembly
Offset elbows install the same as chimney sections. First, snap the inner section INTO the preceding inner section of flue. Check connec­tion by pulling up slightly to ensure a tight fit. Next, the outer sections snap lock OVER the preceding outer section of chimney. Again, check outer section by pulling up slightly to ensure proper connection is made.
Return Elbow Assembly
Return elbows install the same way as round terminations and stabilizers:
Step 1. Hold return elbow over top of last chimney section.
Step 2. Center inner slip section into inner flue pipe-slip down.
Step 3. Center outer-locking section over outer chimney pipe. Push down until locking joint has firmly engaged.
Step 4. Pull up slightly on return elbow to ensure locking joint has firmly engaged.
Step 5. Secure support straps to framing members by nailing under tension in sheer (
Figure 40
).
Return Elbow
Figure 40
Note: The return elbow assembly performs the
same function as a stabilizer. Consider this when determining the need for a stabilizer.
Note: Do not apply excessive pressure to any subsequent chimney section following return elbow assembly when installing. Ensure that each subsequent chimney section is securely attached by testing as noted above.
Combustion Air Kits
These appliances are equipped with an outside (make-up) air door and integral actuator arm. If the appliance is to be installed with an outside air vent system, use only FireCraft Models FAOK-4 or FAOK-4LD Combustion Air Kits. These kits come complete with detailed installation instructions and all components necessary in completing a combustion air vent system.
After completing the installation of the optional combustion air vent system the actuator arm must be put in service and tested to ensure proper operation before completing any enclo­sure around the firebox. Failure to do so may result in extensive and costly rework.
Locate the actuator arm along the right side of the appliance firebox opening and refer to
Figure 41
To operate, push the end of the actuator to the left as shown in its "locked" position. Pull the actuator forward to open the combustion air door, and push it back to close. To "lock" the combustion air door closed, ensure the actuator is pushed all the way back then push the end of the actua­tors to the right until the step in the actuator moves behind the appliance front face within the slotted opening.
.
Figure 41
, until it "pops" free of
Combustion Air Actuator
Pull Forward to Open, Push Back to Close
Figure 41
Operate the actuator through several cycles including the "lock position. Ensuring proper operation and freedom of movement. Return the actuator arm to the locked position.
Gas Line Connection
Install a ¹⁄₂" (13 mm) gas supply line through fireplace wall for connection to a decorative gas appliance inside the firebox. Outside, the gas supply line must connect to a gas shut-off valve usually recessed flush into the wall or floor. The valve should be controlled by a removable valve key for safety.
CAUTION: PLUMBING CONNECTIONS SHOULD ONLY BE PERFORMED BY A QUALIFIED, LI­CENSED PLUMBER. MAIN GAS SUPPLY MUST BE OFF WHEN PLUMBING GAS LINE TO FIRE­PLACE OR PERFORMING SERVICE.
Always plumb gas line installation per local codes. Check all connections with soap suds; leaks will bubble. Never test any gas line con­nection with a match or open flame.
This provision is intended for connection to a decorative gas appliance incorporating an au­tomatic shut-off device and complying with the Standard for Decorative Gas Appliances for installation in vented fireplaces, ANSI Z21.60 (1991) or American Gas Association draft re­quirements for Gas-Fired Log Lighters for Wood Burning Fireplaces, Draft No. 4 dated August,
1993. Install in accordance with the National Fuel Gas Code, ANSI Z223.1. This complies with the revised U.L. 127 standard.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
17
Glass Doors
If glass doors are to be installed on these fireplaces, refer to specific installation instruc­tions packed with the glass doors. Use only the doors that are listed for use with these fire­places. Use of other non-listed glass door on these fireplaces may constitute a potential fire hazard and is not recommended.
CAUTION: CERTAIN GLASS DOORS OVERLAP THE BLACK METAL FACING OF THE FIRE­PLACE. IF THE FIREPLACE HAS BEEN FACED WITH NONCOMBUSTIBLE MATERIALS, THERE MIGHT NOT BE SUFFICIENT CLEARANCE TO INSTALL THE GLASS DOORS OF YOUR CHOICE. ENSURE ADEQUATE CLEARANCE IS MAINTAINED AT ALL TIMES SO AS NOT TO INTERFERE WITH THE INSTALLATION AND OPERATION OF GLASS DOORS.
COLD CLIMATE INSULATION
If you live in a cold climate, it is especially important to seal all cracks around the fire­place opening with noncombustible material and wherever cold air could enter the room. Surrounding materials must be caulked where it meets the black metal facing of the fireplace to avoid cold air intrusion. Use noncombus­tible caulking material only on fireplace facing to seal. Also, the outside air inlet duct should be wrapped with noncombustible insulation to minimize the formation of condensation. Do not place insulation materials on top of fire­place or against chimney sections.
Note: A 2" air space must be preserved for all combustible materials extending for any con­tinuous length adjacent to the chimney.
It is especially important to insulate between the studs of an outside chase cavity and under the floor if the floor is above ground level. Do not place insulation directly against the fire­place or chimney system.
FIREPLACE FINISHES Mantels and Trim
It is sometimes best to frame your fireplace after it is positioned and the chimney is in­stalled. Frame enclosure for chimney and fire­place with 2 x 4’s (or heavier) lumber.
Note: The header may rest on the two (2) metal top spacers on top of the unit but the header must not be notched to fit around the spacers.
These fireplaces may sit directly on a com­bustible surface. A 2" air space is required between combustible framing and the chim­ney. A 1" air space is required between com­bustible framing and fireplace outer wrapper. Combustible mantels and trim may be in­stalled 12" above the fireplace opening as per NFPA 211, Section 7-2.3.3. and
Figure 42
. If a mantel is of a noncombustible material, it is exempt from these requirements as long as it does not interfere with the installation or operation of glass doors.
False Header
Finished Wall
Fireplace Opening
Header
1 1/2"
Spacer
12"
Max.
Combustible Mantel and Trim
*Both Of These Dimensions Must Be At Least 18” When An Unvented Gas Log Set Rated At 26,000 BTU Or Higher Is Used. (Maximum 40,000 BTU)
12"* Min.
8 3/8"*
Typical Installation
Figure 42
Hearth Extensions and Wall Shields
A hearth extension must be installed with all fireplaces. It is to protect the combustible floor in front of the fireplace from both radiant heat and sparks. The hearth extension must extend 8" beyond both sides of the fireplace opening and 16" beyond the front ( Use a hearth extension constructed of a durable noncombustible material having an equal or greater insulating value of k = 1.28BTU/IN FT HR °F or a thermal resistance that equals or exceeds r = .78 HR °F FT
2
IN/BTU. With these values, determine the minimum thickness/ma­terial required using the formula and the Table on page 17.
Note: Any noncombustible material whose k value is less than 1.28 or whose r value is more than .78 is acceptable.
Figure 43
).
If the fireplace is installed on a combustible floor, use the metal safety strips (provided) on the floor extending half under the fireplace and half under the hearth extension (refer to
6 and 7
).
A wall shield is required where a continuous perpendicular side wall is within 12" of the fireplace opening, (
Figure 44
). Use a 24" W x 30" H wall shield constructed of millboard or a durable, noncombustible material having an equal or greater insulating value than K = .54BTU/
2
IN FT
HR °F. At no time may a perpendicular
side wall be closer than 8". If fireplace is installed diagonally across a 90°
corner; no wall shields are required.
Metal Safety Strip
12"
(305mm)
Min.
E
20"
(508mm)
Outside Corner
A
B
(508mm)
Figure 43
Hearth Extension Dimensions
A 20" (508 mm)
B 38" (965 mm)
C 8" (203 mm)
D 20" (508 mm)
E 12" (305 mm)
If Less Than 12"
40"
(1016mm)
2
Wall
40"
(1016mm)
Shield
Metal Safety Strip
20"
(508mm)
(305mm) Wall Shield Required
Inside Corner
20"
(508mm)
Figure 44
D
20"
Wall Shield Not Required On This Wall
Figures
8"
(203mm) C
18
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
Methods of Determining Hearth Extension and Wall Shield Equivalents
“R value” = 1 = r x thickness of material used
k
A ³⁄₄" marble slab set in ¹⁄₂" mortar covers the brick, “R” for the marble and mortar becomes:
To determine the thickness required for any material when either the k or r values are known:
= Thickness of material in inches
T
M
k
= K value of desired material
M
rM= R value of desired material TL= Minimum listed thickness
Example: Micore CV230 is to be used for the hearth extension fireplace. How thick must this material be?
Using the k formula:
Desired k value of desired Min. thickness Required = material (per inch) x of Listed Thickness k value of listed Material
material (per inch)
TM (inches) = kMx T
L
1.28
TM (inches) = 0.43* x 1"
1.28
Answer using k = 0.34 x 1" = 0.34 = ³⁄₈" ³⁄₈" thickness Micore will be required.
Alternative Hearth Extension Materials
Listed Values Min. Thick Material k r T
L
Millboard .84 1.19 ³⁄₄" Alternative Values Min. Thick
Materials k r T
M
Wonderboard 1.92 0.56 1 ³⁄₄" Common brick 5.00 0.20 4 ¹⁄₂" Cement mortar 5.00 0.20 4 ¹⁄₂" Ceramic tile 12.5 0.08 11 ¹⁄₄" Marble 11.0 0.09 10" Micore CV230 0.43 2.33 ¹⁄₂"
(U.S. Gypsum) Ceraform 126 0.27 3.70 ¹⁄₄"
(Johns-Manville)
Example: Given that the required “R value” for
a suitable hearth extension used must be equal to or greater than:
“R” = r x T
= 0.78 x 1" = 0.78.
L
“R”
= r x TM = 0.09 x ³⁄₄" = .068
M
“R”M = r x TM = 0.20 x ¹⁄₂" = .10
The sum of all “R values” is:
.70 + .10 +. 068 + .10 = .968
This would be an acceptable combination of material for the hearth extension since the total calculated “R value” of the materials used exceeds the required “R value” of 0.78.
WARNING: THE CRACK BETWEEN THE FIREPLACE AND THE HEARTH EXTEN­SION MUST BE SEALED WITH A NON­COMBUSTIBLE MATERIAL.
WARNING: WHEN INSTALLING HEARTH EXTENSION IN FRONT OF A NON-CIRCU­LATING FIREPLACE MODEL, THE FIRE­PLACE MUST BE RAISED IF HEIGHT OF HEARTH EXTENSION EXCEEDS 6" ABOVE THE BOTTOM OF FIREPLACE (
FIGURE 45
).
Using the r formula:
Desired r value of listed Min. thickness Required = material (per inch)x of Listed Thickness r value of desired Material
material (per inch)
(inches) = 0.78 x T
T
M
L
r
M
TM (inches) = 0.78 x 1"
2.33*
Answer using r = 0.34 x 1" = .034 = ³⁄₈" ³⁄₈" thickness Micore will be required.
At times it is important to know what combina­tion of materials are acceptable for use as hearth extensions. The “R values” are used to determine acceptable combinations of materi­als because “R values” are additive where r and k values are not.
If it is desired to elevate a marble hearth exten­sion to a level of 5" or more above the floor surface. What combination of noncombustible materials can be used to accomplish this?
If common brick is used so that the 3 ¹⁄₂" dimension is the height, “R” for the common brick becomes:
“R”M = r x TM = 0.20 x 3 ¹⁄₂" = .70
Using ¹⁄₂" of mortar to set the brick, “R” for the mortar is calculated as follows:
“R”M = r x TM = 0.20 x ¹⁄₂" = .10
*value taken from chart
6"
Max. Thickness Of Hearth Extension When Models Are On The Floor
Figure 45
Secure the hearth extension to the floor to prevent possible shifting.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
19
FINISH TO YOUR TASTE
INSTALLATION COMPONENTS
There are a wide variety of “finished looks” for these fireplaces, from formal wall decor with elaborate mantels to rustic wood paneling or warm brick facings.
Only noncombustible materials like stone, tile, brick, etc., may overlap the black front facing. Do not extend these materials beyond the black facing and into the firebox area. Be sure not to interfere with the installation and operation of glass doors or block the upper or lower grilles. Seal all joints between the black facing and wall surrounds to prevent air intrusion. Use non­combustible caulking material only to seal the black metal facing to the surround material on the finished wall.
Combustible materials may project beyond the sides of the fireplace opening as long as they are kept within the shaded areas illustrated in
Figure 46
Combustible Materials Allowed In Shaded Area “Safe Zone”
.
11 ⁷⁄₈
Fireplace
8"
The following items are available for use in the installation of this appliance.
63L30 F8FS30 63L32 F8FS30-2
Firestop Spacer (30°) 63L37 F10FS30-2
63L10 FTF8-12 63L13 FTF8-18 63L14 FTF8-36 63L15 FTF8-48 63L16 FTF10-12 63L17 FTF10-18
Chimney Section 63L18 FTF10-36
62L92 FTF8-18C
62L93 FTF8-36C Canadian 62L94 FTF10-18C Outside Chimney 62L95 FTF10-36C
63L22 FTF8-ES30
Offset/ Return 63L23 FTF10-ES30 Package (30°) 22154 FTF10/8-ES30
45°
15 ⁷⁄₈
12"
Min. Distance To
8"
Protected Side Wall Min. Distance To
Unprotected Side Wall
Figure 46
Model Part Number Weight
CR-3835R P/N 015014 210 lbs. CR-3835L P/N 015013 210 lbs.
63L38 F8F6
63L39 F8F12
63L40 F10F6 Flashing 63L41 F10F12
Storm Collar 63L59 FSC
Locking Band 63L60 FLB
Attic Shield Assembly Firestop Spacer 63L67 FTF8-FSAS Canada Only 63L68 FTF10-FSAS
Combination 63L28 FTF8-OR15 Offset/Return Elbow 63L34 FTF10-OR15
20
Take Off Boot 91L04 FATO
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
Starter Section 8345 FTF8-SS
INSTALLATION COMPONENTS
Chase Termination 63L51 FTF8-CT2 (Square) 63L52 FTF10-CT2
63L29 F8FS 63L31 F8FS-2
Firestop Spacer (Flat) 63L36 F10FS-2
Cold Climate Kit 63L63 FTF10-CCK1-LD
Chase Termination 63L45 FTF8-CTDT (Round) 63L46 FTF10-CTDT
96L20 FTF8-CTT
Chase Termination 96L21 FTF10-CTT
Outside Combustion Air Kits (with duct) 81L87 FOAK (without duct) 81L88 FOAK-LD
63L42 FTF8-CTD
Round Termination 63L43 FTF10-CTD
Stabilizer 63L26 FTF10-S4
63L25 FTF8-S4
Spark Arrester 63L57 FSA-2
Contains: 3 FTF8-36
FTF8-CP7 SUPERIOR
CHIMNEY ASSEMBLY
FTF8-CP7 SUPERIOR
CHIMNEY ASSEMBLY
SUPERIOR
1 F8FS 1 F8F6 1 FTF8-CTD
Chimney Pack Conventional 63L70 FTF8-CP7
Contains: 4 FTF10-36
FTF10-CP8 SUPERIOR
CHIMNEY ASSEMBLY
FTF10-CP8 SUPERIOR
CHIMNEY ASSEMBLY
1 F10FS 1 F10F6 1 FTF10-CTD
Arch Type Termination 96L23 FTF10-ATT
96L22 FTF8-ATT
Chase Termination 63L48 FTF8-CT1 (Square) 63L49 FTF10-CT1
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
SUPERIOR
Chimney Pack Conventional 63L71 FTF10-CP8
21
22
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
23
The manufacturer reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products. Consult your local distributor for fireplace code information.
Printed in U.S.A. © 2004 by LENNOX HEARTH PRODUCTS
P/N 700,024M REV. N/C 05/2004
24
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
1110 West Taft Avenue Orange, CA 92865
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