Texas Instruments UC3851N, UC3851DWTR, UC3851DW, UC2851N, UC2851DWTR Datasheet

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UC1851 UC2851 UC3851
Programmable, Off-Line, PWM Controller
FEATURES
All Control, Driving, Monitoring, and Protection Functions Included
Low-Current Off Line Start Circuit
Voltage Feed Forward or Current Mode Control
50% Absolute Max Duty Cycle
PWM Latch for Single Pulse Per Period
Pulse-by-Pulse Current Limiting plus Shutdown
for Over-Current Fau lt
No Start-Up or Shutdown Transients
Slow Turn-On Both Initially and After Fau lt
Shutdown
Shutdown Upon Over or Under Voltage Sensing
Latch Off or Continuous Retry After Fault
1% Reference Accuracy
500kHz Operation
18 Pin DIL or 20 Pin PLCC Package
DESCRIPTI ON
The UC1851 fami ly of PWM controllers are optimized for off­line primary side control. These devices include a hi gh current totem pole output stage and a toggle flip-flop for absolute 50% duty cycle limiting. In all other respects this line of controllers is pin for pin compatibl e with the UC1841 series. Inclusion of all major housekee ping functions in these high performance con­trollers makes them ideal for use in cost sensitive applications.
Important features of these controllers include low current start-up, linear feed-forward for constant volt-second operation, and compatibility with both vol tage or curre nt mode control. In addition, these devices include a programmable start thresh­old, as well as programmable over-voltage, under-voltage, and over current fault threshol ds. The fault latch on these devices can be configured for automatic restart, or latched off response to a fault.
These devices are packaged in 18-pin plastic or ceramic dual­in-line packages, or for surface mount applications, a 20 Pin PLCC. The UC1851 is characterized for -55°C to +125°C op- eration while the UC28 51 and UC3851 are designed for -40°C to +85°C and 0°C to +70°C, respectively.
BLOCK DIAGRAM
10/94
UC1851 UC2851 UC3851
Supply Voltage, +V IN (Pin 15)
Voltage Driven. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +32V
Current Driven, 100 mA m aximum. . . . . . . . . . . Self-limiting
PWM Output Volta ge (Pin 12 ) . . . . . . . . . . . . . . . . . . . . . . . 40V
PWM Out put Current, Ste ady-State (Pin 12). . . . . . . . . 400mA
PWM Output Peak Energy Disc harge . . . . . . . . . . . . 20 µJo ules
Driver Bias Current (Pin 14). . . . . . . . . . . . . . . . . . . . . -200mA
Reference Output Current (Pin 16) . . . . . . . . . . . . . . . . -50mA
Slow-Start Sink Curren t (Pin 8) . . . . . . . . . . . . . . . . . . . . 20mA
V
IN Sense Current (Pin 11). . . . . . . . . . . . . . . . . . . . . . . . 10mA
Current Limit Input s (Pins 6 & 7) . . . . . . . . . . . . . -0.5 to +5. 5V
Stop Input (Pin 4) . . . . . . . . . . . . . . . . . . . . . . . . . -0.3 to +5.5V
Compara to r Inputs
(Pins 1–7, 9–11, 16). . . . . . . . . . . . . . Internal ly clamp ed at 12V
Power Dissipation at T
A
= 25°C (Note 3). . . . . . . . . . . 1000mW
Power Dissipation at T
C
= 25°C (Note 3). . . . . . . . . . . 2000mW
Operating Junct ion Te mp era tu re. . . . . . . . . . . -55°C to +150°C
Storage Temperature Ra nge. . . . . . . . . . . . . . -65°C to +150°C
Lead Temp era ture (Solder ing, 10 sec) . . . . . . . . . . . . . +300°C
Note 1:All voltages are with res pect to gro und, Pin 13. Currents are positive-into, negative-out of the
specified terminal Note 2:All pin number s are refer enc ed t o DIL-18 packa ge. Note 3:Co nsult Packaging Sect ion of Dat abo ok for ther m al
limitations and cons id era tion s of packa ge.
DIL-18, SOIC- 18 (T O P VIEW) J or N, DW Package
CONNECTION DIAGRAMS
PACKAGE PIN FUNCTIONS
FUNCTION PIN
COMP 1 START/UV 2 OV SENSE 3 STOP 4 RESET 5 CUR THRESH 7 CUR SENSE 8 SLOW START 9 RT/CT 10 RAMP 11 VIN SENSE 12 PWM OUT 13 GROUND 14 DRIVE BIAS 15 +VIN SUPPLY 17
5.0V REF 18 INV. INPUT 19 N.I. INPUT 20
PLCC-20, LCC-20 (TOP VIEW) Q, L PACKAGE
ABSOLUTE MAXI MUM RATING S (Note 1)
Unless otherw ise stat ed, these sp ecif icat io ns apply for TA = -55°C to +125°C for the UC1851, -40°C to +85°C for the UC2851, and 0°C to 70°C for the UC3851; V
IN =
20V, R
T = 20k, C T = .001 m fd , RR = 10kΩ, CR = .001mfd. Current Limit Threshold
= 200mV, T
A = TJ.
ELECTRICAL CHARACTERISTICS:
PARAMETER TEST CONDITIONS
UC1851 / UC2851 UC3851 UNITS
MIN TYP MAX MIN TYP MAX
Power Inputs
Start-Up Curr ent V
IN = 30V, Pin 2 = 2.5V 4.5 6 4.5 6 mA
Operating Cur ren t V
IN = 30V, Pin 2 = 3.5V 15 21 15 21 mA
Supply OV Clamp V
IN
= 20mA 333945333945V
Reference Sec tio n
Reference Voltage T
J = 25°C 4.95 5.0 5.05 4.9 5.0 5.1 V
Line Regulation V
IN
= 8 to 30V 10 15 10 20 mV
Load Regulation I
L = 0 to 10mA 1020 1030mV
Total Ref Variatio n Over Operating Temper at ure Range 4.9 5.1 4.85 5.15 V Short Circuit Current V
REF = 0, TJ = 25°C -80 -100 -80 -100 mA
Oscillator
Nominal Frequency T
J = 25°C 47 50 53 45 50 55 kHz
Voltage Stability VIN = 8 to 30V 0.5 1 0.5 1 % Total Ref Variatio n Over Operating Temper at ure Range 45 55 43 57 kH z Maximum Frequency
R
T = 2k, CT = 330pF
500 500 kHz
2
ELECTRICAL CHARACTERISTICS:
PARAMETER TEST CONDITIONS UC1851 / UC2851 UC3851 UNITS
MIN TYP MAX MIN TYP MAX
Ramp Ge nerator
Ramp Curren t, M in imum
I
SENSE = 10µA
-11 -14 -11 -14 µA
Ramp Current, Maximum I
SENSE = 1.0mA -0.9 -.95 -0.9 -.95 mA
Ramp Valley 0.3 0.4 0.6 0.3 0.4 0.6 V Ramp Peak Clamping Level 3.9 4.2 4.5 3.9 4.2 4.5 V
Error Amplifier
Input Offs et Vo lta g e V
CM = 5.0V 0.5 5 2 10 m V
Input Bias Cur ren t 0.5 2 1 5 µA Input Offs et Cu rr ent 0.5 0.5 µA Open Loop Gain
V
O = 1 to 3V
60 66 60 66 dB
Output Swing (Max Ou tp ut Ramp Peak - 100mV)
Minimum Total Range 0.3 3.5 0.3 3.5 V
CMRR V
CM = 1.5 to 5.5V 70 80 70 80 dB
PSRR V
IN = 8 to 30V 70 80 70 80 dB
Short Circuit Current V
COMP = 0V -4 -10 -4 -10 mA
Gain Bandwidth (Not e 1) T
J = 25°C, AVOL = 0dB 1 2 1 2 MHz
Slew Rate (Note 1) T
J = 25°C, AVCL = 0dB 0.8 0.8 V/µs
PWM Section
Continuous Duty Cycle Range (other than zero) (Note 1)
Minimum Total Cont inuou s Range Ramp Peak < 4.2V
246246%
Output High Leve l I
SOURCE = 20mA 18 18.5 18 18. 5 V
I
SOURCE = 200mA 17 18.5 17 18.5 V
Rise Time (Note 1) T
J = 25°C, CL = 1nF 50 150 50 150 ns
Fall Time (Note 1) T
J = 25°C, CL = 1nF 50 150 50 150 ns
Output Saturation I
OUT = 20mA 0.2 0.4 0.2 0.4 V
I
OUT = 200mA 1.7 2.2 1.7 2.2 V
Comparator Delay (Note 1)
Pin 8 to Pin 12, T
J = 25°C, RL = 1k
300 500 300 500 ns
Sequencing Functions
Comparator Thre sholds P ins 2, 3, 5 2.8 3.0 3.2 2.8 3.0 3.2 V Input Bias Curren t Pins 3, 5 = 0V -1.0 -4.0 -1.0 -4.0 µA Input Leakage Pins 3, 5 = 10V 0.1 2.0 0.1 2.0 µA Start/UV Hyster esis Cur ren t Pin 2 = 2.5V 170 200 220 17 0 200 2 30 µA Ext. Stop Threshold Pin 4 0.8 1.6 2.4 0.8 1.6 2.4 V Error Latch Activat e Cur ren t Pin 4 = 0V, Pin 3 > 3V -120 -200 -120 -200 µA Driver Bias Saturation Volta ge,
V
IN-VOH
IB = -50mA 2 3 2 3 V
Driver Bias Leakage V
B = 0V -0.1 -10 -0.1 -10 µA
Slow-Start Saturation I
S = 10mA 0.2 0.5 0.2 0.5 V
Slow-Start Leakage V
S = 4.5V 0.1 2.0 0.1 2.0 µA
Current Control
Current Limit Off set 0 5 0 10 mV Current Shutdown O ffs et 370 400 430 360 400 440 mV Input Bias Current Pin 7 = 0V -2 -5 -2 -5 µA Common Mode Ran ge (No te 1) -0.4 3.0 -0.4 3.0 V Current Limit Delay (Note 1) T
J = 25°C, Pin 7 to 12, RL = 1k 200 400 200 400 ns
Note 1:Guaranteed by d esign. Not 100% test ed in production.
UC1851 UC2851 UC3851
Unless otherw ise stat ed, these sp ecif icat io ns apply for TA = -55°C to +125°C for the UC1851, -40°C to +85°C for the UC2851, and 0°C to 70°C for the UC3851; VIN = 20V, RT = 20 k, CT = .0 01 mfd , R R = 10kΩ, CR = .001mfd. Current Limit Threshold = 200mV, T A = TJ.
3
UC1851 UC2851 UC3851
PWM CONTROL
1. Oscillator Gener ates a fixed- frequ ency internal clock from an external R
T and CT.
Frequenc y =
K
C
RTCT
where KC is a f irst-orde r cor re ct ion factor ≈ 0.3 log (CT x 1012).
2. Ramp Gener ator: Develops linear ramp with slope defined exter nally by
d
V
dT
=
sense voltage
R
RCR
.
C
R is normally selected CT and its value wi ll have some eff ect upon val ley dut y cycle .
Limiting th e minimum value for I
SENSE into pin 11 will establish a maximum dut y cycle clam p.
C
R terminal can be used as an input port for curre nt mode cont rol.
3. Error Amplifier Convention al oper at ional am p lifier for closed-loop gain and ph ase co mp ensa tion . Low output impedance; unit y-gain stable. The outpu t is held low by the slow start volta ge at tu rn on in order to minimiz e oversho ot .
4. Reference Ge n era tor: Precision 5.0V for inte rna l and exter nal usag e to 50mA. Tracking 3.0V re fe ren ce f or inter nal usag e only with nom inal a ccur acy of ±2%. 40V clamp zener for chip OV protect ion, 100 mA maxim um curren t.
5. PWM Comparat or : Generates outpu t pulse which st arts at termina tion of clock pulse an d ends when t he ra mp input crosses the lowes t of two posit ive input s.
6. PWM Latch: Terminates the PWM output pulse wh en set by inputs from either the PWM co mp arator, the pulse-by- pulse co mparator, or the error latch. Reset s with each inter nal clock pulse.
7. PWM Output Switch: Totem pole out put stage capab le of sourc in g and sink ing 1 amp peak current . The active "on" stat e is high.
SEQUENCING FUNCTIONS
1. Start/UV Sense: With an increasing voltage, this compar at or gener at es a turn -on signal and r elease s the slow st art clamp at a start thresh old. With a decreas ing volt age, it gener at es a turn -off comm and at a lower level separ at ed by a 200µA hysteresis cur re nt .
2. Drive Switch: Disables most of the chip to hold interna l curr ent cons um ptio n low, and Driver Bias OFF, unt i l input voltage reache s start thre shold.
3. Driver Bias: Supplies drive to external circuit ry upon star t -up .
4. Slow Start: Clamps low to hold PWM OFF. Upon rele ase, rise s with rat e contr o lled by R
SCS for slow increase of
output pulse width. Can also be used as an alter nat e maxim um dut y cycle clamp with an ex terna l voltag e divider .
PROTECTION FUNCTIO NS
1. Error Latch: When set by moment ar y input , this latch insures immediat e PW M shutdown an d hold of f unt il reset. Inputs to Error Latch are: a. OV > 3.2V (Typically 3V) b. Stop > 2.4V (Typically 1.6V) c. Current Sense 40 0m V over thresh old. (Typic al). Error Latch rese ts when slow st ar t voltag e falls to 0.4V if Res et Pin < 2.8V. W ith Pin 5 > 3.2V, Error Latch will remain set.
2. Current Limiting: Different ial input comp ara to r terminat es indiv idual out put pulse s each time sense volt age r ises above threshold. When sense volt age r ises t o 400mV (t yp ical) abo ve t hre shold, a shutd own signa l is sent to Error Latch.
3. External Stop : A volt ag e over 2.4 w ill set th e Error La tc h and ho ld the out put off. A voltage less than 0. 8V will defeat the error latch and prevent shutd own. A capacitor here will slow the actio n of the error latch for transien t protect ion by provid ing a Typical Delay of 13ms/µF.
FUNCTIONAL DES CRIP TIO N
4
UC1851 UC2851 UC3851
Start/UV Hysteresis Current Output Saturation Characteristics
Oscillato r Frequen c y PWM Output Minimum Pulse Width
Error Amplifier O pen-Loo p Gain and Ph ase Shutdown Timing
5
UC1851 UC2851 UC3851
OPEN-LOOP CIRCUIT
High Peak currents a ssocia ted w ith capaci tive loads necessitate careful grounding techniques. Timing and bypass capacitors should be connected close to pin 13 in a single ground point.
Programmable Soft Start and Restart Delay Circuit
For further application information see UC1840/UC1841 Data Sheets
UC1851 Power MOSFET Drive Inte rfac e
UNITRODE INTEGRATED CIRCUITS 7 CONTINENTAL BLVD. • MERRIMACK, NH 03054 TEL. (603) 424-2410 FAX (603) 424-3460
Nominal Frequency =
1
RTCT
= 50kHz
Start Voltage = 3
  
R1
+ R2 + R3
R2 + R3
  
+0.2R1 = 12V
UV Fault Volt age
=
3
  
R1
+ R2 + R3
R2 + R3
  
= 8V
OV Fault V olt age
=
3
  
R1
+ R2 + R3
R3
  
=
32V
Current Limit = 200mV Current Fault Volt age = 600mV Duty Cycle Clamp = 50% @V
IN = 15V, Duty Cycle = 48%
@V
IN = 30V, Duty Cycle = 24%
6
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