F I E L D P I L O T®
U S E R M A N U A L
Assisted Steering Hydraulic Installation Manual for
Vehicle Kit Number 91-02312
Fits Only CAT C, D, & E, 65,75, 85 & 95E
FieldPilot
®
FIELDPILOT®
Copyrights
© 2010 TeeJet Technologies. All rights reserved. No part of this document or the computer programs
described in it may be reproduced, copied, photocopied, translated, or reduced in any form or by any
means, electronic or machine readable, recording or otherwise, without prior written consent from TeeJet
Technologies.
Trademarks
Unless otherwise noted, all other brand or product names are trademarks or registered trademarks of their
respective companies or organizations.
Limitation of Liability
TEEJET TECHNOLOGIES PROVIDES THIS MATERIAL “AS IS” WITHOUT WARRANTY OF ANY KIND,
EITHER EXPRESSED OR IMPLIED. NO COPYRIGHT LIABILITY OR PATENT IS ASSUMED. IN NO
EVENT SHALL TEEJET TECHNOLOGIES BE LIABLE FOR ANY LOSS OF BUSINESS, LOSS OF PROFIT,
LOSS OF USE OR DATA, INTERRUPTION OF BUSINESS, OR FOR INDIRECT, SPECIAL, INCIDENTAL,
OR CONSEQUENTIAL DAMAGES OF ANY KIND, EVEN IF TEEJET TECHNOLOGIES HAS BEEN
ADVISED OF SUCH DAMAGES ARISING FROM TEEJET TECHNOLOGIES SOFTWARE.
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FieldPilot
®
PREPARATION
1. Before beginning the installation, thoroughly clean the vehicle to remove dirt and contaminants that might
get into the hydraulic circuit.
2. Park the vehicle on a clean, level oor with adequate clearance to work around.
3. Do not attempt to loosen any hydraulic ttings while the engine is running.
4. Allow the motor and the hydraulics to cool until it is no more than warm to the touch before proceeding.
5. Prior to loosening any hydraulic ttings, be sure to have the appropriate plugs and caps available in order
to limit loss of hydraulic uid from the open ttings.
PREVENT HYDRAULIC SYSTEM CONTAMINATION. It is essential to thoroughly clean hydraulic
system ttings and hose connections prior to disconnecting or removing them. Use a spray
cleaner such as “Brake Clean” to prevent hydraulic system contamination. Note that o-rings used
on ORB and ORFF type ttings may be damaged by solvent cleaners such as “Brake Clean”. If a tting is to
be cleaned internally, the o-ring should rst be removed and cleaned with a berless cloth.
TO AVOID EXCESS LEAKAGE, DO NOT TURN THE STEERING WHEEL WHILE THE
FITTINGS ON THE MANUAL STEERING VALVE ARE DISCONNECTED.
WARNING: HOT, HIGH PRESSURE FLUID HAZARD. Hydraulic oil may be hot and under
extreme pressure. To prevent serious injury or death, relieve system pressure and allow the
system to cool before repairing or disconnecting. Wear proper hand and eye protection when
searching for leaks, using wood or cardboard instead of hands. Keep all hydraulic components in good
repair.
WARNING: PINCH POINT HAZARD! To prevent serious injury or death, avoid unsafe practice
while manually operating hydraulic steering circuits. Keep others away and stay clear of
mechanical steering linkages.
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FieldPilot
KIT CONTENTS
Unpack the installation kit and identify the required parts.
Item Part Number Description Quantity
A 32-04040 Switch, Engage/Disengage ......................................................................................1
B 350-0024 Washer, Flat, 1/4” SST .............................................................................................2
C 350-0083 Nut, Whiz-Lock, 1/4”-20 SST .................................................................................. 2
D 350-0136 Bolt Hex, 1/4”-20 X 2-1/2” SST ................................................................................ 2
E 35-02167 Valve FieldPilot CAT 65/75/85 C, D, & E .................................................................1
F 45-07703 Harness, SCM .........................................................................................................1
G 45-10103 Harness, Valve .........................................................................................................1
H 65-05170 Bracket Valve, CAT C, D, & E .................................................................................. 1
I 68-01091 Hose, Hyd. - 3/8” x 36”, #6FJIC Both Ends ............................................................2
J 68-01092 Hose, Hyd. - 3/8” x 40”, #6FJIC x #6FORF .............................................................2
K 68-01254 Hose, Hyd. - 3/8” x 40”, #6FJIC x #8FORF .............................................................2
L 68-02012 Shuttle Tee- #6FORB ...............................................................................................2
M 68-02019 Adapter, Hyd. - #6MJIC x #6MORB .........................................................................2
N 68-02025 Adapter, Hyd. - #8MORF x #6MORB .......................................................................2
O 68-02026 Adapter, Hyd. Run Tee - #8 ORF .............................................................................2
P 68-02028 Adapter, Hyd. 90º - #6MORB x #6FORF .................................................................2
Q 68-02071 Adapter, Hyd. Run Tee - #6 ORF .............................................................................2
R 68-02073 Adapter, Hyd. - #6MORF x #6MORB .......................................................................1
S 68-02080 Adapter, Hyd. 90º - #6MJIC x #6MORB ...................................................................4
T 68-02085 Adapter, Hyd. - #8FORF x #6MORF ........................................................................2
U 90-50013 Cable Tie Kit, 15 ......................................................................................................1
V 91-07011 Steering Wheel Switch Kit .......................................................................................1
W 98-05223 Installation Manual FP, CAT C, D, & E, 65, 75, 85 & 95E ........................................1
®
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FieldPilot
®
Item Part # Description Illustration
A 32-04040 Switch, Engage/Disengage,
Momentary
B 350-0024 Washer, Flat, 1/4" SST
C 350-0083 Nut, Whiz-Lock, 1/4"-20
SST
D 350-0136 Bolt Hex, 1/4"-20 X 2-1/2"
SST
E 35-02167 Valve FieldPilot CAT
65/75/85 C, D, & E
F 45-07703 Harness, SCM
G 45-10103 Harness, Valve
H 65-05170 Bracket Valve, CAT C, D,
& E
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45-10103
DC:xx/xx
SCM Power I/O
45-07703
DC: xx/xx
Power
Valve Output
A
B
Item Part # Description Illustration
I 68-01091 Hose, Hyd. - 3/8" x 36",
#6FJIC Both Ends
J 68-01092 Hose, Hyd. - 3/8" x 40",
#6FJIC x #6FORF
K 68-01254 Hose, Hyd. - 3/8" x 40",
#6FJIC x #8FORF
L 68-02012 Shuttle Tee - #6FORB
M 68-02019 Adapter, Hyd. - #6MJIC x
#6MORB
N 68-02025 Adapter, Hyd. - #8MORF x
#6MORB
FieldPilot
®
O 68-02026 Adapter, Hyd. Run Tee - #8
ORF
P 68-02028 Adapter, Hyd. 90º - #6MORB
x #6FORF
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FieldPilot
Item Part # Description Illustration
Q 68-02071 Adapter, Hyd. Run Tee - #6
R 68-02073 Adapter, Hyd. - #6MORF x
S 68-02080 Adapter, Hyd. 90º - #6MJIC
T 68-02085 Adapter, Hyd. - #8FORF x
®
ORF
#6MORB
x #6MORB
#6MORF
U 90-50013 Cable Tie Kit, 15
V 91-07011 Steering Wheel Switch Kit
W 98-05223 Installation Manual FP, CAT C, D, & E, 65, 75, 85 & 95E
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Figure 1-1: Hydraulic Diagram
FieldPilot
Tank
®
L
Shuttle
Tees
L
I
I
R
Manual Steering
Valve
L
A
FieldPilot Valve
B
T
Auxiliary
Pump
P
J or K
P
J or K
T
Existing Hoses
Hoses From Kit
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FieldPilot
®
INSTALLATION
If there are questions concerning the installation of the FieldPilot system on this vehicle, or due to
the changes in component specications the parts supplied in the kit are not exactly as presented
in this document, please contact your dealer or TeeJet Customer service representative for
clarication before installation. TeeJet Technologies is not responsible for misuse or incorrect installation of
the system.
NOTE: BE VERY CAREFUL TO ABSOLUTELY SECURE ALL CABLES AND HOSES SO THAT THEY
DON’T INTERFERE WITH THE MANY MOVING PARTS OF THE MACHINE!
Overview of the Machine
• The FieldPilot valve will mount on the right side of the machine just ahead of the cab.
• The hydraulic connections will all be made at the machine’s steering valve.
• The cables will enter the cab from the bottom-right-rear.
• The GPS antenna will mount on the cab as far forward as possible.
NOTE: All references to left and right are stated as if the user is seated in the driver’s seat.
Figure 1-2: Overview of the Machine
GPS
FieldPilot
Valve
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Hydraulic
Connections
Cable
Entrance
FieldPilot
1. PREPARE THE FIELDPILOT VALVE
Install adapters (S) in the P, T, A, & B ports of the FieldPilot valve.
Figure 1-3: Prepare the FieldPilot Valve
S
2. INSTALL THE FIELDPILOT VALVE BRACKET
C and D Series
Locate the two bolts on the brake valve cover on the right side of the machine just in front of the cab.
Remove the two bolts as indicated and install bracket (H) as shown using the original bolts.
®
Figure 1-4: Install Mounting Bracket for FieldPilot Valve
Retain
Original
Bolts
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FieldPilot
®
H
E Series
Locate the two bolts on the brake valve cover on the right side of the machine just in front of the cab.
Remove the two bolts as indicated and install bracket (H) as shown using the original bolts. On the E-Series
the cover is vertical instead of horizontal.
Figure 1-5: Install Mounting Bracket for FieldPilot Valve
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Retain
Original
Bolts
FieldPilot
3. MOUNT THE FIELDPILOT VALVE
Using parts (B, G & H), mount the FieldPilot valve (E) to the bracket (H).
Figure 1-6: Mount the FieldPilot Valve
B, G & H
4. INSTALL THE SHUTTLE TEE
C and D Series
A shuttle tee will be used on each of the steering lines. Using parts (L, M, N & P) assemble both shuttle
tees as shown.
®
Figure 1-7: Install the Shuttle Tee and Adapters
M
L
N
L
M
N
P
P
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FieldPilot
E Series
A shuttle tee will be used on each of the steering lines. Using parts (L, M, P & R) assemble one shuttle
tee as shown. Then using parts (L, M, N & P) assemble the other shuttle tee as shown.
Figure 1-8: Install the Shuttle Tee and Adapters
®
M
R
L
N
P
5. PREPARE THE STEERING PORTS ON THE STEERING VALVE
C & D Series
Label the steering hoses and disconnect them from the machine’s steering valve.
Install adapter (T) on both ttings on the steering valve.
E Series
Label the steering hoses and disconnect them from the machine’s steering valve.
Install only one adapter (T) on the tting on the steering valve.
Figure 1-9: Prepare the Steering Ports On the Steering Valve
M
L
P
T
Steering
Valve
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Steering
Ports
FieldPilot
6. INSTALL THE SHUTTLE TEES
Install the two prepared shuttle tees on to the steering ports as shown.
On E-Series machines the shuttle tee with adapter (R) must be attached to the port without adapter (T).
Then reattach the original steer hoses to the center port of the appropriate shuttle tee. (E Series will look
slightly different than pictures.)
Figure 1-10: Install the Shuttle Tees
®
Attach original steer hoses here
R
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FieldPilot
®
7. INSTALL STEER HOSES
Connect the steering hoses (I) from the open branch of the shuttle tees to the A & B ports on the FieldPilot
valve.
Figure 1-11: Install Steer Hoses
I Hoses
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FieldPilot
8. INSTALL THE PRESSURE AND TANK ADAPTERS
C & D Series
Label and disconnect the Pressure and Tank hoses from the machine’s steering valve. Install run tees (O)
on each port and reconnect the original pressure and tank hoses.
E Series
Label and disconnect the Pressure and Tank hoses from the machine’s steering valve. Install run tees (Q)
on each port and reconnect the original pressure and tank hoses. (E Series will look slightly different than
pictures.)
Figure 1-12: Install the Pressure and Tank Adapters
Tank Port
®
Valve Location
O or Q
Pressure Port
Original
Hose
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FieldPilot
®
9. INSTALL THE PRESSURE AND TANK HOSES
C & D Series
On C & D Series machines connect and route hoses (K) from the branch of the run tees (O) to the
appropriate P & T ports on the FieldPilot valve.
E Series
On E Series machines connect and route hoses (J) from the branch of the run tees (Q) to the appropriate P
& T ports on the FieldPilot valve. (E Series will look slightly different than pictures.)
Figure 1-13: Install the Pressure and Tank Hoses
Pressure and Tank
FieldPilot Hoses K or J
Pressure and Tank
FieldPilot Hoses K or J
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FieldPilot
®
10. INSTALL STEERING DISENGAGE SWITCH KIT 9107011
Remove the shields to gain access to the steering column in the cab. Glue magnets to the steering shaft
(the magnets will need to be cut in half because the shaft is small). Mount the bracket from kit (V) as shown.
Install the sensor in the bracket. Set the clearance between the magnet and the sensor as close to ⅛″ as
possible.
Figure 1-14: Install Steering Disengage Switch (Kit 91-07011)
Remove panel here
Magnet
Sensor
Bracket
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FieldPilot
®
11. INSTALL THE VALVE CONTROL CABLE
Connect the valve control cable (G) to the FieldPilot valve and route it to the bottom-right-rear of the cab and
into the cab.
Figure 1-15: Install the Valve Control Cable
Cable entrance
G
in back corner
12. INSTALLATION OF ENGAGE/DISENGAGE SWITCH
Connect item (A) to the connector on the SCM harness labeled Remote Engage/Disengage. Install the push
button in a location that is easily accessible during operation of the machine. This switch (A) is not required
if the optional foot switch 32-04020 is used.
Figure 1-16: Engage/Disengage Switch
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FieldPilot
®
13. RECOMMENDED ELECTRONICS INSTALLATION
The Steering Control Module (SCM) should be mounted securely to the oor of the cab as far forward in the
cab as possible. The control console can be mounted to the operator’s preference. The GPS antenna should
be mounted as far forward as possible on the cab on a metal surface of at least 4″ square.
Figure 1-17: Recommended Electronics Installation
Console
SCM
GPS
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FieldPilot
®
14. VERIFY OPERATION OF HYDRAULICS
AND SET THE STEERING CONTROL RATE
Clean and pick up the area around the vehicle and make certain that it is safe to operate. Start the engine
and check hydraulic connections for leaks. Check the cables and hoses for wear points and strain, adjust as
necessary.
NOTE: The “lock-to-lock” on tracked vehicles refers to an approximate 90º turn either left to right or right to
left.
The nal oil ow rate adjustment is accomplished through the Matrix console. The
target lock to lock time is 8 seconds and the valve frequency is 110. Refer to the
Matrix manual for further instructions.
Use the Matrix console to perform the left to right steering test, counting the seconds to move the left and
right approximately 90º. The vehicle should be moving forward very slowly during these tests. If you nd
that the machine steers in the opposite direction from that being commanded in this steering test sequence,
switch the valve connectors at the FieldPilot valve
NOTE: To activate the manual overrides, a tool such as a small screwdriver or allen wrench must be inserted
into the end of the coil to depress the override button.
WARNING: PINCH POINT HAZARD! To prevent serious injury or death, avoid unsafe practice
while manually operating hydraulic steering circuits. Keep others away and stay clear of
mechanical steering linkages.
15. COMPLETE ELECTRONIC INSTALLATION
Refer to the owner’s manual supplied with the automated steering system to complete the electronic
installation and setup.
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F I E L D P I L O T®
U S E R M A N U A L
A series of equipment-specic hydraulic installation kits have been
developed to work in conjunction with your assisted steering system. This
kit contains the necessary components and instructions to install assisted
steering hydraulics on the CAT C, D, & E, 65,75, 85 & 95E. Please review
this manual thoroughly before beginning the installation process.
1801 Business Park Drive
Springeld, Illinois 62703 USA
Tel: (217) 747-0235 • Fax: (217) 753-8426
www.teejet.com
98-05223 R0
© TeeJet Technologies 2010
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