Taylor SLUSH 382 User Manual

Page 1
Model 382 (With RC25)
Slush Freezer
Operator’s Manual
053105-M
10/98
Page 2
Complete this page for quick reference when service is required:
Taylor Distributor:
Address:
Service:
Parts:
Date of Installation:
Information found on the 382 data label:
Model Number:
Serial Number:
Electrical Specs: Voltage Cycle
Phase
Maximum Fuse Size: Amps
Minimum Wire Ampacity: Amps
Part Number:
Information found on RC25 data label:
Model Number:
Serial Number:
Electrical Specs: Voltage Cycle
Phase
Maximum Fuse Size: Amps
Minimum Wire Ampacity: Amps
E October, 1998 T aylor
All rights reserved.
053105--M
The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.
Taylor Company 750 N. Blackhawk Blvd. Rockton, IL 61072
Page 3
Table of Contents
Section 1 To the Installer 1............................................
Installation Instructions 1.................................................
Electrical Connections 1.................................................
Section 2 To the Operator 5...........................................
Compressor Warranty Disclaimer 5.......................................
Section 3 Safety 6....................................................
Section 4 Operator Parts Id en t ificatio n 7...............................
Beater Door Assembly 8.................................................
Accessories 9..........................................................
Section 5 Important: To the Operator 10.................................
Symbol Legend 10.......................................................
Control Switch (Item 1) 10.................................................
Fill Switch (Item 2) 11....................................................
Add Mix Light (Item 3) 11.................................................
Mix Out Light (Item 4) 11..................................................
Viscosity Control (Item 5) 11...............................................
Standby Switch (Optional) 11..............................................
Display Light Switch (Item 6) (Optional) 11..................................
Push-Button Switch 11....................................................
Section 6 Operating Procedures 12.....................................
Assembly 12............................................................
Sanitizing 16............................................................
Priming 17..............................................................
Closing Procedure 18....................................................
Draining Product From T he Freezing Cylinder 18............................
Rinsing 18..............................................................
Cleaning 19.............................................................
Disassembly 20..........................................................
Brush Cleaning 20.......................................................
Table of Contents Models 382RC25
Page 4
Table of Contents -- Page 2
Section 7 Important: Operator Checklist 21..............................
During Cleaning and Sanitizing 21.........................................
Troubleshooting Bacterial Count 21........................................
Regular Maintenance Checks 21...........................................
Winter Storage 21........................................................
Section 8 Troubleshooting Guide 22....................................
Section 9 Parts Replacement Schedule 25...............................
Section 10 Parts List 26.................................................
Wiring Diagrams 32......................................................
Note: Continuing research results in steady improvements; therefore, information in this manual is subject to change without notice.
Models 382/RC25 Table of Contents
Page 5
Section 1 To the Installer
This machine is designed for indoor use only.
DO NOT install the machine in an area where
a water jet could be used to clean or rinse the machine. Failure to follow this instruction may result in serious electrical shock.
Installation Instructions
Preparation
Uncrate the condensing and dispensing units. After inspecting both units for damage, position them in the desired locations.
Electrical Connections
Individual power supplies are required for each unit. Check the data label on each unit for fuse, circuit ampacity, and electrical specifications. For proper power connections, refer to the wiring diagram provided inside of the electrical box.
Stationary appliances which are not equipped with a power cord and a plug or other device to disconnect the appliance from the power source must have an all--pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.
CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK!
Beater rotation must be counterclockwise as viewed looking into the freezing cylinder of the Model 382 dispenser.
NOTE: The following procedures should
be performed by a trained service technician.
To correct rotation on a three-phase unit, exchange any two incoming power supply lines at the freezer main terminal block only .
In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70--1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. Compliance therewith and proper maintenance will result in an installation essentially free from hazard!
In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.
To correct rotation on a single-phase unit, exchange the leads inside the beater motor. (Follow the diagram printedonthemotor.)
Electrical connections are made directly to the splice box. The splice box is located behind the back panel.
IMPORTANT
Beater rotation on the 380 Series
differs from other Taylor equipment.
050722
Models 382/RC25 To the Installer
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Page 6
Refrigeration Charging and Line Construction
The dispensing unit is shipped with a refrigerant holding charge that is sufficient enough to prevent moisture contamination (8 oz./227 g. HP62). This holding charge will become part of the total system charge.
The condensing unit is shipped with the total amount of refrigerant required for a typical installation of 75 ft. or less with a single dispenser. For other installation configurations, use the following chart for line sizing and for adding required refrigerant.
Note: Maximum line length is 150 ft. (45.7 m). Note: To meet individual installation requirements,
lines must be purchased and constructed locally .
Line Size
Liquid Line - Single or dual dispensers require 3/8”
refrigerant grade copper tubing (hard or soft).
Note: Insulating the liquid line is recommended if it is exposed to high ambient conditions. This will reduce heat accumulation and prevent the formation of flash gas in the liquid line.
Single Dispensing Installations
Recommended System Refrigerant Charge
Domestic
Suction Line
Length
Less than 75 ft. Single 10 lb.
More than 75 ft. Single 12 lb. (add 2 lb.)
Less than 75 ft. Dual 13 lb. (add 3 lb.)
More than 75 ft. Dual 15 lb. (add 5 lb.)
International
Suction Line
Length
Less than 22.8 m Single 4.5 kg
More than 22.8 m Single 5.4 kg (add 0.91 kg)
Less than 22.8 m Dual 5.9 kg (add 1.4 kg)
More than 22.8 m Dual 6.8 kg (add 2.3 kg)
Dispenser Required Charge
Dispenser Required Charge
Suction Line - Less than 75 ft. (22.8 m) total line
length requires 5/8” refrigerant grade copper tubing (hard or soft). Maximum 5/8” tubing length is 75 ft. (22.8 m).
Note: Suction lines must be insulated.
Suction Line - More than 75 ft. (22.8 m) total line
length requires 3/4” refrigerant grade copper tubing (hard or soft). Maximum tubing length is 150 ft. (45.7 m).
Dual Dispensing Installations (One Condenser , Two Dispensers)
Individual Suction Line - Requires 5/8” refrigeration
grade copper tubing (hard or soft) from each dispenser to the common suction tube.
Common Suction Line - Requires 3/4” refrigeration grade copper tubing.
Note: Lines must be insulated and requires a 5/8” x 3/4” reducer fitting at the quick disconnect connections. See Figure 1 below.
Note: Use 5/8” wire to attach the quick disconnects to the other components.
Figure 1
To th e Installer
2
Models 382/RC25
Page 7
DISPENSER UNIT
382
Condenser
Access Valve
DISPENSER UNIT
382
Note: 5/8” individual line lengths are not to exceed 75 ft. (22.8 m) maximum length each. Total line length is not to exceed 150 ft. (45.7 m). 5/8” line + 5/8” line + 3/4” line = 150 ft. or less.
Installation
Step 1
Install refrigeration lines from the dispenser to the condensing unit. Do not create oil traps.
Note: For proper oil return, installation of horizontal suction lines are to be sloped downward in the direction of the condensing unit. The slope must be a minimum 1/4” (6.4 mm) angle per 10 ft. (30.48 mm) of line length.
FROM DISPENSER
10'-0"
(3.048 m)
FLOW
¼" (.64 cm)
TO CONDENSER
Compressor
Liquid Refrigerant
Reciever
CONDENSING UNIT
Figure 2
Normally, any straight run of tubing must be supported near each end of the run. Long runs require additional supports. As a guide, 3/8” to 3/4” copper should be supported every 5 ft. (1.5 m). When changing directions, no corner should be left unsupported. Supports should be placed a maximum of 2 ft. (.61 m) in each direction from the corner. If soft copper tube is used, make sure it is not kinked or flattened. If hard drawn copper tubing is used, use only long radius elbows.
Step 2
Braze the supplied quick connect/disconnect couplings on the dispenser end of the refrigeration lines. Couplings are supplied with the dispenser.
Step 3
Braze the quick connect/disconnect couplings and access tees on the condensing unit end of the refrigeration lines. Couplings and access tees are supplied with the unit.
Note: Wrap a wetcloth around the brass coupling bodies to prevent heat damage to the seal.
Step 4
Figure 3
Models 382/RC25 To the Installer
Test the field constructed lines for leaks.
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Page 8
Step 5
Evacuate the field constructed refrigerant lines using the access fittings brazed on the condensing end of the refrigeration lines.
Step 6
When the evacuation process is complete, relieve the vacuum with 4 oz. (113 g.) of HP62 refrigerant per line, for a total of 8 oz. (227 g.) This procedure will prevent moisture contamination during dispenser and condensing unit connection and complete the total charge.
Refrigeration Connections
Connect the refrigerant line quick connect/disconnect couplings to the mating quick connect/disconnect couplings on the dispensing and condensing unit.
Step 1
Remove the shipping caps from the quick connect/disconnect coupling on the dispensing unit.
Step 2
Thoroughly clean and lubricate the mating surfaces of the quick connect/disconnects.
Note: Use polyolester oil to lubricate the surfaces.
Step 3
Manually thread the coupling halves together to insure proper mating of the threads.
Step 4
Using proper sized wrenches, tighten the coupling halves until the round, flat surfaces of inner coupling bodies completely depress one another.
Step 5
Once the flat surfaces are completely depressed, tighten the couplings an additional 1/4 turn. This step is necessary to insure that the knife edge of the seal seats into the brass seat of the coupling halves, forming a leak-proof joint (metal seal).
Step 6
Check all connections for leaks.
Step 7
Insulate all exposed suction line tubing and fittings.
Step 8
Set the pump down switch located in the condensing unit. For indoor condensing unit application:
Set cut in at 30 PSIG (207 kPa). Set cut out at 5 PSIG (34 kPa).
For outdoor condensing unit application:
Set cut in at 20 PSIG (138 kPa). Set cut out at 0 PSIG (0 kPa).
Pump down pressure readings are to be taken at the refrigeration line access fittings at the condensing unit.
Step 9
Allow the dispenser to run until the condensing unit cycles off. Verify the proper pump down pressure switch setting. See Step 8 of “Refrigeration Connections” (page 4).
Note: Pump down pressure readings are to be taken at the refrigeration line access fittings near the condensing unit.
Step 10
If necessary, adjust viscosity to produce satisfactory product. Adjustments are made by turning the viscosity adjustment screw (located under the control panel) clockwise for a thicker product or counterclockwise for a thinner product.
Set Up Procedures
Standard Fill Module
Step 1
Connect the product supply line to the 1/4” barbed fitting on the fill solenoid. Adjust the fill system pressure to deliver product to the hopper at approximately 15 to 20 PSIG (103-138 kPa).
To th e Installer
Figure 4
Step 2
Lubricate, assemble, sanitize and prime the dispenser as outlined in the Assembly section of this manual.
Step 3
Place the power switch in the “AUTO” position.
Note: The fill switch must be in the “ON” position to enable refrigeration.
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Models 382/RC25
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Section 2 To the Operator
The freezer you have purchased has been carefully engineered and manufactured to give you dependable operation. The Taylor equipment, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, this machine will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely.
This Operator’s Manual should be read before operating or performing any maintenance on your equipment.
Your Model 382 will NOT eventually compensate and correct for any errors during the set-up or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that all personnel responsible for the equipment’s operation thoroughly read this manual.
If you require technical assistance, please contact your local authorized Taylor Distributor.
If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.
The user is responsible for returning the product to the appropriate collection facility, as specified by your local code.
For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.
Compressor Warranty Disclaimer
The refrigeration compressor(s) on this machine are warranted for the term indicated on the warranty card accompanying this machine. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop-in replacements for numerous applications. It should be noted that, in the event of ordinary service to this machine’s refrigeration system, only the refrigerant specified on the affixed data label should be used. The unauthorized use of alternate refrigerants will void your compressor warranty. It will be the owner’s responsibility to make this fact known to any technician he employs.
It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five year warranty of the compressor.
The Taylor Company will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop-in replacement, then the above disclaimer would become null and void. To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call the local Taylor Distributor or the T aylor Factory. Be prepared to provide the Model/Serial Number of the unit in question.
050906
Models 382/RC25 To th e Operator
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Page 10
Section 3 Safety
We at Taylor Company are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety features to protect both you and the service technician. As an example, warning labels have been attached to the freezer to further point out safety precautions to the operator.
IMPORTANT -- Failure to adhere to the following safety precautions may result in severe personal injury. Failure to comply with these warnings may damage the machine and its components. Component damage will result in part replacement expense and service repair expense.
To Operate Safely:
S DO NOT allow untrained personnel to
operate this machine.
S DO NOT operate the freezer unless all
service panels and access doors are restrained with screws.
S DO NOT remove the door, beater, scraper
blades, drive shaft, or torque rotor shaft unless the power switch is in the OFF position.
S DO NOT put objects or fingers in the door
spout. Failure to follow these instructions may result in contaminated product or severe personal injury to fingers or hands from hazardous moving parts.
DO NOT operate the freezer without reading this operator’s manual. Failure to follow this instruction may result in equipment damage, poor freezer performance, health hazards, or personal injury.
S DO NOT operate the freezer unless it is
properly grounded.
S DO NOT attempt any repairs unless the
main power supply to the freezer has been
disconnected.
S DO NOT operate the freezer with larger
fuses than specified on the freezer data
label. Failure to follow these instructions may result in electrocution or damage to the machine. Contact your local authorized Taylor Distributor for service.
DO NOT use a water jet to clean or rinse the freezer. Failure to follow this instruction may result in serious electrical shock.
USE EXTREME CAUTION when removing the beater assembly. The scraper blades are very sharp and may cause injury.
This freezer must be placed on a level surface. Failure to comply may result in personal injury or equipment damage.
DO NOT obstruct air intake and discharge openings: 6” (152 mm) minimum air space on sides and rear , 7-1/2” (191 mm) minimum on bottom. Failure to follow this instruction may cause poor freezer performance and damage to the machine.
This freezer is designed to operate indoors, under normal ambient temperatures of 70_-- 7 5 _F (21_-- 2 4 _C). The freezer has successfully performed in high ambient temperatures of 104_F(40_C) at reduced capacities.
NOISE LEVEL: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of 1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.
050722
Safety
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Models 382/RC25
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Section 4 Operator Parts Identification
Item Description Part No.
1 REMOTE CONDENSING UNIT RC 25
2 PANEL--SIDE LEFT 052117
3 COVER--HOPPER--12 QT 045416
4 PANEL A.--REAR X52115
5 PANEL--SIDE RIGHT 051713
6 GASKET--BASE PAN 051868
7 TRAY A.--DRIP X46848
Models 382/RC25 Operator Parts Identification
Item Description Part No.
8 SHIELD--SPLASH 046851
DECAL--DEC--380--FLAVOR SET OF 4 050703
9
DECAL--DEC--TAYLOR 045967
10 PANEL--FRONT 051090
11 STUD--FREEZER DOOR 051950
12 SHELF--DRIP TRAY 052065
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Page 12
Beater Door Assembly
Item Description Part No.
1 KNOB--DRAW VALVE--BLACK 047358
2 SCREW--1/4--20X9/16 THUMB--300 047632
3 PLATE--DRAW SPOUT MOUNT 049275
4 SPOUT--DOOR ZERO WASTE 049276--BLA
5 O--RING--2.375 OD X 1/16W 046830
6 SPRING--COMP.845X.055X3.5 047357
7 VA LV E -- D R AW 047353
8 STUD--NUT (HANDSCREW) 045644
9 O--RING--7/8 OD X .103W 014402
10 DOOR A.--PARTIAL X51098
11 O--RING--8--3/8 ODX.105W 027814
12 BEARING--FRONT--TORQUE 052005
Operator Parts Identification
Item Description Part No.
13 ARM --TORQUE 014500
14 O --RING-- .291 ID X .080W 018550
15 TORQUE A. X51081
16 BEARING--GUIDE 014496
17 BEATER A.--TORQUE X51105
18 BLADE--SCRAPER 051088
19 CLIP--SCRAPER BLADE 051978
20 SHAFT--BEATER 049270
21 O --RING-- 7/8 OD X .139W 025307
22 SEAL--DRIVE SHAFT 032560
23 PLUG --PRIME *380/1* 046833
24 O--RING--9/32 OD X 1/16 WALL 029751
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Models 382/RC25
Page 13
Accessories
Item Description Part No.
1 BRUSH--MIX PUMP BODY--3”X7” 023316
2 BRUSH--DRAW VALVE 1”X2”X17” 013073
3 BRUSH-- DOUBLE ENDED 013072
4 BRUSH-- REAR BRG 1IN.DX2IN.L 013071
5 LUBRICANT--TAYLOR HI PERF--4 048232
6 SANITIZER KAY--5R (CASE OF 125
PACKETS)
Models 382/RC25 Operator Parts Identification
041082
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Page 14
Section 5 Important: To the Operator
5
2
1
ADD MIX
MIX OUT
3
4
Item Description
1 Control Switch 2 Fill Switch 3 Add Mix Light 4 Mix Out Light 5 Viscosity Control 6 Display Light Switch (Optional)
6
Symbol Legend
= The “ON/AUTO” symbol.
= The “OFF” symbol.
= The “WASH” symbol.
= The “ADD MIX” symbol.
= The “MIX OUT” symbol.
Important: To the Operator
Control Switch (Item 1)
The control switch is located on the front of the machine. The center position is “OFF”. The up position is the “WASH” mode and activates the beater motor only. The down position is the “AUTO” mode. The “AUTO” mode activates the beater motor and enables refrigeration when the fill switch is in the “ON” position.
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Models 382/RC25
Page 15
Fill Switch (Item 2)
Standby Switch (Optional)
The fill switch is located under the control channel. The “ON” position enables refrigeration when the control switch is in the “AUTO” position. The “ON” position enables the fill system to replenish and maintain product levels in the freezing cylinder and in the hopper. The “OFF” position terminates the fill function. The refrigeration system is disabled when the fill switch is in the “OFF” position.
Add Mix Light (Item 3)
An “ADD MIX” indicating light is located on the front panel. When the light is lit, it indicates that the mix supply in the hopper is low and must be replenished.
Mix Out Light (Item 4)
A “MIX OUT” indicating light is located on the front panel. When the light is lit, it indicates that the hopper is empty and the mix supply must be replenished. When the indicator lights, refrigeration is automatically disabled to prevent component damage. The beater motor continues to run.
Viscosity Control (Item 5)
The viscosity adjustment screw is located under the control channel. The viscosity (thickness) of the slush can be adjusted by turning the adjustment screw clockwise for a thicker product or counterclockwise for a thinner product.
The standby switch is located under the control channel. To maintain a refrigerated product during long no sale periods, the standby mode will maintain the product at approximately 38_Fto40_F(3.3_Cto
4.4_C).
To operate the standby mode, place the power switch in the “AUTO” position. Place the fill switch in the “FILL” position and the standby switch in the “STANDBY” position.
To resume normal operation, leave the power switch in the “AUTO” position and the fill switch in the “FILL” position. Move the standby switch to the “OFF” position.
Display Light Switch (Item 6) (Optional)
The display light switch is located under the control channel. The left position is “OFF”. The right position is “ON”, and activates the display light.
Push-Button Switch
If an overload condition occurs, the freezer will automatically stop operating. To properly reset the freezer, place the toggle switch in the “OFF” position. Wait two or three minutes; then press the push-button switch. Place the power switch in the “WASH” position and observe the freezer’s performance; place the power switch in the “AUTO” position.
Note: If the freezer is unplugged from the wall receptacle, it will be necessary to press the push-button switch for the freezer to operate once power is re-established.
Models 382/RC25 Important: To the Operator
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Page 16
Section 6 Operating Procedures
We begin our instructions at the point where the parts are disassembled and laid out to dry from the previous night’s cleaning.
The following procedures will explain how to assemble the parts into the freezer, sanitize them, and prime the freezer with fresh product.
If you are disassembling the machine for the first time or need information to get to this starting point in our instructions, turn to “Disassembly” on page 20, and start there.
Assembly
MAKESURE THE CONTROL SWITCH IS IN
THE “OFF” POSITION. Failure to do so may result in
personal injury or component damage.
Note: When lubricating parts, use an approved food grade lubricant (example: Taylor Lube HP). Every three months discard rubber parts and install new rubber parts.
Step 1 Install the beater drive shaft. Lubricate the groove
and shaft portion that comes in contact with the rear shell bearing on the beater drive shaft. DO NOT lubricate the hex end of the drive shaft.
Install the drive shaft into the freezing cylinder, hex end first. The drive shaft seal must fit securely over the rear shell bearing. Be certain the drive shaft fits into the drive coupling without binding.
Figure 6
Step 2 Install the beater assembly. First check scraper
blades for any nicks or signs of wear. If any nicks are present or if the blades are worn, replace the blades.
Slide the seals over the shaft until they snap into their grooves. Fill the inside portion of the seal with lubricant and evenly lubricate the flat side of the seal that fits onto the rear shell bearing.
Figure 5
Operating Procedures
12
Figure 7
Models 382/RC25
Page 17
If the blades are in good condition, assemble the clips on the blades. Install one scraper blade and clip over the two holding pins on one side of the beater. Holding the blade and clip on the beater, turn the assembly over and install the second scraper blade and clip.
Figure 8
Holding the blades in position, insert the beater assembly into the freezing cylinder, and slide the assembly into position over the drive shaft. Turn the beater slightly to be certain that the beater is properly seated.
Figure 10
Insert the torque rotor (guide bearing end first) into the pilot hole in the center of the drive shaft. The hole in the torque rotor shaft should be rotated to the 12 o’clock position.
Figure 9
When in position, the beater bearing hub will protrude beyond the front of the freezing cylinder about 1/4 inch (.635 cm.).
Step 3 Install the torque rotor. Install the plastic guide
bearing on the short end of the torque rotor. Slide the o-ring into the groove on the long end of the torque rotor and lubricate the o-ring. Do not lubricate the guide bearing.
Figure 11
Step 4 Install the freezer door. Slide the draw valve o-ring
into the groove on the draw valve and lubricate the o-ring.
Figure 12
Models 382/RC25 Operating Procedures
13
Page 18
Place the draw valve spring over the shaft end on the draw valve.
Align the draw spout assembly with the door. Place the draw spout mounting plate over the draw spout assembly and align the holes.
Figure 13
Insert the draw valve and spring into the door spout until the threaded end of the shaft passes through the hole in the end of the door spout. Thread the draw valve knob onto the end of the draw valve shaft.
Figure 14
Place the door spout seal o-ring into the groove in the door and lubricate the components.
Figure 16
Using the thumb screws, fasten the draw spout assembly and draw spout mounting plate to the door .
Figure 17
Slide the o-ring into the groove on the prime plug. Apply an even coat of lubricant to the o-ring and shaft.
Figure 15
Operating Procedures
Figure 18
Install the prime plug into the bleed port in the top of the freezer door. Do not over-tighten the prime plug.
14
Models 382/RC25
Page 19
Figure 19
Place the large o-ring into the groove on the back side of the door and lubricate the installed o-ring.
Step 6
Install the four handscrews on the studs. Finger-tighten the screws equally in a crisscross pattern to insure that the door is snug. Do not over-tighten the handscrews.
Figure 22
Step 7 Install the torque arm. Position the torque arm by
inserting it through the slot in the torqueswitch arm and down into the hole in the torque rotor which protrudes from the door. Verify proper installation by moving the torque rotor back and forth to be sure it moves freely and easily.
Figure 20
Place the door bearing into the back side of the door.
Note: Do not lubricate the door bearing. Step 5
Install the freezer door. Align the torque rotor into the center of the door and position the door on the four studs on the front of the freezing cylinder. Firmly push the door into place.
Figure 21
Figure 23
Models 382/RC25 Operating Procedures
15
Page 20
Step 8
Install the front drip tray and the splash shield under the door spout.
Figure 24
Make sure all sanitizer is removed from the fill system. Place the fill switch in the “OFF” position.
Drain any remaining solution from the freezing cylinder.
Sanitizing
Step 1 Fill System. Disconnect the product supply lines from
the mix delivery container. Prepare two gallons (7.6 liters) of an approved 100 PPM sanitizing solution (Example: Kay--5t). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICA­TIONS. Pour the solution into a clean, empty mix delivery container.
Figure 25
Figure 26
Step 3
While the solution is flowing through the system, brush clean the mix hopper, the mix inlet hole, and the mix level sensing probe.
Step 4
Remove the prime plug and allow all of the solution to flow into the freezing cylinder. Replace the prime plug.
Step 5
Place the control switch in the “WASH” position. This will cause the sanitizing solution in the freezing cylinder to be agitated. Allow the solution to agitate for five minutes.
Step 2
Connect the container to the mix delivery line.
Place the control switch in the “WASH” position. Place the fill switch in the “ON” position. This will activate the mix solenoid. The mix solenoid will remain open until the mix level probe is satisfied. Drain sanitizer from the freezing cylinder and repeat this procedure until the solution is dispensed from the mix delivery container.
Operating Procedures
16
Figure 27
Models 382/RC25
Page 21
Step 6
Place the control switch in the “OFF” position. Place an empty mix pail beneath the door spout. Open the draw valve and draw off all of the sanitizing solution. When the sanitizer stops flowing from the door spout, close the draw valve.
strength product is flowing from the door spout, close the draw valve. Allow the mix hopper to fill until the product rises to the bleed port. Replace the prime plug.
Figure 28
Step 7
Replace the hopper cover.
Figure 29
Priming
Step 1
Connect the mix delivery line to a container filled with mix.
Figure 30
Step 4
Place the control switch in the “AUTO” position. When the unit cycles off, the product will be at serving viscosity. The viscosity (thickness) of the slush can be adjusted by turning the viscosity adjustment screw under the control channel. Turn the viscosity adjustment screw clockwise for a thicker product, or counterclockwise for a thinner product. After making an adjustment, allow the refrigeration system to cycle 2 or 3 times to accurately evaluate the viscosity.
Step 2
Remove the prime plug.
Step 3
With a mix pail beneath the door spout, open the draw valve. Place the fill switch in the “ON” position to allow fresh product to flow into the freezing cylinder. This will force out any remaining sanitizing solution. When full
Models 382/RC25 Operating Procedures
Note: In order for the refrigeration system to operate,
the fill switch must be in the “ON” position while the control switch is in the “AUTO” position.
17
Figure 31
Page 22
Closing Procedure
To disassemble the units, the following items will be needed:
S Two cleaning pails
S Necessary brushes provided with freezer
S Cleaner
S Single service towels
Draining Product From The Freezing Cylinder
Step 2
With a pail beneath the door spout, open the draw valve. When all of the product has been drained from the mix hopper and freezing cylinder, close the draw valve. Make sure the control switch is in the “OFF” position.
Figure 33
Step 1
Place the fill switch in the “OFF” position. Place the control switch in the “WASH” position as far ahead of cleaning time as possible. This will allow frozen product to soften for easier draining.
Figure 32
Rinsing
Step 1
Remove the hopper cover.
Step 2
Pour cool, clean water into the mix hopper and allow it to flow into the freezing cylinder. With the brushes provided, scrub the mix hopper, mix inlet hole, and mix probes.
Figure 34
Operating Procedures
18
Models 382/RC25
Page 23
Step 3
Place the control switch in the “WASH” position. With a mix pail beneath the door spout, open the draw valve. Drain all the rinse water from the freezing cylinder. When the rinse water stops flowing from the door spout, close the draw valve and place the control switch in the “OFF” position.
Figure 35
Repeat this procedure until the rinse water being drawn from the freezing cylinder is clear.
Step 3
Brush clean the mix hopper, the mix inlet hole, and the mix level sensing probes.
Step 4
Place the control switch in the “WASH” position. This will cause the cleaning solution in the freezing cylinder to be agitated. Allow the solution to agitate for five minutes.
Cleaning
Step 1
Prepare two gallons (7.6 liters) of an approved cleaning solution (Example: Kay-5t). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS.
Step 2
Pour the cleaning solution into the hopper and allow it to flow into the freezing cylinder.
Figure 37
Step 5
Place the control switch in the “OFF” position. Place an empty mix pail beneath the door spout. Open the draw valve and draw off all of the cleaning solution. When the solution stops flowing from the door spout, close the draw valve.
Figure 36
Models 382/RC25 Operating Procedures
19
Figure 38
Page 24
Disassembly
BE SURE THE CONTROL SWITCH IS IN
THE “OFF” POSITION.
Step 1
Remove the torque arm, handscrews, freezer door, beater assembly, scraper blades, torque rotor, and the drive shaft, and take these parts to the sink for cleaning.
Note: To remove o-rings, use a single service towel to grasp the o-ring. Apply pressure in an upward direction until the o-ring pops out of its groove. With the other hand, push the top of the o-ring forward and it will roll out of the groove and can be removed easily .
Step 3
Thoroughly brush clean all disassembled parts in the cleaning solution making sure all lubricant and mix film is removed. Place all the cleaned parts on a clean dry surfacetoairdry.
Step 2
Remove the front drip tray and splash shield and take them to the sink for cleaning.
Brush Cleaning
Step 1
Prepare a sink with an approved cleaning solution. USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS. Make sure all brushes provided with the freezer are available for brush cleaning.
Step 2
Remove the:
S seals from the drive shaft. S o-ring and front bearing from the freezer
door.
S door spout from the freezer door. S draw valve and spring from the door spout. S o-ring from the draw valve. S o-ring and guide bearing from the torque
rotor.
S prime plug and prime plug o-ring.
Step 4
Return to the freezer with a small amount of cleaning solution. Brush clean the rear shell bearing with the black bristle brush.
Figure 39
Step 5
Wipe clean all exterior surfaces of the freezer.
Operating Procedures
20
Models 382/RC25
Page 25
Section 7 Important: Operator Checklist
During Cleaning and Sanitizing
ALWAYS FOLLOW LOCAL HEALTH CODES.
Cleaning and sanitizing schedules are governed by your State or local regulatory agencies and must be followed accordingly. The following check points should be stressed during the cleaning and sanitizing operations.
WE RECOMMEND DAILY CLEANING AND SANITIZING.
T roubleshooting Bacterial Count
j 1. Thoroughly clean and sanitize the machine
regularly, including complete disassembly and brush cleaning.
j 2. Use all brushes supplied for thorough cleaning.
The brushes are specially designed to reach all product passageways.
j 3. Use the white bristle brush to clean the mix inlet
hole which extends from the mix hopper down to the rear of the freezing cylinder.
Regular Maintenance Checks
j 1. Replace scraper blades that are nicked or
damaged.
j 2. Before installing the beater, be certain that the
scraper blades are properly attached over the pins.
j 3. Check the rear shell bearing for signs of wear
(excessive product leakage from the rear drip pans to the front drip tray).
j 4. Dispose of o-rings and seals if they are worn,
torn, or fit too loosely, and replace with new ones.
j 5. Follow all lubricating procedures as outlined in
“Assembly”.
j 6. If your machine is air cooled, check the
condenser(s) for accumulation of dirt and lint. Dirty condensers will reduce the efficiency and capacity of the machine. Condensers should be cleaned monthly. Use a soft brush to clean between the fins. Never use screwdrivers or other metal probes to clean between the fins.
j 4. Use the black bristle brush to thoroughly clean
the rear shell bearing located at the rear of the freezing cylinder. Be sure to have a generous amount of cleaning solution on the brush.
j 5. Using a screwdriver and cloth towel, keep the
female hex drive socket and rear shell bearing clean and free of lubricant and product deposits.
j 6. Properly prepare the cleaning and sanitizing
solutions. Read and follow label directions carefully. Too strong of a solution may damage the parts and too weak of a solution will not do an adequate job of cleaning or sanitizing.
j 7. Clean and sanitize the product lines regularly to
prevent syrup residue build-up that would restrict the proper flow of syrup.
j 8. On a regular basis, take a brix reading to assure
a consistent, quality product (post mix valve systems only).
Winter Storage
If the place of business is to be closed during the winter months, it is important to protect the freezer by following certain precautions, particularly if the building is subject to freezing conditions.
Disconnect the freezer from the main power source to prevent possible electrical damage.
Your local T aylor Distributor can perform this service for you.
Wrap detachable parts of the freezer such as beater, blades, drive shaft, and freezer door, and place in a protected dry place. Rubber trim parts and gaskets can be protected by wrapping them with moisture-proof paper. All parts should be thoroughly cleaned of dried mix or lubrication which attract mice and other vermin.
Models 382/RC25 Important: Operator Checklist
21
Page 26
Section 8 Troubleshooting Guide
PROBLEM PROBABLE CAUSE REMEDY PAGE
REF.
1. No product is being dispensed with the draw valve open.
a. Product freeze-up due to
improper product mixing.
b. The torque arm is not
installed.
a. Follow directions for
mixing product carefully.
b. Install the torque arm.
-- --
15
c. Bent or improperly
installed torque rotor.
2. The product is too thin. a. Improper mixing of
product.
b. Missing, incorrectly
installed, or worn scraper blades.
c. The viscosity adjustment
screw needs to be adjusted.
d. The torque rotor is bound
leaving the torque arm in the cold position. Therefore, the compressor will not run.
3. The product is too stiff. a. The torque rotor bound
leaving the torque arm in the warm position. Therefore, the compressor continually runs.
b. The torque arm is missing
or bent.
c. Replace the bent rotor or
follow proper assembly procedures.
a. Follow directions for
mixing product carefully.
b. Replace or install the
blades correctly.
c. Adjust the screw
accordingly.
d. Free the torque rotor.
a. Free the torque rotor.
b. Install or replace the
torque arm.
13
-- --
12
4, 10
-- --
-- --
15
Troubleshooting Guide
c. The viscosity adjustment
screw needs to be adjusted.
d. Improper mixing of
product.
22
c. Adjust the screw
accordingly.
d. Follow directions for
mixing product carefully.
4, 10
-- --
Models 382/RC25
Page 27
PROBLEM PROBABLE CAUSE REMEDY PAGE
4. The freezing cylinder walls are scored.
a. Broken beater pins. a. Repair or replace the
beater assembly.
REF.
-- --
5. Unable to remove the drive shaft.
6. Excessive mix leakage in the rear drip pan.
7. No freezer operation with the unit in the “AUTO” position.
b. The gear unit is out of
alignment.
c. The beater assembly is
bent.
d. The door bearing is
b. Contact a service
technician.
c. Repair or replace the
beater assembly.
d. Install the door bearing.
missing.
a. There is lubrication on the
hex end of the drive shaft.
a. Do not lubricate the hex
end of the drive shaft. Contact a service technician for drive shaft removal.
b. Rounded corners of the
drive shaft, drive coupling or both components.
a. Improper or inadequate
lubrication on the drive shaft o-ring or seal.
b. Replace the drive shaft,
drive coupling or both components.
a. Use the correct lubricant
(Taylor Lube) and follow proper lubrication procedures.
b. Worn or missing o-ring or
seal on the drive shaft.
b. Replace rubber parts
every 3 months.
c. Worn rear shell bearing. c. Contact a service
technician for component replacement.
a. The unit is unplugged. a. Plug the power cord in the
wall receptacle.
b. The beater motor has
tripped the reset mechanism.
b. Place the toggle switch in
the “OFF” position. Allow the motor to cool, press the reset button and resume normal operation. Contact a service technician if the problem continues.
c. The fill switch is not in the
“ON” position.
c. Place the fill switch in the
“ON” position.
-- --
-- --
15
12
-- --
12
12
-- --
-- --
-- --
4
d. The circuit breaker tripped
or the fuse has blown.
Models 382/RC25 Troubleshooting Guide
23
d. Reset the circuit breaker
or replace the blown fuse.
-- --
Page 28
PROBLEM PROBABLE CAUSE REMEDY PAGE
8. The unit is not freezing product when placed in the “AUTO” mode.
a. The torque rotor is bound,
a. Free the torque rotor. leaving the torque arm in the cold position. Therefore the compressor will not run.
b. The torque arm is bent. b. Replace the torque arm.
c. The condensers are dirty. c. Clean the condensers
monthly.
d. The fill system switch is
not in the “ON” position.
d. Turn the fill switch to the
“ON” position.
REF.
-- --
-- --
21
4
9. The guide bearing is missing.
10. There is excessive leakage from the draw spout.
1 1. The door is not easily
installed.
e. There is a mix out
condition.
f. The circuit breaker has
tripped or the fuse has blown on the condensing unit.
a. The guide bearing is stuck
in the drive shaft.
a. There is improper or
inadequate lubrication on the draw valve o-rings.
b. Worn or missing draw
valve o-ring.
a. Position of the beater
assembly.
e. Refill the mix system.
f. Reset the circuit breaker
or replace the blown fuse.
a. Remove the guide bearing
from the hole in the drive shaft.
a. Use the correct lubricant
(Taylor Lube) and follow proper lubrication procedures.
b. Replace rubber parts
every 3 months.
a. Position the beater
assembly so that the blades are in the 12:00 o’clock and 6:00 o’clock positions.
10
-- --
-- --
13
12
12
Troubleshooting Guide
24
Models 382/RC25
Page 29
Section 9 Parts Replacement Schedule
PART DESCRIPTION EVERY 3 MONTHS EVERY 6 MONTHS ANNUALLY
Scraper Blade Inspect & Replace if
Necessary
Drive Shaft Seal X
Freezer Door O-Ring X
Door Port O-Ring X
Front Bearing X
Door Spout O-Ring X
Drive Shaft O-Ring X
Torque Arm O-Ring X
Brushes Inspect & Replace if
Necessary
Minimum
Minimum
Models 382/RC25 Parts Replacement Schedule
25
Page 30
Section 10 Parts List
UPDATE
REMARKS PARTS
CLASS
QTY. WARR.
NUMBER
DESCRIPTION PART
+BLADE--SCRAPER *382* 051088 2 000
ARM--TORQUE 014500 1 103
BEARING--FRONT--TORQUE*382-- 384* 052005 1 000
BEARING--GUIDE 014496 1 000
BEARING--UNIT REAR 025629 1 103
BEATER A.-- TORQUE *382--384* X51105 1 103
+CLIP--SCRAPER BLADE*11--21/32* 051978 2 000
BELT-- POLY V-- 510J10 047049 1 000
BRUSH--DOUBLE ENDED-- PUMP&FEED TUBE 013072 1 000
BRUSH--DRAW VALVE 1”ODX2”X17”L 013073 1 000
BRUSH--MIX PUMP BODY--3”X7”WHITE 023316 1 000
BRUSH--REAR BRG 1IN.DX2IN.LGX14 013071 1 000
CAP--DUST--BULKHEAD COUPLING 048427 2 000
COUPLING--BULKHEAD--3/8OD--COPPER 048425 1 103 QD SOCKET-- MALE (ON DISPENSER)
COUPLING--BULKHEAD--5/8OD COPPER 048423 1 103 QD SOCKET--MALE (ON DISPENSER)
+FLANGE--MOUNTING 048426 2 103 HOLDS COUPLING IN PLACE
+GASKET--INSULATOR--COUPLING 049055 2 000 UNDER FLANGE
COUPLING--TUBING--3/8 OD COPPER 048424 1 103 QD SOCKET-- FEMALE (ON REFIGERANT LINES )
COUPLING--TUBING--5/8 OD COPPER 048422 1 103 QD SOCKET-- FEMALE (ON REFIGERANT LINES )
COVER--HOPPER--12 QT 045416 1 103
DEC A.--PLA TE *382--384* X51131 1 103
DECAL--CLEAN INST.--HOPPER 019029 1 000
DECAL--DEC--380-- FLAVOR SET OF 4 050703 1 000
DECAL-- DEC-- TA YLOR 380*RD30 045967 1 000
DECAL--REFRIGERATION--LIQUID 049205 1 000
DECAL-- REFRIGERATION-- SUCTION 049204 1 000
DECAL--TROUBLESHOOTING 038374 1 000
DIAGRAM-- WIRING *382*C/F* 051061--12 1 000
DOOR A.--PARTIAL *382* X51098 1 103
+O-- RING-- 8-- 3/8 ODX.105W 027814 1 000 GASKET
+KNOB--DRAW VALVE-- BLACK PLASTIC 047358 1 103
+ Available Separately
Parts List Models 382/RC25
26
+PLATE-- DRAW SPOUT MOUNTING 049275 1 103
Model 382
Page 31
UPDATE
REMARKSWARR.
CLASS
QTY.PART
NUMBER
DESCRIPTION PARTS
+SCREW-- 1/4--20X9/16 THUMB--300 047632 2 103
+O--RING--9/32 OD X 1/16 WALL 029751 1 000
+O-- RING-- 2.375 OD X 1/16W 046830 1 000
+PLUG-- PRIME *380/1* 046833 1 103
+SPOUT--DOOR ZERO WASTE 049276--BLA 1 103
+ Available Separately
Models 382/RC25 Parts List
+SPRING-- COMP.845X.055X3.5--SS 047357 1 103
+VALVE--DRAW *380/1*ZERO WASTE 047353 1 103
+O-- RING--7/8 OD X .103W 014402 1 000
DRYER-- FILTER 3/8 X 3/8SOL HP62 049154 1 000
GASKET--BASE PAN *382--384* 051868 1 000
INDICATOR-- LIQUID-- 3/8 049170 1 103
KIT A.--TUNE UP *382* X51255 1 000
BEARING--FRONT--TORQUE*382-- 384 052005 1 000
BEARING--GUIDE 014496 1 000
O-- RING-- .291 ID X .080W 018550 1 000 TORQUE ASSEMBLY
27
O-- RING-- 2.375 OD X 1/16W 046830 1 000 DOOR SPOUT
O-- RING-- 7/8 OD X .103W 014402 2 000 DRAW VALVE
O-- RING-- 8--3/8 ODX.105W 027814 1 000 DOOR GASKET
O-- RING-- 9/32 OD X 1/16 WALL 029751 1 000 PRIME PLUG
O-- RING-- 7/8 O.D. X .139W 025307 1 000 DRIVE SHAFT
SEAL--DRIVE SHAFT 032560 1 000
LABEL--DOOR CAUTION 032749 1 000
LABEL--SWITCH-- OFF/FILL--INTL SYM 051971-- BLA 1 000
LABEL--SWITCH-- POWER--INT’L SYM 046089--BLA 1 000
LABEL-- WARNING--COVER 051433 6 000
LENS-- LIGHT *382--384* 051129 1 103
+BRACKET-- LIGHT *382--384* 051870 1 103
LIGHT-- AMBER-- RECTANGULAR--250VAC 047141-- 1 103 *ADD MIX*
TERMINALS 026962 2 000
LIGHT--AMBER--RECT-- MIX OUT 050036-- 1 103 *MIX LOW*
LUBRICANT--TAYLOR HI PERF-- 4 OZ 048232 1 000
MAN-- OPER 380/381 047455--M 1 000
MOTOR-- 1/2 HP 024839-- 1 212
Model 382
Page 32
UPDATE
REMARKSWARR.
CLASS
QTY.PART
NUMBER
DESCRIPTION PARTS
+CLIP--SPRING--SIDE PANEL 050877 2 103
+CLIP--SPRING--SIDE PANEL 050877 2 103
PAN--DRIP *380/1* 046852 1 103
PANEL A.-- FRONT *382* X51097 1 103
PANEL A.-- REAR*382* X52115 1 103 INCLUDES 2--021106 NUTSERTS
PANEL--SIDE *382--3--4*RIGHT 051713 1 103
PAN EL - -SIDE LEF T 052117 1 103
PCB A.--DUAL MIX LVL/CONT. FILL X41420--SER 1 212
PLATE--FILL-- REAR *339/382* 051133 1 103
PROBE A.-- MIX LOW-- HOPPER X51804 1 103
PROBE A.--MIX OUT --SQUARE HOLE X41348 1 103
PULLEY-- 10J-- 1.125PD--5/8BORE 028857 1 103
PULLEY-- 10J-- 11”PD--5/8BORE 025570 1 103
RELAY--DPDT--20 A-- 230 V 026581-- 4 103
RESISTOR A.-- DELAY TIMER*383-- 4* X52008--12 1 103
+ Available Separately
Parts List Models 382/RC25
28
SANITIZER KAY--5 125 PACKETS 041082 1 000
SHAFT--BEATER W/BAFFLE GUIDE 049270 1 103 ADDED GROOVE -- 7/15/98 133
+O-- RING 7/8 O.D. X .139W 025307 1 000 133
+SEAL--DRIVE SHAFT 032560 1 000
SHELF-- DRIP TRAY*382--384* 052065 1 103
SHELL A.-- INS.*383-- 384*TORQUE X5 1112 - -SP 1 512
+STUD-- FREEZER DOOR *383--384* 051950 4 103
SHIELD-- SPLASH *380/1* 046851 1 103
SWITCH A.--TORQUE *382* X51100 1 103
ARM-- SWITCH-- TORQUE *382* 051 101 1 103
BRACKET-- TORQUE CONTROL *382* 051086 1 103
BUSHING A.--TORQUE X50399 1 103
BUSHING-- ARM-- TORQUE 049737 1 103
BUSHING--PIVOT--TORQUE ARM 049739 1 103
SPRING--TORQUE*BLACK* 015007 1 103
SWITCH--LEVER-- SPDT--20A-- 125--48 027026 1 103
SWITCH--PUSHBUTTON--SPST 016530 1 103
SWITCH--TOGGLE--DPST 075772 1 103
Model 382
Page 33
UPDATE
REMARKSWARR.
CLASS
QTY.PART
NUMBER
DESCRIPTION PARTS
+BOOT--TOGGLE SWITCH 043398 1 000
SWITCH-- TOGGLE--DPDT*ON--OFF-- O N 014464 1 103
+ Available Separately
Models 382/RC25 Parts List
TIMER A.-- DELAY ON MAKE--2 MIN. X49541-- 12 1 103
TORQUE A. *382* X51081 1 103
O--RING--TORQUE 018550 1 000
TRAY A.-- DRIP *380* X46848 1 103
+WASHER-- FILL TUBE .531”IDX7/8OD 043135 1 103
TUBE A.--FILL *340*CONT. FILL X43081 1 103 FRONT PANEL DRAIN
TUBE-- CAPILLARY .021ID X 9 FT 020059 1 103
VALVE A.-- SOLENOID *382* X51398-- 12 1 103 FILL SOLENOID ASSY
ADAPTOR--1/4MPT X 1/4BARB--NYL 021630 1 103
CLAMP-- HOSE-- ADJ 7/16 X 25/32 010031 1 000
ELBOW--1/4MP X 3/8BARB-- PLASTI 016487 1 000
HOSE--BEVERAGE--3/8 ID X 5/8 O 020565-- 30 1 000
VALVE-- SOLENOID SYRUP 051396--12 1 103
VALVE--ACCESS 1/4FL X 1/4SOLD 044404 2 103
VALVE--EPR 1/4S 022665 1 103
VALVE-- EXP--THERMO 051287 1 103
VALVE-- SOLENOID 1/8PORT-- 3/8ODF 051127--12 1 103 FILL SOLENOID
VALVE-- SOLENOID-- REFRIGERATION 048952-- 12 1 103 SUCTION LINE
VARISTOR A.-- 130VAC X49300 1 103
29
Model 382
Page 34
UPDATE
REMARKS PARTS
WARR.
CLASS
QTY.
RC25
NUMBER
DESCRIPTION PART
BOOT-- ROTOLOCK VALVE 037116 1 000 J7032493/PRIOR (TECUMSEH)
RC25 Condensing Unit
+ Available Separately
BLOCK-- TERMINAL 2P--L1,L2 039422 1 103 J7032493/UP (BRISTOL)
CAP--DUST--BULKHEAD COUPLING 048427 2 000
+CAPACIT OR--RUN 048132 1 103
+CAPACITOR--START 036048 1 103
+RELAY--START-- COMPRESSOR 036047 1 103
+CAPACIT OR--RUN 012906 1 103
+CAPACITOR--START 031790 1 103
+RELAY--START-- COMPRESSOR 038145 1 103
COMPRESSOR 049512--27 1 512 J7032493/PRIOR (TECUMSEH)
COMPRESSOR L63A113BBCA 048259-- 27 1 512 J7032493/UP (BRISTOL)
CONDENSER 049516 1 103 J7032493/PRIOR (TECUMSEH)
CONDENSER 048629 1 103 J7032493/UP (BRISTOL)
CONTROL-- DUAL PRESSURE 049514 1 103 J7032493/PRIOR (TECUMSEH)
CONTROL-- DUAL PRESSURE 050358 1 103 J7032493/UP (BRISTOL)
COUPLING--BULKHEAD--3/8OD--COPPER 048425 1 103 QD SO CKET-- MALE (ON CONDENSER)
COUPLING--BULKHEAD--5/8OD COPPER 048423 1 103 QD SOCKET--MALE (ON CONDENSER)
COUPLING--TUBING--3/8 OD COPPER 048424 1 103 QD SOCKET-- FEMALE (ON REFRIGERANT LINES)
COUPLING--TUBING--5/8 OD COPPER 048422 1 103 QD SOCKET-- FEMALE (ON REFRIGERANT LINES)
DECAL--REFRIGERATION--LIQUID 049205 1 000
DECAL-- REFRIGERATION-- SUCTION 049204 1 000
FLANGE--MOUNTING 048426 2 103 HOLDS QD’S IN PLACE
GASKET--INSULATOR--COUPLING 049055 2 000 UNDER FLANGE
HEATER CRANKCASE 049518 1 103 BRISTOL
INDICATOR-- LIQUID-- 3/8 S 049170 1 103
LEG A.--4”--3/8--16 STUD--W/CAP X43408 4 103
+ L E G -- 4 ” -- 3 / 8 -- 1 6 S T U D 036397 4 103
+CAP--RUBBER 037268 4 000
+BLADE-- FAN 049515 1 103
MOTOR-- FAN 049513-- 27 1 103 J7032493/PRIOR (TECUMSEH)
MOTOR-- FAN 050265-- 27 1 103 J7032493/UP (BRISTOL)
Model RC25
Parts List Models 382/RC25
30
Page 35
UPDATE
REMARKSWARR.
CLASS
QTY.
RC25
PART
NUMBER
DESCRIPTION PARTS
+BLADE-- FAN 031532 1 103
+CAPACIT OR--RUN 023739 1 103
+CAPACITOR--START 031790 1 103
+RELAY--START-- COMPRESSOR 038146 1 103
PANEL--BACK&SIDE*RC25* 049164 1 103 J7032493/PRIOR (TECUMSEH)
PANEL--BACK&SIDE*RC25* 050162 1 103 J7032493/UP (BRISTOL)
PANEL--CORNER 050160 1 103 J7032493/UP (BRISTOL)
PANEL--FRONT--TOP 050161 1 103 J7032493/UP (BRISTOL)
PANEL--SERVICE-- SIDE 050159 1 103 J7032493/UP (BRISTOL)
PANEL--SIDE *RC25* 049165 1 103 J7032493/PRIOR (TECUMSEH)
PANEL--TOP *RC25* 049166 1 103 J7032493/PRIOR (TECUMSEH)
PANEL--TOP *RC25* 050158 1 103 J7032493/UP (BRISTOL)
RECEIVER--REFRIGERANT 10# 050182 1 103
TEE-- ACCESS 1/2” W/5344 CORE 026688 1 103 J7032493/UP (BRISTOL)
TEE--ACCESS 3/8 026687 1 103
TEE--ACCESS 5/8 026689 1 103
VALVE--ACCESS 1/4FL X 3/8SDR-- 044455 1 103 J7032493/UP (BRISTOL)
VALVE--REG UL ATOR CPR 5/8S 025780 1 103 J7032493/UP (BRISTOL)
50 Hz
BLOCK--TERMINAL 2P--L1,N 039421 1 B J7032493/UP (BRISTOL)
COMPRESSOR 048259--40 1 512 TECUMSEH & BRISTOL
CONDENSER 048629 1 103 J7032493/PRIOR (TECUMSEH)
+BLADE-- FAN 031532 1 103
CONTROL-- DUAL PRESSURE 050358 1 103 J7032493/PRIOR (TECUMSEH)
MOTOR-- FAN 050265-- 40 1 103 TECUMSEH & BRISTOL
PANEL--BACK&SIDE*RC25* 050162 1 103 J7032493/PRIOR (TECUMSEH)
PANEL--CORNER 050160 1 103 J7032493/PRIOR (TECUMSEH)
PANEL--FRONT--TOP 050161 1 103 J7032493/PRIOR (TECUMSEH)
PANEL--SERVICE-- SIDE 050159 1 103 J7032493/PRIOR (TECUMSEH)
PANEL--TOP *RC25* 050158 1 103 J7032493/PRIOR (TECUMSEH)
Model RC25
+ Available Separately
Models 382/RC25 Parts List
31
Page 36
Model 382 051061--12
Page 37
Model 382 051061--40
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