TeeJet IH 9150, IH9250, IH9330, IH9350 User Manual

F I E L D P I L O T®
U S E R M A N U A L
Assisted Steering Hydraulic Installation Manual for Vehicle Kit Number 91-02328
Fits Only Case IH 9150, 9250, 9330 & 9350
FieldPilot
®
FIELDPILOT®
Copyrights
© 2010 TeeJet Technologies. All rights reserved. No part of this document or the computer programs described in it may be reproduced, copied, photocopied, translated, or reduced in any form or by any means, electronic or machine readable, recording or otherwise, without prior written consent from TeeJet Technologies.
Trademarks
Unless otherwise noted, all other brand or product names are trademarks or registered trademarks of their respective companies or organizations.
Limitation of Liability
TEEJET TECHNOLOGIES PROVIDES THIS MATERIAL “AS IS” WITHOUT WARRANTY OF ANY KIND, EITHER EXPRESSED OR IMPLIED. NO COPYRIGHT LIABILITY OR PATENT IS ASSUMED. IN NO EVENT SHALL TEEJET TECHNOLOGIES BE LIABLE FOR ANY LOSS OF BUSINESS, LOSS OF PROFIT, LOSS OF USE OR DATA, INTERRUPTION OF BUSINESS, OR FOR INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OF ANY KIND, EVEN IF TEEJET TECHNOLOGIES HAS BEEN ADVISED OF SUCH DAMAGES ARISING FROM TEEJET TECHNOLOGIES SOFTWARE.
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FieldPilot
®
PREPARATION
1. Before beginning the installation, thoroughly clean the vehicle to remove dirt and contaminants that might get into the hydraulic circuit.
2. Park the vehicle on a clean, level oor with adequate clearance to work around.
3. Do not attempt to loosen any hydraulic ttings while the engine is running.
4. Allow the motor and the hydraulics to cool until it is no more than warm to the touch before proceeding.
5. Prior to loosening any hydraulic ttings, be sure to have the appropriate plugs and caps available in order to limit loss of hydraulic uid from the open ttings.
6. Remove the hood and side panels around the engine compartment to allow access to the hydraulic system
PREVENT HYDRAULIC SYSTEM CONTAMINATION. It is essential to thoroughly clean hydraulic system ttings and hose connections prior to disconnecting or removing them. Use a spray
cleaner such as “Brake Clean” to prevent hydraulic system contamination. Note that o-rings used on ORB and ORFF type ttings may be damaged by solvent cleaners such as “Brake Clean”. If a tting is to be cleaned internally, the o-ring should rst be removed and cleaned with a berless cloth.
IMPORTANT
WARNING: HOT, HIGH PRESSURE FLUID HAZARD. Hydraulic oil may be hot and under
extreme pressure. To prevent serious injury or death, relieve system pressure and allow the
system to cool before repairing or disconnecting. Wear proper hand and eye protection when searching for leaks, using wood or cardboard instead of hands. Keep all hydraulic components in good repair.
WARNING: PINCH POINT HAZARD! To prevent serious injury or death, avoid unsafe practice
while manually operating hydraulic steering circuits. Keep others away and stay clear of
mechanical steering linkages.
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TO AVOID EXCESS LEAKAGE, DO NOT TURN THE STEERING WHEEL WHILE THE FITTINGS ON THE MANUAL STEERING VALVE ARE DISCONNECTED.
FieldPilot
KIT CONTENTS
Unpack the installation kit and identify the required parts.
Item Part Number Description Quantity
A 32-04040 Switch, Engage/Disengage ......................................................................................1
B 350-0037 Washer, Flat - 3/8” SST ...........................................................................................2
C 35-02186 Valve, FieldPilot, PWM, 4.0 GPM, CC .....................................................................1
D 45-05690 Cable, Sensor EXT. 5’ ..............................................................................................2
E 45-07703 Harness, SCM .........................................................................................................1
F 45-10103 Harness, Valve .........................................................................................................1
G 60-04089 Bolt, Hex- 3/8-16 x 3-3/4” SST .................................................................................2
H 60-07027 Nut, NyLock 3/8-16, SST .........................................................................................2
I 68-01030 Hose, Hyd - 1/4” x 43”, #6FJIC Both Ends .............................................................1
J 68-01148 Hose, Hyd - 1/2” x 51”, #8FJIC x #10FJIC 90° ........................................................1
K 68-01252 Hose, Hyd - 1/2” x 38”, #10FJIC x #10FJIC 90° ...................................................... 1
L 68-01253 Hose, Hyd - 1/2” x 41”, #8FJIC x #8FJIC 90° ..........................................................2
M 68-02009 Adapter, Hyd. Run Tee - #8 JIC ...............................................................................2
N 68-02012 Shuttle TEE - #6FORB.............................................................................................1
O 68-02019 Adapter, Hyd. - #6MJIC x #6MORB .........................................................................1
P 68-02044 Adapter, Hyd. Run Tee - #10 JIC .............................................................................2
Q 68-02045 Adapter, Hyd. 90° - #10MJIC x #10FJIC .................................................................1
R 68-02046 Adapter, Hyd. - #10MJIC x #12MORB .....................................................................1
S 68-02058 Adapter, Hyd. - #4FJIC x #6MJIC ............................................................................1
T 68-02063 Adapter, Hyd. 90° - #4MJIC x #6MORB ..................................................................1
U 68-02066 Adapter, Hyd. - #6MORB x #6FJIC ..........................................................................1
V 68-02093 Adapter, Hyd. 90° - #8MJIC x #8FJIC .....................................................................2
W 68-02094 Adapter, Hyd. - #8MJIC x #8MORB .........................................................................2
X 68-02095 Adapter, Hyd. 90° - #8MJIC x #8MORB .................................................................. 1
Y 68-02173 Adapter, Hyd. 90° - #6MJIC x #4MORB .................................................................. 1
Z 16-00001 Magnet, North Self-Adhesive .................................................................................12
®
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FieldPilot
®
AA 90-02472 Kit, Patch Antenna EXT 10’ ......................................................................................1
BB 90-50013 Cable Tie Kit, 15 ......................................................................................................1
CC 91-07011 Steering Wheel Switch Kit .......................................................................................1
DD 91-00022 Kit, Articulated Gyro Module ....................................................................................1
EE 98-05222 Installation Manual FP, CIH 9150/9250/9330/9350..................................................1
Item Part # Description Illustration
A 32-04040 Switch, Engage/Disengage,
Momentary
B 350-0037 Washer, Flat - 3/8" SST
C 35-02186 Valve, FieldPilot, PWM, 4.0
GPM, CC
D 45-05690 Cable, Sensor EXT. 5'
E 45-07703 Harness, SCM
F 45-10103 Harness, Valve
G 60-04089 Bolt, Hex- 3/8-16 x 3-3/4"
SST
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45-10103 DC:xx/xx
SCM Power I/O
45-07703 DC: xx/xx
Power
Power Cable
45-05690
DC:XX/XX
Valve Output
A
B
Item Part # Description Illustration
H 60-07027 Nut, NyLock 3/8-16, SST
I 68-01030 Hose, Hyd - 1/4" x 43",
#6FJIC Both Ends
J 68-01148 Hose, Hyd - 1/2" x 51",
#8FJIC x #10FJIC 90°
K 68-01252 Hose, Hyd - 1/2" x 38",
#10FJIC x #10FJIC 90°
L 68-01253 Hose, Hyd - 1/2" x 41",
#8FJIC x #8FJIC 90°
M 68-02009 Adapter, Hyd. Run Tee - #8
JIC
FieldPilot
®
N 68-02012 Shuttle TEE - #6FORB
O 68-02019 Adapter, Hyd. - #6MJIC x
#6MORB
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FieldPilot
Item Part # Description Illustration
P 68-02044 Adapter, Hyd. Run Tee - #10
Q 68-02045 Adapter, Hyd. 90° - #10MJIC
R 68-02046 Adapter, Hyd. - #10MJIC x
®
JIC
x #10FJIC
#12MORB
S 68-02058 Adapter, Hyd. - #4FJIC x
#6MJIC
T 68-02063 Adapter, Hyd. 90° - #4MJIC
x #6MORB
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Item Part # Description Illustration
U 68-02066 Adapter, Hyd. - #6MORB x
#6FJIC
V 68-02093 Adapter, Hyd. 90° - #8MJIC
x #8FJIC
W 68-02094 Adapter, Hyd. - #8MJIC x
#8MORB
X 68-02095 Adapter, Hyd. 90° - #8MJIC
x #8MORB
FieldPilot
®
Y 68-02173 Adapter, Hyd. 90° - #6MJIC
x #4MORB
Z 16-00001 Magnet, North Self-Adhesive
AA 90-02472 Kit, Patch Antenna EXT 10'
BB 90-50013 Cable Tie Kit, 15
CC 91-07011 Steering Wheel Switch Kit
DD 91-00022 Kit, Articulated Gyro Module
EE 98-05222 Installation Manual FP, Case IH 9150/9250/9330/9350
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FieldPilot
®
Figure 1-1: Hydraulic Diagram
Tank
Manual Steering
Valve
R
L
L
B P
L
A
FieldPilot Valve
LS
T
LS
P
LS
CF
K
I
J
T
EF
P
Auxiliary
Pump
All existing
plumbing
Existing Hoses
Hoses From Kit
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Figure 1-2: System Diagram
Matrix 840G
FieldPilot
®
Matrix
FieldPilot
Optional Accessory
Power
Optional RXA-30 GPS Antenna
Kit, RAM Mount w/Suction Cup
90-02349 (Matrix 570G) 90-02700 (Matrix 840G)
16-00022: RealView Camera
45-07703
SCM Power I/O
SCM Power I/O
45-07703
DC: xx/xx
45-07708
SCM Harness
Valve Output
GPS In
COM 1
78-50187
65-05226 Kit, Bracket RXA-30 Antenna
45-05615 4 Pos. 45-05765 8 Pos.
Speed/Sense Cable
78-08061 Steering Control Module (SCM)
GPS Power
Seat Sensor
78-50155 GPS Patch Antenna
45-05786: 20’/6 m 45-05787: 30’/9 m
Antenna Cable
Matrix 570G
75-30055
75-30056 w/ClearPath
Camera
45-05617: 20'/6m
45-05618: 60'/18m
Camera Extension Cable
to RS-232
Steering
Wheel Sense
Speed Cable
+12V
5 Pos.
4 Pos. 8 Pos.
32-50008
Switch
RS-232
CAN
75-30070 75-30071 w/ClearPath
Power/DATA
45-05626
45-05626 Pwr/CAN/Data Cable (included with FieldPilot and BoomPilot kits)
CAN
POWER IN
8 Pos.
to TJ CAN (Terminated)
3A Fuse
45-08117 CAN Extension Cable 20'/6m
Engage/Disengage
SCM COM 2
Remote
45-08101 CAN Terminator
45-10103
Harness
Steering
(A+B)
45-10103
DC: xx/xx
32-04040
Remote
Engage/
Disengage
Switch
Steering Valve
32-04020
DC: xx/xx
Engage / Disengage
78-08073 Articulated Gyro Module (AGM)
32-04020 Optional Footswitch
45-07716
Harness TGM
Tilt Gyro Module
CAN Harness
45-07716 DC: xx/xx
CAN Tee
DC: xx/xx
45-05381
C
o
n
n
e
(
ct
+
1
o
2
t
v)
o
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45-05381 Battery 12'/3.5m w/15 Amp Fuses
FieldPilot
®
INSTALLATION
If there are questions concerning the installation of the FieldPilot system on this vehicle, or due to
the changes in component specications the parts supplied in the kit are not exactly as presented
in this document, please contact your dealer or TeeJet Customer service representative for clarication before installation. TeeJet Technologies is not responsible for misuse or incorrect installation of the system.
NOTE: BE VERY CAREFUL TO ABSOLUTELY SECURE ALL CABLES AND HOSES SO THAT THEY
DON’T INTERFERE WITH THE MANY MOVING PARTS OF THE MACHINE!
Overview of the Machine
• The FieldPilot valve will mount on the left side of the machine.
• All hydraulic connections will be made at the orbital and can be best accessed from the right side of the machine.
• The GPS antenna will mount on the hood.
• The cables will enter the bottom-right-rear of the cab
NOTE: All references to left and right are stated as if the user is seated in the driver’s seat.
Figure 1-3: Prepare the FieldPilot Valve
GPS
FieldPilot Valve
10
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Cable Entrance
Hydraulic Connections
FieldPilot
1. PREPARE THE FIELDPILOT VALVE
Install adapters (W) in the A, B, ports of the FieldPilot Valve and then attach 90° adapters (V) to adapters
(W). Install adapter (Y) in the LS port and adapter (X) in the T port. Then install adapter (R) in the P port
and attach adapter (Q) to adapter (R).
Figure 1-4: Prepare the FieldPilot Valve
V
W W
Y
R X
Complete
V
®
Q
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FieldPilot
®
2. INSTALL THE FIELDPILOT VALVE
Locate the existing hole in the hood bracket on the left side of the machine. Mark a spot 2.9” below and drill a 7/16” hole. Use parts (B, G & H) to mount the valve as shown.
Figure 1-5: Install the Fieldpilot Valve
B, G & H
12
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FieldPilot
3. PREPARE THE ORBITAL
All of the hydraulic connections from the FieldPilot valve will be made at the orbital. First label all the hoses on the orbital and then disconnect all 5 hoses. Install run tees (P) on the P and T ports. Install run tees (M) on the R and L ports of the orbital. Install adapter (S) on to the LS port of the orbital.
Figure 1-6: Prepare the Orbital
®
Access to Orbital
LS
Tank
L
Left
R
Right
M
M
S
LS
P
P
Pressure
4. INSTALL THE TANK AND PRESSURE HOSES
Connect hose (J) to the branch of run tee (P) as indicated and route it down and over to the T port of the FieldPilot valve. Then connect hose (K) to the branch of run tee (P) and route it down and over to the P port of the FieldPilot valve. Then reconnect the original pressure and tank hoses to the run of the appropriate tee.
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FieldPilot
Figure 1-7: Install the Tank and Pressure Hoses
®
J
J
K
K
Original Tank Original Pressure
14
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FieldPilot
®
5. INSTALL THE STEERING HOSES
Connect hoses (L) to the branches of run tees (M) on the L and R ports of the orbital and route the hoses down and over to the A and B ports of the FieldPilot valve. The reconnect the original Left and Right hoses to the run of the appropriate tee.
Figure 1-8: Install the Steering Hoses
L
L
Original L&R Hoses
L
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FieldPilot
6. PREPARE THE SHUTTLE TEE
Assemble the shuttle tee (N) using parts (O, T & U) as shown.
Figure 1-9: Prepare the Shuttle Tee
®
T
N
U
O
16
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FieldPilot
7. INSTALL THE SHUTTLE TEE AND LOAD SENSE HOSE
Install the assembled shuttle tee as shown. Connect the original LS hose to the 90° adapter in the shuttle tee. Then connect hose (I) from the shuttle tee to the LS port on the FieldPilot valve.
Figure 1-10: Install the Shuttle Tee and Load Sense Hose
Original LS Hose
I
®
I
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FieldPilot
®
8. INSTALL STEERING DISENGAGE SWITCH KIT 9107011
The steering disengage kit (BB) is used to automatically disengage FieldPilot when the steering wheel is turned. Bend the bracket as shown and glue the bracket to the plastic housing. Glue magnets to the steering wheel as shown. The magnets mount on the steering shaft of the steering wheel and the sensor mounts so that there is a 1/8″ clearance between the sensor and magnet. Additional magnets (Z) are included and may be used as needed. Sensor extension cable (D) is included in the kit.
Figure 1-11: Install Steering Disengage Switch (Kit 91-07011)
9. INSTALL THE VALVE CONTROL CABLE
Route the valve control cable (F) from the FieldPilot valve to the bottom right rear of the cab.
Figure 1-12: Install the Valve Control Cable
18
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FieldPilot
®
10. INSTALLATION OF ENGAGE/DISENGAGE SWITCH
Connect item (A) to the connector on the SCM harness labeled Remote Engage/Disengage. Install the push button in a location that is easily accessible during operation of the machine. This switch (A) is not required if the optional foot switch 32-04020 is used.
Figure 1-13: Engage/Disengage Switch
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FieldPilot
®
11. RECOMMENDED ELECTRONICS INSTALLATION
The Steering Control Module (SCM) should be mounted securely to the oor of the cab as far forward in the cab as possible. The control console can be mounted to the operator’s preference. The GPS antenna should be mounted forward on the hood on a metal surface of at least 4″ square. Antenna extension cable (AA) is included in the kit.
The Articulated Gyro Module (AGM) should be mounted towards the rear of the vehicle on a at surface that is horizontal to the ground. Plug the CAN extension cable to the AGM Harness (45-07716) as well as the CAN terminator. Route the other end of the CAN extension cable towards the cab and connect to the CAN on the SCM harness.
Figure 1-14: Recommended Electronics Installation
Console
SCM
20
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AGM
GPS
FieldPilot
®
12. VERIFY OPERATION OF HYDRAULICS AND SET THE STEERING CONTROL RATE
Clean and pick up the area around the vehicle and make certain that it is safe to operate. Start the engine and check hydraulic connections for leaks. Rotate the steering wheel from one extreme to the other and back to center, check for leaks. While steering through the extremes of movement, check the cables and hoses for wear points and strain, adjust as necessary.
The nal oil ow rate adjustment is accomplished through the Matrix console. The target lock to lock time is 8 seconds and the valve frequency is 175. Refer to the Matrix manual for further instructions.
Use the Matrix console to perform the left to right steering test, counting the seconds to move the wheels from full left to full right and also in the opposite direction. The vehicle should be moving forward very slowly during these tests so there is not excessive side pressure on the tires. If you nd that the machine steers in the opposite direction from that being commanded in this steering test sequence, switch the valve connectors at the FieldPilot valve
NOTE: To activate the manual overrides, a tool such as a small screwdriver or allen wrench must be inserted
into the end of the coil to depress the override button.
WARNING: PINCH POINT HAZARD! To prevent serious injury or death, avoid unsafe practice while manually operating hydraulic steering circuits. Keep others away and stay clear of mechanical steering linkages.
13. COMPLETE ELECTRONIC INSTALLATION
Refer to the owner’s manual supplied with the automated steering system to complete the electronic installation and setup.
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F I E L D P I L O T®
U S E R M A N U A L
A series of equipment-specic hydraulic installation kits have been developed to work in conjunction with your assisted steering system. This kit contains the necessary components and instructions to install assisted steering hydraulics on the Case IH 9150/9250/9330/9350. Please review this manual thoroughly before beginning the installation process.
1801 Business Park Drive Springeld, Illinois 62703 USA Tel: (217) 747-0235 • Fax: (217) 753-8426
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98-05222 R1 © TeeJet Technologies 2010
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