Taylor 220 User Manual

Batch Freezer

Model 220

Operating Instructions

028763--M

5/99 (Original Publication)

(Updated 8/6/12)

Complete this page for quick reference when service is required:

Taylor Distributor:

Address:

Phone:

Service:

Parts:

Date of Installation:

Information found on the data label:

Model Number:

Serial Number:

Electrical Specs: Voltage Cycle

Phase

Maximum Fuse Size: A

Minimum Wire Ampacity: A

E May, 1999 Taylor

The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.

Taylor Company 750 N. Blackhawk Blvd. Rockton, IL 61072

Table of Contents

Section 1 To the Installer 1............................................

Installer Safety 1........................................................

Site Preparation 1.......................................................

Air Cooled Units 1.......................................................

Water Connections (Water Cooled Units Only) 2............................

Electrical Connections 2.................................................

Beater Rotation 3.......................................................

Refrigerant 3...........................................................

Section 2 To the Operator 4...........................................

Compressor Warranty Disclaimer 4.......................................

Section 3 Safety 5....................................................

Section 4 Operator Parts Identification 7...............................

Beater Door Assembly 8.................................................

Accessories 9..........................................................

Section 5 Important: To the Operator 10.................................

Symbol Definitions 10....................................................

Control Switch 10........................................................

Dial Light 10.............................................................

Temperature Control 10...................................................

Reset Mechanism 10.....................................................

Section 6 Operating Procedures 11.....................................

Assembly 11............................................................

Sanitizing 15............................................................

Priming 17..............................................................

Overrun 19..............................................................

Model 220 Table of Contents

Table of Contents -- Page 2

Drawing Product 20......................................................

Closing Procedures 20...................................................

Rinsing 20..............................................................

Cleaning/Sanitizing 21....................................................

Disassembly 21..........................................................

Brush Cleaning 21.......................................................

Section 7 Important: Operator Checklist 23..............................

During Cleaning and Sanitizing 23.........................................

Troubleshooting Bacterial Count 23........................................

Regular Maintenance Checks 23...........................................

Winter Storage 24........................................................

Section 8 Troubleshooting Guide 25....................................

Section 9 Parts Replacement Schedule 27...............................

Section 10 Parts List 28.................................................

Wiring Diagrams 33......................................................

Note: Contin u ing research results in steady improvements; therefore, info rmation in this manual is subject to change without notice.

Note: Only instructions originating from the factory or its authorized translation representative(s) are considered to be the original set o f instructions.

E May, 1999 Taylor (Original Publication)

The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.

Table of Contents Model 220

Taylor Company 750 N. Blackhawk Blvd. Rockton, IL 61072

Section 1 To the Installer

The following are general installation instructions. For complete installation details, please see the check out card.

Installer Safety

In all areas of the world, equipment should be installed in accordance with existing local codes. Please contact your local authorities if you have any questions.

Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor equipment.

S Only authorized Taylor service personnel

should perform installation and repairs on the equipment.

S Authorized service personnel should consult

OSHA Standard 29CFRI910.147 or the applicable code of the local area for the industry standards on lockout/tagout procedures before beginning any installation or repairs.

S Authorized service personnel must ensure

that the proper PPE is available and worn when required during installation and service.

S Authorized service personnel must remove

all metal jewelry, rings, and watches before working on electrical equipment.

The main power supply(s) to the freezer must be disconnected prior to performing any repairs. Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment.

Note:Allrepairsmustbeperformedbyan authorized T aylor Service Technician.

cause severe injuries.

Site Preparation

Review the area the unit is to be installed in before uncrating the unit making sure that all possible hazards the user or equipment may come into have been addressed.

For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_-75_F(21_-24_C). The freezer has successfully performed in high ambient temperatures of 104_(40_C) at reduced capacities.

where a water jet or hose can be used. NEVER use a water jet or hose to rinse or clean the unit. Failure to follow this instruction may result in electrocution.

to avoid the hazard of tipping. Extreme care should be taken in moving this equipment for any reason. Two or more persons are required to safely move this unit. Failure to comply may result in personal injury or equipment damage.

Uncrate the unit and inspect it for damage. Report any damage to your Taylor Distributor.

This piece of equipment is made in the USA and has USA sizes of hardware. All metric conversions are approximate and vary in size.

This unit has many sharp edges that can

This unit must NOT be installed in an area

This unit must be installed on a level surface

081208

Model 220 To the Installer

Air Cooled Units

Electrical Connections

DO NOT obstruct air intake and discharge openings:

Air cooled units require a minimum of 3” (76 mm) of clearance around all sides of the freezer and 7--1/2” (191 mm) on the bottom to allow for adequate air flow across the condenser(s). Install the deflector provided to prevent recirculation of warm air. Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor.

Water Connections

(Water Cooled Units Only)

An adequate cold water supply must be provided with a hand shut--off valve. On the underside rear of the base pan, two 3/8” I.P.S. water connections for inlet and outlet have been provided for easy hook--up. One half inch inside diameter water lines should be connected to the machine. (Flexible lines are recommended, if local codes permit.) Depending on local water conditions, it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve. There will be only one water “in” and one water “out” connection. DO NOT install a hand shut--off valve on the water “out” line! Water should always flow in this order: first, through the automatic water valve; second, through the condenser; and third, through the outlet fitting to an

opentrapdrain.

In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70-1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.

FOLLOW YOUR LOCAL ELECTRICAL CODES!

Each unit requires one power supply for each data label on the unit. Check the data label(s) on the freezer for branch circuit overcurrent protection or fuse, circuit ampacity, and other electrical specifications. Refer to the wiring diagram provided inside of the control box for proper power connections.

CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK!

A back flow prevention device is required

on the incoming water connection side. Please

refer to the applicable National, State, and local codes for determining the proper configuration.

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This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipments frame.

Model 220To the Installer

S Stationary appliances which are not

equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3mm installed in the external installation.

S Appliances that are permanently connected

to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes.

S Supply cords used with this unit shall be

oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.

Beater Rotation

Refrigerant

In consideration of our environment, Taylor proudly uses only earth friendly HFC refrigerants. The HFC refrigerant used in this unit is R404A. This refrigerant is generally considered non-toxic and non-flammable, with an Ozone Depleting Potential (ODP) of zero (0).

However, any gas under pressure is potentially hazardous and must be handled with caution. NEVER fill any refrigerant cylinder completely with liquid. Filling the cylinder to approximately 80% will allow for normal expansion.

Use only R134a refrigerant that conforms to the AHI standard 700 specification. The use of any other refrigerant may expose users and operators to unexpected safety hazards.

Refrigerant liquid sprayed onto the skin may cause serious damage to tissue. Keep eyes and skin protected. If refrigerant burns should occur, flush immediately with cold water. If burns are severe, apply ice packs and contact a physician immediately .

Beater rotation must be clockwise as viewed

looking into the freezing cylinder.

Note: The following procedures must be performed by an authorized Taylor service technician.

To correct the rotation on a three--phase unit, interchange any two incoming power supply lines at freezer main terminal block only.

To correct rotation on a single--phase unit, change the leads inside the beater motor. (Follow the diagram printedonthemotor.)

Electrical connections are made directly to the terminal block provided in the main control box located in the left lower side panel.

Model 220 To the Installer

government laws regarding refrigerant recovery, recycling, and reclaiming systems. If you have any questions regarding these laws, please contact the factory Service Department.

conjunction with polyolester oils is extremely moisture absorbent. When opening a refrigeration system, the maximum time the system is open must not exceed 15 minutes. Cap all open tubing to prevent humid air or water from being absorbed by the oil.

Taylor reminds technicians to be cautious of

WARNING: R404A refrigerant used in

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Section 2 To the Operator

The freezer you have purchased has been carefully engineered and manufactured to give you dependable operation. Your Taylor freezer, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, this machine will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely.

This Operator’s Manual should be read before operating or performing any maintenance on your equipment.

Your Taylor freezer will NOT eventually compensate and correct for any errors during the set--up or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that all personnel responsible for the equipment’s operation review these procedures in order to be properly trained and to make sure that there is no confusion.

In the event that you should require technical assistance, please contact your local authorized Taylor Distributor.

Note: Warranty is valid only if the parts are authorized Taylor parts, purchased from an authorized T aylor Distributor, and the required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on equipment or parts if non--approved parts or refrigerant were installed in the machine, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by neglect or abuse.

Note: Constant research results in steady improvements; therefore, information in this manual is subject to change without notice.

If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.

The user is responsible for returning the product to the appropriate collection facility , as specified by your local code.

For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.

Compressor Warranty Disclaimer

The refrigeration compressor(s) on this machine are warranted for the term indicated on the warranty card accompanying this machine. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop--in replacements for numerous applications. It should be noted that, in the event of ordinary service to this machine’s refrigeration system, only the refrigerant specified on the affixed data label should be used. The unauthorized use of alternate refrigerants will void your compressor warranty . It will be the owner’s responsibility to make this fact known to any technician he employs.

It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five year warranty of the compressor.

Taylor will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop--in replacement, then the above disclaimer would become null and void. To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call the local Taylor Distributor or the Taylor Factory. Be prepared to provide the Model/Serial Number of the unit in question.

080911

Model 220To the Operator

Section 3 Safety

We, at Taylor Company, are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built--in safety features to protect both you and the service technician. As an example, warning labels have been attached to the freezer to further point out safety precautions to the operator.

IMPORTANT -- Failure to adhere to the following safety precautions may result in severe personal injury or death. Failure to comply with these warnings may damage the machine and its components. Component damage will result in part replacement expense and service repair expense.

DO NOT operate the freezer without reading

this Operator Manual. Failure to follow this instruction may result in equipment damage, poor freezer performance, health hazards, or personal injury.

Per IEC 60335--1 and its part 2 standards, “This appliance is to be used only by trained personnel. It is not intended for use by children or people with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless given supervision or instruction concerning the use of the appliance by a person responsible for their safety .”

S DO NOT operate the freezer unless it is

properly grounded.

S DO NOT operate the freezer with larger

fuses than specified on the freezer data label.

S DO NOT attempt any repairs unless the

main power supply to the freezer has been disconnected. Contact your local authorized Taylor Distributor for service.

S Stationary appliances which are not

S Appliances that are permanently connected

S Supply cords used with this unit shall be

Failure to follow these instructions may result in electrocution. Contact your local authorized Taylor Distributor for service.

DO NOT use a water jet to clean or rinse the freezer. Failure to follow these instructions may result in serious electrical shock.

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Model 220 Safety

S DO NOT allow untrained personnel to

operate this machine.

S DO NOT operate the freezer unless all

service panels and access doors are

restrained with screws.

S DO NOT remove any internal operating

parts (examples: freezer door, beater,

scraper blades, etc.) unless all control

switches are in the OFF position.

Failure to follow these instructions may result in severe personal injury to fingers or hands from hazardous moving parts.

This freezer must be placed on a level surface. Failure to comply may result in personal injury or equipment damage.

Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly. Please refer to the cleaning section of this manual for the proper procedure to clean this unit.

DO NOT obstruct air intake and discharge openings: 3” (76 mm) minimum air space on front, rear and sides, and 7--1/2” (191 mm) on the bottom. The deflector should be installed to prevent recirculation of warm air. Failure to follow this instruction may cause poor freezer performance and damage to the machine.

This unit has many sharp edges that can

cause severe injuries.

S DO NOT put objects or fingers in the door

spout. This may contaminate the product and cause severe personal injury from blade contact.

S USE EXTREME CAUTION when removing

the beater asssembly. The scraper blades are very sharp.

For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_ - 75_F(21_ -24_C). The freezer has successfully performed in high ambient temperatures of 104_(40_C) at reduced capacities.

NOISE LEVEL: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of 1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.

080911

Model 220Safety

Section 4 Operator Parts Identification

ITEM DESCRIPTION PART NO.

1 PAN-DRIP 027503 2 COVER A.-HOPPER-110-220 X24778 3 GASKET-HOPPER COVER 011412 4 PANEL-REAR 031749 5 FUNNEL A.-MIX X35636 6 LOUVER-SIDEL&R 019566 7 PANEL-UPPER SIDE R. 033125 8 PANEL A.-SIDE *RIGHT* X49481

9 CASTER-SWV-3/4-10 ST. 021279 10 SCREW-1/4-20X3/8 RHM-STNLS 011694 11 CASTER-LOCKING SWIVEL 030307

Model 220 Operator Parts Identification

ITEM DESCRIPTION PART NO.

12 SHELF-DRIP TRAY 031753 13 PANEL-FRONT LOWER 049441 14 COLLAR-HOLDING 019481 15 FASTENER-CLIP 1/4-20 U-TYPE 045865 16 PANEL A.-SIDE LEFT* X49480 17 PANEL A.-FRONT X32154 18 PANEL-UPPER SIDE L. 033124 19 BUSHING-PANEL 013289

20 TRIM--REAR CORNER R. 031895

21 TRIM--REAR CORNER L. 031894

22 O--RING 1--5/8 OD X .139 W 011471

Beater Door Assembly

ITEM DESCRIPTION PART NO.

1 ROD A.-DRAW X30079

2 HOLDER A.-BEARING X30078

3 O-RING-2-1/8 OD X .139W-#225 020051

4 PISTON-VALVE 030083

5 PIN-HINGE X04329

6 PIN A.-PIVOT X34737

7 DOOR A.-PARTIAL SPOUT X32938

8 CAP A.-COVER X29667

ITEM DESCRIPTION PART NO.

9 O-RING-11-3/8OD X .103W 019046 10 BEARING-FRONT 019176 11 BEATER A. X32269 12 BLADE-SCRAPER 052586 13 SHAFT-BEATER 032276 14 SEAL-DRIVE SHAFT 031316 15 SCREW A.-CROSS BAR X07233 16 BAR-CROSS 011740

Model 220Operator Parts Identification

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