TeeJet Ford Versatile 8x6-9x6 User Manual

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F I E L D P I L O T®

U S E R M A N U A L

Assisted Steering Hydraulic Installation Manual for Vehicle Kit Number 91-02325

Fits Only Ford Versatile 836, 846, 856, 876, 936, 946, 956 & 976

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FieldPilot

FIELDPILOT®

Copyrights

© 2010 TeeJet Technologies. All rights reserved. No part of this document or the computer programs described in it may be reproduced, copied, photocopied, translated, or reduced in any form or by any means, electronic or machine readable, recording or otherwise, without prior written consent from TeeJet Technologies.

Trademarks

Unless otherwise noted, all other brand or product names are trademarks or registered trademarks of their respective companies or organizations.

Limitation of Liability

TEEJET TECHNOLOGIES PROVIDES THIS MATERIAL “AS IS” WITHOUT WARRANTY OF ANY KIND, EITHER EXPRESSED OR IMPLIED. NO COPYRIGHT LIABILITY OR PATENT IS ASSUMED. IN NO EVENT SHALL TEEJET TECHNOLOGIES BE LIABLE FOR ANY LOSS OF BUSINESS, LOSS OF PROFIT, LOSS OF USE OR DATA, INTERRUPTION OF BUSINESS, OR FOR INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OF ANY KIND, EVEN IF TEEJET TECHNOLOGIES HAS BEEN ADVISED OF SUCH DAMAGES ARISING FROM TEEJET TECHNOLOGIES SOFTWARE.

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FieldPilot

PREPARATION

1. Before beginning the installation, thoroughly clean the vehicle to remove dirt and contaminants that might get into the hydraulic circuit.

2. Park the vehicle on a clean, level oor with adequate clearance to work around.

3. Do not attempt to loosen any hydraulic ttings while the engine is running.

4. Allow the motor and the hydraulics to cool until it is no more than warm to the touch before proceeding.

5. Prior to loosening any hydraulic ttings, be sure to have the appropriate plugs and caps available in order to limit loss of hydraulic uid from the open ttings.

PREVENT HYDRAULIC SYSTEM CONTAMINATION. It is essential to thoroughly clean hydraulic system ttings and hose connections prior to disconnecting or removing them. Use a spray

cleaner such as “Brake Clean” to prevent hydraulic system contamination. Note that o-rings used on ORB and ORFF type ttings may be damaged by solvent cleaners such as “Brake Clean”. If a tting is to be cleaned internally, the o-ring should rst be removed and cleaned with a berless cloth.

IMPORTANT

WARNING: HOT, HIGH PRESSURE FLUID HAZARD. Hydraulic oil may be hot and under

extreme pressure. To prevent serious injury or death, relieve system pressure and allow the

system to cool before repairing or disconnecting. Wear proper hand and eye protection when searching for leaks, using wood or cardboard instead of hands. Keep all hydraulic components in good repair.

WARNING: PINCH POINT HAZARD! To prevent serious injury or death, avoid unsafe practice

while manually operating hydraulic steering circuits. Keep others away and stay clear of

mechanical steering linkages.

TO AVOID EXCESS LEAKAGE, DO NOT TURN THE STEERING WHEEL WHILE THE FITTINGS ON THE MANUAL STEERING VALVE ARE DISCONNECTED.

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FieldPilot

KIT CONTENTS

Unpack the installation kit and identify the required parts.

Item Part Number Description Quantity

A 32-04040 Switch, Engage/Disengage ......................................................................................1

B 350-0037 Washer, Flat - 3/8” SST ...........................................................................................4

C 35-02184 Valve, FieldPilot PWM, 7.9GPM, OC .......................................................................1

D 45-07703 Harness, SCM .........................................................................................................1

E 45-10103 Harness, Valve .........................................................................................................1

F 60-04089 Bolt, Hex- 3/8-16 x 3-3/4” SST .................................................................................2

G 60-04088 Bolt Hex 3/8-16 X 1-1/4” SST ..................................................................................1

H 60-07027 Nut, NyLock 3/8-16, SST .........................................................................................3

I 65-05162 Mounting Bracket .....................................................................................................1

J 68-01145 Hose, Hyd. - 5/8” x 57”, #12FJIC x #12FJIC 90º .....................................................1

K 68-01146 Hose, Hyd. - 5/8” x 52”, #12FJIC x #12FJIC 90º .....................................................1

L 68-01147 Hose, Hyd. - 3/8” x 52”, #8FJIC x #8FJIC 90º .........................................................1

M 68-01148 Hose, Hyd. - 1/2” x 51”, #8FJIC x #10FJIC 90º .......................................................2

N 68-02017 Adapter, Hyd. - #12MJIC x #12MORB .....................................................................2

O 68-02044 Adapter, Hyd. Run Tee - #10 JIC ............................................................................. 2

P 68-02051 Adapter, Hyd. 90º - #12MJIC x #12FJIC ..................................................................2

Q 68-02056 Adapter, Hyd. - #16FJIC x #8MJIC ..........................................................................1

R 68-02057 Adapter, Hyd. Run Tee - #16 JIC .............................................................................1

S 68-02093 Adapter, Hyd. 90º - #8MJIC x #8FJIC ......................................................................3

T 68-02094 Adapter, Hyd. - #8MJIC x #8MORB .........................................................................3

U 90-50013 Cable Tie Kit, 15 ......................................................................................................1

V 91-07011 Steering Wheel Switch Kit .......................................................................................1

W 90-02472 Kit, Patch Antenna Extention, 10’ .............................................................................1

X 91-00022 Kit, Articulated Gyro Module ....................................................................................1

Y 98-05127 Ford Versatile 856,876,936,946,976 FieldPilot Installation Manual .........................1

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Item Part # Description Illustration

A 32-04040 Switch, Engage/Disengage,

Momentary

B 350-0037 Washer, Flat - 3/8" SST

C 35-02184 Valve, FieldPilot PWM,

7.9GPM, OC

FieldPilot

D 45-07703 Harness, SCM

E 45-10103 Harness, Valve

F 60-04089 Bolt, Hex- 3/8-16 x 3-3/4"

SST

G 60-04088 Bolt Hex 3/8-16 X 1-1/4"

SST

H 60-07027 Nut, NyLock 3/8-16, SST

45-10103 DC:xx/xx

SCM Power I/O

45-07703 DC: xx/xx

Power

Valve Output

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FieldPilot

Item Part # Description Illustration

I 65-05162 Mounting Bracket

J 68-01145 Hose, Hyd. - 5/8" x 57",

K 68-01146 Hose, Hyd. - 5/8" x 52",

L 68-01147 Hose, Hyd. - 3/8" x 52",

M 68-01148 Hose, Hyd. - 1/2" x 51",

N 68-02017 Adapter, Hyd. - #12MJIC x

#12FJIC x #12FJIC 90º

#8FJIC x #8FJIC 90º

#8FJIC x #10FJIC 90º

#12MORB

O 68-02044 Adapter, Hyd. Run Tee - #10

JIC

P 68-02051 Adapter, Hyd. 90º - #12MJIC

x #12FJIC

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Item Part # Description Illustration

Q 68-02056 Adapter, Hyd. - #16FJIC x

#8MJIC

R 68-02057 Adapter, Hyd. Run Tee - #16

JIC

S 68-02093 Adapter, Hyd. 90º - #8MJIC

x #8FJIC

FieldPilot

T 68-02094 Adapter, Hyd. - #8MJIC x

#8MORB

U 90-50013 Cable Tie Kit, 15

V 91-07011 Steering Wheel Switch Kit

W 90-02472 Kit, Patch Antenna Extention, 10'

X 91-00022 Kit, Articulated Gyro Module

Y 98-05127 Ford Versatile 836, 846, 856, 876, 936, 946, 956 & 976 FieldPilot Installation Manual

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FieldPilot

Figure 1-1: Hydraulic Diagram

FieldPilot Valve

Pressure Relief Valve

R P

Steering Orbital Valve

Discard

Tank

Existing Hoses

Hoses From Kit

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Auxiliary Pump

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Figure 1-2: System Diagram

Matrix 840G

FieldPilot

Matrix

FieldPilot

Optional Accessory

Power

Optional RXA-30 GPS Antenna

Kit, RAM Mount w/Suction Cup

90-02349 (Matrix 570G) 90-02700 (Matrix 840G)

16-00022: RealView Camera

45-07703

SCM Power I/O

45-07703

DC: xx/xx

45-07708

SCM Harness

Valve Output

GPS In

COM 1

78-50187

65-05226 Kit, Bracket RXA-30 Antenna

45-05615 4 Pos. 45-05765 8 Pos.

Speed/Sense Cable

78-08061 Steering Control Module (SCM)

GPS Power

Seat Sensor

78-50155 GPS Patch Antenna

45-05786: 20’/6 m 45-05787: 30’/9 m

Antenna Cable

Matrix 570G

75-30055

75-30056 w/ClearPath

Camera

45-05617: 20'/6m

45-05618: 60'/18m

Camera Extension Cable

to RS-232

Steering

Wheel Sense

Speed Cable

+12V

5 Pos.

4 Pos. 8 Pos.

32-50008

Switch

RS-232

CAN

75-30070 75-30071 w/ClearPath

Power/DATA

45-05626

45-05626 Pwr/CAN/Data Cable (included with FieldPilot and BoomPilot kits)

CAN

POWER IN

8 Pos.

to TJ CAN (Terminated)

3A Fuse

45-08117 CAN Extension Cable 20'/6m

Engage/Disengage

SCM COM 2

Remote

45-08101 CAN Terminator

45-10103

Harness

Steering

(A+B)

45-10103

DC: xx/xx

32-04040

Remote

Engage/

Disengage

Switch

Steering Valve

32-04020

DC: xx/xx

Engage / Disengage

78-08073 Articulated Gyro Module (AGM)

32-04020 Optional Footswitch

45-07716

Harness TGM

Tilt Gyro Module

CAN Harness

45-07716 DC: xx/xx

CAN Tee

DC: xx/xx

45-05381

(

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45-05381 Battery 12'/3.5m w/15 Amp Fuses

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FieldPilot

INSTALLATION

If there are questions concerning the installation of the FieldPilot system on this vehicle, or due to the changes in component specications the parts supplied in the kit are not exactly as presented

in this document, please contact your dealer or TeeJet Customer service representative for clarication before installation. TeeJet Technologies is not responsible for misuse or incorrect installation of the system.

NOTE: BE VERY CAREFUL TO ABSOLUTELY SECURE ALL CABLES AND HOSES SO THAT THEY

DON’T INTERFERE WITH THE MANY MOVING PARTS OF THE MACHINE!

Overview of the Machine

• The FieldPilot valve will mount on the left side of the machine on the left fender.

• All hydraulic connections will be made at the orbital and can be best accessed from the left side of the machine.

• The GPS antenna will mount on the hood.

• The cables will enter the bottom-right-rear of the cab

NOTE: All references to left and right are stated as if the user is seated in the driver’s seat.

Figure 1-3: Overview of the Machine

GPS

FieldPilot Valve

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Hydraulic Connections

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FieldPilot

The Ford Versatile 946 has an open center steering orbital. The pressure relief valve on the steering circuit is mounted on the lower left side of the engine. Remove the hose between Pressure Relief Valve and the Orbital and discard. Oil leaving the Pressure Relief Valve will be routed to the FieldPilot Valve P port and then from the FieldPilot Valve EF port to the P port of the Orbital. The Tank, A and B lines from the FieldPilot Valve ports will tee in at the orbital as follows:

FieldPilot – Orbital

T - T

A - L

B - R

1. PREPARE THE FIELDPILOT VALVE

Install adapters (N) in the P & EF ports. Install adapters (T) in the A, B, & T ports. Then install adapters

(S) onto the three (T) adapters in the A, B, & T ports. Finish by installing adapters (P) onto adapters (N) in

the P & EF ports.

Figure 1-4: Prepare the FieldPilot Valve

T T

S S

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FieldPilot

2. INSTALL THE FIELDPILOT VALVE BRACKET

The valve bracket will mount to the left fender of the vehicle. Drill a 13/32” hole 21” from outer edge of fender and centered top to bottom. Mount the (I) bracket to the fender using (1) (G) 3/8” bolt, (1) (H) 3/8 nut and (2) (B) 3/8” washers.

Figure 1-5: Install Mounting Bracket for FieldPilot Valve

3. MOUNT THE FIELDPILOT VALVE

Mount the FieldPilot Valve to the (I) bracket using parts (B, F, & H). Mount it so the P and T ports are pointed at the cab and the EF port is pointed away from cab. The solenoids should be facing the back of the tractor.

Figure 1-6: Mount the FieldPilot Valve

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FieldPilot

4. PREPARE ORBITAL VALVE

Before installing any hoses, disconnect and discard the Pressure hose between the Pressure Relief Valve and the Orbital P port. Disconnect the Tank hose from the T port of the orbital and install the (R) #16 Run Tee to this port. Connect the (Q) adaptor tting to the branch of the Tee. Reconnect the Tank hose to the run of the Tee. Disconnect the hose from the L port. Install (O) #10 Run Tee to this port. Reconnect the hose to the run of the Tee. Disconnect the hose from the R port. Install (O) #10 Run Tee to this port. Reconnect the hose to the run of the Tee.

Note: Additional hose length for the L & R ports may need to be pulled up from the underside of the tractor.

Figure 1-7: Prepare Orbital Valve

Discarded Hose Connection Point

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FieldPilot

5. INSTALL PRESSURE HOSE

The FieldPilot Valve will get its pressure from the Pressure Relief Valve. Attach the straight end of hose (J) to the Pressure Relief Valve and route it to the P port of the FieldPilot Valve.

Figure 1-8: Install Pressure Hose

6. INSTALL THE EF HOSE

Oil will exit the FieldPilot valve through the EF port to the orbital. Route the 90° end of the hose (K) to the P port on the orbital. Connect the straight end of the hose (K) to the EF port on the FieldPilot valve.

Figure 1-9: Install the EF Hose

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FieldPilot

7. INSTALL THE TANK HOSE

Route the 90° end of hose (L) to adapter (S) previously installed in the T port on the orbital. Connect the straight end of the (L) hose to the T port of the FieldPilot Valve.

Figure 1-10: Install the Tank hose

8. INSTALL LEFT AND RIGHT STEER HOSES

The steer hoses will connect to the Run Tees installed at the orbital. In Step 4, the left and right steer hoses were disconnected, Run Tees were installed, and the hoses were reconnected. Now connect the 90° ends of hoses (M) to the branch of the tees and route the hoses to the A and B ports of the FieldPilot Valve.

Figure 1-11: Install Left and Right Steer Hoses

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FieldPilot

9. INSTALL STEERING DISENGAGE SWITCH KIT 9107011

The steering disengage kit (T) is used to automatically disengage FieldPilot when the steering wheel is turned. The magnets mount on the steering shaft or other rotating part of the steering wheel and the sensor mounts so that there is a 1/8” clearance between the sensor and magnet.

(Pictures: 0228, 0232)

Figure 1-12: Install Steering Disengage Switch (Kit 91-07011)

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FieldPilot

10. INSTALLATION OF ENGAGE/DISENGAGE SWITCH

Connect item (A) to the connector on the SCM harness labeled Remote Engage/Disengage. Install the push button in a location that is easily accessible during operation of the machine. This switch (A) is not required if the optional foot switch 32-04020 is used.

Figure 1-13: Engage/Disengage Switch

11. INSTALL THE VALVE CONTROL CABLE

Connect the FieldPilot valve control cable (E) to the coils on the FieldPilot valve and route the cable into the cab. Connect it to the SCM harness. Do not be concerned at this time about which connector is connected to which solenoid coil.

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FieldPilot

12. RECOMMENDED ELECTRONICS INSTALLATION

The Steering Control Module (SCM) should be mounted securely to the oor of the cab as far forward in the cab as possible. The control console can be mounted to the operator’s preference. The GPS antenna should be mounted as far forward as possible on top of the hood on a metal surface of at least 4” square.

The Articulated Gyro Module (AGM) should be mounted towards the rear of the vehicle on a at surface that is horizontal to the ground. Plug the CAN extension cable to the AGM Harness (45-07716) as well as the CAN terminator. Route the other end of the CAN extension cable towards the cab and connect to the CAN on the SCM harness.

Figure 1-14: Recommended Electronics Installation

Console

SCM

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GPS

AGM

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FieldPilot

13. VERIFY OPERATION OF HYDRAULICS AND SET THE STEERING CONTROL RATE

Clean and pick up the area around the vehicle and make certain that it is safe to operate. Start the engine and check hydraulic connections for leaks. Rotate the steering wheel from one extreme to the other and back to center, check for leaks. While steering through the extremes of movement, check the cables and hoses for wear points and strain, adjust as necessary.

The nal oil ow rate adjustment is accomplished through the Matrix console. The target lock to lock time is 8 seconds and the valve frequency is 175. Refer to the Matrix manual for further instructions.

NOTE: To activate the manual overrides, a tool such as a small screwdriver or allen wrench must be inserted

into the end of the coil to depress the override button.

WARNING: PINCH POINT HAZARD! To prevent serious injury or death, avoid unsafe practice while manually operating hydraulic steering circuits. Keep others away and stay clear of mechanical steering linkages.

14. COMPLETE ELECTRONIC INSTALLATION

Refer to the owner’s manual supplied with the automated steering system to complete the electronic installation and setup.

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F I E L D P I L O T®

U S E R M A N U A L

A series of equipment-specic hydraulic installation kits have been developed to work in conjunction with your assisted steering system. This kit contains the necessary components and instructions to install assisted steering hydraulics on the Ford Versatile 836, 846, 856, 876, 936, 946, 956 & 976. Please review this manual thoroughly before beginning the installation process.

1801 Business Park Drive Springeld, Illinois 62703 USA Tel: (217) 747-0235 • Fax: (217) 753-8426

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