Thetford DC0041CR, DC0061CR Owner's Manual

Owner’s Manual
For models DC0041CR - 3.6 cubic foot, DC electric refrigerators. For models DC0061CR - 7.0 cubic foot, DC electric refrigerators.
Special Requirements for Marine Installations:
If the positive (+12/24 volts) input is grounded (by cuts in the wire insulation, incorrectly insulated components, etc.) a voltage potential can be caused throughout the boat, which causes corrosion to form on any metal parts that are exposed to water.
This condition can be avoided by wiring the boat so that the wiring is protected per NNMA CERTIFICATION HANDBOOK (1987). Inspect all wiring to make sure that the insulation is not damaged and use plastic wire clamps.
One reference for more information on corrosion is:
BOAT AND YACHT CORROSION CONTROL by Yacht Corrosion Consultants, Inc. 2368 Eastman Ave. #6
Ventura, CA 93003
THETFORD - China Room 1207 Coastal Building (East Block) Hai De San Dao/ Nanshan Shenzhen 518059/P.R.China Telephone:+86 755 86272006/13801785859 Web Site: www.thetford.cn
Part No. 636100A 5/30/2013
Table of Contents
THETFORD - China DC Models - Warranty Policy ..................................................................................................................................3
THETFORD - China DC Models - Warranty Information ..........................................................................................................................3
THETFORD - China DC Models - Warranty Questions ............................................................................................................................4
Safety Awareness .....................................................................................................................................................................................4
Safety Instructions .................................................................................................................................................................................... 5
About Your Refrigerator ............................................................................................................................................................................5
Usage ................................................................................................................................................................................................ 5
Storage volume .................................................................................................................................................................................5
Food compartment ............................................................................................................................................................................6
Freezer compartment ........................................................................................................................................................................ 6
Door latch for travel ........................................................................................................................................................................... 6
Interior light........................................................................................................................................................................................6
Operation ..................................................................................................................................................................................................7
Controls ............................................................................................................................................................................................. 7
DC Operation Guidelines ..................................................................................................................................................................7
Refrigerator Care Checklist ......................................................................................................................................................................7
Defrosting ......................................................................................................................................................................................... 8
Cleaning ............................................................................................................................................................................................8
Door Sealing......................................................................................................................................................................................9
Troubleshooting ........................................................................................................................................................................................9
If refrigerator does not cool correctly .................................................................................................................................................9
Over heating shut-off device operation ...........................................................................................................................................10
Low voltage protection system ........................................................................................................................................................ 10
Over current protection system .......................................................................................................................................................10
Refrigerator Maintenance Checklist .......................................................................................................................................................10
Replacement Parts ................................................................................................................................................................................. 11
Wiring Pictorial........................................................................................................................................................................................ 11
Owner’s Manual 2
THETFORD - China DC Models - Two Year Limited Warranty
THETFORD - China warrants for a period of two (2) years from the date of purchase that THETFORD - China will repair or replace its DC refrigerators.
Limitations of Warranty
1. This warranty is the only warranty for THETFORD - China DC refrigerators. This warranty does not cover glassware, electric light bulbs or replaceable fuses.
2. This warranty does not apply to refrigerators or component parts that have been subjected to misuse, improper installation, abnormal service, transit damage, recharging of cooling unit system, accident, re, improper repair, tampering or abuse.
3. The duration of any implied warranty is limited to two (2) years.
4. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.
Limitations of Remedy
1. The responsibility of Norcold under this or any warranty is limited to the repair or replacement (at THETFORD - China’s option) of any defective refrigerator or component part.
2. In no event and under no circumstances shall THETFORD - China be responsible for any other charge whatsoever, including but not limited to charges or claims for labor, lost business, lost time, lost prots, loss of use, or any kind of incidental or consequential damages, however denominated or described.
3. Some states do not allow for the exclusion or limitation of incidental or consequential damages, so the above exclusion may not apply to you.
To obtain warranty service, contact THETFORD - China Customer Service at: +86 755 86272006/13801785859 or visit the Web Site: www.thetford.cn
Legal Rights
This warranty gives you specic legal rights, and you may have other legal rights which vary from state to state.
THETFORD - China DC Models - Warranty Information
Your refrigerator is made to provide the ultimate in cooling satisfaction and will serve you reliably in the years to come. THETFORD ­China refrigerators offer a standard limited two-year warranty.
To activate your two-year limited warranty, complete and mail the warranty registration supplied.
Help us to help you.
Write the model number and serial number below for future reference. These numbers are on the serial plate in the refrigerator. The serial plate is located in the fresh food compartment on the top right hand side. Use these numbers when receiving service or in any correspondence concerning your refrigerator.
Model number ___________ Serial number ___________
If a problem occurs with your refrigerator, contact THETFORD - China at: +86 755 86272006/13801785859 or visit the Web Site: www. thetford.cn. To nd an authorized THETFORD - China Service Center near you, please telephone the THETFORD - China Customer Support Dept. at at: +86 755 86272006/13801785859 or visit the Web Site: www.thetford.cn
Norcold is committed to providing products that are in harmony with the environment. Your Norcold refrigerator meets all environmental safety standards.
Owner’s Manual 3
THETFORD - China DC Models - Warranty Questions
This warranty is the only warranty for your THETFORD - China refrigerator. There are no other express warranties. The only uses for this product are described in this manual. Part or model specications are subject to change without notice.
What does this warranty cover?
This warranty covers labor and freight (ground service only) and costs incurred in removing and reinstalling the refrigerator when necessary to replace a defective part and any parts replaced under warranty (including cooling units).
What is not covered by this warranty?
- Travel expenses for bringing the refrigerator to an authorized THETFORD - China Service Center for warranty coverage.
- Additional costs caused by the inability to bring the refrigerator to an authorized THETFORD - China Service Center.
- Defects which are caused by transit damage, misuse, neglect, or accident.
- Manufacturing defects found at the time of purchase, parts replaced under warranty, and associated labor, which the original consumer-purchaser does not communicate to THETFORD - China within 30 days.
- Labor, performed without need for parts replacements, which the original consumer-purchaser does not communicate to THETFORD - China within 30 days.
- Defects in glassware, electric light bulbs, or replacement fuses.
- Defects caused by improper installation, maintenance, or adjustment.
- Normal maintenance of this refrigerator as described in this manual.
- Defects caused by the improper use of parts or parts not manufactured or supplied by THETFORD - China for repairs or replacements to the refrigerator.
THETFORD - China will not be liable for any incidental or consequential loss or damage, due directly or indirectly to the use of this product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above may not apply to you.
How long does this warranty last?
This warranty is effective for a period of two years from date of purchase.
What will THETFORD - China do?
NTHETFORD - China will provide free service and replacement of defective parts, at no charge, at all authorized Norcold Service Centers. Norcold has the option of replacing the defective parts or the entire refrigerator. If the refrigerator is replaced, Norcold is not responsible for replacing dealer installed options.
How do you get service?
Bring the refrigerator to any authorized THETFORD - China Service Center and show proof that the defective item is within warranty coverage.
If you are unable to bring the refrigerator to an authorizedTHETFORD - China Service Center:
- Send a written notice of the defect to Norcold.
- THETFORD - China will promptly advise you how to obtain warranty service.
What rights do you have?
This warranty gives you specic legal rights. You may also have other rights which vary from state to state.
Safety Awareness
Read this manual carefully and understand the contents before you use the refrigerator.
Be aware of possible safety hazards when you see the safety alert symbol on the refrigerator and in this manual. A signal word follows the safety alert symbol and identies the danger of the hazard. Carefully read the descriptions of these signal words to fully know their meanings. They are for your safety.
!
WARNING
!
CAUTION
This signal word means a hazard, which if ignored, can cause dangerous personal injury, death, or much property damage.
This signal word means a hazard, which if ignored, can cause small personal injury or much property damage.
Owner’s Manual 4
Safety Instructions
!
WARNING
- The storage of ammable materials behind or around the refrigerator creates a re hazard. Do not use the area behind the refrigerator to store anything, especially ammable materials (gasoline, cleaning supplies, etc.)
- Do not store any explosive substance, such as aerosol cans with ammable propellant, in this refrigerator.
- A circuit overload can result in an electrical re if the wires and/or fuses are not the correct size. Use only the wire and fuse sizes as written in the “Installation Manual”.
- Incorrect installation, adjustment, change to, or maintenance of this refrigerator can cause personal injury, property damage, or both. Have service and maintenance work done by your dealer or by an authorized THETFORD - China Service Center.
- Disconnect the DC power source before doing any maintenance work on the refrigerator. All service work on this refrigerator must be done by a qualied service technician.
- Do not bypass or change the refrigerator’s electrical components or features.
- When you discard an appliance, remove all doors to prevent accidental entrapment and suffocation.
- Do not spray liquids near electrical outlets, connections, or the refrigerator components. Many liquids are electrically conductive and can cause a shock hazard, electrical shorts, and in some cases re.
!
CAUTION
- The rear of the refrigerator has sharp edges and corners. To prevent cuts or abrasions when working on the refrigerator, be careful and wear cut resistant gloves.
- This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience or knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.
About Your Refrigerator
Usage:
This refrigerator is made for use within a recreational vehicle. As such, it is suitable for camping, but do not expose the refrigerator to rain.
Storage Volume:
This refrigerator is made to store fresh and frozen foods and for making ice.
Total capacity DCC041CR 3.6 cubic feet
Total capacity DC0061CR 7.0 cubic feet
Owner’s Manual 5
Food compartment:
Art00988
57
58
59
Start up the refrigerator and let it cool for eight hours before loading with food. If the refrigerator does not start to cool down after about two hours, contact your dealer or an authorized THETFORD - China Service Center.
For the best cooling performance:
- Let air move freely inside the entire food compartment.
- Do not cover the shelves with plastic, paper, etc.
To decrease the amount of ice that collects on the freezer plates:
- Cover all liquids and moist foods.
- Let all hot foods cool before putting them in the refrigerator.
- Do not open the door any longer than necessary.
Freezer compartment:
The freezer compartment is made to keep pre-frozen food frozen and not to quick freeze food. Keep pre-frozen foods in the freezer compartment.
NOTICE
When making ice, put the ice cube tray directly on the freezer surface. Do not put other items on the ice cube tray while the water is freezing. The water freezes more rapidly if the power switch / thermostat is at the coldest temperature setting.
Door latch for travel:
During travel, the door latch prevents the door from opening. There are no chains, slides, or any devices that you must engage.
Interior light:
The DC0041CR interior light is located on the left wall of the fresh food compartment. The DC0061CR interior light is located behind the divider that seperates the freezer compartment from the fresh food compartment.
The interior light comes on when the refrigerator is ON and the door is open. To replace the bulb:
1. Use tape to hold the light switch down, which removes power from the light circuit.
2. Remove the cover [57] by pulling it toward the front of the refrigerator (See Art00988).
3. Remove the light bulb [58] from the holder [59].
NOTICE
4. Install the replacement bulb.
5. Install the cover.
Use only a GE#214-2 bulb (7W max.) as the replacement bulb. This bulb is available at most retail automotive parts centers.
6. Remove the tape from the light switch.
Owner’s Manual 6
Operation
Controls:
185 96
The power switch / thermostat [96] controls operation of the refrigerator (See Art02280). When the power switch / thermostat is in the “OFF” position, no
voltage is supplied to the cooling system and the refrigerator uses no DC voltage.
The green power indicator [185] illuminates when the power switch / thermostat is in any position except the “OFF” position and the cooling system is energized.
The power switch / thermostat also controls the temperature of the refrigerator. Number 5 is the coldest temperature setting. When you start up the refrigerator, turn the thermostat to the 5 position. Allow the refrigerator to cool down for eight
cold
OFF
coldest
2
1
5
colder
3
4
hours and then turn the thermostat to the temperature setting that you wish.
The refrigerator operates on DC voltage.
Art02280
Do not operate the refrigerator when the ambient tempera-
!
CAUTION
ture is higher than 110° F. Operation when the ambient temperature is higher than 110° F. can cause poor cooling performance and permanent damage to the compressor.
DC Operation Guidelines:
!
CAUTION
The refrigerator gets DC power from the vehicle battery system. The battery system also supplies power to any other DC appliances or accessories of the vehicle.
A dual battery system provides the best power usage. This system uses two batteries. One battery supplies DC power only to the vehicle engine and its accessories. The second battery supplies DC power only to the DC appliances of the vehicle. An alternator, powered by the vehicle engine, charges both of the batteries.
Do not operate the refrigerator on battery power only. Operation of the refrigerator directly from the battery will rapidly discharge the battery. Correctly supply DC power to the refrigerator.
Refrigerator Care Checklist
Your refrigerator will give you years of trouble free service if you do these simple checks every three to six months:
- Keep the food compartment and the freezer clean. See “Cleaning”.
- Defrost the refrigerator as necessary. See “Defrosting”.
- Make sure the door seals correctly. See “Door Sealing“.
- Be aware of any cooling changes that are not because of weather, loading, or thermostat changes. If changes occur, contact your dealer or an authorized THETFORD - China Service Center.
- Make sure the air ow in the lower intake vent, through the refrigerator condenser and coils and out the upper exhaust vent is not blocked or decreased.
- Make sure the area behind the refrigerator is clear. Do not use the area behind the refrigerator for storage of anything, especially combustible materials, especially gasoline and other ammable vapors and liquids.
Owner’s Manual 7
Defrosting:
The freezer plates of the refrigerator operate at below freezing temperature and will naturally form frost from humidity, which is always present in the air. The humidity inside the refrigerator increases:
- with higher outside temperature and humidity.
- with the storage of non-sealed fresh foods or warm foods.
- with the amount of time that the door(s) are open.
- with any air leakage into the refrigerator.
It is normal for frost to collect inside the refrigerator. Excess frost decreases the cooling performance of the refrigerator. Defrost the refrigerator as necessary:
- Remove all food from the refrigerator.
- Turn the refrigerator OFF.
NOTICE
- Put dry towels (etc.) inside the refrigerator to help remove the excess water.
!
CAUTION
- To increase the speed of defrosting, put pans of WARM water in the refrigerator.
- Remove the wet towels (etc.) and dry the interior.
- Start up the refrigerator.
- Allow the refrigerator to cool down.
- Return all food to the refrigerator.
Defrosting the refrigerator makes excess water inside the refrigerator, which falls onto the drip tray and ows to the outside of the refrigerator through the drain tube.
High temperatures can cause the inside surfaces of the refrigerator to warp or melt. Do not use pans of HOT water, a hair dryer, or any other high temperature devices to defrost the refrigerator. Do not use any hard or sharp objects to remove frost. Damage to the interior of the refrigerator can occur.
Cleaning:
A good time to clean the refrigerator is just after you defrost it.
Clean the inside of the refrigerator as often as necessary to avoid food odors:
- Remove all food from the refrigerator.
NOTICE
Do not use abrasive cleaners, chemicals, or scouring pads because they can damage the interior of the refrigerator.
- Wash the interior with a mild cleaner or a solution of liquid dish detergent and warm water.
- Rinse with a solution of baking soda and clean water.
- Dry with a clean cloth.
- Put all food back into the refrigerator.
To remove and clean the drip tray:
- Make sure that the drip tray is empty of water.
- Pull the drain tube plug out from the inside of the drip tray and out of the drain hose.
Owner’s Manual 8
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