Teledyne 200EU-NOy User Manual

MANUAL ADDENDUM

M200EU

NOy CONVERTER OPTION

Teledyne Advanced Pollution Instrumentation

9480 Carroll Park Dr.

San Diego, CA 92121-5201

TOLL-FREE: 800-324-5190

FAX: [phone]
TEL: [phone]

E-MAIL:

WEB SITE: www.teledyne-api.com

05386

Copyright 2006 API Inc. 10 October 2006

[e-mail]

REV. A

Model 200EU-NOy Option Manual Addendum

SAFETY MESSAGES

Your safety and the safety of others is very important. We have provided many important safety
messages in this manual. Please read these messages carefully.

A safety message alerts you to potential hazards that could hurt you or others. Each safety message is
associated with a safety alert symbol. These symbols are found in the manual and inside the
instrument. The definition of these symbols is described below:

General Warning/Caution: Refer to the instructions for details on the specific danger.

Hot Surface Warning

Electrical Shock Hazard

Technician Symbol: All operations marked with this symbol are to be performed by
qualified maintenance personnel only.

Electrical Ground: This symbol inside the instrument marks the central safety grounding
point for the instrument.

CAUTION

The analyzer should only be used for the purpose and in the manner

described in this manual.

If you use the analyzer in a manner other than that for which it was

intended, unpredictable behavior could ensue with possibly hazardous

consequences.

05386 Rev. A 2

Model 200EU-NOy Option Manual Addendum

Table of Contents

SAFETY MESSAGES
Table of Contents
List of Figures
List of Tables

1.0 GETTING STARTED

1.1 Unpacking

1.2 Electrical and Pneumatic Connections

1.3 Initial Operation

2.0 SPECIFICATIONS, WARRANTY

2.1 Specifications

2.2 Warranty

3.0 THE M501Y NOY CONVERTER

3.1 Principle of Operation

4.0 CALIBRATION AND ZERO/SPAN CHECKS

4.1 Calibration or Cal Check Procedure

5.0 MAINTENANCE

5.1 Maintenance Schedule

5.2 Replacing the Sample Particulate Filter

5.3 Check Bypass Flow Rates

5.4 Replacing the Converter

5.5 Pneumatic Line Inspection

5.6 Leak Check Procedure

6.0 TROUBLESHOOTING, ADJUSTMENTS

6.0.1 General Troubleshooting Hints

05386 Rev. A 3

Model 200EU-NOy Option Manual Addendum

6.1 Operation Verification - M501Y Diagnostic Techniques

6.1.1 Pneumatic System

6.1.2 Leak Check

6.1.3 Bypass Pump Diagnostic Procedures

6.1.4 Electrical Fault Isolation

6.2 Setting the Converter Temperature

6.1.4 Temperature Controller Setup

7.0 M501Y SPARE PARTS LIST

05386 Rev. A 4

Model 200EU-NOy Option Manual Addendum

List of Figures

FIGURE 1.1 - REAR PANEL PNEUMATIC CONNECTIONS.................................................................................8

FIGURE 5.1 - REPLACING THE PARTICULATE FILTER...................................................................................21

FIGURE 5.2 - CONVERTER ASSEMBLY...............................................................................................................23

FIGURE 5.3- PNEUMATICS DIAGRAM (STANDARD AND Z/S OPTION)....................................................... 25

FIGURE 5.4: PNEUMATIC DIAGRAM (OPT 86 OPTION)...................................................................................26

FIGURE 6.1 – ELECTRICAL DIAGRAM................................................................................................................32

05386 Rev. A 5

Model 200EU-NOy Option Manual Addendum

List of Tables

TABLE 2.1 - FINAL TEST AND CALIBRATION VALUES
TABLE 4.1 - MANUAL ZERO CALIBRATION PROCEDURE - ZERO GAS THRU SAMPLE PORT
TABLE 4.2 - ENTER EXPECTED SPAN GAS CONCENTRATIONS PROCEDURE
TABLE 4.3 - SPAN CALIBRATION PROCEDURE
TABLE 5.1- PREVENTATIVE MAINTENANCE CALENDAR
TABLE 6.1 – TEMPERATURE CONTROLLER PROGRAMMING GUIDE

05386 Rev. A 6

Model 200EU-NOy Option Manual Addendum

1.0 Getting Started

The M501Y has been designed to operate with the M200EU low level NOx analyzer.

1.1 Unpacking

1. The M200EU with NOy Option comes in three boxes.

• The M200EU analyzer

• The Bypass Pump Chassis

• The External Converter and umbilical cable assembly

2. Verify that there is no apparent shipping damage. If damage has occurred please advise shipper

first, then API.

To avoid personal injury, always use two persons to lift and

carry the Model 501 Pump Pack Chassis.

CAUTION

3. Before operation of the M200EU, remove the shipping screws as shown in the M200E/EU Manual.

4. Please check the voltage and frequency label on the rear panel of the instrument for compatibility

with the local power before plugging in the M501Y.

1.2 Electrical and Pneumatic Connections

1. Mount the converter on a suitable mast outside of the enclosure.

2. Route the umbilical cable assembly into the shelter.

3. Locate the M200EU and M501Y Bypass Pump Chassis in close proximity, preferably mounting

one over the other in a 19” rack.

4. Connect the electrical/pneumatic cable fittings to the rear of the Bypass Pump Chassis. Use the

tags on each tube and Figure 1.1 to match up the correct tube with the rear panel bulkhead fitting.
Please note that the dashed lines show optional Zero/Span Valve configuration connections.

5. Connect the 7-pin power and signal cable to the connector on the rear of the Bypass Pump Chassis.

6. Connect the power cord to the correct line voltage.

WARNING

• Lethal voltages are present inside case

• Do not operate with cover off during normal operation

05386 Rev. A 7

• Before operation, check for correct input voltage and frequency.

• Do not operate without proper chassis grounding

• Do not defeat the ground wire on power plug

• Turn off power before disconnecting electrical subassemblies

Model 200EU-NOy Option Manual Addendum

Figure 1.1 - Rear Panel Pneumatic Connections

05386 Rev. A 8

Model 200EU-NOy Option Manual Addendum

1.3 Initial Operation

1. After confirming proper supply voltage, turn on the instrument power. If you are unfamiliar with

the M200EU with NOy Option, we recommend that you read the overview in Section 3 before
proceeding.

2. The power indicator light and display should immediately light, in addition the bypass pump

should start up. The M501Y requires about 30 minutes for the converter to come up to
temperature.

3. While the converter is coming up to temperature, the M200EU should be powered-up also. Follow

the instructions in the M200E/EU Manual to confirm proper operation of that instrument. Note: It
will take 30 minutes for the ozone generator to start up in the M200EU. During that time the
instrument will not respond to span gas.

4. After 30 min, the display on the Bypass Pump Chassis should read 315

converter is up to temperature.

5. Proceed to Section 4 of this manual to do a zero/span check.

Table 2.1 - Final Test and Calibration Values

Test Values Observed Value Units Nominal Range

o

C, indicating that the

CONVERTER TEMP oC
BYPASS FLOW – NO CHANNEL CC/MIN
BYPASS FLOW – NOx CHANNEL CC/MIN 1100 ± 200

Converter Serial # __________________________

Date _______________________ Technician __________________________

315 ±7
1100 ± 200

05386 Rev. A 9

Model 200EU-NOy Option Manual Addendum

2.0 Specifications, Warranty

2.1 Specifications

Converter Remotely mounted molybdenum converter with temperature

controller in a NEMA – 4 enclosure.

Converter Temperature

Tube/Electrical Cable
Assembly
Power, Bypass Pump
Assembly

Power, Converter Assembly 120V~ 50/60 Hz, 60 watts

Converter Efficiency >96% for NO2
Weight, Bypass Pump
Assembly
Weight, Remote
Converter
Bypass Pump Chassis
Dimensions HxWxD
Remote Converter Assy
Dimensions HxWxD
Environmental Installation Category (Over-voltage Category) II

Bypass Flowrate
Cal gas Flowrate

Analog output Converter temp analog output. 3.15 VDC = 315oC

315oC ± 7oC with read-out on front panel of bypass pump
chassis.
Up to 50 feet (15 m) maximum length

120V~ 60 Hz, 230V~ 50 Hz 360 watts

35 lbs (16 kg)

30 lbs (11 kg)

9" x17" x23.6" (23cm x 43cm x 61cm)

12"x19"x7" (31cm x 48cm x 18cm)

Pollution Degree 2
1100 cc/min ± 20%, each channel

4000 cc/min (approx.)

05386 Rev. A 10