Taylor 340 Installation Manual

OPERATOR’S MANUAL

Model 340, 341, 342

Remote Auto Fill

Slush Freezers

Original Operating Instructions

028764RF

1/97 (Original Publication)

(Updated 8/13/14)

Complete this page for quick reference when service is required:

Taylor Distributor:

Address:

Phone:

Service:

Parts:

Date of Installation:

Information found on the data label:

Model Number:

Serial Number:

Electrical Specs: Voltage Cycle

Phase

Maximum Fuse Size: A

Minimum Wire Ampacity: A

E 1997 Carrier Commercial Refrigeration, Inc.

028764RF Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries, could result in the awarding of Statutory Damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties. All rights reserved.

Taylor Company

a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072

Table of Contents

Section 1 To the Installer 1............................................

Installer Safety 1........................................................

Site Preparation 1.......................................................

Water Connections (Water Cooled Units Only) 2............................

Air Cooled Units 2.......................................................

Electrical Connections 2.................................................

Beater Rotation 3.......................................................

Refrigerant 3...........................................................

Section 2 To the Operator 4...........................................

Section 3 Safety 5....................................................

Section 4 Operator Parts Identification 7...............................

Section 5 Important: To the Operator 12.................................

Symbol Definitions 12....................................................

Control Switch 12........................................................

Consistency Control 12...................................................

Indicator Light - “Add Mix” 12..............................................

For Your Information 12...................................................

Section 6 Operating Procedures 13.....................................

Assembly 13............................................................

Sanitizing 17............................................................

Priming 18..............................................................

Closing Procedure 19....................................................

Draining Product From the Freezing Cylinder 20.............................

Rinsing 20..............................................................

Cleaning 21.............................................................

Disassembly 22..........................................................

Brush Cleaning 22.......................................................

Models 340, 341, 342

Table of Contents

Table of Contents - Page 2

Section 7 Important: Operator Checklist 23..............................

During Cleaning and Sanitizing 23.........................................

Troubleshooting Bacterial Count 23........................................

Regular Maintenance Checks 23...........................................

Winter Storage 24........................................................

Section 8 Troubleshooting Guide 25....................................

Section 9 Parts Replacement Schedule 28...............................

Section 10 Limited Warranty on Equipment 29............................

Section 11 Limited Warranty on Parts 31.................................

Section 12 Parts List 34.................................................

Wiring Diagrams 44......................................................

Note: Continuing research results in steady improvements; therefore, information in this manual is subject to change without notice.

Note: Only instructions originating from the factory or its authorized translation representative(s) are considered to be the original set of instructions.

E 1997 Carrier Commercial Refrigeration, Inc. (Original Publication)

(Updated August, 2014) 028764RF Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries, could result in the awarding of Statutory Damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties. All rights reserved.

Taylor Company

a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072

Table of Contents Models 340, 341, 342

Section 1 To the Installer

The following information has been included in the manual as safety and regulatory guidelines. For complete installation instructions, please see the Installation Checklist.

Installer Safety

cause severe injuries.

This unit has many sharp edges that can

In all areas of the world, equipment should be installed in accordance with existing local codes. Please contact your local authorities if you have any questions.

Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor equipment.

S Only authorized Taylor service personnel

should perform installation and repairs on the equipment.

S Authorized service personnel should consult

OSHA Standard 29CFRI910.147 or the applicable code of the local area for the industry standards on lockout/tagout procedures before beginning any installation or repairs.

S Authorized service personnel must ensure

that the proper PPE is available and worn when required during installation and service.

S Authorized service personnel must remove

all metal jewelry, rings, and watches before working on electrical equipment.

The main power supply(s) to the machine must be disconnected prior to performing any repairs. Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment.

Note:Allrepairsmustbeperformedbyan authorized Taylor Service Technician.

Site Preparation

Review the area where the unit will be installed before uncrating the unit. Make sure all possible hazards to the user or equipment have been addressed.

For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_-75_F(21_-24_C). The freezer has successfully performed in high ambient temperatures of 104_(40_C) at reduced capacities.

This unit must NOT be installed in an area where a water jet or hose can be used. NEVER use a water jet or hose to rinse or clean the unit. Failure to follow this instruction may result in electrocution.

This unit must be installed on a level surface to avoid the hazard of tipping. Extreme care should be taken in moving this equipment for any reason. Two or more people are required to safely move this unit. Failure to comply may result in personal injury or equipment damage.

Uncrate the unit and inspect it for damage. Report any damage to your Taylor Distributor.

This piece of equipment is made in the USA and has USA sizes of hardware. All metric conversions are approximate and vary in size.

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Models 340, 341, 342 To the Installer

Water Connections

(Water Cooled Units Only)

An adequate cold water supply with a hand shut-off valve must be provided. On the underside of the base pan, two 3/8” I.P.S. (for single-head units) or two 1/2” I.P.S. (for double-head units) water connections for inlet and outlet have been provided for easy hook-up. 1/2” inside diameter water lines should be connected to the machine. (Flexible lines are recommended, if local codes permit.) Depending on local water conditions, it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve. There will be only one water “in” and one water “out” connection for both double-head and single-head units. DO NOT install a hand shut-off valve on the water “out” line! Water should always flow in this order: first, through the automatic water valve; second, through the condenser; and third, through the outlet fitting to an

opentrapdrain.

Electrical Connections

In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70- 1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. Compliance therewith and proper maintenance will result in an installation essentially free from hazard!

In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.

FOLLOW YOUR LOCAL ELECTRICAL CODES!

Each freezer requires one power supply for each data label. Check the data label(s) on the freezer for branch circuit overcurrent protection or fuse, circuit ampacity and electrical specifications. For proper power connections, refer to the wiring diagram provided inside of the electrical box.

Air Cooled Units

The model 340 air cooled unit requires a minimum of 6” (152 mm) of clearance around both sides of the freezer. It is recommended to install a skirt to one side of the unit, and to place the back of the unit against a wall. The models 341 and 342 air cooled units require a minimum of 3” (76 mm) of air clearance around all sides.

Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor.

CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSO NAL I NJURY FROM ELECTRICAL SHOCK!

This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipment’s frame.

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Models 340, 341, 342To the Installer

S Stationary appliances which are not

equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.

S Appliances that are permanently connected

to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected, not used for long periods, or during initial installation, shall have protective devices such as a GFI to protect against the leakage of current, installed by authorized personnel to the local codes.

S Supply cords used with this unit shall be

oil-resistant, sheathed flexible cable, not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.

If the supply cord is damaged, it must be replaced by an authorized Taylor service technician in order to avoid a hazard.

Beater Rotation

main control box located under the upper left side panel on counter models or behind the service panel on console models.

Refrigerant

In consideration of our environment, Taylor uses only earth friendly HFC refrigerants. The HFC refrigerant used in this unit is R404A. This refrigerant is generally considered non-toxic and non-flammable, with an Ozone Depleting Potential (ODP) of zero (0).

However, any gas under pressure is potentially hazardous and must be handled with caution. NEVER fill any refrigerant cylinder completely with liquid. Filling the cylinder to approximately 80% will allow for normal expansion.

Use only R404A refrigerant that conforms to the AHRI standard 700 specification. The use of any other refrigerant may expose users and operators to unexpected safety hazards.

Refrigerant liquid sprayed onto the skin may cause serious damage to tissue. Keep eyes and skin protected. If refrigerant burns should occur, flush immediately with cold water. If burns are severe, apply ice packs and contact a physician immediately.

Beater rotation must be clockwise as viewed

looking into the freezing cylinder.

Note: The following procedures must be performed by an authorized Taylor service technician.

To correct rotation on a three-phase unit, interchange any two incoming power supply lines at the freezer main terminal block only.

To correct rotation on a single-phase unit, change the leads inside the beater motor. (Follow the diagram printedonthemotor.)

Electrical connections are made directly to the terminal block. The terminal block is provided in the

Models 340, 341, 342 To the Installer

government laws regarding refrigerant recovery, recycling, and reclaiming systems. If you have any questions regarding these laws, please contact the factory Service Department.

conjunction with polyolester oils is extremely moisture absorbent. When opening a refrigeration system, the maximum time the system is open must not exceed 15 minutes. Cap all open tubing to prevent humid air or water from being absorbed by the oil.

Taylor reminds technicians to be cautious of

WARNING: R404A refrigerant used in

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Section 2 To the Operator

The freezer you have purchased has been carefully engineered and manufactured to provide dependable operation. The TaylorSlush Models 340, 341, and 342, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, these machines will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely.

This Operator’s Manual should be read before operating or performing any maintenance on your equipment.

Your Taylor freezer will NOT eventually compensate and correct for any errors during the set-up or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that personnel responsible for the equipment’s operation study these procedures together in order to be properly trained and to make sure that no misunderstandings exist.

In the event you should require technical assistance, please contact your local authorized Taylor Distributor.

Note: Your Taylor warranty is valid only if the parts are authorized T aylor parts, purchased from the local authorized T aylor Distributor, and only if all required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on units or parts if non- Taylor approved parts or incorrect refrigerant were installed in the unit, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by abuse, misuse, neglect, or failure to follow all operating instructions. For full details of your T aylor Warranty, please see the Limited Warranty section in this manual.

Note: Constant research results in steady improvements; therefore, information in this manual is subject to change without notice.

If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted

municipal waste. The user is responsible for returning the product to the appropriate collection facility, as specified by your local code.

For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.

Compressor Warranty Disclaimer

The refrigeration compressor(s) on this unit are warranted for the term stated in the Limited Warranty section in this manual. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop- in replacements for numerous applications. It should be noted that in the event of ordinary service t o this unit’s refrigeration system,

only the refrigerant specified on the affixed data label should be used. The unauthorized use of

alternate refrigerants will void your Taylor compressor warranty. It is the unit owner’s responsibility to make this fact known to any technician he employs.

It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five year warranty of the compressor.

Taylor will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop-in replacement, then the above disclaimer would become null and void. To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call the local Taylor Distributor or the Taylor Factory. Be prepared to provide the Model/Serial Number of the unit in question.

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Models 340, 341, 342To the Operator

Section 3 Safety

We, at Taylor Company, are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety features to protect both you and the service technician. As an example, warning labels have been attached to the freezer to further point out safety precautions to the operator.

IMPORTANT - Failure to adhere to the following safety precautions may result in severe personal injury. Failure to comply with these warnings may damage the machine and its components. Component damage will result in part replacement expense and service repair expense.

To Operate Safely:

DO NOT operate the freezer without reading

this Operator Manual. Failure to follow this instruction may result in equipment damage, poor freezer performance, health hazards, or personal injury .

This appliance is to be used only by trained personnel. It is not intended for use by children or people with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless given supervision or instruction concerning the use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.

S DO NOT operate the freezer unless it is

properly grounded.

S DO NOT operate the freezer with larger fuses

than specified on the freezer data label.

S All repairs must be performed by an

authorized Taylor service technician.

S The main power supplies to the machine must

be disconnected prior to performing any repairs.

S For Cord Connected Units: Only T aylor

authorized service technicians or licensed electricians may install a plug or replacement cord on these units.

S Stationary appliances which are not equipped

with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.

S Appliances that are permanently connected to

fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected, not used for long periods, or during initial installation, shall have protective devices such as a GFI to protect against the leakage of current, installed by authorized personnel to the local codes.

S Supply cords used with this unit shall be

If the supply cord is damaged, it must be

Models 340, 341, 342 Safety

Failure to follow these instructions may result in electrocution. Contact your local authorized Taylor Distributor for service.

replaced by an authorized Taylor service technician in order to avoid a hazard.

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DO NOT use a water jet to clean or rinse the freezer. Failure to follow these instructions may result in serious electrical shock.

S DO NOT allow untrained personnel to

operate this machine.

S DO NOT operate the freezer unless all

service panels and access doors are

restrained with screws.

S DO NOT remove any internal operating

parts (examples: freezer door, beater,

scraper blades, etc.) unless all control

switches are in the OFF position. Failure to follow these instructions may result in severe personal injury to fingers or hands from hazardous moving parts.

This unit has many sharp edges that can

cause severe injuries.

S DO NOT put objects or fingers in the door

spout. This may contaminate the product

and cause severe personal injury from blade

contact.

S USE EXTREME CAUTION when removing

the beater asssembly. The scraper blades

are very sharp.

This freezer must be placed on a level surface. Failure to comply may result in personal injury or equipment damage.

Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly. Please refer to the cleaning section of this manual for the proper procedure to clean this unit.

This machine is designed to maintain product temperature under 41_F(5_C). Any product being added to this machine must be below 41_F(5_C). Failure to follow this instruction may result in health hazards and poor freezer performance.

DO NOT obstruct air intake and discharge openings: Models 341/342: 3” (76 mm) minimum air space on all

sides.

Model 340: 6” (152 mm) minimum air space on sides and 0” at the rear. It is recommended to install a skirt to one side of the unit, and to place the back of the unit against a wall.

Failure to follow this instruction may cause poor freezer performance and damage to the machine.

For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_ - 75_F(21_ -24_C). The freezer has successfully performed in high ambient temperatures of 104_F (40_C) at reduced capacities.

DO NOT run the unit without product. Failure to follow this instruction can result in damage to the unit.

Access to the service area of the unit must be restricted to persons having knowledge and practical experience with the unit, in particular as far as safety and hygiene are concerned.

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NOISE LEVEL: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of 1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.

Models 340, 341, 342Safety

Section 4 Operator Parts Identification

Model 340

Item Description Part No.

1 Cover A.-Hopper X38458

2 Gasket-Hopper Cover 038375

3 Tube-Feed 015176-9

4 Panel-Rear 047008

5 Louver-Side Top 051192

6 Panel-Right Side 047007

7 Leg-4” 013458

Models 340, 341, 342 Operator Parts Identification

Item Description Part No.

8 Skirt-Air Flow 049069

9 Pan-Drip 19-1/2 Long 035034

10 Tray-Drip 013690

11 Shield-Splash 022763

12 Panel A.-Front X46881

13 Panel-Left Side 047006

14 Panel- Side*Upper 042317

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Model 341

Item Description Part No.

1 Cover A.-Hopper X38458

2 Gasket-Hopper Cover 038375

3 Tube-Feed 015176-9

4 Louver-Side- Top 051192

5 Panel-Upper Side (Left/Right) 024576

6 Panel-Rear 013637

7 Panel A.-Lower Side (Left/Right) X24397

8 Trim- Rear Corner 013620

9 Adapter A.-Caster X18915

10 Wheel-Caster 018794

11 Screw - 1/4- 20 x 3/8 Sltd Rd 011694

12 Angle- Panel- R 013828

091102

Item Description Part No.

13 Panel-Service 013638-SP1

14 Pan-Drip 035034

15 Tray-Drip 013690

16 Shield-Splash 022763

17 Angle- Panel- L 013829

18 Panel A.-Front X46881

19 Decal- Dec 048359

20 Washer- Plastic Pivot 013808

21 Screw- 10- 24 x 1/2 Torx Truss 002077

22 Nut- 10- 32 Whiz Flange 020983

23 Screw- 10- 32 x 1/2 Serrated 020982

Models 340, 341, 342Operator Parts Identification

Model 342

Item Description Part No.

1 Cover A.-Hopper X38458

2 Gasket-Hopper Cover 038375

3 Tube-Feed 015176-9

4 Louver-Side Top 051191

5 Panel-Upper Right Side 028701

6 Panel-Rear 017563

7 Panel A.-Lower Right Side X44855

*8 Trim- Rear Corner- Right 013663

9 Adapter A.-Caster X18915

10 Wheel-Caster 018794

11 Screw - 1/4- 20 x 3/8 Sltd Round 011694

12 Angle- Panel- Right 013828

13 Panel-Service 024439-SP1

Models 340, 341, 342 Operator Parts Identification

Item Description Part No.

14 Tray-Drip 014533

15 Shield-Splash 037041

16 Angle- Panel- Left 013829

17 Panel A.-Lower Left Side X44853

18 Panel A.-Front X25807

19 Decal- Dec 021872

20 Pan-Drip 027503

21 Panel-Upper Left Side 028700

22 Washer- Plastic Pivot 013808

23 Screw- 10- 24 x 1/2 Torx Truss 002077

24 Nut- 10- 32 Whiz Flange Locknut 020983

25 Screw- 10- 32 x 1/2 Serr. Hwh 020982

*Trim- Rear Corner- Left - 013761 (Not Shown)

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Models 340, 341, 342 Beater Door Assembly

ITEM DESCRIPTION PART NO.

1 DOOR A.-PARTIAL X39248-SER 2 HANDLE A.-DRAW-SLUSH BLK X47384 3 VALVE-DRAW 047734 4 PIN A.-VALVE HANDLE X25929 5 O-RING-1 OD x .139 W 032504 6 BUSTER-ICE 047735 7 O-RING-.291 ID x .080 W 018550 8 TORQUE ASSEMBLY X14488 9 BEARING-GUIDE 014496

10 GASKET-DOOR-5.109D x 5.63 014030

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ITEM DESCRIPTION PART NO.

11 BEARING-FRONT 013116 12 BEATER A.-7 QT-1 PIN X46233 13 CLIP-SCRAPER BLADE*8.75 046238

TORQUE ARM (340/341) 014500

TORQUE ARM (342) 029549 15 SHAFT-BEATER 035418 16 SEAL-DRIVE SHAFT 032560 17 O-RING-7/8OD x .139 W 025307 18 NUT-STUD 5/16-18 X 11/16 029880 19 BLADE-SCRAPER-PLASTIC 046237

Models 340, 341, 342Operator Parts Identification

Accessories

Item Description Part No.

1 Kit A.-Tune Up X39969

2 Brush-Rear Bearing 013071

3 Brush-Double Ended 013072

4 Brush-Mix Pump Body 023316

5 Lubricant-Taylor Lube 047518

6 Brush-Draw Valve 013073

Models 340, 341, 342 Operator Parts Identification

Item Description Part No.

7 Cap-Restrictor 020213

8 Sanitizer- Stera Sheen See Note

9 Sanitizer- Kay 5 See Note

10 Pail- 6 Qt. (Model 340) 023348

11 Pail- 10 Qt. (341 & 342) 013136

Note: A sample container of sanitizer is sent with the unit. For reorders, order Kay- 5 part no. 041082 (200 packs) or Stera Sheen part no. 055492 (100 2 oz. packs).

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