TeeJet John Deere 8x00 User Manual

F I E L D P I L O T®
U S E R M A N U A L
Assisted Steering Hydraulic Installation Manual for Vehicle Kit Number 91-02224 or 91-02295 Fits Only John Deere 8x00 and 8x10 Series Wheel Tractors
FieldPilot
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FIELDPILOT®
Copyrights
© 2010 TeeJet Technologies. All rights reserved. No part of this document or the computer programs described in it may be reproduced, copied, photocopied, translated, or reduced in any form or by any means, electronic or machine readable, recording or otherwise, without prior written consent from TeeJet Technologies.
Trademarks
Unless otherwise noted, all other brand or product names are trademarks or registered trademarks of their respective companies or organizations.
Limitation of Liability
TEEJET TECHNOLOGIES PROVIDES THIS MATERIAL “AS IS” WITHOUT WARRANTY OF ANY KIND, EITHER EXPRESSED OR IMPLIED. NO COPYRIGHT LIABILITY OR PATENT IS ASSUMED. IN NO EVENT SHALL TEEJET TECHNOLOGIES BE LIABLE FOR ANY LOSS OF BUSINESS, LOSS OF PROFIT, LOSS OF USE OR DATA, INTERRUPTION OF BUSINESS, OR FOR INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OF ANY KIND, EVEN IF TEEJET TECHNOLOGIES HAS BEEN ADVISED OF SUCH DAMAGES ARISING FROM TEEJET TECHNOLOGIES SOFTWARE.
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PREPARATION
1. Before beginning the installation, thoroughly clean the vehicle to remove dirt and contaminants that might get into the hydraulic circuit.
2. Park the vehicle on a clean, level oor with adequate clearance to work around.
3. Do not attempt to loosen any hydraulic ttings while the engine is running.
4. Allow the motor and the hydraulics to cool until it is no more than warm to the touch before proceeding.
5. Prior to loosening any hydraulic ttings, be sure to have the appropriate plugs and caps available in order to limit loss of hydraulic uid from the open ttings.
PREVENT HYDRAULIC SYSTEM CONTAMINATION. It is essential to thoroughly clean hydraulic system ttings and hose connections prior to disconnecting or removing them. Use a spray
cleaner such as “Brake Clean” to prevent hydraulic system contamination. Note that o-rings used on ORB and ORFF type ttings may be damaged by solvent cleaners such as “Brake Clean”. If a tting is to be cleaned internally, the o-ring should rst be removed and cleaned with a berless cloth.
TO AVOID EXCESS LEAKAGE, DO NOT TURN THE STEERING WHEEL WHILE THE FITTINGS ON THE MANUAL STEERING VALVE ARE DISCONNECTED.
WARNING: HOT, HIGH PRESSURE FLUID HAZARD. Hydraulic oil may be hot and under
extreme pressure. To prevent serious injury or death, relieve system pressure and allow the
system to cool before repairing or disconnecting. Wear proper hand and eye protection when searching for leaks, using wood or cardboard instead of hands. Keep all hydraulic components in good repair.
WARNING: PINCH POINT HAZARD! To prevent serious injury or death, avoid unsafe practice
while manually operating hydraulic steering circuits. Keep others away and stay clear of
mechanical steering linkages.
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KIT CONTENTS
Unpack the installation kit and identify the required parts.
Item Part Number Description Quantity
A 32-04040 Switch, Engage/Disengage .....................................................................................1
B 350-0037 Washer, Flat, SST, 3/8 ............................................................................................2
C 60-04095 Bolt, Hex, SST, 3/8_16 x 1.5 ...................................................................................2
D* 35-02151 Valve, FieldPilot, CC LS ...........................................................................................1
D* 35-02180 Valve, FieldPilot, CC LS, PWM ................................................................................ 1
E 45-07703 Cable, SCM to Valve Interface Cable .....................................................................1
F 45-10103 Cable, Hydraulic Valve Interface .............................................................................1
G 60-04087 Bolt, Hex, SST, 3/8_16x3.25 ................................................................................... 2
H 60-07027 Nut, Hex, Nylock, SST, 3/8_16 ...............................................................................4
I 65-05176 Valve Bracket ..........................................................................................................1
J 68-01104 Hose, Hydraulic, 3/8x153″, 8 FORF-6FORF 90° ....................................................2
K 68-01105 Hose, Hydraulic, 3/8x20″, 6FORF-6FORF 90° .......................................................2
L 68-01106 Hose, Hydraulic, 1/4 x 18″, 6FORF-6FORF 90° .....................................................1
M 68-02012 Shuttle Tee Valve ....................................................................................................1
N 68-02071 6 ORFF Run Tee (F-M-M) ....................................................................................... 1
O 68-02072 6 MORFF - 90 - 6 FORFF .......................................................................................1
P 68-02073 6 MORB - 6 MORFF ...............................................................................................7
Q 68-02026 8 ORFF Run Tee (F-M-M) .......................................................................................2
R 68-02110 6 MORB - 6 FORFF ................................................................................................1
S 68-02118 M14 MORB - 6 MORFF .........................................................................................3
T 68-02119 John Deere Spacer ................................................................................................1
U 68-02120 John Deere Shuttle Disc .........................................................................................1
V 90-50013 Kit, Zip Ties (no pictured) ........................................................................................1
W 91-07011 Steering Wheel Switch Kit ......................................................................................1
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* The valve included depends upon which vehicle kit was ordered.
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FieldPilot
Item Part # Description Illustration
A 32-04040 Switch, Engage/Disengage
B 350-0037 Washer, Flat, SST, 3/8
C 60-04095 Bolt, Hex, SST, 3/8_16 x 1.5
D* 35-02151 Valve, FieldPilot, CC LS
D* 35-02180 Valve, FieldPilot, CC LS,
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PWM
E 45-07703 Cable, SCM to Valve
Interface Cable
F 45-10103 Cable, Hydraulic Valve
Interface
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Item Part # Description Illustration
G 60-04087 Bolt, Hex, SST, 3/8_16x3.25
H 60-07027 Nut, Hex, Nylock, SST,
3/8_16
I 65-05176 Valve Bracket
FieldPilot
®
J 68-01104 Hose, Hydraulic, 3/8x153″, 8
FORF-6FORF 90°
K 68-01105 Hose, Hydraulic, 3/8x20″,
6FORF-6FORF 90°
L 68-01106 Hose, Hydraulic, 1/4 x 18″,
6FORF-6FORF 90°
M 68-02012 Shuttle Tee Valve
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FieldPilot
Item Part # Description Illustration
N 68-02071 6 ORFF Run Tee (F-M-M)
O 68-02072 6 MORFF - 90 - 6 FORFF
P 68-02073 6 MORB - 6 MORFF
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Q 68-02026 8 ORFF Run Tee (F-M-M)
R 68-02110 6 MORB - 6 FORFF
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