TeeJet IH 2x90, IH 2x94, IH 3x94 User Manual

F I E L D P I L O T®
U S E R M A N U A L
Assisted Steering Hydraulic Installation Manual for Vehicle Kit Number 91-02333
Fits Only Case IH 2x90, 2x94 and 3x94 Series Tractors
FieldPilot
®
FIELDPILOT®
Copyrights
© 2010 TeeJet Technologies. All rights reserved. No part of this document or the computer programs described in it may be reproduced, copied, photocopied, translated, or reduced in any form or by any means, electronic or machine readable, recording or otherwise, without prior written consent from TeeJet Technologies.
Trademarks
Unless otherwise noted, all other brand or product names are trademarks or registered trademarks of their respective companies or organizations.
Limitation of Liability
TEEJET TECHNOLOGIES PROVIDES THIS MATERIAL “AS IS” WITHOUT WARRANTY OF ANY KIND, EITHER EXPRESSED OR IMPLIED. NO COPYRIGHT LIABILITY OR PATENT IS ASSUMED. IN NO EVENT SHALL TEEJET TECHNOLOGIES BE LIABLE FOR ANY LOSS OF BUSINESS, LOSS OF PROFIT, LOSS OF USE OR DATA, INTERRUPTION OF BUSINESS, OR FOR INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OF ANY KIND, EVEN IF TEEJET TECHNOLOGIES HAS BEEN ADVISED OF SUCH DAMAGES ARISING FROM TEEJET TECHNOLOGIES SOFTWARE.
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FieldPilot
®
PREPARATION
1. Before beginning the installation, thoroughly clean the vehicle to remove dirt and contaminants that might get into the hydraulic circuit.
2. Park the vehicle on a clean, level oor with adequate clearance to work around.
3. Do not attempt to loosen any hydraulic ttings while the engine is running.
4. Allow the motor and the hydraulics to cool until it is no more than warm to the touch before proceeding.
5. Prior to loosening any hydraulic ttings, be sure to have the appropriate plugs and caps available in order to limit loss of hydraulic uid from the open ttings.
6. Raise the hood to allow access to the hydraulic system.
PREVENT HYDRAULIC SYSTEM CONTAMINATION. It is essential to thoroughly clean hydraulic system ttings and hose connections prior to disconnecting or removing them. Use a spray
cleaner such as “Brake Clean” to prevent hydraulic system contamination. Note that o-rings used on ORB and ORFF type ttings may be damaged by solvent cleaners such as “Brake Clean”. If a tting is to be cleaned internally, the o-ring should rst be removed and cleaned with a berless cloth.
TO AVOID EXCESS LEAKAGE, DO NOT TURN THE STEERING WHEEL WHILE THE FITTINGS ON THE MANUAL STEERING VALVE ARE DISCONNECTED.
WARNING: HOT, HIGH PRESSURE FLUID HAZARD. Hydraulic oil may be hot and under
extreme pressure. To prevent serious injury or death, relieve system pressure and allow the
system to cool before repairing or disconnecting. Wear proper hand and eye protection when searching for leaks, using wood or cardboard instead of hands. Keep all hydraulic components in good repair.
WARNING: PINCH POINT HAZARD! To prevent serious injury or death, avoid unsafe practice
while manually operating hydraulic steering circuits. Keep others away and stay clear of
mechanical steering linkages.
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FieldPilot
KIT CONTENTS
Unpack the installation kit and identify the required parts.
Item Part Number Description Quantity
A 32-04040 Switch, Engage/Disengage ......................................................................................1
B 350-0024 Washer, Flat, 1/4” SST .............................................................................................6
C 350-0037 Washer, Flat, 3/8” SST .............................................................................................2
D 350-0083 Nut, Whiz-Lock, 1/4”-20 SST ...................................................................................3
E 350-0120 Bolt Hex, 1/4”-20 X 1” SST .....................................................................................1
F 35-02185 Valve, FieldPilot, PWM, 2.1GPM, OC ......................................................................1
G 35-02155 Counter Balance Valve ............................................................................................1
H 45-07703 Harness, SCM .........................................................................................................1
I 45-10103 Harness, Valve .........................................................................................................1
J 60-01018 Washer, Flat, 1/2” SST .............................................................................................1
K 60-04010 Bolt Hex, 1/2”-13 x 1-1/4 SST .................................................................................1
L 60-04089 Bolt, Hex- 3/8-16 x 3-3/4” SST .................................................................................2
M 60-04090 Bolt Hex, 1/4”-20 X 2” SST ......................................................................................2
N 60-07027 Nut, NyLock 3/8-16, SST .........................................................................................2
O 65-05134 Bracket, Hyd. Block Mnt - STD (large) .....................................................................1
P 65-05162 Bracket, Hyd. Block Mnt - STD (small) ....................................................................1
Q 68-01098 Hose, Hyd. - 1/2” x 64”, #8FJIC x #8FJIC 90º ........................................................1
R 68-01160 Hose, Hyd. - 3/8” x 68”, #8FJIC x #8FJIC 90º .........................................................1
S 68-01162 Hose, Hyd. - 3/8” x 45”, #8FJIC x #8FJIC 90º .........................................................2
T 68-01179 Hose, Hyd. - 3/8” x 70”, #6FJIC x #8FJIC 90º .........................................................2
U 68-01202 Hose, Hyd. - 1/2” x 62”, #8FJIC x #8MJIC .............................................................1
V 68-02009 Adapter, Hyd. Run Tee - #8 JIC ...............................................................................3
W 68-02078 Adapter, Hyd. 90º - #6MJIC x #6FJIC ......................................................................1
X 68-02082 Adapter, Hyd. - #6MJIC x #8MORB .........................................................................1
Y 68-02083 Adapter, Hyd. 90º - #6MJIC x #8MORB ...................................................................1
Z 68-02093 Adapter, Hyd. 90º - #8MJIC x #8FJIC ......................................................................3
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FieldPilot
AA 68-02094 Adapter, Hyd. - #8MJIC x #8MORB .........................................................................3
BB 68-02095 Adapter, Hyd. 90º - #8MJIC x #8MORB ...................................................................2
CC 68-02122 Adapter, Hyd. - #8MJIC x #12MORB .......................................................................2
DD 90-50013 Cable Tie Kit, 15 ......................................................................................................1
EE 91-07011 Steering Wheel Switch Kit .......................................................................................1
FF 98-05213 Installation Manual, Case IH 2x90, 2x94, 3x94 .......................................................1
Item Part # Description Illustration
A 32-04040 Switch, Engage/Disengage,
B 350-0024 Washer, Flat, 1/4” SST
C 350-0037 Washer, Flat, 3/8” SST
D 350-0083 Nut, Whiz-Lock, 1/4”-20 SST
®
Momentary
E 350-0120 Bolt Hex, 1/4”-20 X 1” SST
F 35-02185 Valve, FieldPilot, PWM,
2.1GPM, OC
G 35-02155 Counter Balance Valve
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Item Part # Description Illustration
H 45-07703 Harness, SCM
I 45-10103 Harness, Valve
J 60-01018 Washer, Flat, 1/2” SST
K 60-04010 Bolt Hex, 1/2”-13 x
1-1/4 SST
L 60-04089 Bolt, Hex- 3/8-16 x 3-3/4”
SST
45-10103 DC:xx/xx
SCM Power I/O
45-07703 DC: xx/xx
FieldPilot
Power
Valve Output
A
B
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M 60-04090 Bolt Hex, 1/4”-20 X 2” SST
N 60-07027 Nut, NyLock 3/8-16, SST
O 65-05134 Bracket, Hyd. Block Mnt -
STD (large)
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FieldPilot
Item Part # Description Illustration
P 65-05162 Bracket, Hyd. Block Mnt -
Q 68-01098 Hose, Hyd. - 1/2” x 64”,
R 68-01160 Hose, Hyd. - 3/8” x 68”,
S 68-01162 Hose, Hyd. - 3/8” x 45”,
T 68-01179 Hose, Hyd. - 3/8” x 70”,
U 68-01202 Hose, Hyd. - 1/2” x 62”,
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STD (small)
#8FJIC x #8FJIC 90º
#8FJIC x #8FJIC 90º
#8FJIC x #8FJIC 90º
#6FJIC x #8FJIC 90º
#8FJIC x #8MJIC
V 68-02009 Adapter, Hyd. Run Tee - #8
JIC
W 68-02078 Adapter, Hyd. 90º - #6MJIC
x #6FJIC
X 68-02082 Adapter, Hyd. - #6MJIC x
#8MORB
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Item Part # Description Illustration
Y 68-02083 Adapter, Hyd. 90º - #6MJIC
x #8MORB
Z 68-02093 Adapter, Hyd. 90º - #8MJIC
x #8FJIC
AA 68-02094 Adapter, Hyd. - #8MJIC x
#8MORB
BB 68-02095 Adapter, Hyd. 90º - #8MJIC
x #8MORB
FieldPilot
®
CC 68-02122 Adapter, Hyd. - #8MJIC x
#12MORB
DD 90-50013 Cable Tie Kit, 15
EE 91-07011 Steering Wheel Switch Kit
FF 98-05213 Installation Manual, Case IH
2x90, 2x94, 3x94
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FieldPilot
®
Figure 1-1: Hydraulic Diagram
Optional location to connect hoses (T)
Hoses Originally Connected to Cylinders
Tank
Hose S
C1
Counter
Balance
V1
Valve
L R
Orbital Valve
OUT
C2
IN
V2
Hose Q
Hose R
Hose S
Hose T
Hose T
A B
FieldPilot Valve
EF PT
Hose U
Existing Hoses
Hoses From Kit
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From Pump
Line originally connected to IN on orbital
FieldPilot
®
INSTALLATION
If there are questions concerning the installation of the FieldPilot system on this vehicle, or due to the changes in component specications the parts supplied in the kit are not exactly as presented
in this document, please contact your dealer or TeeJet Customer service representative for clarication before installation. TeeJet Technologies is not responsible for misuse or incorrect installation of the system.
NOTE: BE VERY CAREFUL TO ABSOLUTELY SECURE ALL CABLES AND HOSES SO THAT THEY
DON’T INTERFERE WITH THE MANY MOVING PARTS OF THE MACHINE!
1. PrePare the FieldPilot ValVe
Make sure the FieldPilot valve (F) is clean and free of dust. Work on a clean bench. Remove the plastic plugs and install adapter (AA) in the T port. Install adapter (Y) in the B port. Install adapter (X) in the B port and then install adapter (W) onto adapter (X). Install adapter (CC) in the P and EF ports.
Figure 1-2: Prepare the FieldPilot Valve
Y
AA
X
W
CC
CC
CC
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FieldPilot
®
2. install the FieldPilot ValVe Bracket
On the left side of the machine on the frame, locate the bolt as shown. Remove this bolt and install bracket
(O) using the original bolt.
Figure 1-3: Install Mounting Bracket for FieldPilot Valve
3. Mount the FieldPilot ValVe
Using parts (C, L, & N), mount the FieldPilot valve to the bracket (O).
Figure 1-4: Mount the FieldPilot Valve
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C, L, N
FieldPilot
4. PrePare counterBalance ValVe
Make sure the Counterbalance Valve (G) is clean. Work on a clean bench. Remove the plastic plugs and install adapters (AA) in the C1 and C2 ports. Install adapters (BB) in the V1 and V2 ports.
Figure 1-5: Prepare Counterbalance Valve
BB BB
AAAA
5. install counterBalance ValVe Mounting Bracket
On the right side of the machine on the frame, locate the existing threaded hole. Use parts (J & K) to mount the bracket (P) on the inside of the frame.
®
Figure 1-6: Install Counterbalance Valve Mounting Bracket
P
J, K
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FieldPilot
®
6. Mount the counterBalance ValVe
Use four (4) of (B), two (2) of (D), and two (2) of (M) to mount the Counterbalance Valve (G) to the bracket
(P) as shown.
Figure 1-7: Mount the Counterbalance Valve
7. install Pressure hoses and adaPters
The FieldPilot valve will receive pressure from the line that feeds the orbital and then the EF from the FieldPilot valve will route to the orbital. Disconnect the IN line from the orbital and install the 90° adapter (Z) on both the line and the tting in the orbital. Connect hose (U) from the IN line to the P port on the FieldPilot valve. The hose should route to the right and then around between the engine and cab over to the FieldPilot valve.
Figure 1-8: Install Pressure Hoses and Adapters
Disconnect Here
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Z
U
Z
U
U
FieldPilot
®
U
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FieldPilot
8. install the eF hose
Connect hose (Q) from the IN port on the orbital to the EF port on the FieldPilot valve. The hose should route to the right and then around between the engine and cab over to the FieldPilot valve.
Figure 1-9: Install the EF Hose
®
Z
Q
Q
Z
Q
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Q
FieldPilot
®
9. install the tank hose and adaPter
Disconnect the OUT line on the orbital. Install run tee (V) and reconnect the original OUT line to the run of the tee. Install adapter (Z) onto the branch of the run tee. Connect hose (R) to adapter (Z) and route it to the T port of the FieldPilot valve. The hose should route to the right and then around between the engine and cab over to the FieldPilot valve.
Figure 1-10: Install the Tank Hose and Adapter
Disconnect
V
Z
R
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FieldPilot
10. reroute the original steer hoses
The original steering hoses will need to connect to the V1 and V2 ports of the Counterbalance Valve. Disconnect the steering hoses at the steering cylinder and route them to the V1 and V2 ports of the Counterbalance valve. Connect the hose from the left port of the steering cylinder to V1 and connect the hose from the right port of the steering cylinder to V2.
Figure 1-11: Reroute the Original Steer Hoses
®
Disconnect Left Here
Disconnect Right Here
Connect Left Here
V1
C1
C2
Connect Right Here
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V2
Left
Right
FieldPilot
®
11. install the counterBalance hoses and adaPters
Install run tees (V) on the ttings on the steering cylinders. Connect hose (S) to the run of the tee on the left port of the steering cylinder and route it to C1 on the Counterbalance valve. Connect hose (S) from the run of the tee on the right port of the steering cylinder to C2 on the Counterbalance valve.
Figure 1-12: Install the Counterbalance Hoses and Adapters
S
V
V
S
S (from right side)
S (from
left side)
CAUTION! The orientation is important when installing hoses and adapters at the steering cylinder as
illustrated in Step 12.
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FieldPilot
®
12. install FieldPilot steering hoses
The FieldPilot steering hoses will route from the FieldPilot valve to the branch of the run tees (V) installed in Step 11. Connect hose (T) to the branch of the run tee on the left port of the steering cylinder and route it to the B port of the FieldPilot valve. Connect hose (T) to the branch of the run tee on the right port of the steering cylinder and route it to the A port of the FieldPilot valve.
Figure 1-13: Install FieldPIlot Steering Hoses
T
T
T
T
12a. oPtional install FieldPilot steering hoses
As an option to installing the run tees (V) at the steering cylinder, they may be installed on the C1 and C2 ports of the Counterbalance valve. The FieldPilot steering hoses (T) would then route from FieldPilot valve to the run tees (V) at the Counterbalance valve.
Figure 1-14: Optional Install FieldPIlot Steering Hoses
Alternate install location for (V)
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Alternate install
location for (V)
FieldPilot
13. install steering disengage switch (kit 91-07011)
The steering disengage kit (EE) is used to automatically disengage FieldPilot when the steering wheel is turned. The magnets mount on the steering shaft or other rotating part of the steering wheel and the sensor mounts so that there is a 1/8” clearance between the sensor and magnet.
Remove any shields around the steering shaft in the cab. Locate the existing hole as shown. Use one (1) of (B), one (1) of (D), and one (1) of (E) to mount the bracket from kit (EE). The magnets will need to be cut in half. Three (3) should be attached to the steering shaft. Install the sensor from kit (EE) and set its clearance at 1/8 inch from the magnets.
Figure 1-15: Install Steering Disengage Switch (Kit 91-07011)
Existing hole
®
Sensor
Bracket
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FieldPilot
®
14. installation oF engage/disengage switch
Connect item (A) to the connector on the SCM harness labeled Remote Engage/Disengage. Install the push button in a location that is easily accessible during operation of the machine. This switch (A) is not required if the optional foot switch 32-04020 is used.
Figure 1-16: Engage/Disengage Switch
15. recoMMended electronics installation
The Steering Control Module (SCM) should be mounted securely to the oor of the cab as far forward in the cab as possible.
NOTE: There are wires under the floor mat so be sure that the SCM mounting does not damage them.
The control console can be mounted to the operator’s preference. The GPS antenna should be mounted near the nose of the vehicle on a metal surface of at least 4” square.
Figure 1-17: Recommended Electronics Installation
GPS
Console
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SCM
FieldPilot
®
16. VeriFY oPeration oF hYdraulics and set the steering control rate
Clean and pick up the area around the vehicle and make certain that it is safe to operate. Start the engine and check hydraulic connections for leaks. Rotate the steering wheel from one extreme to the other and back to center, check for leaks. While steering through the extremes of movement, check the cables and hoses for wear points and strain, adjust as necessary.
The nal oil ow rate adjustment is accomplished through the Matrix console. The target lock to lock time is 5 seconds. Refer to the Matrix manual for further instructions.
Use the electronic steering control console to perform the left to right steering test, counting the seconds to move the wheels from full left to full right and also in the opposite direction. It is a good idea to have the vehicle moving forward very slowly during these tests so there is not excessive side pressure on the tires. If you nd that the machine steers in the opposite direction from that being commanded in this steering test sequence, switch the valve connectors at the FieldPilot valve coils.
NOTE: To activate the manual overrides, a tool such as a small screwdriver or allen wrench must be inserted
into the end of the coil to depress the override button.
WARNING: PINCH POINT HAZARD! To prevent serious injury or death, avoid unsafe practice
while manually operating hydraulic steering circuits. Keep others away and stay clear of
mechanical steering linkages.
17. coMPlete electronic installation
Refer to the owner’s manual supplied with the automated steering system to complete the electronic installation and setup.
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F I E L D P I L O T®
U S E R M A N U A L
A series of equipment-specic hydraulic installation kits have been developed to work in conjunction with your assisted steering system. This kit contains the necessary components and instructions to install assisted steering hydraulics on the Case IH 2x90, 2x94, and 3x94 Series Tractors. Please review this manual thoroughly before beginning the installation process.
1801 Business Park Drive Springeld, Illinois 62703 USA Tel: (217) 753-8424 • Fax: (217) 753-8426
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98-05213 R0 © TeeJet Technologies 2010
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