DDual ±3-A TrueDrivet Outputs
DOn-Board Programmable Oscillator with
1-MHz Frequency Operation
DTR Input for Sequencing Operation
DOvercurrent Protection using a Parallel
Average Current Mode Control Loop
D3 Modes to Support 2.7-V to 35-V Input Bias
DReverse Current Protection for Output Stage
DUser Programmable Shutdown Using SS Pin
D±1.0% Initial Tolerance Bandgap Reference
DHigh Bandwidth Error Amplifiers
DThermally Enhanced HTSSOP 20-Pin
High Efficiency Non-Isolated Converters
Requiring Advanced Features such as
Pre-Bias Support and Tracking Capability
DPoint-of-Load Modules for Servers, Telecom,
and Data communication Equipments
DGood for Input Voltages of 3.3 V, 5.0 V,
12.0 V, or Intermediate Bus Voltages
DESCRIPTION
The UCC2541 is a synchronous buck PWM
controller for high current and low output voltage
applications.
For higher efficiency, it incorporates the Predictive
Gate Drivet technology that virtually eliminates
body diode conduction losses in synchronous
rectifiers.
VIN
VOUT
Predictive Gate Drive, TrueDrive and PowerPAD are trademarks of Texas Instruments Incorporated.
Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of
Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet.
DESCRIPTION (CONT.)
The UCC2541 is available in the extended temperature range of –40°C to 105°C and is offered in thermally
enhanced PowerPADt 20-pin HTSSOP (PWP) or 32-pin quad flatpack (RHB) package. This space saving
package with standard 20-pin TSSOP footprint has a drastically lower thermal resistance of 1.4°C/W θ
accommodate the dual high-current drivers on board.
JC
to
ABSOLUTE MAXIMUM RATINGS
over operating free-air temperature range (unless otherwise noted)
Supply voltage range, VDD36V
Supply current, I
Analog input voltages
Sink current (peak), I
Source current (peak), I
Operating junction temperature range, T
Storage temperature, T
Lead temperature 1,6 mm (1/16 inch) from case for 10 seconds300
(1)
Stresses beyond those listed under “absolute maximum ratings” may cause permanent damage to the device. These are stress ratings only,
and functional operation of the device at these or any other conditions beyond those indicated under “recommended operating conditions”
is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability.
(2)
All voltages are with respect to GND. Currents are positive into, and negative out of the specified terminal.
VDD
OUT_SINK
OUT_SOURCE
J
stg
VDD50mA
CEA−, COMP, G2C, RAMP, SS, TR, VEA−−0.3 to 3.6
VDRV−0.3 to 9
G1, BSTSW−0.3 to SW+9
SW, SWS−1 to 36
G2, G2S−1 to 9
SYNCIN−0.3 to 8.0
G1, G23.5
G1, G2−3.5
(1)(2)
UCC2541UNIT
−55 to 150
−65 to 150
RECOMMENDED OPERATING CONDITIONS
MINTYPMAXUNIT
Supply voltage, VDDMode 18.535
Supply voltage, VDRVMode 24.759.00
Supply voltage, REFMode 33.03.33.6
Supply voltage bypass, C
Reference bypass capacitor, C
VDRV bypass capacitor, C
BST−SW bypass capacitor, C
Timer current resistor range, R
PWM ramp capacitor range, C
Turn-off capacitor range, C
COMP pin load range, R
Junction operating temperature, T
VDD
REF
VDRV
BST−SW
RSET
RAMP
G2C
LOAD
J
1.02.2
0.11.02.2
0.2
0.1
1050kΩ
100680
1201000
6.5kΩ
−40105°C
V
A
°C
V
µF
pF
2
www.ti.com
TA = T
PWP PACKAGE
RHB PACKAGE
ORDERING INFORMATION
SLUS621A − AUGUST 2004 − SEPTEMBER 2005
J
−40°C to +105°CUCC2541PWPUCC2541RHB
(1)
The PWP and RHB packages are also available at 73 devices per tube and taped and reeled at
3,000 devices per reel. Add an R suffix to the device type (i.e., UCC2541PWPR). See
the application section of the data sheet for PowerPAD drawing and layout information.
HTSSOP−20 (PWP)
BulkBulk
(1)
CONNECTION DIAGRAM
(TOP VIEW)
RSET
REF
G2C
SYNCIN
RAMP
GND
VEA−
CEA−
COMP
TR
1
2
3
4
5
6
7
8
9
10
20
19
18
17
16
15
14
13
12
11
SWS
BST
G1
SW
VDD
PGND
G2
VDRV
G2S
SS
RSET
VREF
G2C
SYNCIN
RAMP
GND
VEA−
CEA−
NCNCNCNCNC
32
31
1
2
3
4
5
6
7
8
QFN−32 (RHB)
(TOP VIEW)
30
29
28
SWS
27
BST
26
BST
25
(1)
24
23
22
21
20
19
18
17
G1
G1
SW
VDD
PGND
PGND
G2
G2
9
COMP
NC − No internal connection
NOTE: The PowerPADt is not directly connected to any lead of the package, but is thermally connected to the substrate of the device. The
exposed dimension is 1.3 mm x 1.7 mm for the PWP package and 3.25 mm x 3.25 mm for the RHB package. However, the tolerances
can be +1.05 mm / −0.05 mm (+41 mils / −2 mils) due to position and mold flow variation.
10
TR
11
NC
12
NC
13
SS
14
G2S
15
NC
16
VDRV
THERMAL INFORMATION
PACKAGE
FAMILY
PowerPAD
HTSSOP−20
Quad Flatpack
QFN−32
PACKAGE
DESIGNATOR
PWP
RHB
θ
(°C/W)
JA
(with PowerPAD)
22.3 to 32.6
(500 to 0 LFM)
22.3 to 32.6
(500 to 0 LFM)
θ
(°C/W)
JC
(without PowerPAD)
19.91.4125°C
19.91.4125°C
θ
(°C/W)
JC
(with PowerPAD)
MAXIMUM DIE
TEMPERATURE
www.ti.com
3
V
SLUS621A − AUGUST 2004 − SEPTEMBER 2005
ELECTRICAL CHARACTERISTICS
VDD = 12 V, 1-µF capacitor from VDD to GND, 1-µF capacitor from BST to SW, 1-µF capacitor from REF to GND, 0.1-µF and 2.2-µF capacitors
from VDRV to PGND, C
RAMP
= 517 pF, R
= 10 kΩ, TA = TJ = −40°C to 105°C, (unless otherwise noted).
Oscillator frequency270300330kHz
Minimum duty cycle0%
Offset voltage0.100.250.50
Oscillator peak voltage1.72.02.3
G1 deadtime at maximum duty cycle ratio150175200ns
Ramp charge currentR
Offset voltageTotal variation455055mV
(3)
Low-level output voltage
High-level output voltage
Open loop60100160dB
Bias current−200−80−10nA
Sink current
(3)
TEST CONDITIONSMINTYPMAX UNIT
DC, after G2 timeout5810
C
= 2.2 nF
LOAD
= V
VDD
VDRV
TA = 25°C3.283.303.35
Total variation
= 0 V, TA = 25°C101320mA
REF
≤ 7.2 V01.515
DRV
≤ 5 mA03070
REF
= 10 kΩ−325−300−275µA
RSET
I
COMP
V
VEA−
I
COMP
V
VEA−
I
COMP
V
VEA−
V
COMP
V
VEA−
= 0 A, V
= 2.0 V
= 100 µA, V
= 1 V
= 0 A,V
= 1 V
= 1.0 V, V
= 1 V
CEA−
CEA−
CEA−
CEA−
= 3.3 V,
= 1.5 V
= 0 V,
= 1.5 V,
91830
2.52.83.2
3.23.33.4
34MHz
0.1
00.600.90
2.22.53.0V
0.300.801.70mA
02V
mA
V
V
mV
V
V
4
www.ti.com
SLUS621A − AUGUST 2004 − SEPTEMBER 2005
ELECTRICAL CHARACTERISTICS
VDD = 12 V, 1-µF capacitor from VDD to GND, 1-µF capacitor from BST to SW, 1-µF capacitor from REF to GND, 0.1-µF and 2.2-µF capacitors
from VDRV to PGND, C
RAMP
= 517 pF, R
= 10 kΩ, TA = TJ = −40°C to 105°C, (unless otherwise noted)
SET
PARAMETER
VOLTAGE ERROR AMPLIFIER
V
SS_OFF
V
TR_OFF
V
VEA+
GBWGain bandwidth
V
OL
V
OH
A
VOL
I
BIAS
I
SINK
CURRENT SET
I
OUT
V
RSET
SYNCHRONIZATION AND SHUTDOWN TIMER (SYNCIN, G2C)
I
CHG(G2C)
SOFT-START (SS)
I
CH(SS)
I
DSCH(SS)
DRIVE REGULATOR (VDRV)
V
VDRV
I
SC
G2S GATE DRIVE SENSE
I
G2S
SWS SWITCH NODE SENSE
I
SWS
(3)
Ensured by design. Not production tested.
Offset voltage from soft-start inputV
Offset voltage from tracking inputVTR = 1.0 V−1010mV
VDD = 12 V, 1-µF capacitor from VDD to GND, 1-µF capacitor from BST to SW, 1-µF capacitor from REF to GND, 0.1-µF and 2.2-µF capacitors
from VDRV to PGND, C
RAMP
= 517 pF, R
= 10 kΩ, TA = TJ = −40°C to 105°C, (unless otherwise noted)
SET
PARAMETER
G1 MAIN OUTPUT
R
SINK
R
SRC
I
SINK
I
SRCE
t
RISE
t
FALL
G2 SYNCHRONOUS RECTIFIER OUTPUT
R
SINK
I
SINK
I
SRC
t
RISE
t
FALL
V
OH
DEADTIME DELAY (see Figure 1)
t
ON(G1)
t
OFF(G1)
t
ON(G2)
t
OFF(G2)
t
ON(G2)
t
ON(G2)
t
OFF(G2)
t
OFF(G2)
(3)
Ensured by design. Not production tested.
Sink resistanceVSW = 0 V, V
Source resistanceVSW = 0 V, V
Sink current
Source current
Rise timeC
Fall timeC
Sink resistanceVG2 = 0.3 V51530Ω
Sink current
Source current
Rise timeC
Fall timeC
High-level output voltage, G2VSW = GND6.26.77.5V
RAMP rising to G1 rising90115130
SYNCIN falling to G1 falling507090
Delay control resolution3.55.06.5
G2 on-time minimumwrt G1 falling−24
BST19I
CEA−8IInverting input of the current error amplifier used for output current regulation.
COMP9IOutput of the voltage and current error amplifiers for compensation.
G118OHigh-side gate driver output that swings between SW and BST.
G214OLow-side gate driver output that swings between PGND and VDRV.
G2C3I
G2S12I
GND6−
PGND15−Ground return for the G2 driver. Connect PGND to the pc-board ground plane with several vias.
RAMP5IInput pin to connect timing capacitor to GND to generate the oscillator PWM ramp.
(1)
REF
RSET1I
SS11I
SYNCIN4IInput pin for timing signal. Tie to logic high (V
SW17−G1 driver return connection.
SWS20I
TR10ITracking input to the voltage error amplifier. Connect to REF when not used.
VDD16I
VDRV13I
VEA−7IInverting input of the voltage error amplifier used for output voltage regulation.
(1)
REF is an input in Mode 3 only.
2I/O
Floating G1 driver supply pin. VHI is fed by an external Schottky diode during the SR MOSFET on time. Bypass
BST to SW with an external capacitor.
Timer pin to turn off synchronous rectifier. The capacitor connected to this pin programs the maximum duration
that G2 is allowed to stay HIGH.
Used by the predictive deadtime controller for sensing the SR MOSFET gate voltage to set the appropriate deadtime.
Ground for internal circuitry. GND and PGND should be tied together under the device. See layout guidelines for
further details.
3.3-V reference pin. All analog control circuits are powered from this 3.3-V rail. Bypass this pin with at least 0.1
µF of capacitance for REF loads that are 0 mA to −1 mA. Bypass this pin with at least 1 µF of capacitance if it is
used as an input (Mode 3) or if it has large or pulsating loads.
Pin to program timer currents for G2C, RAMP, SS charge and SS discharge. This pin generates a current proportional to the value of the external resistor connected from RSET pin to GND. RSET range is 10 kΩ to 50 kΩ (giving a programmable nominal ISET range of 30 µA to 150 µA, respectively).
Soft start and shutdown pin. Connect a capacitor to GND to set the soft-start time. Add switch to GND for immediate shutdown functionality.
) when not used.
REF
Used by the predictive controller to sense SR body-diode conduction. Connect to SR MOSFET drain close to the
MOSFET package.
Power supply pin to the device and input to the internal VDRV drive regulator. Normal VDD range is from 4.5 V to
36 V. Bypass the pin with at least 1 µF of capacitance.
Output of the drive regulator and power supply pin for the G2 driver. VDRV is also the supply voltage for the internal logic and control circuitry.
8
www.ti.com
SLUS621A − AUGUST 2004 − SEPTEMBER 2005
APPLICATION INFORMATION
The UCC2541 is a high-efficiency synchronous buck controller that can be used in many point-of-load
applications.
CEA− and VEA− pins: Current Limit and Hiccup Mode
Typical power supply load voltage versus load current is shown in Figure 2. This figure shows steady state
operation for no-load to overcurrent shutdown (soft-start retry is not depicted in the diagram). During the voltage
regulation conditions, the voltage error amplifier output is lower than the current error amplifier, allowing the
voltage error amplifier to control operation. During the current limit conditions, the current error amplifier output
is lower than the voltage error amplifier, allowing the current error amplifier to control operation. The boundary
between voltage and current control occurs when the difference between CEA− and VEA− tries to exceed
50 mV.
Current limiting begins to occur when the difference between CEA− and VEA− exceeds 50 mV. For currents
that exceed this operating condition, the UCC2541 controls the converter to operate as a pure current source
until the output voltage falls to half of its rated steady state level. Then the UCC2541 sets both G1 and G2 outputs
to LOW and it latches a fault that discharges the soft-start voltage at 30% of its charging rate. The UCC2541
inhibits a retry until the soft-start voltage falls below 0.5 V. A functional diagram of the voltage and current error
amplifiers is shown in Figure 3.
V
REG
Limited
Current
− Load Voltage − V
LOAD
V
Shutdown
I
− Load Current − A
LOAD
Figure 2. Typical Power Supply Load Voltage vs Current
UDG−04053
www.ti.com
9
SLUS621A − AUGUST 2004 − SEPTEMBER 2005
APPLICATION INFORMATION
From Power MOSFET
Switch Node
CST
R
S
R
SS
LOAD
TR
0.7 V
+
1.5 V
+
+
+
+
50 mV
+
Z
FV
Z
IV
Voltage
Error
Amplifier
Current
Error
Amplifier
R
FV
R
FI
R
C
C
1.5 V
FV
FI
ZFV
1.5 R
+
Inverting
Amplifier
V
ERR
Modulator
COMP
UCC2541
to
9
C
R
R
I1
V1
VEA−
7
CEA−
8
C
R
I2
R
V2
FIR
ZIV
Figure 3. Error Amplifier Configuration
Component selection includes setting the voltage regulation threshold, then the current limit threshold, as
described below.
Voltage vs. Current Programming (refer to Figure 3):
R
1. Determine the ratio
2. Sense resistor
V
offset = 50 mV (typ).
CEA+
V1
R
V2
+
R
S
3. Arbitrarily select either R
V
+
V
VEA*
R
ǒ
V1
1 )
R
V2
or RV2 so that the smallest of the two resistors is between 6.5 kΩ and 20 kΩ.
V1
LOAD(reg)
) Threshold Voltage
V
Ǔ
offset voltage
CEA)
I
S(max)
* 1V+
, where I
V
LOAD(reg)
1.5 V (typ)
S(max)
* 1V
is the current limit level,
Then calculate the value of the other resistor using the equation in the first step.
If the converter is in a current-limit condition and the output voltage falls below half of the regulated output
voltage, the UCC2541 enters into a hiccup (restart-retry) mode. Figure 4 shows typical signals during hiccup
mode.
10
www.ti.com
SLUS621A − AUGUST 2004 − SEPTEMBER 2005
APPLICATION INFORMATION
SYNCIN
3.3 V
SS
0.5 V
I
LOAD
V
LOAD
RAMP
G2C
G1
G2
Figure 4. Typical Hiccup Mode waveforms
COMP, VEA− and CEA− pins: Voltage and Current Error Amplifiers
From no-load to full rated load operating conditions, the UCC2541 operates as a voltage mode controller . Above
the programmed rated current, there are two levels of over current protection; constant current limit and
overcurrent reset/retry. This section gives suggestions on how to design the voltage controller and current
controller so that they interact with one another in a stable fashion. Refer to the functional diagram of the voltage
and current error amplifiers in Figure 3. The voltage error amplifier in the figure shows three non-inverting inputs.
The lowest of the three non-inverting inputs (1.5 V, SS and TR) is summed with the inverting input to achieve
the voltage error signal. The lowest of the two outputs drives the inverting stage which in turn, drives the
modulator.
During steady state voltage control operation, the feedback elements in the current loop have no effect on the
loop stability. When current limit occurs, the voltage error amplifier effectively shuts OFF and the current error
amplifier takes control. During steady state current limit operation, the negative feedback elements in the
voltage error amplifier loop become positive feedback elements in the current error amplifier loop. In order for
the current error amplifier to be stable, the impedances in the feedback path of the current error amplifier must
be lower than the impedances in the feedback path of the voltage error amplifier. This means that resistors in
the current error amplifier negative feedback path must be less than the resistors in the voltage error amplifier
negative feedback path. Also capacitors in the current error amplifier negative feedback path must be larger
than capacitors in the negative feedback path of the voltage error amplifier negative feedback path.
(Capacitance is really an admittance value rather than an impedance value). This concept is illustrated in
Figure 3.
UDG−04046
In order for the current loop to be stable in Figure 3, ||Z
can be achieved if R
< RFV and C
FI
FI
> CFV.
www.ti.com
|| must be less than ||ZFV|| over all frequencies. This
IV
11
SLUS621A − AUGUST 2004 − SEPTEMBER 2005
APPLICATION INFORMATION
Another issue that can occur during current limit operation is modulator stability. In order for the modulator to
be stable, the rising slope of the current ripple measured at the COMP pin must be smaller than the rising slope
that is measured at the RAMP pin. This can be met either in the selection of the ratio of ||Z
the addition of a capacitor in parallel to R
In some applications, this current and voltage error amplifier configuration may lead to difficulties with startup
at turn on and with restarting after current limit hiccup operation. A small capacitor from CEA− to ground can
filter this node to alleviate this issue. This capacitor is shown as C
Stable Dynamic Current Loop Design (refer to Figure 3):
1. Using any favorite approach, design the voltage error amplifier for stable voltage mode design. Use at least
15 kΩ for any resistors in the negative feedback path of the voltage error amplifier (between pins 9 and 7).
This does not apply to resistance values between the power supply output voltage and pin 7; it also does
not apply to resistance values between ground and pin 7.
2. The goal is to design the current limit control loop so that it drives the converter to maintain 50 mV between
the VEA− pin and the CEA− pin during current-limit conditions. Select the current sense element and the
voltage divider ratios for the VEA− pin to ground and the CEA− pin to ground to provide the desired current
limit level.
and CFI, such as C
FI
, in Figure 3.
FIR
in Figure 3.
ST
|| to ||ZFV||, or by
IV
3. Place the same configuration of components in the negative feedback path of the current error amplifier
(between pins 9 and 8), that are in the negative feedback path of the voltage error amplifier (between pins
9 and 7). However, use resistors with values that are 67% of the corresponding resistors that are between
pins 9 and 7 and use capacitors that are 150% of the corresponding capacitors that are between pin 9 and
pin 7.
4. Check the COMP signal. If it is unstable, place a capacitor (or increase the capacitance) between pins 9
and 8 in order to attenuate the current ripple. Raise the value of the capacitor until the COMP pin voltage
becomes stable. Compare the COMP voltage with the RAMP voltage. With stable operation, the rising slope
of the COMP voltage ripple is less than the rising slope of the RAMP pin.
12
www.ti.com
(1)
SLUS621A − AUGUST 2004 − SEPTEMBER 2005
APPLICATION INFORMATION
RSET, RAMP, G2C, SS pins: Programming the Timer Currents
Set the base current to the timers with a resistor between RSET and GND. The block diagram of the UCC2541
shows the interaction of the RSET pin and the dependent current sources for the RAMP, G2C and SS features.
The RSET pin is a voltage source; the current of the RSET pin is reflected and multiplied by a gain and distributed
to the RAMP (gain = 2), G2C (gain = 2) and SS (charge gain = 1.33, net discharge gain = 0.4). The resistance
applied to the RSET pin and GND should be in the range of 10 kΩ < R
are programmed by the selection of capacitors tied between each of their respective pins and GND.
G2C pin: G2 Timer for Output Stage Reverse Current Protection
3
G2C
2 y I
RSET
2.5 V
G2 Timeout
Comparator
+
*G1D
< 50 kΩ. RAMP, G2C and SS timers
RSET
G2C
Latch
SQ
R
Q
D
G2TO
C
G2C
GLO
G2
UVLO
*G1 with delay, but not blanked
UDG−04047
Figure 5. Functional diagram of the G2 Timer
The G2C pin programs the maximum duration of the synchronous rectifier to facilitate low or zero duty ratio
operation. Figure 5 shows the functional diagram. This function is programmed by connecting a capacitor
between the G2C pin and GND. The capacitor on G2C should be slightly larger than the capacitor on the RAMP
pin. For best results, program the typical G2 time limit to be between 1.5 and 3 times the switching period (T).
Notice that when the G2 timer reaches its limit, both G1 and G2 are forced to a LOW output. This feature
prevents the current in the output inductor from excessive negative excursions during zero-duty ratio conditions.
Program the G2 time-out (G2TO) duration using equation (1):
C
G2C
+
2 V
R
RSET
RSET
G2 Timeout Duration
G2C Timer Threshold
, Farads
where
DV
D1.5 T < G2 Timeout Duration < 3T
RSET
= 1.5 V(typ)
S
DG2C Timer Threshold = 2.5 V (typ)
www.ti.com
13
(2)
(3)
SLUS621A − AUGUST 2004 − SEPTEMBER 2005
APPLICATION INFORMATION
RAMP pin: Oscillator and PWM Ramp
The RAMP pin serves two purposes: (1) a capacitor on this pin sets the oscillator charging time to program the
frequency of operation for the converter and (2) the peak voltage on RAMP defines the gain of the PWM
modulator. The UCC2541 has a leading edge modulator that compares the error output with the RAMP voltage.
A diagram of the oscillator and PWM modulator is shown in Figure 6.
The current charging the capacitor from RAMP to ground is equal to 2 x I
edge modulation, a switching cycle can be considered to begin when the oscillator ramp reaches 2.0 V. This
voltage level triggers the negative-going clock signal which enables the RAMP discharge transistor and
simultaneously sends a G1 turn-off command to the PWM control. The internal clock signal is held low for
approximately 100 ns, and this sets the maximum desired value for the capacitor on the RAMP pin. Note that
the RAMP discharge transistor must also sink 2 x I
2 y I
RSET
5
RAMP
ENA
CLK
CLK
Figure 6. Oscillator and PWM Modulator
The oscillator frequency is programmed by proper selection of the resistor connected to RSET (pin 1) and the
capacitor connected to RAMP (pin 5). With RSET selected within the preferred range of 10 kΩ to 50 kΩ the
RAMP capacitor C
can be selected from:
RAMP
GEN
V
ERR
2.0 V
while it is discharging the external RAMP capacitor.
RSET
PWM
COMPARATOR
0.25V
+
OSC RAMP
COMPARATOR
+
−
4
SYNCIN
PWM
LATCH
−
S
+
Q
R
Q
D
. In the UCC2541, with leading
RSET
PWM
1
ǒ
1.5
RAMP
I
RAMP
I
RSET
+
Ǔ
ǒ
V
V
RAMP(pk)
C
where fsw is the desired switching frequency, and R
derived by summing the time required for a linear current source to change the RAMP capaitor with the internal
delay of approximately 100 ns. The constant term 1.5 is equal to:
ǒ
14
f
SW
RSET
* 100 ns
R
SET
Ǔ
Ǔ
is the resistor connected to pin 1. This expression is
SET
www.ti.com
Loading...
+ 30 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.