TeeJet C-D-E 65-75-85-95E User Manual

F I E L D P I L O T®

U S E R M A N U A L

Assisted Steering Hydraulic Installation Manual for
Vehicle Kit Number 91-02312

Fits Only CAT C, D, & E, 65,75, 85 & 95E

FieldPilot

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FIELDPILOT®

Copyrights

© 2010 TeeJet Technologies. All rights reserved. No part of this document or the computer programs
described in it may be reproduced, copied, photocopied, translated, or reduced in any form or by any
means, electronic or machine readable, recording or otherwise, without prior written consent from TeeJet
Technologies.

Trademarks

Unless otherwise noted, all other brand or product names are trademarks or registered trademarks of their
respective companies or organizations.

Limitation of Liability

TEEJET TECHNOLOGIES PROVIDES THIS MATERIAL “AS IS” WITHOUT WARRANTY OF ANY KIND,
EITHER EXPRESSED OR IMPLIED. NO COPYRIGHT LIABILITY OR PATENT IS ASSUMED. IN NO
EVENT SHALL TEEJET TECHNOLOGIES BE LIABLE FOR ANY LOSS OF BUSINESS, LOSS OF PROFIT,
LOSS OF USE OR DATA, INTERRUPTION OF BUSINESS, OR FOR INDIRECT, SPECIAL, INCIDENTAL,
OR CONSEQUENTIAL DAMAGES OF ANY KIND, EVEN IF TEEJET TECHNOLOGIES HAS BEEN
ADVISED OF SUCH DAMAGES ARISING FROM TEEJET TECHNOLOGIES SOFTWARE.

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PREPARATION

1. Before beginning the installation, thoroughly clean the vehicle to remove dirt and contaminants that might
get into the hydraulic circuit.

2. Park the vehicle on a clean, level oor with adequate clearance to work around.

3. Do not attempt to loosen any hydraulic ttings while the engine is running.

4. Allow the motor and the hydraulics to cool until it is no more than warm to the touch before proceeding.

5. Prior to loosening any hydraulic ttings, be sure to have the appropriate plugs and caps available in order
to limit loss of hydraulic uid from the open ttings.

PREVENT HYDRAULIC SYSTEM CONTAMINATION. It is essential to thoroughly clean hydraulic
system ttings and hose connections prior to disconnecting or removing them. Use a spray

cleaner such as “Brake Clean” to prevent hydraulic system contamination. Note that o-rings used
on ORB and ORFF type ttings may be damaged by solvent cleaners such as “Brake Clean”. If a tting is to
be cleaned internally, the o-ring should rst be removed and cleaned with a berless cloth.

TO AVOID EXCESS LEAKAGE, DO NOT TURN THE STEERING WHEEL WHILE THE
FITTINGS ON THE MANUAL STEERING VALVE ARE DISCONNECTED.

WARNING: HOT, HIGH PRESSURE FLUID HAZARD. Hydraulic oil may be hot and under

extreme pressure. To prevent serious injury or death, relieve system pressure and allow the

system to cool before repairing or disconnecting. Wear proper hand and eye protection when
searching for leaks, using wood or cardboard instead of hands. Keep all hydraulic components in good
repair.

WARNING: PINCH POINT HAZARD! To prevent serious injury or death, avoid unsafe practice

while manually operating hydraulic steering circuits. Keep others away and stay clear of

mechanical steering linkages.

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KIT CONTENTS

Unpack the installation kit and identify the required parts.

Item Part Number Description Quantity

A 32-04040 Switch, Engage/Disengage ......................................................................................1

B 350-0024 Washer, Flat, 1/4” SST .............................................................................................2

C 350-0083 Nut, Whiz-Lock, 1/4”-20 SST .................................................................................. 2

D 350-0136 Bolt Hex, 1/4”-20 X 2-1/2” SST ................................................................................ 2

E 35-02167 Valve FieldPilot CAT 65/75/85 C, D, & E .................................................................1

F 45-07703 Harness, SCM .........................................................................................................1

G 45-10103 Harness, Valve .........................................................................................................1

H 65-05170 Bracket Valve, CAT C, D, & E .................................................................................. 1

I 68-01091 Hose, Hyd. - 3/8” x 36”, #6FJIC Both Ends ............................................................2

J 68-01092 Hose, Hyd. - 3/8” x 40”, #6FJIC x #6FORF .............................................................2

K 68-01254 Hose, Hyd. - 3/8” x 40”, #6FJIC x #8FORF .............................................................2

L 68-02012 Shuttle Tee- #6FORB ...............................................................................................2

M 68-02019 Adapter, Hyd. - #6MJIC x #6MORB .........................................................................2

N 68-02025 Adapter, Hyd. - #8MORF x #6MORB .......................................................................2

O 68-02026 Adapter, Hyd. Run Tee - #8 ORF .............................................................................2

P 68-02028 Adapter, Hyd. 90º - #6MORB x #6FORF .................................................................2

Q 68-02071 Adapter, Hyd. Run Tee - #6 ORF .............................................................................2

R 68-02073 Adapter, Hyd. - #6MORF x #6MORB .......................................................................1

S 68-02080 Adapter, Hyd. 90º - #6MJIC x #6MORB ...................................................................4

T 68-02085 Adapter, Hyd. - #8FORF x #6MORF ........................................................................2

U 90-50013 Cable Tie Kit, 15 ......................................................................................................1

V 91-07011 Steering Wheel Switch Kit .......................................................................................1

W 98-05223 Installation Manual FP, CAT C, D, & E, 65, 75, 85 & 95E ........................................1

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Item Part # Description Illustration

A 32-04040 Switch, Engage/Disengage,

Momentary

B 350-0024 Washer, Flat, 1/4" SST

C 350-0083 Nut, Whiz-Lock, 1/4"-20

SST

D 350-0136 Bolt Hex, 1/4"-20 X 2-1/2"

SST

E 35-02167 Valve FieldPilot CAT

65/75/85 C, D, & E

F 45-07703 Harness, SCM

G 45-10103 Harness, Valve

H 65-05170 Bracket Valve, CAT C, D,

& E

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45-10103
DC:xx/xx

SCM Power I/O

45-07703
DC: xx/xx

Power

Valve Output

A

B

Item Part # Description Illustration

I 68-01091 Hose, Hyd. - 3/8" x 36",

#6FJIC Both Ends

J 68-01092 Hose, Hyd. - 3/8" x 40",

#6FJIC x #6FORF

K 68-01254 Hose, Hyd. - 3/8" x 40",

#6FJIC x #8FORF

L 68-02012 Shuttle Tee - #6FORB

M 68-02019 Adapter, Hyd. - #6MJIC x

#6MORB

N 68-02025 Adapter, Hyd. - #8MORF x

#6MORB

FieldPilot

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O 68-02026 Adapter, Hyd. Run Tee - #8

ORF

P 68-02028 Adapter, Hyd. 90º - #6MORB

x #6FORF

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Item Part # Description Illustration

Q 68-02071 Adapter, Hyd. Run Tee - #6

R 68-02073 Adapter, Hyd. - #6MORF x

S 68-02080 Adapter, Hyd. 90º - #6MJIC

T 68-02085 Adapter, Hyd. - #8FORF x

®

ORF

#6MORB

x #6MORB

#6MORF

U 90-50013 Cable Tie Kit, 15

V 91-07011 Steering Wheel Switch Kit

W 98-05223 Installation Manual FP, CAT C, D, & E, 65, 75, 85 & 95E

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