Taylor 345 Installation Manual

Page 1
Models 345/346/349/355
Slush Freezers
Operating Instructions
039710--M
6/19/01
Page 2
Complete this page for quick reference when service is required:
Taylor Distributor:
Address:
Fax:
E--mail:
Service:
Parts:
Date of Installation:
Information found on the data label:
Model Number:
Serial Number:
Electrical Specs: Voltage Cycle
Phase
Maximum Fuse Size: A
Minimum Wire Ampacity: A
E June, 2001 Taylor
All rights reserved. 039710--M
Taylor Company
The word T aylor and the Crown design are registered trademarks in the United States of America and certain other countries.
a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072
Page 3
Table of Contents
Section 1 To the Installer 1............................................
Water Connections (Water Cooled Units Only) 1............................
Air Cooled Units 1.......................................................
Electrical Connections 1.................................................
Syrup System Connections 2.............................................
Section 2 To the Operator 5...........................................
Compressor Warranty Disclaimer 5.......................................
Section 3 Safety 6....................................................
Section 4 Operator Parts Id en t ificatio n 7...............................
Door Assembly 11.......................................................
Accessories 12..........................................................
Section 5 Important: To the Operator 13.................................
Symbol Definitions 13....................................................
Control Switch 13........................................................
Liquid Crystal Display 14..................................................
Operational Mode Display 14..............................................
Operator Menu Display 14................................................
Syrup Out Indicator 19....................................................
CO2 Out Indicator 20.....................................................
Water Out Indicator 20....................................................
Audio Alarm Silencer 20..................................................
Product Light 20.........................................................
Sampling Valve 20.......................................................
Daily Procedures 20......................................................
Section 6 Operating Procedures 21.....................................
Assembly 21............................................................
Sanitizing 26............................................................
Priming/Brixing 30........................................................
90 Day Closing Procedure 32..............................................
Draining Product From the Freezing Cylinder 32.............................
Cleaning 32.............................................................
Disassembly 33..........................................................
Brush Cleaning 33.......................................................
Table of Contents Models 345, 346, 349, 355
Page 4
Table of Contents -- Page 2
Section 7 Important: Operator Checklist 35..............................
During Cleaning and Sanitizing 35.........................................
Troubleshooting Bacterial Count 35........................................
Regular Maintenance Checks 35...........................................
Winter Storage 36........................................................
Section 8 Troubleshooting Guide 37....................................
Section 9 Parts Replacement Schedule 39...............................
Section 10 Parts List 40.................................................
Wiring Diagrams 62......................................................
Note: Continuing research results in steady improvements; therefore, information in this manual is subject to change without notice.
E June, 2001 Taylor
All rights reserved. 039710--M
Taylor Company
The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.
Models 345, 346, 349, 355 Table of Contents
a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072
Page 5
Section 1 To the Installer
These machines are designed for indoor use only.
DO NOT install the machine in an area where
a water jet could be used to clean or rinse the machine. Failure to follow this instruction may result in serious electrical shock.
Air Cooled Units
Air cooled units require 6” (152 mm) minimum air space around all sides. Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor(s).
Water Cooled Refrigeration Units
(Water Cooled Units Only)
Failure to use adequate size water lines may cause the unit to go off on high head pressure and shut down. Depending on local water conditions, it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve.
Water Connections
An adequate cold water supply must be provided with a hand shut-off valve. On the back of the unit, a 3/8” (9.5 mm) M.F.L. water connection has been provided for easy hook-up. A flexible line is recommended, if local codes permit. A minimum of 25 psi water pressure is required to avoid having the unit cut out the low water pressure switch. A booster pump must be provided if this pressure is not available.
Note: Water lines beyond 200 ft. (61 m) require 1/2” (13 mm) water lines.
INSTALL POTABLE WATER CONNECTION WITH ADEQUATE BACK-FLOW PROTECTION TO COMPLY WITH APPLICABLE NATIONAL, STATE AND LOCAL CODES.
It is always a good practice to have a filter system to improve the quality of the water and to avoid clogging the operating components.
IMPORTANT: The water filter (064422--SER) must be thoroughly flushed with water before connecting it to the machine. This removes carbon particles that could clog the flow control. To flush the filter, connect the inlet end of the filter to the water supply. Position the outlet end of the filter over an empty pail. Open the water supply. Allow water to flow through the filter until the water exiting the filter is clear. Close the water supply. Attach the outlet end of the filter to the machine. Reopen the water supply.
There are two water “in” connections and one water “out” line connection. DONOT installa hand shut-off valve on the water “out” line! Water should always flow in this order: first, through the automatic water valve; second, through the condenser; and third, through the outlet fitting to an opentrapdrain.
IMPORTANT: Water pressures are pre-set at the factory. Do not adjust the water. Improper water adjustments may cause operation discrepancies.
Models 345, 346, 349, 355 To the Installer
1
Figure 1
071010
Page 6
Electrical Connections
Each freezer requires one power supply. Check the data label on the freezer for fuse, circuit ampacity and electrical specifications. Refer to the wiring diagram provided inside of the control box, for proper power connections.
In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70--1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. Compliance therewith and proper maintenance will result in an installation essentially free from hazard! In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.
Stationary appliances which are not equipped with a power cord and a plug or other device to disconnect the appliance from the power source must have an all--pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.
small junction box located behind the rear panel on the bottom of the frame (does not apply to the Model 355).
Syrup System Connections
1. Water pipe connections and fixtures directly connected to a potable water supply shall be sized, installed and maintained according to federal, state and local laws.
2. Hook up cold water supply to freezer to supply water to the carbonator. A minimum of 21 PSI of water pressure is required at the low pressure switch. The low pressure switch will cause the entire freezer to shut down if the water pressure drops below 7 PSI for longer than one minute.
This equipment is provided with a grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417--1) on the removable panel and the frame.
CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK!
Beater rotation must be clockwise as viewed looking into the freezing cylinder.
Note: The following procedures should be performed by a trained service technician.
To correct the rotation on a three-phase unit, interchange any two incoming power supply lines at freezer main terminal block only.
To correct rotation on a single-phase unit, change the leads inside the beater motor. (Follow the diagram printedonthemotor.)
Electrical connections are made directly to the terminal block. The terminal block is provided in the
The water regulator should be set at 35 PSI. When the power switch is turned on the water pump will immediately activate to maintain water pressure.
3. Electrical Hook-Up
a. One power cord.
b. Refer to the data label.
c. Be sure all control switches on the front panel
are in the “OFF” position.
d. The freezer must be properly grounded.
4. A harness with three nylobrade tubes feeds through the base pan and exits the rear of the freezer. (The Model 355 is equipped with four tubes.)
080208
2
Models 345, 346, 349, 355To the Installer
Page 7
a. Connect the CO
line to the CO2regulator
2
that is closest to the CO regulator). This line will supply CO freezer.
tank (primary
2
2
to the
and the other end to the first syrup tank. Use the other spare CO
line to connect the CO2to
2
the second syrup tank.
Figure 2
b. Connect the #1 line to the syrup tank for the
left side of the freezer as viewed from the front of the machine. This line will supply syrup to the left syrup sentry.
Note: For Bag-in-Box units (BIB), connect the #1 line to the Bag-In-Box instead of the syrup tank.
Figure 3
Figure 4
Note: For Bag-in-Box units, connect the CO
lines to
2
the Bag-in-Box pumps instead of the syrup tanks.
Figure 5
6. Set the primary regulator on the CO
tank to 90
2
PSI (6.2 BAR).
c. Connect the #2 line to the syrup tank (or the
Bag-in-Box) for the right side of the freezer. This line will supply syrup to the right syrup sentry.
d. Connect the #4 line on the Model 355 to the
water regulator on the remote carbonator. This line monitors the water pressure supplied to the unit.
5. There are two spare CO one of the spare CO to the individual regulator (secondary regulator)
Models 345, 346, 349, 355 To the Installer
lines provided. Use
2
lines to connect one end
2
Figure 6
3
Page 8
7. Set the secondary regulator on the CO 60 PSI (4.1 BAR) for the syrup tanks or the BIB pumps.
tank to
2
11. T he CO
regulator assembly (primary regulator)
2
inside the freezer should be set at 60 PSI (4.1 BAR). The secondary regulator, located inside the freezer just behind the primary regulator, canbeadjustedfrom20to25PSI.(Thefactory recommendation is 20 PSI.) Increasing the pressure from 20 PSI will increase the overrun. You should always stay within the 20 to 25 PSI range as the gauge reflects the pressure in the hopper and barrel. The setting will be determined by the desired overrun and the syrup used.
Figure 7
8. Turn the cold water supply on.
9. Check for CO closingthevalveonthetopoftheCO
leaks. This can be done by
2
2
tank. Watch the high pressure gauge; it should hold pressure. If it does not, there is a CO
2
leak. Use a soap solution to locate and repair the leak.
10. For Bag-in-Box syrup delivery system, connect thetwospareCO
lines from the secondary
2
regulator to each “Gas In” fitting on the pumps. Set secondary regulator pressure to 60 PSI (4.1 BAR) depending on the length of syrup line run to the unit.
Important: Ensure that the Bag-in-Box switch is enabled.
12. The CO
low pressure switch requires at least
2
74 PSI before the freezer will start. It is set to cut out at 60 PSI and in at 74 PSI.
13. The pressure relief valve on the hopper cover is set to relieve at 30 PSI in case of excess pressure in the hopper.
14. There are check valves in the CO
, syrup, and
2
water lines to prevent any back flow of soda water, product, or CO
15. The CO
solenoids which supply CO2to the
2
hoppers are wired to provide CO
.
2
in all control
2
settings except “DEFROST” and “OFF”.
4
Models 345, 346, 349, 355To the Installer
Page 9
Section 2 To the Operator
The freezer(s) you have purchased has been carefully engineered and manufactured to give you dependable operation.
This unit(s), when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, this machine will require cleaning and scheduled maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely.
This Operator’s Manual should be read before operating or performing any maintenance on your equipment.
Your freezer will NOT eventually compensate and correct for any errors during the set-up or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that all personnel responsible for the equipment’s operation study these procedures together in order to be properly trained and to make sure that no misunderstandings exist.
In the event you should require technical assistance, please contact your local authorized Taylor Distributor for service.
If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.
The user is responsible for returning the product to the appropriate collection facility,as specified by your local code.
For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.
Compressor Warranty Disclaimer
The refrigeration compressor(s) on this machine are warranted for the term indicated on the warranty card accompanying this machine. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop-in replacements for numerous applications. It should be noted that, in the event of ordinary service to this machine’s refrigeration system, only the refrigerant specified on the affixed data label should be used. The unauthorized use of alternate refrigerants will void your compressor warranty . It will be the owner’s responsibility to make this fact known to any technician he employs.
It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five year warranty of the compressor.
Taylor will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop-in replacement, then the above disclaimer would become null and void. To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call the local Taylor Distributor or the Taylor Factory. Be prepared to provide the Model/Serial Number of the unit in question.
061211
Models 345, 346, 349, 355 To the Operator
5
Page 10
Section 3 Safety
We at Taylor are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety features to protect both you and the service technician. As an example, warning labels have been attached to the freezer to further point out safety precautions to the operator.
IMPORTANT -- Failure to adhere to the following safety precautions may result in severe personal injury or death. Failure to comply with these warnings may damage the machine and its components. Component damage will result in part replacement expense and service repair expense.
To Operate Safely:
S DO NOT allow untrained personnel to
operate this machine.
S DO NOT operate the freezer unless all
service panels and access doors are restrained with screws.
S DO NOT put objects or fingers in door
spout.
S DO NOT remove the door, beater, scraper
blades, drive shaft or hopper cover unless all control switches are in the “OFF” position and ALL PRESSURE IN THE FREEZING CYLINDER HAS BEEN RELIEVED.
Failure to follow these instructions may result in severe personal injury to fingers or hands from hazardous moving parts and can contaminate the product.
DO NOT operate the freezers without reading this operator’s manual. Failure to follow this instruction may result in equipment damage, poor freezer performance, health hazards, or personal injury.
S DO NOT operate the freezer unless it is
properly grounded.
S DO NOT attempt any repairs unless the
main power supply to the freezer has been
disconnected.
S DO NOT operate the freezer with larger
fuses than specified on the freezer data
label.
Failure to follow these instructions may result in electrocution. Contact your local authorized Taylor Distributor for service.
DO NOT use a water jet to clean or rinse the freezers. Failure to follow this instruction may result in serious electrical shock.
These freezers must be placed on a level surface. Failure to comply may result in personal injury or equipment damage.
USE EXTREME CAUTION when removing the beater assembly. The scraper blades are very sharp and may cause injury.
IMPORTANT: DO NOT obstruct air intake and discharge openings: These units require 6” (152 mm) minimum air space around all sides. Failure to follow this instruction may cause poor freezer performance and damage to the machine.
These freezers are designed to operate indoors, under normal ambient temperatures of 70_-- 7 5 _F (21_-- 2 4 _C). The freezers have successfully performed in high ambient temperatures of 104_F (40_C) at reduced capacities.
NOISE LEVEL: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of 1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.
061211
6
Models 345, 346, 349, 355Safety
Page 11
Section 4 Operator Parts Identification
Model 345
10
11
15
14
17
18
13
16
12
2
1
3
4
5
6
8
7
9
Item Description Part No.
1 Panel A.-Side Left X45136
2 Hood 044618
3 Panel-Rear 044921-SP1
4 Panel A.-Side Right X44919
5 Caster-Swivel 3/4-10 St. 3” 021279
6 Caster-Locking Swivel - 3” 030307
7 Lock-Caster Bracket 032571
8 Shield-Splash 043719
9 Tray-Drip *345/6* Black w/Drain 043720-SP
10 Pan-Drip 19-1/2 Long 035034
Models 345, 346, 349, 355 Operator Parts Identification
Item Description Part No.
11 Panel-Service 044916
12 Panel-Front-Lower 043599-BLA
13 Stud-Nose Cone 5/16-18 020445
*13a Washer-Freezer Stud 036265
14 Card-Flavor Packet 035324
15 Card-FCB POP 043957
16 Panel-Front-Upper 043600-BLA
17 Plate A.-Dec-345-346-355 Black 043639-BLA
18 Decal--Dec--Taylor Domed 053761
*19 Pan-Drip (White) For Drip Guide 043612
*Not Shown
7
Page 12
Model 346
3
2
1
15
8
10
9
Item Description Part No.
14
13
16
17
12
18
19
6
7
11
Item Description Part No.
20
4
5
1 Panel A.-Side Left X44917
2 Hood 044618
3 Panel-Rear 044921-SP1
4 Panel A.-Side *346*AC*R*Filter X53611
5 Caster-Swivel 3/4-10 St. 3” 021279
6 Caster-Locking Swivel 3” 030307
7 Lock-Caster Bracket 032571
8 Shield-Splash 043719
9 Tray-Drip 20” L x 8” D x 3-3/4 043720-SP
10 Pan-Drip 19-1/2 Long 035034
11 Panel-Service *346* Filter 053612
12 Panel-Front-Lower 043599-BLA
13 Stud-Nose Cone 5/16-18 020445
*13a Washer-Freezer Stud 036265
14 Card-Flavor Packet 035324
15 Card-FCB POP 043957
16 Panel-Front-Upper 043600-BLA
17 Plate-Dec-345-346-355* Black 043639-BLA
18 Decal-- Dec--Taylor Domed 053761
19 Filter--Air 18L x 16.5H x .70W AC 052779-- 1
20 Cover-- Hole--Filter-- Snap In 053801
*21 Pan-Drip (White) For Drip Guide 043612
*Not Shown
8
Models 345, 346, 349, 355Operator Parts Identification
Page 13
Model 349
2
17
13
15
12
14
11
1
3
4
16
5
Item Description Part No.
1 Panel A.-Side Left X42289
2 Hood 042166
3 Panel-Rear *349* Drain Hole 042198
4 Panel A.-Side Right X42291
5 Caster-Swivel 3/4-10 St. 3” 021279
6 Caster-Locking Swivel 3” 030307
7 Lock-Caster Bracket 032571
8 Panel-Service *349* AC 053652
9 Tray-Drip (Black) w/Drain 038275-SP
10 Shield-Splash 038276
11 Panel-Front-Lower 042082-BLA
10
6
7
18
8
9
Item Description Part No.
12 Stud-Nose Cone 5/16-18 020445
*12a Washer-Freezer Stud 036265
13 Card-Flavor Packet 035324
14 Panel-Front Upper 042081-BLA
15 Plate-Dec *349* Black 035410-BLA
16 Decal-- Dec-- Taylor Domed 053761
17 Cover--Hole-- Filter--Snap In 053801
18 Filter--Air18Lx16.5Hx.7W 052779--1
*19 Pan A.-Drip w/Hose Left X42201
*20 Pan A.-Drip w/Hose Right X42203
*Not Shown
Models 345, 346, 349, 355 Operator Parts Identification
9
Page 14
Model 355
3
2
1
4
14
5
13
12a
12
15
11
6
10
7
Item Description Part No.
1 Panel-Front -Upper 043600-BLA
2 Panel-Side-Left 044619-SP
3 Hood 044618
4 Panel-Rear-Stainless 044621-SS
5 Panel-Side-Right 044620-SP
6 Leg-4” 3/8-16 Stud 036397
7 Shelf-Drip Tray 049697
8 Tray-Drip 20” L x 8” D x 3-3/4 043720
9 Shield-Splash 043719
9
8
Item Description Part No.
10 Pan-Drip 035034
11 Panel-Front-Lower 043599-BLA
12 Stud-Nose Cone 5/16-18 020445
*12a Washer-Freezer Stud 036265
13 Card-Flavor Packet 035324
14 Card-FCB POP 043957
15 Plate-Dec-345-346-355 Black 043639-BLA
*16 Pan-Drip (White) For Drip Guide 043612
*Not Shown
10
Models 345, 346, 349, 355Operator Parts Identification
Page 15
Door Assembly
ITEM DESCRIPTION PART NO.
1 DOOR 1a CAP-SPOUT-DOOR-FCB-BLK 046191-BLA 1b SPRING-COMP.480X.072X3.0 039320 1c VALVE-DRAW-DOOR-PRESS. 039324 1d O-RING-9/16 OD X .103W 016369 1e SPOUT-DOOR-FCB-BLACK 046190-BLA 1f HANDLE-DRAW-FCB-BLACK 046192-BLA 1g PIN-PIVOT-SPOUT-DOOR 039321 1h SLIDE-HANDLE-DOOR-BLK 046193-BLA 1i SCREW-10-32X3/8PHL-TRUS
HD SS 1j O-RING-9/32 OD X 1/16 WALL 029751 1k PLUG-PRIME-SLUSH-PRESS. 039568 1l DOOR-FREEZER-SLUSH-PRES 039573
053869
ITEM DESCRIPTION PART NO.
1m O-RING-1.129 ODX.989ID 039219 1n NUT-SPOUT-DOOR-PRESS. 039323 2 NUT-STUD 043666 3 O-RING-5-1/4ODX.210W
(DOOR) 4 BEARING-FRONT-PRESSURE 039349 5 BEATER-PLASTIC-FCB-PRESS. 041182 6 BLADE-SCRAPER-FCB-16INCH 041103 7 SHAFT-BEATER-SLUSH-PRES 039337 8 SEAL-DRIVE SHAFT 032560 9 O-RING-7/8 OD X .139W
(BEATER SHAFT) 10 BUSHING-BEATER
SHAFT/BOOT SEAL
017003
025307
042278
100324
Models 345, 346, 349, 355 Operator Parts Identification
11
Page 16
Accessories
1
2
3
4
5
6
0
6 2 8
4 0
ITEM DESCRIPTION PART NO.
1 PAIL-MIX 10 QT 013163
2 BRUSH-MIX PUMP BODY-3”X7” 023316
3 BRUSH-DOUBLE ENDED 013072
4 BRUSH-REAR BRG 1”DX2“L 013071
5 BRUSH-DRAW VALVE 1-1/2”OD 014753
7
KAY-5
®
R
8
Sanitizer/Cleaner
KEEPOUT OF REACH OF CHILDREN
CAUTION
FORINSTITUTIONAL USE ONLY
1OZ (28.4 g)
ITEM DESCRIPTION PART NO.
6 KIT A.-TUNE UP X39699
7 LUBRICANT-TAYLOR HI PERF 048232
8 SANITIZER KAY-5 25 PACKETS 041082
* SANITIZER STERA-SHEEN 010425
*NOT SHOWN
12
Models 345, 346, 349, 355Operator Parts Identification
Page 17
Section 5 Important: To the Operator
Figure 8
Item
1 Control Switch 2 Liquid Crystal Display 3 Keypad--Left 4 Keypad--Right 5 Product Light--Left Side 6 Product Light--Right Side
Description
Symbol Definitions
The following chart identifies the symbol definitions used on the Model 349.
=ON
=OFF
=AUTO
=PRIME
= BEATER MOTOR
= ALARM SILENCE
= MENU/SELECT
Control Switch
To better communicate in the International arena, the words on many of our operator switches and keys have symbols to indicate their functions. The Model 349 is designed with these International symbols.
Models 345, 346, 349, 355 Important: To the Operator
The control switch is located on the top of the control channel. When placed in the ON position, allows Slushtecht operation.
13
Page 18
Liquid Crystal Display
The Liquid Crystal Display (LCD) is located on the front control panel. The LCD is used to show the current operating mode of the freezing cylinders. The LCD also indicates whether there is enough syrup, CO2, and water being supplied to the freezer. If an error in the machine operation occurs, a warning tone will sound and the word “FAULT” will flash on the third line of the display.
Pressing both AUTO keys will display this screen.
AUTO MODE AUTO OK SYRUP OK
CO2=OK WATER=OK
Line 1 indicates the operating mode for each cylinder.
Line 2 indicates the status of the syrup systems in each freezing cylinder.
Line 3 indicates if there is a fault in the system (left side).
The same rules apply to the fourth line which indicates the status of the CO
and the H2O.
2
Operational Mode Display
When the unit is plugged into the wall receptacle and the power switch is placed in the ON position, this screen appears.
SAFETY TIMEOUT
ANY KEY ABORTS
This display will remain on the LCD for 60 seconds unless a key is pressed. If any key is pressed (or 60 seconds passes), then the next screen appears.
OFF MODE OFF OK SYRUP OK
CO2=OK WATER=OK
Note: Syrup, CO2and water are satisfied.
AUTO MODE OFF OK SYRUP OK
-- -- F A U L T -- -­CO2=OK WATER=OK
Operator Menu Display
The OPERATOR MENU is used to enter into the operating screens. To access the OPERATOR MENU, simply press the word “MENU”. The cursor will flash under the letter “A”, indicating that this is screen A. To select a different screen, use the arrow keys to move the cursor to the desired screen selection and press the SEL key.
OPERATOR MENU
BCDEFGH
A
EXIT MENU
<- - - -> SEL
Operator Menu Timeout
If the display is left in the operator menu or any of the operator menu selections, except for Current Conditions, the display will return to the system mode screen 60 seconds after the last keypress. The Current Conditions screen will be displayed until manually changed.
14
Models 345, 346, 349, 355Important: To the Operator
Page 19
Finding Current Fault Conditions
Screen B is FAULT DESCRIPTION. The fault
description will indicate if there is a fault in one of the freezing cylinders. When the actual fault is corrected, the warning tone will stop. Only items 9 and 10 require pressing the OFF/<--- key to clear the fault message and the warning tone.
Fault Messages
Beater Overload Beater is out on overload.
Chk Refrig Sys Psi Compressor is out on high
head pressure (or low suction pressure = option that applies to some units)
Thermistor Short Shorted thermistor probe.
Thermistor Open Open thermistor probe.
H2O Pressure Low Water pressure is low.
CO2 Pressure Low CO2pressure is low.
2. BEATER OVERLOAD - Beater motor is out on overload. When this fault occurs, the machine automatically turns off. The fault clears when the condition is corrected.
FAULT DESCRIPTION L: BEATER OVERLOAD R: BEATER OVERLOAD CLR +++ SEL
3. CHK REFRIG SYS PSI - Compressor is out on high head pressure (or low suction pressure = option that applies to some units). When this fault occurs, the machine automatically turns off. The fault clears when the condition is corrected.
Syrup Pressure Low Syrup is no longer present.
BRLTemp2High Freezing cylinder
temperature is above 120_F (49_C).
BRL Not Cooling Freezing cylinder is not
cooling after 5 minutes.
No Fault Found No fault conditions are
apparent.
The following are explanations of the possible faults and the display screens.
Lines 2 and 3 indicate the faults found in the left and right freezing cylinders respectively. The screen below indicates that no faults exist on either side. To see if there is more than one fault, press the +++ key.
Note: On a Model 349, faults for freezing cylinders 1 and 2 are shown on the first screen. Press the SEL key to read fault messages for freezing cylinders 3 and 4.
1. NO FAUL T FOUND - No fault conditions are apparent.
FAULT DESCRIPTION L: CHK REFRIG SYS PSI R: CHK REFRIG SYS PSI CLR +++ SEL
4. THERMISTOR SHORT - One or both of the barrel (freezing cylinder) thermistor probes are faulty.
FAULT DESCRIPTION L: THERMISTOR SHORT R: NO FAULT FOUND CLR +++ SEL
5. THERMISTOR OPEN - One or both of the barrel (freezing cylinder) thermistor probes are faulty.
FAULT DESCRIPTION L: NO FAULT FOUND R: NO FAULT FOUND CLR +++ SEL
FAULT DESCRIPTION L: THERMISTOR OPEN R: NO FAULT FOUND CLR +++ SEL
060801
Models 345, 346, 349, 355 Important: To the Operator
15
Page 20
6. SYRUP PRESS LOW - When the syrup out indicator displays a lack of syrup, a 15 minute internal timer will start. At this time, no refrigeration or product flow from the flow control will be allowed. Only the beater and
operate. If the syrup is not replenished at
CO
2
the end of the 15 minutes, the freezing cylinder will shut down and this fault message will appear. Replenish the syrup, and the fault message and warning tone will clear. If using a tank system, priming may be required. (Example shown is for the right side.)
FAULT DESCRIPTION L: NO FAULT FOUND R: SYRUP PRESS LOW CLR +++ SEL
7. CO2PRESSURE LOW - When the CO2out indicator displays a lack of CO internal timer will start. If the CO
, a 60 second
2
is not
2
replenished at the end of the 60 seconds, both freezing cylinders will shut down and this fault message will appear. Replenish the CO
2
and
the fault message and warning tone will clear.
FAULT DESCRIPTION L: CO2 PRESSURE LOW R: CO2 PRESSURE LOW CLR +++ SEL
8. H2O PRESSURE LOW - When the water out indicator displays a lack of water, a 60 second internal timer will start. If the water is not replenished at the end of the 60 seconds, all freezing cylinders will shut down and this fault message will appear. Replenish the water and the fault message and warning tone will clear.
9. BRL NOT COOLING - A freezing cylinder check has been established for the AUTO mode of operation. If a freezing cylinder enters the AUTO mode, the control will check product temperature. After five minutes, it will again check product temperature. If product temperature does not drop in that five minute time span, the freezing cylinder will shut down and this message will appear on the fault screen. For this check to be valid, the product temperature must be above 40_F(4.4_C), and the fill switch cannot be activated. If a fill condition exists during this time, the five minute check will be re-initiated.
FAULT DESCRIPTION L: BARREL NOT COOLING R: NO FAULT FOUND CLR +++ SEL
10. BRL TEMP 2 HIGH - A maximum allowable product temperature has been established to prevent product from excessive heating. If the product exceeds 120_F(49_C) temperature for any reason (in any mode of operation), the entire unit shuts down.
FAULT DESCRIPTION L: BARREL TEMP 2 HIGH R: NO FAULT FOUND CLR +++ SEL
Faults, when corrected, are cleared from the fault description screen, with the following exceptions: BRL NOT COOLING and BRL TEMP 2 HIGH. These faults require the operator to press the OFF key (when in the FAULT DESCRIPTION screen) in order for the fault to discontinue.
FAULT DESCRIPTION L: H2O PRESSURE LOW R: H2O PRESSURE LOW CLR +++ SEL
To see if there is more than one fault in either freezing cylinder, press the plus key. To return to the OPERATOR MENU, press the SEL key once. To return to the Main Screen, use the right arrow key to cycle to MENU ITEM A, then press the SEL key.
16
Models 345, 346, 349, 355Important: To the Operator
Page 21
Screen C is SET CLOCK. Move the cursor under the
number you wish to change. Press the +++ key to increase the number; press the -- -- -- key to decrease the number . When the desired time and date appears, press the SEL key once to return to the OPERATOR MENU.
Note: The clock is programmed with military time.
SET CLOCK
:30 6/25/01
14
Repeat the procedure for the right side of the unit.
MANUAL DEFROST RIGHT SIDE YES
<------ ------> SEL
NO
< - - - - > + + + -- -- -- S E L
This screen will appear if an invalid date is entered. (example: If the date entered exceeds the days of that month.)
SET CLOCK
:30 02/31/01
14
INVALID DATE
SEL
This screen allows the Daylight Saving Time options.
DAYLIGHT SAVING TIME ENABLE
<------ ------> SEL
DISABLE
If the Daylight Saving Time option is enabled, then the time will be advanced by one hour at 2:00 a.m. on the first Sunday in April, and will be retarded by one hour at 2:00 a.m. on the last Sunday in October.
Screen D is MANUAL DEFROST. This screen allows the operator to manually defrost theleftsideofthe unit.
Place the cursor under YES, press the SEL key, and the command will be executed.
Note: The models 345 and 355 allow only one freezing cylinder to be defrosted at a time. This applies to freezing cylinder pairs on the model 349. Attempting to place a freezing cylinder into defrost while the other freezing cylinder is defrosting will result in the following screen. (Model 346 does not have this restriction.)
ALREADY IN DEFROST
Press the SEL key to return the unit to the OPERA T OR MENU.
Screen E is SYSTEM INFORMATION. It consists of 6 display features.
Press the SEL key to advance to the next feature.
The first feature indicates the software version.
MANUAL DEFROST LEFT SIDE YES
<------ ------> SEL
NO
SYSTEM INFORMATION 355 CONTROL UVC2 VERSION 2.03
SEL
041011
Models 345, 346, 349, 355 Important: To the Operator
17
Page 22
The second feature indicates the bill of material number and the serial number.
It also indicates if the unit is equipped with a water pressure switch.
POWER SAVER STANDBY CYCLE 1
+ + + -- -- -- S E L
SUN 01:00 SUN 08:30
B.O.M. 035527C000 S/N K0000000 WITH H20 PRESS SW
SEL
The third feature indicates the version number of the language and text.
SYSTEM INFORMATION LANGUAGE VERSION 1.05 ENGLISH 386
SEL
The fourth feature will display the Power Saver Mode, as OFF, REST, or STANDBY.
If the Power Saver Mode is OFF, the following screen will be displayed.
POWER SAVER MODE
OFF
SEL
The fifth feature will indicate the left side defrost time(s) and which day(s) the defrost will occur.
Each freezing cylinder has eight possible defrost times (cycles) for each day of the week. If all seven days have the same time for a given cycle, then the following screen will appear. This example shows that ALL seven days have CYCLE 1 programmed for 9:00. Pressthe+++or---keystoviewothercycles.
DEFROST TIME LEFT CYCLE 1
+ + + -- -- -- S E L
ALL 09:00
If one or more days of the week have a given cycle programmed at different times, then the following display will appear. This example shows that Sunday’s CYCLE 1 is programmed for 9:00. The fact that SUN is displayed (instead of ALL) indicates that some other day(s) CYCLE 1 is programmed for a different time (or not programmed at all). Using the cursor keys, place the cursor under the cycle number. Press the +++ or
---keystoviewotherdefrosttimes(cycles) for the day shown. Place the cursor under the day (SUN) and press the +++ or - - - keys to access the other days of the week.
If a Power Saver Mode is programmed, one of the following screens will appear. (The model 349 will display defrost information for freezing cylinders 1, 2, 3, and 4 instead of LEFT and RIGHT.)
There are seven possible Power Saver Mode time frames (cycles). The second display line shows the cycle (1 of 7) as well as the time and day at which the Power Saver Mode will begin for that cycle. The third line shows the time and day that the Power Saver Mode will end for that cycle. Press the +++ or - - - keys to view other cycles.
POWER SAVER REST CYCLE 1
+ + + -- -- -- S E L
SUN 01:00 SUN 08:30
DEFROST TIME LEFT CYCLE 1
<------ ------> +++ ------ SEL
SUN 09:00
The sixth feature will indicate the right side defrost time(s) and which day(s) the defrost will occur.
Note: The functionality is the same as described previously for the left side defrost.
DEFROST TIME RIGHT CYCLE 1
+ + + -- -- -- S E L
18
ALL 10:00
Models 345, 346, 349, 355Important: To the Operator
Page 23
DEFROST TIME RIGHT CYCLE 1
The fault description is listed on the third line of the fault page.
SUN 10:00
<------ ------> +++ ------ SEL
Press the SEL key to return to the OPERATOR MENU.
Screen F is CURRENT CONDITIONS. This screen displays the current viscosity and product temperature for each freezing cylinder. An asterisk will indicate which side is refrigerating. Press the SEL key to return to the OPERATOR MENU.
Note: Viscosity is checked only when product temperature is below 40
_F/4.4_C.
The following screen is exemplary of models 345, 346, and 355. The model 349 displays all four freezing cylinders.
CURRENT CONDITIONS L* 999HD 27.5F R 1200HD 26.5F
SEL
FAULT HISTORY 3 06/25/01 08:32 B H2O PRESS LOW
+ + + -- -- -- S E L
Press the MENU/SEL key to return to the OPERA T OR MENU.
Screen H is SERVICE MENU. This screen allows the authorized service technician to access service information. Return to the OPERATOR MENU by using the arrow keys to move the cursor under the letter “A”, and press the MENU/SEL key.
OPERATOR MENU
ABCDEFG SERVICE MENU <------ ------> SEL
H
Screen G is FAUL T HISTORY. This option provides
a record of the last 20 faults. The display also indicates the date and time each fault occurs.
FAULT HISTORY 1 06/25/01 08:34 NO FAULT FOUND
+ + + -- -- -- S E L
Press the arrow keys to increase or decrease the fault page.
Page numbers are located in the upper right hand corner of the display. The most recently recorded fault will appear on page 1.
FAULT HISTORY 2 06/25/01 R SYRUP PRESS LOW 08:33
+ + + -- -- -- S E L
Syrup Out Indicator
AUTO MODE AUTO OUT SYRUP OK
CO2--OK WATER--OK
If the word “OUT” appears in one of the columns next to the word “SYRUP”, it indicates a lack of syrup or syrup pressure being supplied for the indicated freezing cylinder. If the unit is in the AUTO or PRIME modes, the product light will flash and a warning tone will sound for that freezing cylinder. At this time, replace the appropriate syrup. As a safety feature, the refrigeration system automatically stops to prevent a freeze-up in the freezing cylinder.
If a syrup out condition occurs on one side, that side will enter the HOLD mode at which time refrigeration remains off, the beater continues to run, and the
solenoid is closed for that side to prevent the
CO
2
dispensing of product. The opposite side will not be affected.
060522
Models 345, 346, 349, 355 Important: To the Operator
19
Page 24
CO2Out Indicator
AUTO MODE AUTO OK SYRUP OK
CO2--OUT WATER--OK
On the LCD, if the word “OUT” appears next to the word “CO2” it indicates a lack of CO2 being supplied to the freezer. The product light will also flash and a warning tone will sound. This will continue until the CO2 is replaced. If the CO2 is not replaced within one minute, the machine will shut down and a fault message will appear.
Water Out Indicator
Audio Alarm Silencer
The audio alarm will be disabled if the ALARM SILENCE key is pressed. If a new fault or fault condition occurs or the system mode changes, the audio alarm will be re-enabled automatically. If the audio alarm is silenced for greater than 30 minutes without correcting the fault, it will be re-enabled automatically.
Product Light
When the light is flashing, it indicates that the product is not at serving viscosity. This will occur during the initial freeze down, a defrost cycle and a FAULT condition and during power saver modes.
AUTO MODE AUTO OK SYRUP OK
CO2--OK WATER--OUT
On the LCD, if the word “OUT” appears next to the word “WATER”, it indicates a lack of water being supplied to the freezer. In addition, the product light will flash and a warning tone will sound. This will continue until the proper amount of water is supplied to the freezer. If the water is not supplied within one minute, the machine will shut down and a fault message will appear.
Sampling Valve
The sampling valve is located behind the front drip tray. The sampling valve is used to obtain a brix reading.
Daily Procedures
The following procedure should be performed daily.
Remove the splash shield, front drip tray and center drip pan. Take these parts to the sink and brush-clean them. Re-install the parts onto the freezer.
20
Models 345, 346, 349, 355Important: To the Operator
Page 25
Section 6 Operating Procedures
The Models 345, 346 and 355 contain two 7 quart (6.6 liter) freezing cylinders. The Model 349 contains four 7 quart (6.6 liter) freezing cylinders.
CAUTION: This unit is pressurized when
in operation. The control switch, located on the top
side of the control box must be in the OFF position until the unit is completely assembled. No part should ever be removed from the machine while it is in operation. No parts should be removed until the control switch has been turned to the OFF position and all pressure has been relieved at the draw handle.
The syrup flow controls combine the two ingredients of soda water and syrup, and send this combination to the mix hoppers. As product is drawn, new product from the hopper will flow through a mix feed tube down into the freezing cylinder. The mix hopper is supplied with 20 pounds of CO product.
We begin our instructions at the point where the parts are disassembled and laid out to air dry.
The following procedures will show you how to assemble the parts into the freezer, sanitize them, and prime the freezer with fresh product.
gas for dispensing the finished
2
Assembly
MAKESURE THE CONTROL SWITCH IS IN THE OFF POSITION. Failure to do so may result in personal injury or component damage.
Note: When lubricating parts, use an approved food
grade lubricant (example: Taylor Lube HP).
Step 1
Install the beater drive shaft. Lubricate the o-ring groove. Slide the o-ring into the groove on the drive shaft. Lubricate the drive shaft seal groove, the o-ring, and the shaft portion that comes in contact with the bearing on the beater drive shaft. DO NOT lubricate the hex end of the drive shaft.
Duplicate the following procedures, where they apply, for the remaining freezing cylinder(s).
If you are disassembling the machine for the first time or need information to get to this starting point in our instructions, turn to page 33 , “Disassembly” and start there.
Models 345, 346, 349, 355 Operating Procedures
Lubricate the inside diameter of the drive shaft seal. Install the drive shaft seal bushing in the drive shaft seal.
21
Figure 9
Figure 10
Page 26
Note: The drive shaft bushing must be positioned in the center of the drive shaft seal.
Slide the seal and bushing over the shaft and groove until it snaps into place. Fill the inside portion of the seal with 1/4” more lubricant and evenly lubricate the end of the seal that fits onto the rear shell bearing.
Step 2
Install the beater assembly. First check the scraper blades for any nicks or signs of wear. If any nicks are present or if the blade is worn, replace both blades. If the blades are in good condition, place the scraper blades over the holding pins on the beater.
Note: Each hole on the scraper blade must fit securely over each pin.
Figure 13
Figure 11
Insert the beater drive shaft into the freezing cylinder, hex end first, and into the rear shell bearing until the seal fits securely over the rear shell bearing. Be certain the drive shaft fits into the drive coupling without binding. Remove any excess lubricant from the seal.
Figure 12
Align the flats on the end of the beater assembly with the drive shaft. Make sure the beater assembly locating pin is in position in the locating hole of the drive shaft. Turn the beater slightly to be certain that the beater is properly seated. When in position, the beater will be approximately 3/8” inside the front of the freezing cylinder.
Important: Failure to properly seat the beater may cause damage to the beater and the door.
Figure 14
22
Models 345, 346, 349, 355Operating Procedures
Page 27
Note: The scraper blades on the beater assembly
should be in the 6 and 12 o’clock positions. This will enable freezer door installation.
Figure 15
Step 3
Install the draw valve. Slide the two o-rings into the grooves on the draw valve. Lubricate the o-rings and the valve as illustrated below.
Figure 17
Snap the draw valve handle onto the door spout. Align the hole in the draw valve with the slot in the draw handle.
Figure 16
Insert the draw valve into the freezer door spout from the front of the unit. The valve is properly installed when the hole in the draw valve is visible in the slot of the freezer door spout.
Figure 18
Slide the pivot pin through the draw handle and into the draw valve.
Figure 19
Models 345, 346, 349, 355 Operating Procedures
23
Page 28
Place the draw handle slide over the opening in the draw handle and the pivot pin. Secure the assembly with screws.
Figure 20
Insert the spring into the front of the door spout.
Step 4
Install the prime plug. Place the two o-rings on the prime plug and lightly lubricate.
Figure 23
Step 5
Place the large o-ring into the door groove and lightly lubricate.
Figure 21
Place the threaded cap on the end of the draw valve cavity. Turn the cap clockwise until it is secure.
Figure 22
Figure 24
Note: Every three months, discard the o-rings and install new o-rings.
24
Models 345, 346, 349, 355Operating Procedures
Page 29
Step 6
Install the front bearing. Do not lubricate the front bearing.
Figure 25
Step 7
Install the freezer door. Position the door on the four studs on the front of the freezing cylinder. Firmly push the door into place. Install the four handscrews on the studs and finger-tighten them equally in a criss-cross pattern to insure that the door is snug. Do not
over-tighten the handscrews.
Figure 27
Install the hopper cover. Lock it into place.
Figure 28
Figure 26
Step 8
Place the o-ring into the groove of the hopper cover.
Attach the vinyl tube to the pressure relief on the hopper cover. Position the open end of the vinyl tube into the rear drip pan.
Figure 29
Repeat Steps 1 through 8 for the remaining freezing cylinder(s).
Models 345, 346, 349, 355 Operating Procedures
25
Page 30
Step 9
Install the center drip pan through the front of the machine.
Figure 30
Sanitizing
Note: If a unit is sanitized, and will not be used for an
extended period of time, clean water should be used to flush all sanitizer from the lines prior to storage of the unit. Upon return to service, the unit must be sanitized prior to use.
Step 1
Open the lighted display door. Remove the hood and the side panels to gain access to the hoppers. Place the control switch in the ON position.
Step 2
Prepare two gallons (7.6 liters) of an approved 100 PPM sanitizing solution (example: Kay-5 WARM WATER AND FOLLOW THE MANUFACTUR­ER’S SPECIFICATIONS. IMPORTANT: Make sure
the sanitizer is completely dissolved.
If your freezer uses Bag in Box syrup, follow steps 3 through 5. If your freezer uses syrup tanks, follow the instructions on page 5.
Step 3 BaginBoxUnitsOnly:Using an empty bag of syrup,
cut the syrup line connection from the end of the bag.
Figure 32
Step 4
Connect the syrup line to the syrup connection that was cut from the syrup bag.
R). USE
Figure 31
26
Figure 33
Models 345, 346, 349, 355Operating Procedures
Page 31
Step 5
With the bag connector attached to the syrup line, place the syrup line into the pail of sanitizing solution.
Figure 34
Replace Steps 3 -- 5 for Syrup Tank Units: Pour the solution into a clean, empty syrup tank. Place the syrup tank cover in position. Remove the CO
line and
2
syrup line number one from the syrup tank for freezing cylinder number one. Connect these lines to the spare syrup tank filled with sanitizing solution.
Figure 36
Step 7
Place a mix pail beneath the sampling valve which is located behind the front drip tray. Slowly open the sampling valve and allow sanitizer to flow through this line and into the pail. After approximately 1/2 gallon of sanitizer has been dispensed, close the valve.
Step 8
Raise the prime plug only enough to allow a slight hissing sound. Place an empty pail under the door spout. When sanitizing solution begins to exit the relief port opening in the freezer door, lower the prime plug. Press the OFF key.
Figure 35
Figure 37
Step 9
Step 6
Press the PRIME key. This will cause the sanitizing solution to flow through the lines and into the mix hopper.
Models 345, 346, 349, 355 Operating Procedures
Prepare two gallons (7.6 liters) of an approved 100 PPM sanitizing solution (example: Kay-5 WARM WATER AND FOLLOW THE MANUFACTUR­ER’S SPECIFICATIONS.
27
R). USE
Page 32
Step 10
With the pail beneath the door spout, open the draw valve and relieve all pressure from the freezing cylinder. Remove the hopper cover. Slowly pour the two gallons (7.6 liters) of sanitizing solution into the mix hopper until the hopper becomes 1/4 full of sanitizing solution.
Figure 38
Step 11
With the brushes provided, brush-clean the mix hopper, mix inlet hole, mix level float switch, product fitting,CO
fitting and mix feed tube. Use caution when
2
cleaning the float switch so as not to damage it.
Figure 40
Figure 41
Figure 39
28
Figure 42
Models 345, 346, 349, 355Operating Procedures
Page 33
Figure 43
Step 12
Install the mix feed tube into the mix inlet hole in the bottom of the mix hopper.
Step 14
Press the BEATER key. Agitate the solution in the freezing cylinder for five minutes.
Figure 46
Step 15
With a pail beneath the door spout, open the draw valve and drain all the solution from the mix hopper and the freezing cylinder. Press the OFF key and close the draw valve.
Figure 44
Step 13
Sanitize and install the hopper cover. Lock the cover into place. Attach the vinyl tube to the pressure relief valve on the hopper cover. Position the open end of the vinyl tube into the rear drip pan.
Figure 45
Figure 47
Step 16
Disconnect the syrup connector in the sanitizing solution.
Repeat Steps2 through 14 for the remaining freezing cylinder(s).
Step 17
Remove the right side panel and install the rear white drip pan.
Models 345, 346, 349, 355 Operating Procedures
29
Page 34
Priming/Brixing
Step 1
Connect the syrup line to the syrup tank (or the Bag in Box).
Step 2
Press the BEATER key to pressurize the freezing cylinder.
Figure 48
Step 3
Raise the prime plug enough to allow a slight hissing sound.
Figure 50
Note: The pressure in the freezing cylinder should be relieved very slowly.
Step 4
Slowly open the syrup sampling valve and let it run into a bucket until all the sanitizer is removed and full strength product is flowing. Do not open the valve so much that the syrup line to the hopper is drained.
After three minutes, press the PRIME key. This will cause the product to flow to the mix hopper.
Figure 49
Figure 51
Brix is the ratio of syrup to water which will directly affect the quality and taste of the product. Brixing should be done before priming the freezer and when a change in syrup flavor has been made.
30
Models 345, 346, 349, 355Operating Procedures
Page 35
Allow the product to flow over the refractometer. The brix reading should register 13 to 14. A reading higher than this would cause a darker, richer product. The refrigeration system would have to run longer to freeze this excess syrup. A reading lower than this could cause a freeze-up in the freezing cylinder because of the excess water.
Figure 54
Step 6
With a pail beneath the door spout, press the BEATER key. Open the draw valve and drain the freezing cylinder. Close the draw valve. After three minutes, press the PRIME key. This will cause the product to flow to the mix hopper.
Figure 52
To adjust the brix, turn the adjustment screw located in the service panel. Clockwise adjustments increase the amount of syrup to water, and counterclockwise adjustments decrease the amount of syrup to water. Adjust the screw in small increments and check the brix again.
Figure 53
Step 7
Hold a large cup under the pressure relief port exit of the door, until the liquid level (not foam) reaches the pressure relief port. Lower the prime plug. Press the OFF key.
Note: A large amount of foam indicates that the prime plug was raised too high.
Repeat Steps 1 through 7 for the remaining freezing cylinder(s).
Step 8
To place the freezing cylinder in the AUTO mode, press the AUTO key. When the unit cycles off, the product will be at serving viscosity.
Repeat this step until a correct brix reading is registered.
Step 5
Once the proper brix has been achieved, close the sampling valve. Install the front drip tray and the splash shield on the front of the freezer.
Models 345, 346, 349, 355 Operating Procedures
Repeat this step for the remaining freezing
cylinder(s).
31
Figure 55
Page 36
Step 9
Replace the side panels and close the lighted display. Install the hood in position on top of the freezer.
90 Day Closing Procedure
We recommend that the machine be completely disassembled and cleaned at least every ninety days using the following procedures.
ALWAYS FOLLOW LOCAL HEALTH CODES
Step 2
When all the product has been drained from the mix hopper and the freezing cylinder, close the draw valve and press the OFF key. Discard this product.
To disassemble a freezer, the following items will be needed:
S Two cleaning pails S Necessary brushes (provided with freezer) S Cleaner S Single service towels
Draining Product From the Freezing Cylinder
Step 1
Press the BEATER key. This will allow the beater to operate and CO the product from the freezing cylinder. Open the draw valve and drain the product from the machine until the
begins to jet.
CO
2
pressure will be maintained to push
2
Figure 57
Repeat Steps 1 and 2 for the remaining freezing cylinder(s).
Cleaning
Step 1
Open the lighted display door from the front of the machine. Remove the hood and side panels to gain access to the hoppers.
Step 2
Prepare two gallons (7.6 liters) of an approved clean­ing solution (example: Kay-5 AND FOLLOW THE MANUFACTURER’S SPECIFI­CATIONS.
Important: Make sure the cleaner is completely dissolved.
Step 3
Pour the solution into a clean, empty bucket. Place the syrup line with old syrup connection into the bucket of sanitizer.
R). USE WARM WATER
Figure 56
Step 4
Press the PRIME key. This will cause the cleaning solution to flow through the lines and into the mix hopper.
Step 5
Remove the front drip tray. Place a mix pail beneath the sampling valve located behind the front drip tray . Slowly open the sampling valve and allow cleaner to flow through this line and out into the pail. After approximately 1/2 gallon of cleaner has been dispensed, close the valve.
32
Models 345, 346, 349, 355Operating Procedures
Page 37
Step 6
Raise the prime plug. Place an empty pail under the door spout. When cleaning solution begins to exit the relief port opening in the freezer door, lower the prime plug. Press the OFF key. Open the draw valve and relieve all pressure from the freezing cylinder. Remove the hopper cover. Remove the mix feed tube and take it to the sink for further cleaning. Close the prime plug.
Step 7
Prepare two gallons (7.6 liters) of an approved cleaning solution (example: Kay-5 WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS.
Step 8
Slowly pour two gallons (7.6 liters) of cleaning solution into the mix hopper until the hopper becomes 1/4 full of cleaning solution.
Step 9
With the brushes provided, brush-clean the mix hopper, mix inlet hole, mix level float switch, product fitting, and CO float switch. Failure to do so will cause damage to the component.
fitting. Use caution when cleaning the
2
R). USE WARM
Disassembly
Step 1
Be sure the control switch is in the OFF position. Open the draw valves to make sure all pressure has been relieved.
Step 2
Raise the prime plug. Leave the bleed port open when removing the freezer door to insure that all pressure is relieved from the freezing cylinder.
Step 3
Remove the following parts from the freezer and take them to the sink for brush-cleaning: handscrews, freezer doors, beater assemblies and scraper blades, drive shafts, hopper covers, front drip tray, splash shield.
Brush Cleaning
Step 1
Prepare a sink with an approved cleaning solution. USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS (example:
R). IMPORT ANT: Follow the label directions.
Kay-5 Too STRONG of a solution can cause parts damage, while too MILD of a solution will not provide adequate cleaning. Make sure all brushes provided with the freezer are available for brush cleaning.
Step 10
Clean and install the hopper cover. Lock the cover into place. Attach the vinyl tube to the pressure relief valve on the hopper cover. Position the open end of the vinyl tube into the rear drip pan.
Step 11
Press the BEATER key to agitate the solution in the freezing cylinder.
Step 12
With a pail beneath the door spout, open the draw valve and drain all the solution from the mix hopper and the freezing cylinder. Press the OFF key and close the draw valve.
Step 13
Disconnect the syrup connector.
Repeat Steps2 through 13 for the remaining freezing cylinder(s).
Step 2
Return to the freezer with a small amount of cleaning solution. With a single service towel, wipe clean the bearing surface. Brush-clean the rear shell bearings at the back of the freezing cylinders with the black bristle brush.
Figure 58
Step 3
Remove the rear drip pan. (Does not apply to the Model 349.)
Models 345, 346, 349, 355 Operating Procedures
33
Page 38
Step 4
Remove the right side panel and take the rear, white drip pan to the sink for further cleaning.
Step 5
Remove the following parts: seals and o-rings from the drive shafts, drive shaft seal bushings from drive shaft seals, caps and springs from freezer doors, screws and draw handle slides from freezer doors, pivot pins from draw valves, draw valve handles from freezer doors, draw valves from freezer doors, o-rings from draw valves, prime plugs from freezer doors, o-rings from prime plugs, o-rings and front bearings from freezer doors, o-rings from mix hopper covers.
Discard all o-rings and replace them with new ones.
Note: To remove o-rings, use a single service towel to grasp the o-ring. Apply pressure in an upward direction until the o-ring pops out of its groove. With the other hand, push the top of the o-ring forward. It will roll out of the groove and can be easily removed. If there is more than one o-ring to be removed, always remove the rear o-ring first. This will allow the o-ring to slide over the forward rings without falling into the open grooves.
Step 6
Using a single service towel, wipe the lubricant off the parts. Brush-clean all disassembled parts in the cleaning solution. Make sure all lubricant and syrup is removed. Place all the cleaned parts on a clean, dry surface to air-dry.
Step 7
Wipe clean all the exterior surfaces of the freezer.
34
Models 345, 346, 349, 355Operating Procedures
Page 39
Section 7 Important: O perator Checklist
During Cleaning and Sanitizing
ALWAYS FOLLOW LOCAL HEALTH CODES
Cleaning and sanitizing schedules are governed by your State or local regulatory agencies and must be followed accordingly. The following check points should be stressed during the cleaning and sanitizing operations.
WE RECOMMEND CLEANING AND SANITIZING EVERY 90 DAYS.
T roubleshooting Bacterial Count
j 1. Thoroughly clean and sanitize the machine
regularly, including complete disassembly and brush cleaning.
j 7. Clean and sanitize the syrup lines regularly to
prevent syrup residue build-up that would restrict the proper flow of syrup.
j 8. On a regular basis, take a brix reading to assure
a consistent quality product.
Regular Maintenance Checks
j 1. Replace scraper blades that are nicked,
damaged or worn down.
j 2. Before installing the beater, be certain that the
scraper blades are properly attached over the pins.
j 2. Use all brushes supplied for thorough cleaning.
The brushes are specially designed to reach all product passageways.
j 3. Use the white bristle brush to clean the mix inlet
hole which extends from the mix hopper down to the rear of the freezing cylinder.
j 4. Use the black bristle brush to thoroughly clean
the rear shell bearing located at the rear of the freezing cylinder. Be sure there is a generous amount of cleaning solution on the brush.
j 5. Using a screwdriver and a cloth towel, keep the
rear shell bearing and the female hex drive socket clean and free of lubricant and product deposits.
j 6. Properly prepare the cleaning and sanitizing
solutions. Read and follow the label directions carefully. Too strong of a solution may damage the parts and too weak of a solution will not do an adequate job of cleaning or sanitizing.
j 3. Check the rear shell bearing for signs of wear
(excessive product leakage from the rear drip pans to the front drip tray).
j 4. Dispose of o-rings or seals if they are worn, torn,
or fit too loosely, and replace with new ones.
j 5. Follow all lubricating procedures as outlined in
“Assembly”.
j 6. Check the condenser(s) for accumulation of dirt
and lint. Dirty condensers will reduce the efficiency and capacity of the machine. Condensers should be cleaned monthly by removing the poly--flo filter and cleaning it. Remove the service panel and side panels to expose the condenser(s). Never use screwdrivers or other metal probes to clean between the fins.
Models 345, 346, 349, 355 Important: Operator Checklist
35
Page 40
Winter Storage
If the place of business is to be closed during the winter months, it is important to protect the freezer by following certain precautions, particularly if the building is subject to freezing conditions.
Disconnect the freezer from the main power source to prevent possible electrical damage.
Your local Taylor Distributor can perform this service for you.
Wrap detachable parts of the freezer such as the beater, the scraper blades, the drive shaft, and the freezer door. Place these parts in a protected, dry place. Rubber trim parts and gaskets can be protected by wrapping them with moisture-proof paper. All parts should be thoroughly cleaned of dried mix or lubrication which attract mice and other vermin.
Note: It is recommended that an authorized service technician perform winter storage draining, to insure all water has been removed. This will guard against freezing and rupturing of the components.
36
Models 345, 346, 349, 355Important: Operator Checklist
Page 41
Section 8 Troubleshooting Guide
PROBLEM PROBABLE CAUSE REMEDY PAGE
REF.
1. Product is too stiff. a. Too much water to syrup ratio. Improper brix
a. Adjust the brix
accordingly.
adjustment.
b. Consistency control needs
adjustment.
c. Torque coupling bound in
WARM position.
b. Contact a service
technician.
c. Contact a service
technician.
2. Product is too soft. a. Freezer in a defrost cycle. a. Wait for defrost cycle to
end.
3. No product is being
dispensed.
4. Freezer will not operate in
the BEATER or AUTO
b. Consistency control needs
adjustment.
c. Torque coupling bound in
COLD position.
d. Broken springs in torque
coupling.
a. Product frozen-up in
freezing cylinder.
a. Unit is unplugged. a. Check the plug at wall
b. Contact a service
technician.
c. Contact a service
technician.
d. Contact a service
technician.
a. See problem No. 1.
receptacle.
mode.
b. Blown fuse, or the circuit
breaker is off.
c. Beater motor is out on
overload. Check fault description screen.
b. Replace the fuse or turn
the breaker on.
c. Allow the motor to cool.
Press the AUTO key . Call a service technician if the beater motor goes out on overload again.
30
-- -- --
-- -- --
-- -- --
-- -- --
-- -- --
-- -- --
-- -- --
-- -- --
-- -- --
15
5. No compressor operation
in the AUTO mode.
a. Beater motor is out on
overload. Check the fault description screen.
a. Allow the motor to cool.
Press the AUTO key . Call a service technician if the
15
beater motor goes out on overload again.
b. The torque coupling is
bound in the COLD
b. Contact a service
technician.
-- -- --
position.
c. Condenser dirty, A/C. c. Clean condenser monthly.
d. Water supply off, W/C. d. Turn the water on.
Models 345, 346, 349, 355 Troubleshooting Guide
37
35
-- -- --
Page 42
PROBLEM PROBABLE CAUSE REMEDY PAGE
REF.
6. Unable to remove the
drive shaft from the rear shell bearing.
a. Rounded corners of hex
end of drive shaft, drive coupling, or both.
a. Replace the drive shaft, or
call a service technician to replace the direct drive unit.
b. Lubrication of hex end of
drive shaft.
b. Do not lubricate the hex
end. If necessary, contact a service technician for removal.
7. Excessive loss of CO2. a. Leak in the CO2system. a. Contact a service
technician.
8. Leakage from rear drip
pan(s) into front drip tray.
a. Seal or o-ring on drive
shaft is worn, missing, or
a. Replace or install correctly
on drive shaft.
incorrectly installed.
b. Worn rear shell bearing. b. Contact a service
technician to replace rear shell bearing.
9. Excessive mix leakage
from door spout.
a. Inadequate lubrication of
draw valve o-rings.
b. Wrong type lubricant on
draw valve o-rings.
a. Lubricate properly.
b. Use food grade lubricant
(example: Taylor Lube HP).
c. Worn or missing draw
valve o-rings.
10. Unable to adjust brix. a. Syrup lines need to be cleaned and sanitized.
c. Replace or install o-rings
on draw valve.
a. Clean and sanitize syrup
lines.
b. Blocked flow control. b. Contact a service
technician.
1 1. Lack of syrup being
supplied to machine.
a. Loss of CO2to propel
syrup.
b. Clogged or kinked syrup
lines.
a. Contact a service
technician.
b. Sanitize syrup lines
regularly. If kinked, repair or replace.
12. Product does not enter
mix hopper.
13. Carbonated water or
sulfuric aroma is evident in the faucet or sewage
a. Machine is not in the
AUTO or PRIME mode.
b. The mix level float switch
is inoperative.
a. Faulty check valve in
carbonation system.
a. Place the machine in the
AUTO or PRIME mode.
b. Contact a service
technician.
a. Call a service technician
to replace the check valve.
system.
-- -- --
21
-- -- --
21
-- -- --
23
21
23/ 39
-- -- --
-- -- --
-- -- --
-- -- --
31
-- -- --
-- -- --
38
Models 345, 346, 349, 355Troubleshooting Guide
Page 43
Section 9 Parts Replacement Schedule
PART DESCRIPTION EVERY 3 MONTHS EVERY 6 MONTHS ANNUALLY
Scraper Blade X Minimum
Drive Shaft Seal X
Drive Shaft O-Ring X
Freezer Door O-Ring X
Draw Valve O-Ring X
Door Spout O-Ring X
Hopper Cover O-Ring X
Front Bearing X
Prime Plug O-Ring X
Black Bristle Brush, 1” x 2” Inspect & Replace if
Necessary
Double Ended Brush Inspect & Replace if
Necessary
White Bristle Brush, 1-1/2” x 2” Inspect & Replace if
Necessary
White Bristle Brush, 3” x 7” Inspect & Replace if
Necessary
Refer to Parts List on the next page when ordering the above parts.
Minimum
Minimum
Minimum
Minimum
Models 345, 346, 349, 355 Parts Replacement Schedule
39
Page 44
Section 10 Parts List
144
UPDATE
REMARKS PARTS
349--J9114879/Up
WARR.
CLASS
355
349
346
345
QTY.
QTY.
QTY.
QTY.
NUMBER
DESCRIPTION PART
Accumulator A.--Insulated X50261 1 103 Prior to J9067375 144
+Accumulator--Suction--Vertical 042134 1 103 Prior to J9067375 144
Accumulator--Copper 2” Dia. 10” Long 047062 1 2 2 103 345--J9067375/Up, 346--J9072433/Up,
Accumulator A.--Insulated--Left X50138 1 103 Prior to J9072433
Accumulator A.--Insulated--Right X50139 1 103 Prior to J9072433
Accumulator A.--Insulated--Left X50465 1 103 Prior to J9114879
Accumulator A.--Insulated--Right X50468 1 103 Prior to J9114879
Accumulator--Copper 2”DIA 13”LG 053377 1 103 0355--J9053838/Up
Accumulator A.--Insulated X49506 1 103 Prior to J9053838
Bearing--Rear Shell 032511 2 2 4 2 000
+Guide--Drip Seal 028992 2 2 4 2 000
+Nut--Brass Bearing 028991 2 2 4 2 000
+O--Ring 018432 2 2 4 2 000
+Washer--Bearing Lock 012864 2 2 4 2 000
Bearing--Unit Rear (1 Pulley) X39162--SER 2 2 2 1 103 Kit--Includes Retaining Plate--052131 129
Bearing--Unit Rear (2 Pulley) X39163--SER 2 1 103 Kit--Includes Retaining Plate-- 052131 126
Beater Assembly 041182 2 2 4 2 103
+Blade--Scraper 041103 4 4 8 4 000
Belt 025633 2 2 000
Belt 033142 2 000
Belt 044056 1 000
Belt (Rear Bearing Units) 033145 2 1 000
Block--Terminal 2P--L1,L2 039422 1 2 1 103 349--J9097086/Up, 355--J8113767
Block--Terminal 2P--L1,L2 039422 1 2 3 1 103 Prior to: 349--J9097086, 355--J8113767
Clip--Screen--Blower 053720 4 4 103
Housing--Blower--6 POLE 053728 1 1 103
Motor--Fan 208--230V 50/60 HZ 053481--27 1 1 103
Blower A. X53725--27 1 1 103 346-- K0066159/Up, 349--K0053129/Up
Screen-- Blower 053729 1 1 103
+ Available Separately
Parts List Models 345, 346, 349 & 355
40
Wheel--Blower 053726 1 1 103
Capacitor--Run 033047 1 1 103
Blower Assembly X47833-- 1 1 103 Prior to: 346--K0066159, 349--K0053129
Housing A.--W/Wheel X30160 1 1 103
Motor--Blower 046536-- 1 1 103
Page 45
UPDATE
REMARKSWARR.
140/141
150
355
349
346
345
PART
349--J9097086/Up
349--J9097086, 355--J9053838.
For Service--Use 047520-- & the
applicable start components.
355 -- For Service --Use X53905--27
(Modifications Required -- SB 2507)
CLASS
QTY.
QTY.
QTY.
QTY.
NUMBER
DESCRIPTION PARTS
Probe A. --Carbonator w/Reed Switch 050257--27 1 1 1 103 230--60--1 103, 119
Brush--Black Bristle (1” x 2”) 013071 1 1 1 1 000
Brush-- Double Ended 013072 1 1 1 1 000
Brush--White Bristle 014753 1 1 1 1 000
Brush--White Bristle (3” x 7”) 023316 1 1 1 1 000
Cable--Ribbon--50C (5”) 040040--010 1 103
Cable--Ribbon--50C (20”) 040040--011 1 1 1 1 103
Cable--Ribbon--20C (18”) 040040--042 1 1 1 1 103
Cable--Ribbon--20C (18”) 040040--043 1 1 1 1 103
Cable--Ribbon--20C (14”) 040040--041 1 103
Cable--Ribbon--14C (14”) 040040--015 1 103
Cable--Ribbon--14C (22”) 040040--019 1 1 1 103
Carbonator 049455--27 1 1 1 103 McCann -- J5061557/Up 95, 119
Carbonator (OLD) 032569 1 1 1 103 Jo Bell -- Prior to J5061557 95
Card--FCB P.O.P. 043957 1 1 1 000
+ Available Separately
Models 345, 346, 349 & 355 Parts List
Card--Flavor (Packet of 9 Cards) 035324 1 1 2 1 000
41
Caster--Locking Swivel (Front) 030307 2 2 2 103
+Lock-- Caster Bracket 032571 2 2 2 103
Caster--Swivel (Rear) 021279 2 2 2 103
Compressor (COPELAND) 052396-- 1 2 2 512 345--J9067375/Up 346--J9067641/Up 144
+Capacitor--Run 35UF/370V 029439 1 2 2 103 230--60--1 144
+Capacitor--Start 189--227UF/250V 053106 1 2 2 103 230--60--1 144
+Relay--Compressor 052401--27 1 2 2 103 230--60--1 144
Compressor (BRISTOL) 036880-- 1 2 2 1 512 Prior to: 345--J9067375, 346--J9067641,
+Capacitor--Run -- 25UF/440V 037431 1 2 2 1 103 230--60--1
+Capacitor--Start -- 161--193UF/250V 031790 1 2 2 1 103 230--60--1
+Relay--Start--Compressor 037430 1 2 2 1 103 230--60-- 1
+Capacitor--Run -- 35MFD/375V 029439 1 2 2 103 230--60--1
+Capacitor--Start -- 124--147MFD/330V 048134 1 2 2 103 230--60--1
Compressor (TECUMSEH) 047520-- 1 2 2 512 Replacement for 036880--
Page 46
UPDATE
REMARKSWARR.
CLASS
355
QTY.
349
QTY.
142
J9053838/Up -- HP62 Also replacement for
036880-- Must convert to HP62 Refrigerant
& install 049154 Dryer. See Update 142
142
349--J9097086/Up
349--J9097086/Up
355--J9012316
355--J9012316/Up
346
345
PART
DESCRIPTION PARTS
QTY.
QTY.
NUMBER
+Capacitor--Start -- 189--227UF/330V 033044--1 1 103 230--60--1
+Relay--Start--Compressor 051957--27 1 103 230--60--1
+Capacitor--Run -- 20UF/440V 012906 1 103 230--60--1
+Relay--Start--Compressor 048150 1 2 2 103 230--60--1
Compressor (COPELAND) 051958-- 1 512
+Box A.--Cap/Relay X53292--27 1 103 230--60--1 -- J9053838/UP 142
INCLUDES:
Condenser-- AC--12LX18HX3.12T 5RW 053502--1 1 1 103 Rear--Left Shell 346--J9072433/Up
Condenser-- AC--12LX18HX3.12T 5RW 052502--2 1 1 103 Front--Right Shell 346--J9072433/Up
Condenser A/C 019558 1 2 2 103 Prior to: 346--J9072433 349--J9097086
Condenser A/C 053376 1 103 Replaces 047083 139
Coupling A.--Torque X39523 2 2 4 2 103
Coupling--Drive Torque 046866 2 2 4 2 103
Coupling--Load Torque 039397 2 2 4 2 103
Pin--Coupling Torque 039453 6 6 12 6 103
Screw--Set 025376 4 4 8 4 000
Screw--Shoulder 039455 6 6 12 6 000
Spring -- Red 039734 6 6 12 6 103
Label--Identification--Red 049285--RED 2 2 4 2 000
Cover--Compressor 052816 1 2 103 Sound Barrier -- J9067375/Up 144
Cover--Compressor 053290 1 103 Sound Barrier -- J9053838/Up 142
Cover A.--Mix Tank--Relief V alve X42080 2 2 4 2 103
Clamp--Hose 042610 2 2 4 2 000
Cover-- Hopper 042079 2 2 4 2 103
O--Ring--Hopper Cover 016037 2 2 4 2 000
Tube--Vinyl Drain 020944-- 24 2 2 4 2 000 Bulk under R30335
Valve--Pressure Relief 039365 2 2 4 2 103
Decal--Cleaning Instructions 039416 1 1 1 1 000
Decal--Left Control 043636--L 1 1 1 000 Prior to: 345--J9053838 346--J9072433,
Decal--Left Control 052898 1 1 1 000 345--J9053838/Up, 346--J9072433/Up,
+ Available Separately
Parts List Models 345, 346, 349 & 355
42
Page 47
UPDATE
REMARKSWARR.
CLASS
355
QTY.
349
QTY.
130
345--K0012597/Up, 346--K0024873/Up,
349--K0025070/Up, 355--K0013505/Up
345--K0012597, 346--K0024873
349--K0025070, 355--K0013505
346
345
PART
DESCRIPTION PARTS
QTY.
QTY.
NUMBER
+Lens--Display 038221 1 1 1 1 103
+Bearing--Front 039349 2 2 4 2 000
+Handle--Draw Valve 046192--BLA 2 2 4 2 103 J8060000/Up 130
+Handle--Draw Valve 046192 2 2 4 2 103 Prior to J8060000
+O--Ring 017003 2 2 4 2 000
+Screw 053869 4 4 8 4 000 151
+Slide--Draw Handle 046193--BLA 4 4 8 4 103 J8060000/Up 130
+Slide--Draw Handle 046193 4 4 8 4 103 Prior to J8060000
+Spout--Door 046190--BLA 2 2 4 2 103 J8060000/Up 130
+Spout--Door 046190 2 2 4 2 103 Prior to J8060000
Decal--Right Control 043636--R 1 1 1 000
Decal--Dec--Taylor Domed 053761 1 1 1 1 000
Decal--Decorative 045967 1 1 1 000 (Dec Plate--X44115--BLA) J8060000 to:
Decal--Decorative ”Taylor Crown/Logo” 043892 1 1 1 000 Prior to J8060000
Decal--Dec--Slush--Press-- 4 BRL 053646 1 000 349--J6114233/Up
Decal--Decorative 043467 1 000 Prior to J9114233
Decal--Power Switch 042941 1 1 1 1 000
Decal--Pressure Gauge (Set of 4) 039463 1 1 2 1 000
Decal--Troubleshooting 038374 1 1 1 1 000
Deflector--Blower Exhaust 046586 1 1 103 Prior to: 346--J9072433, 346--J9071741
Deflector A.--Air Exhaust *346* X53549 1 103 J9072433/Up
Deflector A.--Air Exhaust *349* X53593 1 103 J9071741/Up
Diagram--Wiring 053515-- 1 000 J9067375/Up 144
Diagram--Wiring 044939-- 1 000 Prior to J9067375 144
Diagram--Wiring *346* 053566 1 000 J9072433/Up
Diagram--Wiring 044940-- 1 000 Prior to J9072433
Diagram--Wiring *349* 053636-- 1 J9114233/Up
Diagram--Wiring 043502S-- 1 000 Prior to J9114233
Diagram--Wiring 052840-- 1 000 355--J8113767/Up 142
Diagram--Wiring 044107-- 1 000 Prior to J9053838
Display--Liquid Crystal X38062--SER 1 1 1 1 103
Door--Freezer 039573 2 2 4 2 103
+ Available Separately
Models 345, 346, 349 & 355 Parts List
43
Page 48
UPDATE
REMARKSWARR.
144
355
349
346
345
PART
355--J9012316
349--J9102424/Up
349--J9102424
CLASS
QTY.
QTY.
QTY.
QTY.
2 2 4 103
NUMBER
DESCRIPTION PARTS
+O--Ring 039219 4 4 8 4 000
+Pin--Pivot 039321 2 2 4 2 103
+Cap 046191--BLA 2 2 4 2 103 J8060000/Up 130
+Cap 046191 2 2 4 2 103 Prior to J8060000
+Nut--Spout 039323 2 2 4 2 103
+ Available Separately
Parts List Models 345, 346, 349 & 355
+Spring 039320 2 2 4 2 103
+Valve--Draw 039324 2 2 4 2 103
+O--Ring 016369 4 4 8 4 000
Dryer--Filter 049154 1 000 J8124526/Up 144
Dryer--Filter 046138 1 2 1 000 Prior to: 345--J8124526, 349--J90097086,
Dryer--Filter--HP62--3/8 X 1/4S 048901 2 000 346--J9067641/Up
Dryer--Filter 045866 2 000 Prior to J9067641
Dryer--Filter 049154 2 1 000 349--J9097086/Up, 355--J9012316/Up 142
Filter--Water Line 029235 1 1 000
Fitting 3/8 x 1/4 018466 1 1 103
Gauge--Pressure (0 -- 100 PSI) 043643 1 1 103
Regulator (0 -- 100 PSI) 043638 1 1 103
Filter--Water Line 029235 1 000
Fitting 3/8 x 1/4 018466 1 103
Gauge--Pressure (0 -- 100 PSI) 043643 1 103
+Cover-- Hole--Filter--Snap In 053801 2 2 000
Filter--Air--18.00LX16.50HX.70W 052779--1 2 2 000 346--J9072433/Up, 349--J9097086/Up
Filter--Corcom 040140--001 1 1 1 1 103
Filter--Water 1/4FFLINX1/4MFLOV 053697 1 1 1 000 345--J9102846/Up, 346--J9102432/Up
Filter--Water (Carbonator) 044734 1 1 1 000 Prior to: 345--J9102846, 346-- J9102432,
Filter A.--Regulator X35019 1 1 103 Prior to: 345--J9067375, 346--J9067641 144
Filter A.--Regulator X42151 1 103 Prior to J9114233
Regulator (0 -- 100 PSI) 043638 1 103
(Or X48729--SER -- Body A.--Flow Control
w/o Solenoid)
Body A.--Flow Control w/Solenoid X48729--27 2 2 4 2 103
Flow Control -- w/o Pressure Switch X48728--27 2 2 4 2 103 Less Pressure Switch
+Body A.--Flow Control -- Less Solenoid X48729-- SER 2 2 4 2 103
44
Page 49
UPDATE
REMARKSWARR.
CLASS
355
QTY.
349
QTY.
346
345
PART
DESCRIPTION PARTS
QTY.
QTY.
NUMBER
Coil--Solenoid 048776--27 4 4 8 4 103
Retainer--Inlet Line 048829 2 2 4 2 103
Screw--8 x 1/2 SL Hex 048709 30 24 48 24 000
Bowl A.--Float--Flow Control X48732 2 2 4 2 103
Clip--Retainer-- Syrup Pressure Switch 048710 4 2 4 2 103
O--Ring--Flow Control Float A. 016137 4 4 8 4 000
Retainer--Inlet Line 048829 2 2 4 2 103
Screw--8 x 1/2 SL Hex 048709 30 12 24 12 000
Screw--8-- 32 x 3/8 Hex 041951 4 4 8 4 000
+Switch--Pressure 35 PSI 048784 2 2 4 2 103
+Switch--Pressure 15 PSI 049706 2 4 4 2 103 non-- pressurized units only
+Plug--Pressure Switch 049573 2 2 4 2 103 non--pressurized units only
+ O -- R i n g -- P l u g 016137 2 2 4 2 000 non--pressurized units only
Fuse 15 Amp -- In Line 045293 1 1 2 1 000
+Holder--Fuse 045606 1 1 2 1 103
GuideA.--DripPan X47134 1 1 103
GuideA.--DripPan X47137 1 103
Harness A.--Feed X49312 1 1 103
Adaptor--Swivel 016715 4 4 103
Label--CO2 044519 2 2 000
Ferrule 052140 6 6 000
Fitting 049427 2 2 103
Hose-- Beverage 051826--146 1 1 000 Bulk -- R30313 128
Hose-- Beverage 051826--155 1 1 000 Bulk -- R30313
Hose-- Beverage 051826--168 1 1 000 Bulk -- R30313
Marker-- No. 1 018520 2 2 000
Marker-- No. 2 018521 2 2 000
Valve--Check 030386 2 2 103
Washer--Nylon Flare 018595 2 2 000
Harness A.--Feed X52457 1 103 J8050000/Up (Replaces X49313) 130
Adaptor--Swivel 016715 6 103
Marker-- No. 1 018520 2 000
Marker-- No. 2 018521 2 000
Marker-- No. 3 018522 2 000
Marker-- No. 4 018523 2 000
+ Available Separately
Models 345, 346, 349 & 355 Parts List
45
Page 50
UPDATE
REMARKSWARR.
CLASS
355
QTY.
349
QTY.
346
345
PART
DESCRIPTION PARTS
QTY.
QTY.
NUMBER
Washer--Nylon Flare 018595 4 000
Ferrule 052140 10 000
Valve--Check 030386 4 103
Hose-- Beverage 051826--180 4 000 Bulk -- R30313 128
Hose-- Beverage 051826--210 1 000
Label--CO2 044519 2 000
Fitting 049427 4 103
Adaptor 018646 1 103
Adaptor--Swivel 016715 8 103
Decal--Soda 045199 3 000
Elbow 049428 2 103
Ferrule 021030 14 000
Hose-- Beverage 051826--120 3 000 Bulk -- R30313 128
Hose-- Beverage 051826--188 2 000
Hose-- Beverage 051826--8 2 000
Marker-- No. 1 018520 3 000
Marker-- No. 2 018521 3 000
Marker-- No. 3 018522 2 000
Marker-- No. 4 018523 2 000
Tee 019762 1 103
Valve--Check 030386 2 103
Valve--Check 049429 2 103
Harness A.--Feed X51823 1 103
Washer--Nylon Flare 018595 4 000
Hood 044618 1 1 1 103
Hood 042166 1 103
Kit A.--Tune--Up X39699 2 2 4 2 000
Bearing--Front 039349 2 2 4 2 000
O--Ring (Door Spout) 039219 4 4 8 4 000
O--Ring (Draw Valve) 016369 4 4 8 4 000
O--Ring (Drive Shaft) 025307 2 2 4 2 000
O--Ring (Freezer Door) 017003 2 2 4 2 000
O--Ring (Hopper Cover) 016037 2 2 4 2 000
O--Ring (Prime Plug) 029751 4 4 8 4 000
O--Ring Removal Tool 048260--WHT 1 2 4 2 000
+ Available Separately
Parts List Models 345, 346, 349 & 355
46
Page 51
UPDATE
REMARKSWARR.
355
349
346
345
PART
355--J9012316/Up
Red
CLASS
QTY.
QTY.
QTY.
QTY.
NUMBER
DESCRIPTION PARTS
Seal (Drive Shaft) 032560 2 2 4 2 000
Label--Caution--GRD --PERM--ENG/SP 032164 1 1 1 000 346--J9084947/Up, 349--J9097086/Up,
Label--Door--Warning--Moving Parts 032749 1 1 1 1 000 *CAUTION*
Label--Warning--Cover 051433 7 8 7 5 000 Replaces 036529 Decal
Label--Warning--Do Not Draw Product 042279 2 2 2 2 000 w/Light Flashing 349--4 prior to J8124111
Label--Warning--Relieve Pressure 039462 2 2 2 2 000 To Prevent Injury 349--4 prior to J8124111
LED Assembly (Product Not Ready) 051807 1 1 2 1 103 New Amber Light (Replaces X42508) 136
Leg--4” 036397 4 103
+Cap--Rubber 039268 4 000
Lens--Yellow 051751 1 2 4 2 103 LED Snap In -- Replaces 042509--Lens--
+ Available Separately
Models 345, 346, 349 & 355 Parts List
Line A.--Air Supply X28150 1 103
Adaptor--Swivel 016715 2 103
Ferrule 052140 2 000
Hose-- Beverage 051826--65 1 000 Bulk -- R30313 128
Line A.--CO2 (Regulator to Carbonator) X44952 1 1 103
47
Adaptor--Swivel 016715 2 2 103
Label--CO2 044519 2 2 000
Ferrule 052140 2 2 000
Hose-- Beverage 051826--24 1 1 000 Bulk -- R30313 128
Line A.--CO2 (Regulator to Carbonator) X44518 1 103
Adaptor--Swivel 016715 2 103
Ferrule 052140 2 000
Hose-- Beverage 051826--50 1 000 Bulk -- R30313 128
Line A.--CO2 (Right & Left) (NEW) X53880 2 2 2 103 Use w/New Style 3.5 Quart Mix Tank 151
Adaptor--Swivel 016715 4 4 4 103
Ferrule 052140 4 4 4 000
Hose-- Beverage 051826--8 2 2 2 000 Bulk--R30313
Line A.--CO2 (Right & Left) (OLD) X43656 2 2 2 103 Use w/Old Style 2.5 Quart Mix Tank 151
Ferrule 052140 4 4 4 000
Hose-- Beverage 051826--9 2 2 2 000 Bulk -- R30313 128
Line A.--CO2 (No. 1) X52453 1 103 J8050000/Up (Replaces X45182) 130
Adaptor--SWV 1/4F 1/4Barb*SS* 016715 2 103
Ferrule 052140 2 000
Marker-- No. 1 018520 2 000
Page 52
UPDATE
REMARKSWARR.
CLASS
355
QTY.
349
QTY.
346
345
PART
DESCRIPTION PARTS
QTY.
QTY.
NUMBER
Hose-- Beverage 051826--30 1 000 Bulk -- R30313 (Replaces 051826--14) 128/130
Adaptor--SWV 1/4F 1/4Barb*SS* 016715 2 103
Ferrule 052140 2 000
Marker-- No. 2 018521 2 000
Hose-- Beverage 051826--27 1 000 Bulk -- R30313 (Replaces 051826--9) 128/130
Adaptor--SWV 1/4F 1/4Barb*SS* 016715 2 103
Ferrule 052140 2 000
Marker-- No. 3 018522 2 000
Hose-- Beverage 051826--28 1 000 Bulk -- R30313 (Replaces 051826--8) 128/130
Adaptor--SWV 1/4F 1/4Barb*SS* 016715 2 103
Ferrule 052140 2 000
Marker-- No. 4 018523 2 000
Hose-- Beverage 051826--29 1 000 Bulk -- R30313 (Replaces 051826--4) 128/130
Adaptor--Swivel 016715 4 4 8 4 103
Ferrule 052140 4 4 8 4 000
Hose-- Beverage 051826--36 2 2 4 2 000 Bulk -- R30313 128
Ferrule 052140 2 2 000
Hose-- Beverage 051826--36 2 2 000 Bulk -- R30313 128
Elbow--1/4 FFL x 1/4 Barb 020563 1 1 103
Elbow--3/8 O--Ring x 1/4 Barb 049428 1 1 103
Ferrule 052140 4 6 000
Hose-- Beverage 051826--3 1 1 000 Bulk -- R30313
Hose-- Beverage 051826--32 1 1 000 Bulk -- R30313
Hose-- Beverage 051826--40 1 1 000 Use w/Old Style 2.5 Quart Mix Tank 151
Hose-- Beverage 051826--42 1 1 000 Use w/New Style 3.5 Quart Mix Tank 151
Marker-- No. 1 018520 2 2 000
Valve--Sampling 031622 1 1 103
Tee--1/4 Barb--SS 019762 1 1 103
Line A.--CO2 (No. 2) X52454 1 103 J8050000/Up (Replaces X45183) 130
Line A.--CO2 (No. 3) X52455 1 103 J8050000/Up (Replaces X45184) 130
Line A.--CO2 (No. 4) X52456 1 103 J8050000/Up (Replaces X45185) 130
Line A.--CO2 (CO2 Tank to Syrup Tank) X31565 2 2 4 2 103
Line A.--CO2--BIB Pump X41005 2 2 103
Line A.--Mix Outlet (Left) X49585 1 1 103
Line A.--Mix Outlet (Left & Right) X49667 2 103
+ Available Separately
Parts List Models 345, 346, 349 & 355
48
Page 53
UPDATE
REMARKSWARR.
CLASS
355
QTY.
349
QTY.
346
345
PART
DESCRIPTION PARTS
QTY.
QTY.
NUMBER
Elbow--1/4 FFL x 1/4 Barb 020563 2 103
Elbow--3/8 O--Ring x 1/4 Barb 049668 2 103
Ferrule 052140 8 000
Hose-- Beverage 051826--24 2 000
Hose-- Beverage 051826--46 2 000 Use w/New Style 3.5 Quart Mix Tank
Hose-- Beverage 051826--40 2 000 Use w/Old Style 2.5 Quart Mix Tank
Valve--Sampling 031622 2 103
Elbow--1/4 FFL x 1/4 Barb Swivel 020563 1 1 103
Elbow--3/8 O--Ring x 1/4 Barb SS 049428 1 1 103
Ferrule 052140 6 6 000
Hose-- Beverage 051826--3 1 1 000
Hose-- Beverage 051826--32 1 1 000
Hose-- Beverage 051826--42 1 1 000 Use w/New Style 3.5 Quart Mix Tank 151
Hose-- Beverage 051826--40 1 1 000 Use w/Old Style 2.5 Quart Mix Tank 151
Marker-- No. 2 018521 2 2 000
Tee--1/4 Barb SS 019762 1 1 103
Line A.--Mix Outlet (Right) X49586 1 1 103
Valve--Sampling 031622 1 1 103
Line A.--Mix Outlet (No. 1) X49719 1 103
Elbow--1/4 FFL x 1/4 Barb 020563 1 103
Elbow--3/8 O--Ring x 1/4 Barb 049428 1 103
Ferrule 052140 6 000
Hose-- Beverage 051826--5 1 000
Hose-- Beverage 051826--38 1 000 Use w/New Style 3.5 Quart Mix Tank 151
Hose-- Beverage 051826--36 1 000 Use w/Old Style 2.5 Quart Mix Tank 151
Hose-- Beverage 051826--48 1 000
Marker-- No. 1 018520 2 000
Tee 019762 1 103
Valve--Sampling 031622 1 103
Line A.--Mix Outlet (No. 2) X49720 1 103
Elbow--1/4 FFL x 1/4 Barb 020563 1 103
Elbow--3/8 O--Ring x 1/4 Barb 049428 1 103
Ferrule 052140 6 000
Hose-- Beverage 051826--3 1 000 Use w/Old Style 2.5 Quart Mix Tank
Hose--Beverage--1/4 ID X 7/16 OD 051826--5 1 000 Use w/New Style 3.5 Quart Mix Tank
+ Available Separately
Models 345, 346, 349 & 355 Parts List
49
Page 54
UPDATE
REMARKSWARR.
CLASS
355
QTY.
349
QTY.
346
345
PART
DESCRIPTION PARTS
QTY.
QTY.
NUMBER
Hose-- Beverage 051826--48 1 000 Use w/Old Style 2.5 Quart Mix Tank 151
Hose-- Beverage 051826--50 2 000 Use w/New Style 3.5 Quart Mix Tank 151
Marker-- No. 2 018521 1 000
Tee--1/4 Barb SS 019762 1 103
Valve--Sampling 031622 1 103
Elbow--1/4 FFL x 1/4 Barb 020563 1 103
Elbow--3/8 O--Ring x 1/4 Barb 049428 1 103
Ferrule 052140 6 000
Hose-- Beverage 051826--5 1 000
Hose-- Beverage 051826--48 1 000 Use w/Old Style 2.5 Quart Mix Tank 151
Hose-- Beverage 051826--50 2 000 Use w/New Style 3.5 Quart Mix Tank 151
Marker-- No. 3 018522 2 000
Tee 019762 1 103
Valve--Sampling 031622 1 103
Elbow--1/4 FFL x 1/4 Barb 020563 1 103
Elbow--3/8 O--Ring x 1/4 Barb 049428 1 103
Ferrule 052140 6 000
Hose-- Beverage 051826--5 1 000
Hose-- Beverage 051826--38 1 000 Use w/New Style 3.5 Quart Mix Tank 151
Hose-- Beverage 051826--36 1 000 Use w/Old Style 2.5 Quart Mix Tank 151
Hose-- Beverage 051826--48 1 000
Marker No. 4 018523 2 000
Tee 019762 1 103
Valve--Sampling 031622 1 103
Adaptor--Barb 018646 1 1 103
Adaptor--Swivel 016715 1 1 103
Ferrule 052140 2 2 000
Hose-- Beverage 051826--63 1 1 000
Adaptor--Swivel 016715 3 3 103
Decal--Soda 045199 3 3 000
Ferrule 052140 6 6 000
Line A.--Mix Outlet (No. 3) X49721 1 103
Line A.--Mix Outlet (No. 4) X49722 1 103
Line A.--Pressure (Water) X44961 1 1 103 Prior to: 345--J9067375, 346--J9056262 144
Line A.--Soda (Carbonator--Sentry) X49587 1 1 103
+ Available Separately
Parts List Models 345, 346, 349 & 355
50
Page 55
UPDATE
REMARKSWARR.
CLASS
355
QTY.
349
QTY.
346
345
PART
DESCRIPTION PARTS
QTY.
QTY.
NUMBER
Hose-- Beverage 051826--28 1 1 000
Hose-- Beverage 051826--30 2 2 000
Tee 019762 1 1 103
Valve--Check 049429 2 2 103
Washer--Nylon 018595 2 2 000
Elbow 049464 2 2 103
Ferrule 029834 2 2 000
Hose-- Beverage 020565--28 1 1 000 Bulk -- R30333
Elbow 049464 2 103
Ferrule 029834 2 000
Tube--Nylobrade 020565--24 1 000
Adaptor 019194 2 2 103
Ferrule 029834 2 2 000
Tube--Nylobrade 020568--86 1 1 000
Adaptor 019194 2 103
Ferrule 029834 2 000
Tube--Nylobrade 020565--20 1 000
Adaptor--Swivel--3/8F x 3/8 Barb 019194 1 1 103
Ferrule 029834 6 6 000
Fitting--3/8MFL x 3/8 Barb 053503 1 1 103
Hose-- Beverage 020565--3 1 1 000 Bulk R30333
Tube--Nylobrade 020565--38 1 1 000 Bulk R30333
Hose-- Beverage 020565--50 1 1 000 Bulk R30333
Regulator--Water 30 PSI Fixed 051729 1 1 103
Tee--3/8 Barb x 1/4MFL x 3/8 Barb 038582 1 1 103
Adaptor--SWV 3/8F X 3/8arb*SS* 019194 1 103
Ferrule--.650 ID NP Brass 029834 6 000
Fitting--3/8MFL X 3/8Barb--Brass 053503 1 103
Hose--Beverage--3/8 ID X 5/8 OD 020565--16 1 000 Bulk R30333
Line A.--Water (Pump Discharge) X49485 1 1 103
Line A.--Water (Pump Discharge) X49465 1 103
Line A.--Water (Pump Inlet) X44953 1 1 103 Prior to: 345--J9067375, 346-- J9055262 144
Line A.--Water (Pump Inlet) X42219 1 103 Prior to J9102424
Line A.--Water--Regulator X53386 1 1 103 345--J9067375/Up, 346--J9067641/Up 144
Line A.--Water *349*REG. X53645 1 103 J9114233/Up
+ Available Separately
Models 345, 346, 349 & 355 Parts List
51
Page 56
UPDATE
REMARKSWARR.
CLASS
355
QTY.
349
QTY.
136
Includes: Plunger Tube, Nut, Coil &
Bracket, Spring, Plunger & O--Ring
136
Includes: Plunger Tube, Nut, Coil &
Bracket, Spring, Plunger & O--Ring
346
345
PART
DESCRIPTION PARTS
QTY.
QTY.
NUMBER
Gauge--60 PSI -- 1/8 MPT--Back Mount 027875 1 1 103
Gauge--100 PSI -- 1/8 MPT--Back Mount 052699 1 1 103
Regulator--60 PSI 051835--4 1 1 103 136
Regulator--20 PSI 051835--3 1 1 103 136
Hose--Beverage--3/8 ID X 5/8 OD 020565--38 1 000 Bulk R30333
Hose--Beverage--3/8 ID X 5/8 OD 020565--8 1 000 Bulk R30333
Regulator--Water--30 PSI Fixed 051729 1 103
Tee--3/8 BARBX1/4MFLX3/8BARB--SS 038582 1 103
Lubricant--Taylor 048232 1 1 1 1 000
Manifold A.--CO2 -- 2 Regulators -- 2 Solenoids X51834-- 27 1 1 103 J8040000/Up 128
Elbow--1/4MFL X 1/8MPT Brass 005139 3 3 103
Manifold--CO2 -- 2 Regulator -- 2 Solenoid 051835--27 1 1 103
Coil--Service--CO2 Manifold 051835--2 2 2 103 136
+ Kit--Service--Valve & Coil 051835--1 2 2 103
Valve--Check -- 1/4MPT In X 1/4MFL Out 044534 2 2 103
Elbow--1/4MFL X 1/8MPT Brass 005139 2 103
Manifold A.--CO2 -- 2 Regulator-- 4 Solenoid X51838--27 1 103 J8054096/Up (Repl X47223--27 Sol) 129
Fitting--1/4MFL X 1/8MPT 001485 1 103
Manifold--CO2--2Reg/4Sol*349* 051839--27 1 103
Coil--Service--CO2 Manifold 051835--2 4 103 136
Gauge--60 PSI--Back Mount 027875 1 103 136
Gauge--100 PSI--Back Mount 052699 1 103
Regulator--60 PSI 051835--4 1 103
Regulator--20 PSI 051835--3 1 103
+ Kit--Service--Valve & Coil 051835--1 4 103
Valve--Check 1/4MPTINX1/4MFLOUT 044534 4 103
Valve--Check--1/4MPT In X 1/4MFL Out 044534 4 103
Manifold--CO2-- 2 Regulator -- 4 Solenoid 051839--27 1 103
Manifold A.--CO2 -- 1 Regulator -- 2 Solenoid X51832--27 1 103 J8040000/Up 129
Elbow--1/4MFL X 1/8MPT Brass 005139 2 103
Manifold--CO2--1 Regulator -- 2 Solenoids 051833--27 1 103
Coil--Service--CO2 Manifold 051835--2 2 103 136
Gauge--60PSI--1/8 MPT--Back Mount 027875 1 103 136
+ Available Separately
Parts List Models 345, 346, 349 & 355
52
Page 57
UPDATE
REMARKSWARR.
CLASS
355
QTY.
349
QTY.
136
Includes: Plunger Tube, Nut, Coil &
Bracket, Spring, Plunger & O--Ring
346
345
PART
DESCRIPTION PARTS
QTY.
QTY.
NUMBER
Regulator--20 PSI 051835--3 1 103 136
+ Kit--Service--Valve & Coil 051835--1 2 103
Valve--Check -- 1/4MPT In X 1/4MFL Out 044534 2 103
Adaptor--Swivel 016715 5 103
Adaptor--1/8 MP x 1/4 Barb 020130 1 103
Ferrule 052140 10 000
Fitting--3/8 O-- Ring x 1/4 Barb SS 049427 4 103
Hose-- Beverage 051826--19 1 000
Hose-- Beverage 051826--23 2 000
Hose-- Beverage 051826--26 2 000
Manifold A.--Soda X42342 1 103
Valve--Check 042352 4 103
Manifold A.--Soda w/Check V alve X49718 1 103
Washer--Flare Nylon 018595 4 000
Man--Oper 345/346/349/355 039710--M 1 1 1 1 000
Motor--Beater 014477-- 2 2 212
Motor--Beater 033140-- 2 1 212
Motor--Fan 50 Watt 029770-- 1 103 J9067375/Up 144
+Blade--Fan (12” Pull) 53419 1 103 J9067375/Up 144
Motor--Fan -- 120 Watt 041401-- 1 103 Prior to J9067375 144
+Blade--Fan (12” Pull) 047061 1 103 Prior to J9067375 144
+Capacitor--Run -- 4UF--370V 019624 1 103 Fan Motor -- Prior to J9067375 144
Motor--Fan -- 50 Watt 029770-- 1 103 J9053838/Up 142
+Blade--Fan (12” Push) 049009 1 103 J9053838/Up 142
+Blade--Fan (12” Push) 047279 1 103
Motor--Fan -- 80 Watt 051744-- 1 103 J8010000 thru J9053837
+Capacitor--Run -- 4UF--440V 051785 1 103 Fan Motor (208--230/60/1)
+Blade--Fan (12” Push) 047060 1 103
Motor--Fan -- 120 Watt 041401-- 1 103 Prior to J8010000
+Capacitor--Run -- 4UF--370V 019624 1 103
Motor--Pump 016309-- 1 1 1 103
Nut--Stud 043666 8 8 16 8 103
Pail (10 qt. -- 9.5 liter) 013163 1 1 1 1 000
Pan--Drip (Expansion Valve) 044949 1 1 103
+ Available Separately
Models 345, 346, 349 & 355 Parts List
53
Page 58
UPDATE
REMARKSWARR.
CLASS
355
QTY.
349
QTY.
346
345
PART
DESCRIPTION PARTS
QTY.
QTY.
NUMBER
Pan A.--Left Drip X42202 1 103 Rear Shell Bearing
Tube--Vinyl Drain 020944-- 11 1 000
Pan A.--Right Drip X42204 1 103 Rear Shell Bearing
Pan--Long Black Drip 19--1/2 in Long 035034 1 1 1 103 Rear Shell Bearing
Pan--Rear White Drip 043612 1 1 1 103 Drip Guide
PanA.--Dripw/Hose(Left) X42201 1 103 Rear Shell Bearing
PanA.--Dripw/Hose(Right) X42203 1 103 Rear Shell Beariing
Tube--Vinyl Drain 020944-- 11 1 000
Pan A.--Drip (Expansion V alve) X50226 1 103
Panel--Front Lower 043599--BLA 1 1 103 J8060000/Up 130
Panel--Front Lower 043599 1 1 103 Prior to J8060000
Panel--Front--Lower 042082--BLA 1 103 J8110000/Up
Panel--Front Lower 042082--WHT 1 103 Prior to J8110000
Panel--Front Lower 043599SBLA 1 103 J8060000/UP 130
+Plug--Hole--1/2--Black 049775 2 000
Panel--Front Lower 043599--SP 1 103 Prior to J8060000
Panel--Front Upper 043600--BLA 1 1 1 103 J8060000/Up, 355J9024482/Up 130
Panel--Front Upper 043600 1 1 1 103 Prior To J8060000
Panel--Front Upper 042081--BLA 1 103 J8110000/Up
Panel--Front Upper 042081--WHT 1 103 Prior to J8110000
Panel--Rear 044921--SP1 1 1 103
Panel--Rear *349*Drain Hole* 042198 1 103 J9114240/Up
Panel A.--Rear X42197 1 103 Prior to J9114240
Panel--Rear 044621--SS 1 103
Panel--Service 044916 1 103
Panel--Service *346* Filter 053612 1 103 Air cooled only -- J9072433/Up
Panel--Service 045125 1 103 Water cooled and A/C prior to J9072433
Panel--Service *349*AC* 053652 1 103 Air cooled only J9114233/Up
Panel--Service 042293 1 103 Water cooled and A/C Prior to J9114233
Panel A.--Left Side X45136 1 103
Panel A.--Left Side X44917 1 103
Panel A.--Left Side X42289 1 103
Panel--Left Side 044619--SP 1 103
Panel A.--Side *346*AC*R*Filter X53611 1 103 Air cooled only -- J9072433/Up
Panel A.--Right Side X44919 1 1 103 Water cooled and A/C prior to J9072433
+ Available Separately
Parts List Models 345, 346, 349 & 355
54
Page 59
UPDATE
REMARKSWARR.
CLASS
355
QTY.
349
QTY.
346
345
PART
DESCRIPTION PARTS
QTY.
QTY.
NUMBER
Chip--Software UVC2 Display X40872 1 103
Chip--Software UVC2 Chip--SEL X40873 1 103
Chip--Software UVC2 U10 English X40875 1 103
Panel A.--Right Side X42291 1 103
Panel--Right Side 044620--SP 1 103
PCB A.--Brown Out X47299--SER 1 1 1 1 103
PCB A.--Control *345* UVC2 (CURRENT) X53580--SER 1 212 J9067375/Up 144
PCB A.--UVCA (Base Board) X51169--SER 1 212
Chip--Software UVC2 U11 X40876 1 103
Chip--Software X40790 1 103 J9067375/Up
PCB A.--UVC2 (Base Board) X51169--SER 1 212 J8072717/UP 132
Chip--Software (Old) X40878 1 103 J8072717 thru J9067374 132
PCB A.--Universal (Base Board/Old) X44863--SER 1 212 Prior to J8072717 132
Chip--Software/Old X40837 1 103 Prior to J8072717 132
PCB A.--Control *345* UVC2 (OLD STYLE) X52440--SER 1 212 J8072717 thru J9067374 132/144
PCB A.--Control (OLD STYLE) X47235--SER 1 212 Use X52440--SER 132
PCB A.--Control *346*UVC2 (CURRENT) X53517--SER 1 212 J9067641/Up 145
PCB A.--Universal (Base Board) X51169-- SER 1 212 J9067641/Up 145
Chip--Software UVC2 Display X40872 1 1 103
Chip--Software UVC2 Chip--SEL X40873 1 1 103
Chip--Software UVC2 U10 English X40875 1 1 103
Chip--Software UVC2 U11 X40876 1 1 103
Chip--Software X40789 1 103 J9067641/Up 145
PCB A.--Control (OLD STYLE) X47233--SER 1 212 Use X53517--SER 145
PCB A.--Universal (Base Board) X44863--SER 1 212 Prior to J9067641 145
Chip--Software X40838 1 103 Prior to J9067641 145
PCB A.--Control (CURRENT) X53653--SER 1 212 J91 14233/Up 148
PCB A.--Universal (Base Board) X51169-- SER 1 212 J9114233/Up 148
Chip--Software UVC2 Display X40872 1 1 1 103
Chip--Software UVC2 Chip--SEL X40873 1 1 1 103
Chip--Software UVC2 U10 English X40875 1 1 1 103
Chip--Software UVC2 U11 X40876 1 1 1 103
Chip--Software X40791 1 103 J9114233/Up 148
IC--Parallel Port Chip 040176--006 1 103
PCB A.--Control (OLD STYLE) X45315--SER 1 212 Use X53653--SER 148
+ Available Separately
Models 345, 346, 349 & 355 Parts List
55
Page 60
UPDATE
REMARKSWARR.
CLASS
355
QTY.
349
QTY.
132/142
Use Prior to J9053838
(Replaces X47234--SER)
130
355--J9024482/Up
346--J9113331, 355--J9024482
346
345
PART
DESCRIPTION PARTS
QTY.
QTY.
NUMBER
Chip--Software UVC2 Display X40872 1 1 1 1 103
Chip--Software UVC2 Chip--SEL X40873 1 1 1 1 103
Chip--Software UVC2 U10 English X40875 1 1 1 1 103
PCB A.--Universal (Base Board) X44863--SER 1 212 Prior to J9114233
Chip--Software X40833 1 103 Prior to J91 14233
PCB A.--UVC2 (Base Board) X51169--SER 1 212 J8072560/Up
PCB A.--Control *355--355A UVC2*(CURRENT) X52846--SER 1 212 J9053838/Up 142
Chip--Software UVC2 U11 X40876 1 1 1 1 103
Chip--Software--355--355A UVC2 X40781 1 103 J9053838/Up 142
PCB A.--Control *355*UVC2 (OLD STYLE) X52439--SER 1 212
PCB A.--UVC2 (Base Board) X51169--SER 1 212 J8072560/Up 132
Chip--Software X40877 1 103 J8072560 thru J9053837 132/142
PCB A.--Control (OLD STYLE) X47234--SER 1 212 Use X52439--SER 132
PCB A.--Universal (Base Board) X44863--SER 1 212 Prior to J8072560 132
Chip--Software X40839 1 103 Prior to J8072560 132
PCB A.--Interface X45622--SER 1 1 2 1 212
035410 1 103 Prior to J8110000 (White)
+O--Ring 029751 4 4 8 4 000
Plate--Decorative 035410--BLA 1 103 J8110000/Up
Plate--Decorative (Cover w/Slots for Flavor
Cards)
Plate--Dec--345--346--355*BLACK 043639--BLA 1 1 1 103 345--J9125292/Up, 346--J9113331/Up,
Plate A.--Decorative X44115--BLA 1 1 1 103 J8060000 to: 345--J9125292,
Plate A.--Decorative X44115 1 1 1 103 Prior to J8060000
Plug--Prime 039568 2 2 4 2 103
Probe--Thermistor (Barrel) 038061-- BLK 2 2 4 2 103
Pulley--11” Dia. (Rear Bearing Unit) 025570 2 2 103
Pulley--11” Dia. 035955 2 1 103
Pulley (Rear Bearing Unit) 047094 2 1 103
Pulley (Rear Bearing Unit) 047095 2 1 103
Pulley (Beater Motor) 027616 2 2 103
Pulley (Beater Motor) 042190 2 1 103
Pump--Water 016306 1 1 103
+ Available Separately
Parts List Models 345, 346, 349 & 355
56
Page 61
UPDATE
REMARKSWARR.
CLASS
355
QTY.
349
QTY.
151
151
349--K0025070/Up
with X53756 Shell, 053875--5 or --8 Feed
tube. 345 & 346 also use X53880 CO2
Line.
Shell, X53880 CO2 Line & 053875--5 or --8
Feed Tube
346
345
PART
DESCRIPTION PARTS
QTY.
QTY.
NUMBER
Includes:
Diaphragm 051840--6 1 1 1 1 103
Seat Assembly 051840--7 1 1 1 1 000
Gauge--Regulator--160 lb. 051840--15 2 2 2 2 103
Gauge--Regulator--3000 lb. 051840--16 1 1 1 1 103
Hose--Regulator--3 Foot--Hi Pressure 051840--22 1 1 1 1 103 Includes Fittings
Pump--Water 042791 1 103
Regulator--CO2 (Wall Mount) 051840 1 1 1 1 103 Replaces 031623 124, 126
Ring--Quad--Hose--Regulator--CO2 051840--22R 1 1 1 1 000
Relay--Compressor 012725-- 1 2 2 1 103
Sanitizer-- Kay 5 041082 1 1 1 1 000
Sensor A.--EVC X44951 2 2 2 103
Sensor A.--Viscosity No. 1 X47221--1 1 103
Sensor A.--Viscosity No. 2 X47221--2 1 103
Sensor A.--Viscosity No. 3 X47221--3 1 103
Sensor A.--Viscosity No. 4 X47221--4 1 103
Shaft--Beater Drive 039337 2 2 4 2 103
+Bushing--Drive Shaft Seal 042278 2 2 4 2 103
+O--Ring 025307 2 2 4 2 000
+Seal 032560 2 2 4 2 000
Shelf--Drip Tray 049697 1 103
+Screw--Thumb 044403 2 000
Shelf A.--Drip Tray X44898 1 1 103
+Tube--Vinyl 020945--96 1 1 000
Shelf A.--Drip Tray X38355 1 103
+Tube--Vinyl 020945--96 1 000
Shell A.--Insulated (NEW) X53756 2 2 4 512 345--K0026349/Up, 346--K0024873/Up,
Shell A.--Insulated (OLD) X44905 2 2 4 512 Prior to Above Serial Numbers -- replace
Shell A.--Insulated (NEW) X53812 2 512 3.5 Quart Mix Tank k0038353/Up
Shell A.--Insulated (OLD) X43624 2 512 Prior to K0038353 Replace With X53812
Shield--Splash 043719 1 1 1 103
+ Available Separately
Models 345, 346, 349 & 355 Parts List
57
Page 62
UPDATE
REMARKSWARR.
CLASS
355
QTY.
349
QTY.
142/144
345--J9067375/Up, 346--J9072433/Up,
144
349--J9097086/Up, 355--J9053838/Up
349--J9097086, 355--J9053838
142/144
355 -- J9053838/Up
142/144
144
355 -- J9053838/Up
Prior to: 345--J9067375, 346-- J9072433,
355--J9053838
345--J9067375/Up, 346--J9072433/Up,
349--J9114233/Up, 345--J9012316/Up
Prior to: 345--J9067375, 346-- J9072433,
349--J9114233, 355--J9012316
346
345
PART
DESCRIPTION PARTS
QTY.
QTY.
NUMBER
Shield--Splash 038276 1 103
Stud--Nose Cone (Freezing Cylinder) 020445 8 8 16 8 103
+Washer--Freezer Stud 036265 8 8 16 8 000
Switch--Pressure -- 440 PSI 048230 1 2 2 1 103
Switch--Pressure -- 440 PSI 046362 1 2 2 1 103 Prior to: 345--J9067375, 346--J9072433,
Switch--Low Pressure Switch (H2O) 016292 1 1 1 1 103
Switch--Low Pressure Switch (CO2) 036070 1 1 1 1 103
Switch--Membrane -- 20” -- Left 044521 1 1 1 103 345--J9067375/Up, 346--9072433/Up,
Switch--Membrane -- 23” -- Right 053138 1 1 1 103 345--J9067375/Up, 346J9072433,
Switch--Membrane 038065 2 2 4 2 103
Switch A.--Float--Mix Level X44936 2 2 4 2 103 Mix Hopper
Switch--Toggle--SPST 3/4 HP 250V 012626 1 1 1 1 103 Power
Transformer 045754 1 1 1 1 103
Tray--Front Drip 043720--SP 1 1 103
Tray--Front Drip 038275--SP 1 103
Tray--Front Drip 043720 1 103
Tube--Mix Feed (NEW) 053875--5 2 2 4 2 103 New style 3.5 quart mix tank 151
Tube--Mix Feed (OLD) 039566--5 2 2 4 2 103 Use w/old style 2.5 quart mix tank 151
Tube--Vinyl (Drip Tray Shelf--Drain Line) 020945--96 1 1 000
Valve--Access (Compressor) 044455 1 2 1 103
Valve--Access (Compressor) 047016 1 2 2 1 103 Main High Side 349--Prior to J9114233
Valve--Access (Compressor) 043232 2 103 349--Prior to J9114233
+Boot--Expansion Valve 050900 2 2 4 2 000
+Boot--Expansion Valve 027137 2 2 4 2 000
Valve--Access-- 1/4MFL X 3/8ODSDR 053565 4 103 349--J9114233/Up
Valve--Automatic Expansion 046365 2 2 4 2 103
Valve--Check (Defrost Line) 047053 2 4 2 103 Prior to: 345--J906737, 349--J9102431 144
+ Available Separately
Parts List Models 345, 346, 349 & 355
58
Page 63
UPDATE
REMARKSWARR.
CLASS
355
QTY.
349
QTY.
355 -- Prior to J9053838 142
142
J9053838
144
J9053838
346
345
PART
DESCRIPTION PARTS
QTY.
QTY.
NUMBER
+Restrictor--Air 021162 2 2 000
+Elbow A.--Restrictor X34866 2 2 103
+Gauge--Pressure (0--60 PSI) 021029 1 1 103
+Gauge--Pressure (0--100 PSI) 043643 1 1 103
+Marker-- No. 1 018520 1 1 000
+Marker-- No. 2 018521 1 1 000
+Regulator (0--100 PSI) 043638 2 2 103
+Valve--Check 030386 2 2 103
+Valve--Solenoid 047496-- 2 2 103
+Gauge--Pressure (0--60 PSI) 021029 1 103
+Gauge--Pressure (0--100 PSI) 043643 1 103
+Manifold A.--CO2 X44508 1 103
+Marker-- No. 1 018520 1 000
+Marker-- No. 2 018521 1 000
+Marker-- No. 3 018522 1 000
+Marker-- No. 4 018523 1 000
+Regulator--CO2 (Primary) 0--100 PSI 043638 2 103
+Valve--Check 044534 4 103
+Valve--Solenoid 017444 4 103
Valve--Solenoid (Liquid Line/Defrost) 043449-- 2 4 4 103 J9053838/Up, 355 -- 2 Used Prior to
Valve--Sol 1/8ORF 1/4INX3/8OUT (Defrost) 053511-- 2 4 103 346-- J9072433/Up, 349--J9114233/Up
Valve--Solenoid (Defrost) 044982-- 1 2 2 1 103 Prior to J9053838, 355 -- 1 Used Prior to
Valve--Solenoid 1/8 ORF X 1/4S 053051-- 2 J9055971/Up
Valve A.--Solenoid (Regulator/CO2) X44937-- 1 1 103 Prior to S/N J8040000 128
Valve A.--Solenoid (Regulator/CO2) X47223-- 1 103 Prior to S/N J8054096 -- See Manifold 129
Valve A.--Solenoid (Regulator/CO2) X45309-- 1 103 Prior to S/N J8040000 129
+Elbow A.--Restrictor X34866 2 103
+Elbow--Union 001486 2 103
+Restrictor--Air 021162 2 000
+Gauge--Pressure 021029 1 103
+Marker-- No. 1 018520 1 000
+Marker-- No. 2 018521 1 000
+Regulator (0--100 PSI) 043638 1 103
+ Available Separately
Models 345, 346, 349 & 355 Parts List
59
Page 64
UPDATE
REMARKSWARR.
CLASS
355
QTY.
349
QTY.
345--J9055921/Up, 346--J9072433/Up,
346--J9072433/Up, 355--J9012316
346
345
PART
DESCRIPTION PARTS
QTY.
QTY.
NUMBER
Probe A. --Carbonator w/Reed Switch 050257--12 1 103 115 Volt -- J7062208/Up 119
Carbonator 049455--12 1 103
Kit A.--Probe & Float 050258--12 1 103 115 Volt -- Prior to J7062208
Cord--Power 036408 1 103
Elbow--3/8 FFL x 3/8 Barb 049464 2 103
Elbow--3/8 MFL x 3/8 MPT 007096 1 103
Ferrule 029834 2 000
Filter--Water 1/4FFLINX1/4MFLOV 053697 1 000 Replaces 044734 146, 147
Filter--Water Line 044558 1 000
Gauge--Pressure (0--100 PSI) 043643 1 103
Label--Warn--Press (Low Water Pressure) 044108 1 000
Label--Water Regulator 044110 1 000
Leg--Rubber (Rubber Bumper) 044650 4 103
Light--Indicator 017450 1 103
Motor--Pump 016309--12 1 103
Panel--Exterior 044805 1 103
Pump--Water 016306 1 103
Regulator (0--50 PSI) 029830 1 103
Switch--Low Pressure (H2O) 016292 1 103
Tube--Nylobrade (Pump to Carbonator Tank) 020565--14 1 000 Bulk R30333
Washer--3/8 Flare--Nylon 077124 1 000
50 CYCLE
Belt 045166 2 000
Belt 028182 1 000
Capacitor--Run 012906 1 2 1 103 BRISTOL
Capacitor--Start 038143 1 2 1 103 BRISTOL
Capacitor--Run 029439 1 2 103 TECUMSEH & COPELAND
Capacitor--Start 048134 1 2 103 TECUMSEH
+Valve--Check 030386 2 103
+Valve--Solenoid 047496-- 2 103
Video--Train Film--FCB Pressure 046914--V 1 1 1 1 000
Washer--Nylon Flare 018595 18 19 5 19 000
REMOTE DISPENSER ASSEMBLY
+ Available Separately
Parts List Models 345, 346, 349 & 355
60
Page 65
UPDATE
REMARKS PARTS
WARR.
CLASS
355
QTY.
349
QTY.
142
349--J9114879/Up, 355--J9072849
346
345
DESCRIPTION PART
QTY.
QTY.
NUMBER
+Blade--Fan (12”Pull) 047061 1 103
+Blade--Fan (12”Push) 047279 1 103
Capacitor--Run 023606 1 103 COPELAND -- J9053838/Up 142
+Capacitor--Run -- 4UF/370V 019624 1 1 103 Fan Motor
Capacitor--Start--145--175UF/220V 012901 1 2 COPELAND
Capacitor--Start 051960 1 103 COPELAND -- J9053838/Up 142
Motor--Fan 50 Watt 029770--27 1 103 COPELAND -- J9053838/Up
Motor--Fan 100 Watt 047178--34 1 1 103 BRISTOL
Pulley (Beater Motor) 037297 1 2 103
Pulley (Beater Motor) 044422 2 1 103
Relay--Start 038146 1 2 1 103 BRISTOL
Relay--Start 048133 1 2 103 TECUMSEH
Relay--Start--Compressor 051957--12 1 2 COPELAND
Relay--Start 051957--40 1 103 COPELAND -- J9053838/Up 142
WATER COOLED
Accumulator--Copper 2”DIA 13”LG 053377 1 2 2/18/99/Up
Blower 012796-- 1 1 1 103
Blower--100 CFM 012796-- 1 103 345--J9071890/Up
Blower Assembly X45116-- 1 1 1 103
Condenser-- WC--Coax 047540 1 1 103 345--J9071890/Up, 349-- J9114879/Up
Condenser 048287 1 2 2 1 103 Repl 018278 (J8050000/Up) 129
Guard--Blower 022505 1 1 1 103
Motor--Fan 012768-- 1 103
+Blade--Fan (7” Push) 016289 1 103
Panel--Left Side 044833--SP 1 103
Switch--Pressure -- 350 PSI 048231 1 2 2 1 103 345--J9053838/Up, 346--J9071890/Up,
Switch--Pressure -- 350 PSI 046431 1 2 2 1 103
Valve--Water 046686 1 2 2 1 103
+ Available Separately
Models 345, 346, 349 & 355 Parts List
61
Page 66
Model 345 053515--27 Rev. 4/06
Page 67
Model 345 053515--33 Rev. 4/06
Page 68
Model 345 053515--40 Rev. 4/06
Page 69
Model 346 053566--27 Rev. 4/06
Page 70
Model 346 053566--33 Rev. 4/06
Page 71
Model 346 053566--40 Rev. 4/06
Page 72
Model 346 053566--58 Rev. 4/06
Page 73
Model 349 053636--27S Rev . 7/06
Page 74
Model 349 053636--33S Rev. 7/06
Page 75
Model 349 053636--58S Rev. 4/06
Page 76
Models 355 052840--27 Rev. 4/06
Page 77
Models 355 052840--33 Rev. 4/06
Page 78
Models 355 052840--40 Rev. 4/06
Page 79
Models 355 052840--58 Rev. 4/06
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