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GLNRA756-A856
User Manual
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TeeJet GLNRA756-A856 User Manual

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F I E L D P I L O T®
U S E R M A N U A L
Assisted Steering Hydraulic Installation Manual for Vehicle Kit Number 91-02336
Fits Only AGCO Gleaner A75/6 & A85/6, Massey Ferguson 9x95 or Challenger 670/B & 680B
FieldPilot
®
FIELDPILOT®
Copyrights
© 2010 TeeJet Technologies. All rights reserved. No part of this document or the computer programs described in it may be reproduced, copied, photocopied, translated, or reduced in any form or by any means, electronic or machine readable, recording or otherwise, without prior written consent from TeeJet Technologies.
Trademarks
Unless otherwise noted, all other brand or product names are trademarks or registered trademarks of their respective companies or organizations.
Limitation of Liability
TEEJET TECHNOLOGIES PROVIDES THIS MATERIAL “AS IS” WITHOUT WARRANTY OF ANY KIND, EITHER EXPRESSED OR IMPLIED. NO COPYRIGHT LIABILITY OR PATENT IS ASSUMED. IN NO EVENT SHALL TEEJET TECHNOLOGIES BE LIABLE FOR ANY LOSS OF BUSINESS, LOSS OF PROFIT, LOSS OF USE OR DATA, INTERRUPTION OF BUSINESS, OR FOR INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OF ANY KIND, EVEN IF TEEJET TECHNOLOGIES HAS BEEN ADVISED OF SUCH DAMAGES ARISING FROM TEEJET TECHNOLOGIES SOFTWARE.
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FieldPilot
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PREPARATION
1. Before beginning the installation, thoroughly clean the vehicle to remove dirt and contaminants that might get into the hydraulic circuit.
2. Park the vehicle on a clean, level oor with adequate clearance to work around.
3. Do not attempt to loosen any hydraulic ttings while the engine is running.
4. Allow the motor and the hydraulics to cool until it is no more than warm to the touch before proceeding.
5. Prior to loosening any hydraulic ttings, be sure to have the appropriate plugs and caps available in order to limit loss of hydraulic uid from the open ttings.
PREVENT HYDRAULIC SYSTEM CONTAMINATION. It is essential to thoroughly clean hydraulic system ttings and hose connections prior to disconnecting or removing them. Use a spray
cleaner such as “Brake Clean” to prevent hydraulic system contamination. Note that o-rings used on ORB and ORFF type ttings may be damaged by solvent cleaners such as “Brake Clean”. If a tting is to be cleaned internally, the o-ring should rst be removed and cleaned with a berless cloth.
TO AVOID EXCESS LEAKAGE, DO NOT TURN THE STEERING WHEEL WHILE THE FITTINGS ON THE MANUAL STEERING VALVE ARE DISCONNECTED.
WARNING: HOT, HIGH PRESSURE FLUID HAZARD. Hydraulic oil may be hot and under
extreme pressure. To prevent serious injury or death, relieve system pressure and allow the
system to cool before repairing or disconnecting. Wear proper hand and eye protection when searching for leaks, using wood or cardboard instead of hands. Keep all hydraulic components in good repair.
WARNING: PINCH POINT HAZARD! To prevent serious injury or death, avoid unsafe practice
while manually operating hydraulic steering circuits. Keep others away and stay clear of
mechanical steering linkages.
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FieldPilot
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KIT CONTENTS
Unpack the installation kit and identify the required parts.
Item Part Number Description Quantity
A 32-04040 Switch, Engage/Disengage ......................................................................................1
B 350-0037 Washer, Flat - 3/8” SST ...........................................................................................2
C 35-02188 Valve, FieldPilot PWM, CC, LS, 3.2GPM .................................................................1
D 45-07703 Harness, SCM .........................................................................................................1
E 45-10103 Harness, Valve .........................................................................................................1
F 60-04087 Bolt, Hex- 3/8-16 x 3-3/4” SST .................................................................................2
G 60-07027 Nut, NyLock 3/8-16, SST .........................................................................................2
H 68-01033 Hose, Hyd. - 3/8” x 14”, #6FJIC Both Ends ............................................................1
I 68-01100 Hose, Hyd. - 3/8” x 18”, #6FJIC x #6FJIC ...............................................................2
J 68-01258 Hose, Hyd. - 1/2” x 132”, #8FJIC x #12FJIC 90º ....................................................1
K 68-01259 Hose, Hyd. - 1/4” x 132”, #4FJIC x #4FJIC 90º ......................................................1
L 68-02010 Adapter, Hyd. - #4MJIC x #6MORB .........................................................................3
M 68-02011 Adapter, Hyd. Run Tee - #12 JIC .............................................................................1
N 68-02012 Shuttle TEE - #6FORB.............................................................................................1
O 68-02022 Adapter, Hyd. Run Tee - #6 JIC ...............................................................................3
P 68-02051 Adapter, Hyd. 90º - #12MJIC x #12FJIC ..................................................................1
Q 68-02058 Adapter, Hyd. - #4FJIC x #6MJIC ............................................................................1
R 68-02066 Adapter, Hyd. - #6MORB x #6FJIC ..........................................................................1
S 68-02078 Adapter, Hyd. 90º - #6MJIC x #6FJIC ......................................................................2
T 68-02080 Adapter, Hyd. 90º - #6MJIC x #6MORB ...................................................................3
U 68-02090 Adapter, Hyd. 90º - #8MJIC x #6MORB ...................................................................1
V 68-02184 Adapter, Hyd. 90º - #4MJIC x #4FJIC ......................................................................2
W 90-50013 Cable Tie Kit, 15 ......................................................................................................1
X 91-07011 Steering Wheel Switch Kit .......................................................................................1
Z 98-05224 Installation Manual AGCO GLNR A75/6,A85/6, MF 9X95, CHNGR 670/B,680B ...1
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Item Part # Description Illustration
A 32-04040 Switch, Engage/Disengage,
Momentary
B 350-0037 Washer, Flat - 3/8" SST
C 35-02188 Valve, FieldPilot PWM, CC,
LS, 3.2GPM
FieldPilot
®
D 45-07703 Harness, SCM
E 45-10103 Harness, Valve
F 60-04087 Bolt, Hex- 3/8-16 x 3-3/4"
SST
G 60-07027 Nut, NyLock 3/8-16, SST
H 68-01033 Hose, Hyd. - 3/8" x 14",
#6FJIC Both Ends
I 68-01100 Hose, Hyd. - 3/8" x 18",
#6FJIC x #6FJIC
J 68-01258 Hose, Hyd. - 1/2" x 132",
#8FJIC x #12FJIC 90º
45-10103 DC:xx/xx
SCM Power I/O
45-07703 DC: xx/xx
Power
Valve Output
A
B
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FieldPilot
Item Part # Description Illustration
K 68-01259 Hose, Hyd. - 1/4" x 132",
L 68-02010 Adapter, Hyd. - #4MJIC x
M 68-02011 Adapter, Hyd. Run Tee - #12
N 68-02012 Shuttle TEE - #6FORB
®
#4FJIC x #4FJIC 90º
#6MORB
JIC
O 68-02022 Adapter, Hyd. Run Tee - #6
JIC
P 68-02051 Adapter, Hyd. 90º - #12MJIC
x #12FJIC
Q 68-02058 Adapter, Hyd. - #4FJIC x
#6MJIC
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Item Part # Description Illustration
R 68-02066 Adapter, Hyd. - #6MORB x
#6FJIC
S 68-02078 Adapter, Hyd. 90º - #6MJIC
x #6FJIC
T 68-02080 Adapter, Hyd. 90º - #6MJIC
x #6MORB
U 68-02090 Adapter, Hyd. 90º - #8MJIC
x #6MORB
FieldPilot
®
V 68-02184 Adapter, Hyd. 90º - #4MJIC
x #4FJIC
W 90-50013 Cable Tie Kit, 15
X 91-07011 Steering Wheel Switch Kit
Z 98-05224 Installation Manual AGCO GLNR A75/6,A85/6, MF 9X95, CHNGR 670/B,680B
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FieldPilot
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Figure 1-1: Hydraulic Diagram
Tank
R
L
Orbital
I
A
LS
I
B
T
P
Priority Valve
N
Shuttle
K
H
T
J
P
Tee
LS
Main Hydraulic
Auxiliary
Pump
PEF
CFLS
P
Block
Existing Hoses
Hoses From Kit
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FieldPilot Valve
FieldPilot
INSTALLATION
If there are questions concerning the installation of the FieldPilot system on this vehicle, or due to
the changes in component specications the parts supplied in the kit are not exactly as presented
in this document, please contact your dealer or TeeJet Customer service representative for clarication before installation. TeeJet Technologies is not responsible for misuse or incorrect installation of the system.
NOTE: BE VERY CAREFUL TO ABSOLUTELY SECURE ALL CABLES AND HOSES SO THAT THEY
DON’T INTERFERE WITH THE MANY MOVING PARTS OF THE MACHINE!
Overview of the Machine
• The FieldPilot valve will mount underneath the cab.
• The Tank and Steering lines will tee in at the orbital.
• The Pressure and LS lines will tee in at the main hydraulic block located on the right side of the machine.
• The GPS should mount at the front edge of the cab.
NOTE: All references to left and right are stated as if the user is seated in the driver’s seat.
Figure 1-2: Overview of the Machine
®
GPS
FieldPilot Valve
Hydraulic Block and P & LS Connections
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FieldPilot
1. PREPARE THE FIELDPILOT VALVE
Install adapters (T) in the A, B, & T ports of the FieldPilot valve, Install adapter (U) in the P port of the FieldPilot valve. Then install adapter (L) in the LS port of the FieldPilot valve.
Figure 1-3: Prepare the FieldPilot Valve
®
U
T
T
L
T
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FieldPilot
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2. MOUNT THE FIELDPILOT VALVE
The FieldPilot valve will mount to the bottom side of the oor of the cab. Use the FieldPilot valve to mark the location for drilling the two 7/16” mounting holes. The distance between the holes should be 2.9”. Once the holes are drilled use parts (B, F, & G) to mount the FieldPilot valve. The valve will mount with the solenoids facing the left side of the machine and the P & T ports facing forward.
Figure 1-4: Mount the FieldPilot Valve
F
Remove oor mat
View from left side looking to the right side
B, F & G
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FieldPilot
3. PREPARE THE ORBITAL
Disconnect the Tank, Left, & Right hoses from the orbital and install run tees (O) on the orbital. Connect the original hoses the runs of the appropriate tee.
Figure 1-5: Prepare the Orbital
®
L
R
Tank port with O
installed
Left port with O
installed
Right port with O
installed
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FieldPilot
4. INSTALL THE STEERING HOSES
Connect hoses (I) from the A & B ports of the FieldPilot valve to the branches of run tees (O) on the L & R ports of the orbital.
Figure 1-6: Install the Steering Hoses
®
I
I
5. INSTALL THE TANK HOSE
Connect hose (H) from the T port of the FieldPilot valve to the T port of the Orbital.
Figure 1-7: Install the Tank Hose
H
H
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FieldPilot
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6. INSTALL THE PRESSURE HOSE AND ADAPTER
Locate the pressure port on the hydraulic block as indicated. Disconnect the machine’s hose and install run tee (M). Reconnect the original hose to the run of the tee. Then connect and route hose (J) from the P port of the FieldPilot valve to the branch of the run tee (M). Adapter (P) can be used as needed to make your installation easier.
Figure 1-8: Install the Pressure Hose and Adapter
Pressure port
M
Pressure port
J
M
J
P
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FieldPilot
7. PREPARE THE SHUTTLE TEE
Install adapters (L & R) in the shuttle tee (N) as shown. Then install adapter (Q) onto adapter (R) as shown.
Figure 1-9: Prepare the Shuttle Tee
L
N
R
L
8. INSTALL THE SHUTTLE TEE & LOAD SENSE HOSE
Disconnect the machine’s LS hose and install the prepared shuttle tee. Adapters (S & V) can be used as needed to orient the shuttle tee the best for your installation. Attach original LS hose to shuttle tee and then route and connect hose (K) from the LS port of the FieldPilot valve to the other side of the shuttle tee as shown.
Q
®
Figure 1-10: Mount the FieldPilot Valve
Original LS Hose
K
S or V
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FieldPilot
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9. INSTALL THE VALVE CONTROL CABLE
Connect the valve control cable (E) to the FieldPilot valve and route it into the cab.
Figure 1-11: Install the Valve Control Cable
Connect E here
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FieldPilot
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10. INSTALL STEERING DISENGAGE SWITCH KIT 9107011
The steering disengage kit (X) is used to automatically disengage FieldPilot when the steering wheel is turned. The sensor must be mounted so that it has a 1/8” clearance from the magnets. Remove the shrouds around the steering base. Locate the steering shaft and attach 3 magnets to the shaft, then install the bracket and sensor as shown so that there is a clearance of 1/8” between the magnets and sensor. Route the cable and ensure it will not get tangled in any moving components. Connect the sensor to the SCM harness (D).
Figure 1-12: Install Steering Disengage Switch (Kit 91-07011)
Magnets
Sensor
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FieldPilot
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11. INSTALLATION OF ENGAGE/DISENGAGE SWITCH
Connect item (A) to the connector on the SCM harness labeled Remote Engage/Disengage. Install the push button in a location that is easily accessible during operation of the machine. This switch (A) is not required if the optional foot switch 32-04020 is used.
Figure 1-13: Engage/Disengage Switch
12. RECOMMENDED ELECTRONICS INSTALLATION
The Steering Control Module (SCM) should be mounted securely to the oor of the cab as far forward in the cab as possible. The control console can be mounted to the operator’s preference. The GPS antenna should be mounted at the front edge of the cab on a metal surface of at least 4” square.
Figure 1-14: Recommended Electronics Installation
SCM
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GPS
FieldPilot
®
13. VERIFY OPERATION OF HYDRAULICS AND SET THE STEERING CONTROL RATE
Clean and pick up the area around the vehicle and make certain that it is safe to operate. Start the engine and check hydraulic connections for leaks. Rotate the steering wheel from one extreme to the other and back to center, check for leaks. While steering through the extremes of movement, check the cables and hoses for wear points and strain, adjust as necessary.
The nal oil ow rate adjustment is accomplished through the Matrix console. The target lock to lock time is 8 seconds and the valve frequency is 110. Refer to the Matrix manual for further instructions.
NOTE: To activate the manual overrides, a tool such as a small screwdriver or allen wrench must be inserted
into the end of the coil to depress the override button.
WARNING: PINCH POINT HAZARD! To prevent serious injury or death, avoid unsafe practice while manually operating hydraulic steering circuits. Keep others away and stay clear of mechanical steering linkages.
14. COMPLETE ELECTRONIC INSTALLATION
Refer to the owner’s manual supplied with the automated steering system to complete the electronic installation and setup.
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F I E L D P I L O T®
U S E R M A N U A L
A series of equipment-specic hydraulic installation kits have been developed to work in conjunction with your assisted steering system. This kit contains the necessary components and instructions to install assisted steering hydraulics on the AGCO Gleaner A75/6 & A85/6, Massey Ferguson 9x95 or Challenger 670/B & 680B. Please review this manual thoroughly before beginning the installation process.
1801 Business Park Drive Springeld, Illinois 62703 USA Tel: (217) 747-0235 • Fax: (217) 753-8426
www.teejet.com
98-05224 R0 © TeeJet Technologies 2010
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