Note: Contin u ing research results in steady impro vements; th erefore, information
in this manual is subject to change without notice.
Table of ContentsModel 161
Notes:
Model 161Table of Contents
Section 1To the Installer
This machine is designed for indoor use only.
DO NOT install the machine in an area where
a water jet could be used. Failure to follow this
instruction may result in serious electrical shock.
Air Cooled Units
The Model 161 requires 6” (152 mm) on both sides,
and 0” at the rear . Install the skirt provided on the right
side of the unit. Minimum air clearances must be met
to assure adequate air flow for optimum performance.
Electrical Hook-Up Installation
(60 Cycle, 1 Ph, Supplied With Cord and Plug)
This freezer is supplied with a 3-wire cord and
grounding type plug for connection to a single phase,
60 cycle, branch circuit supply. This unit must be
plugged into a properly grounded receptacle. The cord
and plug provided for 208/230/60/1, is 20A; therefore
the wall outlet must also be 20A. Check the data label,
located on the side panel, for electrical specifications.
Permanent wiring may be employed if required by local
codes. Instructions for conversion to permanent wiring
are as follows:
Electrical Connections
(Models Without Cord and Plug Supplied)
Each freezer requires one power supply for each data
label. Check the data label on the freezer for fuse,
circuit ampacity and electrical specifications. Refer to
the wiring diagram provided inside of the control box,
for proper power connections.
In the United States, this equipment is intended to be
installed in accordance with the National Electrical
Code (NEC), ANSI/NFPA 70--1987. The purpose of
the NEC code is the practical safeguarding of persons
and property from hazards arising from the use of
electricity. This code contains provisions considered
necessary for safety. Compliance therewith and
proper maintenance will result in an installation
essentially free from hazard!
In all other areas of the world, equipment should be
installed in accordance with the existing local codes.
Please contact your local authorities.
Stationary appliances which are not equipped with a
power cord and a plug or other device to disconnect
the appliance from the power source must have an
all--pole disconnecting device with a contact gap of at
least 3 mm installed in the external installation.
1.Be sure the freezer is electrically disconnected.
2.Remove the appropriate panel and locate the
small electrical box at the base of the freezer.
3.Remove the factory-installed cord and strain
relief bushing.
4.Route incoming permanent wiring through 7/8”
(22 mm) hole in base pan.
5.Connect two power supply leads. Attach ground
(earth) wire to the grounding lug inside the
electrical box.
6.Be sure the unit is properly grounded before
applying power.
FOLLOW YOUR LOCAL ELECTRICAL CODES!
Model 161To the Installer
PROPERLY GROUNDED! Failure to do so can result
in severe personal injury from electrical shock.
Beater rotation must be clockwise as viewed looking
into the freezing cylinder.
Note: The following procedures should be
performed by a trained service technician.
To correct rotation on a three-phase unit, interchange
any two incoming power supply lines at freezer main
terminal block only. To correct rotation on a
single-phase unit, change the leads inside the beater
motor. (Follow diagram printed on motor.)
Electrical connections are made directly to the
terminal block provided in the splice boxes which are
mounted mid-level on the frame channel on the sides
of the freezer.
1
CAUTION: THIS EQUIPMENT MUST BE
040211
Section 2To the Operator
The Model 161 soft serve freezer has been carefully
engineered and manufactured to give you dependable
operation.
This unit, when properly operated and cared for, will
produce a consistent quality product. Like all
mechanical products, it will require cleaning and
maintenance. A minimum amount of care and
attention is necessary if the operating procedures
outlined in this manual are followed closely.
This Operator’s Manual should be read before
operating or performing any maintenance on your
equipment.
The Model 161 will NOT eventually compensate and
correct for any errors during the set-up or filling
operations. Thus, the initial assembly and priming
procedures are of extreme importance. It is strongly
recommended that personnel responsible for the
equipment’soperation,bothassemblyand
disassembly, go through these procedures together in
order to be properly trained and to make sure that no
misunderstandings exist.
In the event you should require technical assistance,
please contact your local authorized Taylor Distributor.
If the crossed out wheeled bin symbol is
affixed to this product, it signifies that this product is
compliant with the EU Directive as well as other similar
legislation in effect after August 13, 2005. Therefore,
it must be collected separately after its use is
completed, and cannot be disposed as unsorted
municipal waste.
The user is responsible for returning the product to the
appropriate collection facility, as specified by your local
code.
For additional information regarding applicable local
laws, please contact the municipal facility and/or local
distributor.
Compressor Warranty Disclaimer
The refrigeration compressor(s) on this machine are
warranted for the term indicated on the warranty card
accompanying this machine. However, due to the
Montreal Protocol and the U.S. Clean Air Act
Amendments of 1990, many new refrigerants are
being tested and developed, thus seeking their way
into the service industry. Some of these new
refrigerantsarebeingadvertisedasdrop-in
replacements for numerous applications. It should be
noted that, in the event of ordinary service to this
machine’s refrigeration system, only the refrigerantspecified on the affixed data label should be used.
The unauthorized use of alternate refrigerants will void
your compressor warranty. It will be the owner’s
responsibility to make this fact known to any technician
he employs.
It should also be noted that Taylor does not warrant the
refrigerant used in its equipment. For example, if the
refrigerant is lost during the course of ordinary service
to this machine, Taylor has no obligation to either
supply or provide its replacement either at billable or
unbillable terms. Taylor does have the obligation to
recommend a suitable replacement if the original
refrigerant is banned, obsoleted, or no longer available
during the five year warranty of the compressor.
The Taylor Company will continue to monitor the
industry and test new alternates as they are being
developed. Should a new alternate prove, through our
testing, that it would be accepted as a drop-in
replacement, then the above disclaimer would
become null and void. To find out the current status of
an alternate refrigerant as it relates to your
compressor warranty, call the local Taylor Distributor
or the Taylor Factory. Be prepared to provide the
Model/Serial Number of the unit in question.
050818
2
Model 161To the Operator
Section 3Safety
We at Taylor Company are concerned about the safety
of the operator when he or she comes in contact with
the freezer and its parts. Taylor has gone to extreme
efforts to design and manufacture built-in safety
features to protect both you and the service technician.
As an example, warning labels have been attached to
the freezer to further point out safety precautions to the
operator.
IMPORTANT -- Failure to adhere to the
following safety precautions may result in severe
personal injury. Failure to comply with these
warnings may damage the machine and its
components. Component damage will result in
part replacement expense and service repair
expense.
To Operate Safely:
DO NOT operate the freezer without reading
this operator’s manual. Failure to follow this instruction
may result in equipment damage, poor freezer
performance, health hazards, or personal injury.
SDO NOT allow untrained personnel to
operate this machine.
SDO NOT put objects or fingers in door
spout.
SDO NOT operate the freezer unless all
service panels and access doors are
restrained with screws.
SDO NOT remove the freezer door or beater
assembly unless the control switches are in
the “OFF” position.
Failure to follow these instructions may result in severe
personal injury from hazardous moving parts.
USE EXTREME CAUTION when removing
the beater assembly. The scraper blades are very
sharp and may cause injury.
This freezer must be placed on a level
surface. Failure to comply may result in personal injury
or equipment damage.
SDO NOT operate the freezer unless it is
properly grounded.
SDO NOT operate the freezer with larger
fuses than specified on the freezer data
label.
DO NOT obstruct air intake and discharge openings:
A minimum of 6” (152 mm) on both sides, and 0” in the
rear is required. Install the skirt provided on the right
side of the unit. Failure to follow this instruction may
cause poor freezer performance and damage to the
machine.
SDO NOT attempt any repairs unless the
main power supply to the freezer has been
disconnected.
Failure to follow these instructions may result in
electrocution. Contact your local authorized Taylor
Distributor for service.
DO NOT use a water jet to clean or rinse the
freezer. Failure to follow these instructions may result
in serious electrical shock.
Model 161Safety
This freezer is designed to operate indoors, under
normalambienttemperaturesof70_-- 7 5 _F
(21_-- 2 4 _C). The freezer has successfully performed
in high ambient temperatures of 104_ F(40_C) at
reduced capacity.
NOISE LEVEL: Airborne noise emission does not
exceed 78 dB(A) when measured at a distance of 1.0
meter from the surface of the machine and at a height
of 1.6 meters from the floor.
040211
3
Section 4Operator Parts Identification
Model 161
ITEMDESCRIPTIONPART NO.
1PANEL-REAR *161*055129
2PANEL-SIDE-RIGHT *161*055130
3LEG-4” 3/8-16 STUD036397
4CAP-RUBBER037268
5SHIELD-SPLASH022765
6TRAY-DRIP 16-7/8L X 5-1/8020157
7PANEL-LOWER FRONT *161*055513
8PAN-DRIP *161*055206
ITEMDESCRIPTIONPART NO.
9PANEL A.-SIDE LEFT *161*X55122
10GASKET-HOPPER COVER037042
11KNOB-MIX COVER025429
12COVER A.-HOPPERX37963-SER
13PANEL A. -FRONT *161*X55203
14TUBE--FEED030797
15COLLAR--MIX PROBE031628
4
Model 161Operator Parts Identification
Beater Door Assembly
ITEMDESCRIPTIONPART NO.
1DRAW VALVE024763
2O-- RING 7/8 OD X .103 W014402
3SEAL --VALVE030930
4DOOR A.-- 3 SPOUTX30753-- SER
5PIVOT PIN A.-- SHORTX38539
6O-- RING 5/16 OD X .070 W016272
7DRAW VALVE HANDLE030564
8HAND SCREW (STUD NUT)034829
Model 161Operator Parts Identification
ITEMDESCRIPTIONPART NO.
9DESIGN CAP014218
10PIVOT PIN A.--LONGX38538
11GUIDE BEARING014496
12CENTER DRAW VALVE031164
13O--RING 2--3/4 OD X .139 W019998
14FRONT BEARING023262
15BEATER ASSEMBLYX24689
16O--RING--13/16 OD X .139 W021278
5
Accessories
ITEMDESCRIPTIONPART NO.
1PAIL-6·QT.023348
2BRUSH-REAR BRG 1” D X 2” LG013071
3BRUSH-DOUBLE·ENDED013072
4BRUSH-DRAW·VALVE·1”OD X
2” X 17”
013073
ITEMDESCRIPTIONPART NO.
5BRUSH-MIX·PUMP·BODY-3”X7”
WHITE
6LUBRICANT-TAYLOR·4·OZ.047518
7KIT·A.-TUNE·UPX31167
To better communicate in the International arena, the
words on many of our operator switches and keys have
symbols to indicate their functions. Your Taylor
equipment is designed with these International
symbols.
The following chart identifies the symbol definitions
used on the operator switches.
=OFF
=ON
=MIX
= STANDBY
= WASH
=AUTO
=MIXLOW
Model 161Important: To the Operator
7
Softecht Control Machines
WASH Key
Note: If your machine is not equipped with Softecht
controls, please use the instructions on page 10.
Power Switch
When placed in the ON position, the power switch
allows Softecht control panel operation.
MIX REF
When the MIX REF key is pressed, the light comes on
indicating the mix hopper refrigeration system is
operating. MIX REF is controlled by the left side of the
freezer as viewed from the operator end. The MIX REF
function cannot be cancelled unless the AUTO or
STANDBY modes are cancelled first.
STANDBY Key
The Separate Hopper Refrigeration System (SHR)
and the Cylinder Temperature Retention System
(CTR) are standard features on Softecht machines.
The SHR incorporates the use of a separate small
refrigeration system. This maintains the mix in the
hopper below 40_(4.4_C) to assure bacteria control.
The CTR works with the SHR to maintain a good
quality product. During long “No Sale” periods, it is
necessary to warm the product in the freezing cylinder
to approximately 35_Fto40_F(1.7_Cto4.4_C) to
prevent overbeating and product breakdown.
To activate the SHR and CTR, press the STANDBY
key. Place the end of the air tube without the hole into
the mix inlet hole.
When the STANDBY key is pressed, the light comes
on, indicating the CTR (Cylinder Temperature
Retention System) has been activated. In the
STANDBY mode, the WASH and AUTO functions are
automatically cancelled. The MIX REF function is
automatically locked in to maintain the mix in the
hopper.
When the WASH key is pressed, the light comes on.
This indicates beater motor operation. The STANDBY
or AUTO modes must be cancelled first to activate the
WASH mode.
AUTO Key
When the AUTO key is pressed, the light comes on.
This indicates that the main refrigeration system has
been activated. In the AUTO mode, the WASH or
STANDBY functions are automatically cancelled. The
MIX REF function is automatically locked in to
maintain the temperature of the mix in the mix hopper.
Note: An indicating light and an audible tone will
sound whenever a mode of operation has been
pressed. To cancel any function, press the key again.
The light and mode of operation will shut off.
Indicator Light - MIX LOW
Located on the front of the machine is a mix level
indicating light. When the light is flashing, it indicates
that the mix hopper has a low supply of mix and should
be refilled as soon as possible. Always maintain at
least 3” (76 mm) of mix in the hopper . If you neglect to
add mix, a freeze-up may occur. This will cause
eventual damage to the beater, blades, drive shaft,
and freezer door.
Reset Button
The reset button is located on the front of the unit. The
reset protects the beater motor from an overload
condition. If an overload occurs, the reset mechanism
will trip. To properly reset the freezer, press the AUTO
key to cancel the cycle. Turn the power switch to the
OFF position. Press the reset button firmly.
Warning: Do not use metal objects to
press the reset button. Failure to comply may
result in severe personal injury or death.
To resume normal operation, press the AUTO key.
When the unit cycles off, the product in the freezing
cylinder will be at serving viscosity. At this time, place
the orifice end of the air tube into the mix inlet hole.
Install the air orifice.
Turn the power switch to the ON position. Press the
WASH key and observe the freezer’s performance.
Open the side access panel. Make sure the beater
motor is turning the drive shaft in a clockwise direction
(from the operator end) without binding.
8
Model 161Important: To the Operator
If the beater motor is turning properly, press the WASH
key to cancel the cycle. Press the AUTO key on both
sides of the unit to resume normal operation. If the
freezer shuts down again, contact a service
technician.
Air Tube
The air tube serves two purposes. One end of the tube
has an orifice (hole) and the other end does not.
Figure 1
1.After priming the machine, place the orifice end
of the air tube into the mix inlet hole. Every time
the draw handle is raised, new mix and air from
the hopper will flow down into the freezing
cylinder. This will keep the freezing cylinder
properly loaded and will maintain overrun.
2.During long “No Sale” periods, remove the air
tube. Replace the air tube with the (end without
hole), into the mix inlet hole. This will prevent
any mix from entering the freezing cylinder.
The air tube maintains overrun and allows
enough mix to enter the freezing cylinder after a
draw.
Model 161Important: To the Operator
9
Non--Softecht Control Machines
Note: If your machine is equipped with the Softecht
controls, please use the instructions on page 7.
Push-Button Switch
If an overload condition occurs, the freezer will
automatically stop operating. To properly reset the
freezer, place the toggle switch in the OFF position.
Wait two or three minutes; then press the push-button
switch. Place the power switch in the WASH position
and observe the freezer’s performance; place the
power switch in the AUTO position.
Note: If the freezer is unplugged from the wall
receptacle, it will be necessary to press the
push-button switch for the freezer to operate once
power is re-established.
Power Switch
The center position is OFF. The left position is WASH
which activates the beater motor only. The right
position is AUTO, which activates the beater motor
and the refrigeration system.
Figure 2
Note: During AUTO operation, the orifice end of the
tube should be inserted in the hole in the hopper.
Taylor Quality Control
The Model 161 uses a solid state control called the
Watt Control. The purpose of this solid state control is
to sense the viscosity (thickness) of the product in the
freezing cylinder. With the power switch in the AUTO
position, the Watt Control will automatically keep the
mix in the freezing cylinder at the proper viscosity and
ready for serving.
Air Tube
The Model 161 is called upon to handle a large variety
of products (i.e., soft serve, yogurts, Italian ices,
sherbets, etc.). Thus, the consistency of the mix you
use will vary. The air tube meters a combination of mix
and air into the freezing cylinder. If not enough mix
enters the freezing cylinder, a freeze-up may occur,
which will cause eventual damage to the beater.
Depending upon the product being run, you may wish
to contact your local authorized T aylor Distributor to
make a slight adjustment in the air tube.
Indicator Light -- Mix Low
A mix level indicating light is located at the front of the
machine. When the light is on, it indicates that the mix
hopper has a low supply of mix and should be refilled
as soon as possible. Always maintain at least 2” (51
mm) of mix in the hopper. If you neglect to add mix, a
freeze-up may occur. This will cause eventual damage
to the beater assembly and to the freezer door.
10
Model 161Important: To the Operator
Section 6Operating Procedures
The Model 161 is a soft serve counter model with a
three spout door. Two individual flavors are available
from the end spouts, and an equal combination of both
is dispensed through the center spout to create a twist
effect. It has a 1.5 quart (1.4 liter) capacity freezing
cylinder. The mix flows by gravity from the hopper to
the freezing cylinder through an air tube.
Duplicate the procedures where they apply for the
second freezing cylinder.
We begin our instructions at the point where we enter
the store in the morning and find the parts
disassembled and laid out to air dry from the previous
night’s cleaning.
These opening procedures will show you how to
assemble these parts into the machine, sanitize them,
and prime the machine with fresh mix in preparation to
serve your first portion.
Assembly
Note: When lubricating parts, use an approved food
grade lubricant (example: Taylor Lube).
Step 1
To install the beater assembly, slide the small, thick
o-ring into the groove on the drive shaft of the beater
assembly. Apply an even coat of lubricant to the o-ring
and the shaft. DO NOT lubricate the hex end.
Figure 4
Step 2
Insert the beater assembly through the rear shell
bearing at the back of the freezing cylinder and engage
the hex end firmly into the female socket. When
properly seated, the beater will not protrude beyond
the front of the freezing cylinder.
Figure 3
If you are disassembling the machine for the first time
or need information to get to the starting point in our
instructions, turn to page 18, “Disassembly”, and start
there.
Model 161Operating Procedures
Repeat Steps 1 through 2 for the second freezing
cylinder.
11
Figure 5
040211
Step 3
Place the large o-rings into the grooves on the back of
the machine door and lubricate.
Figure 6
Step 4
Slide the front bearings over the baffle rods so the
flanged edge is against the door. Place the white
plastic guide bearings on the end of the baffle rods.
Figure 8
Note: The freezer door is in the correct position when
the door spouts are on the bottom.
Step 6
Slide the two o-rings into the grooves on the draw
valves and lubricate.
Figure 7
DO NOT lubricate the front bearings or the guide
bearings.
Step 5
Install the freezer door. Insert the handscrews into the
slots in the freezer door. With both hands, hold the
sides of the freezer door and insert the baffle rods into
the center of the beater assemblies. The white guide
bearings must fit securely in the holes of the drive
shafts. Finger-tighten the handscrews equally to
insure that the door is snug. Do not over-tighten.
Figure 9
Step 7
Install the valve seal in the grooves on the center draw
valve and lubricate. This special seal will prevent mix
from one freezing cylinder from traveling into the
second cylinder.
Figure 10
12
Model 161Operating Procedures
Step 8
Lubricate the inside of the freezer door spouts from the
bottom. Insert the draw valves into the freezer door
from the bottom until the slot in the draw valves comes
into view.
Step 10
Slide the tip of the draw handle into the slot of the draw
valve, starting from the right. Slide the short pivot pin
through the far right draw handle. Slide the long pivot
pin through the far left and middle draw handles.
Figure 13
Figure 11
Step 9
Slide the o-ring onto each pivot pin and lubricate.
Figure 12
Step 11
Snap the design caps over the bottom of the freezer
door spouts.
Figure 14
Step 12
Lay the air tubes in the bottom of the mix hoppers.
Model 161Operating Procedures
13
Sanitizing
Step 1
Prepare one gallon (3.8 liters) of an approved 100
PPM sanitizing solution (example: Kay-5r). USE
WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS.
Step 2
Pour the sanitizing solution into the hopper and allow
it to flow into the freezing cylinder.
Figure 17
Step 4
Place the power switch in the ON position.
Figure 15
Step 3
While the solution is flowing into the freezing cylinder,
brush-clean the mix hopper, mix level float, mix inlet
hole, and air tube. Brush--clean the mix level float and
stem (non--Softecht machines only).
Press the WASH key. This will cause the sanitizing
solution in the freezing cylinder to be agitated. Allow it
to agitate for five minutes.
Figure 22
Repeat Steps 1 through 7 for the second freezing
cylinder.
Figure 20
Note: Non--Softecht machines: Place the power
switch in the WASH position. This will cause the
sanitizing solution in the freezing cylinder to be
agitated. Allow it to agitate for five minutes.
Figure 21
Step 6
Place an empty pail beneath the door spouts and raise
the draw valves. Momentarily pull down the center
draw handle to sanitize the center door spout. Draw off
all of the sanitizing solution. When the sanitizer stops
flowing from the door spouts, lower the draw valves
and place the power switch in the OFF position.
Priming
Prime the machine as close as possible to the time of
first product draw.
Step 1
With a pail beneath the door spouts, open the draw
valves. Fill the mix hopper with FRESH mix and allow
it to flow into the freezing cylinder. This will force out
any remaining sanitizing solution. When full strength
mix is flowing from the door spouts, close the draw
valves.
Note: Use only fresh mix when priming the
machine.
Step 2
When the mix has stopped bubbling down into the
freezing cylinder, install the air tube in the mix inlet
hole.
Step 7
With sanitized hands, stand the air tube in the corner
of the mix hopper. Place the mix level float on the mix
level float stem (non--Softecht machines only).
Model 161Operating Procedures
15
Figure 23
Step 3
Press the AUTO key. When the unit cycles off, the
product will be ready to serve.
Figure 24
Note: Non--Softecht machines: Place the power
switch in the AUTO position. When the unit cycles off,
the product will be ready to serve.
Step 4
Momentarily raise the draw switch to activate the
refrigeration cycle.
Step 5
Place the mix hopper cover in position.
Repeat Steps 1 through 5 for the second freezing
cylinder.
Step 6
Install the front drip tray and splash shield under the
freezer door.
Figure 25
Figure 26
Step 7
Slide the rear drip pan into the hole in the side panel.
Closing Procedure
To disassemble the Model 161, the following items will
be needed:
STwo cleaning pails
SSanitized stainless steel rerun can with lid
SNecessary brushes (provided with machine)
SCleaner
SSingle service towels
16
Model 161Operating Procedures
Draining Product From the
Freezing Cylinder
Step 1
Press the AUTO key to cancel operation. Press the
MIX REF key to cancel hopper refrigeration. These
operations should be cancelled as far ahead of
cleaning time as possible. This will allow frozen
product to soften for easier cleaning.
Note: Non--Softecht machines: Place the power
switch in the OFF position as far ahead of cleaning
time as possible. This will allow frozen product to
soften for easier cleaning.
Step 2
Lift the hopper cover. Remove the air tube and mix
level float. Take them to the sink for cleaning.
Step 3
With a sanitized pail beneath the door spouts, place
the power switch in the WASH position and open the
draw valves. When all the product stops flowing from
the door spouts, close the draw valves and place the
power switch in the OFF position. If local health codes
permit, empty the rerun into a sanitized stainless steel
rerun can. Cover the container and place it in the
walk-in cooler.
Repeat Steps 1 through 3 for the second freezing
cylinder.
Step 3
Drain all the rinse water from the freezing cylinder.
When the rinse water stops flowing from the door
spout, close the draw valves and press the WASH key
to cancel.
Note: Non--Softecht machines: Place the power
switch in the OFF position to cancel.
Repeat this procedure until the rinse water being
drawn from the freezing cylinder is clear.
Repeat Steps 1 through 3 for the second freezing
cylinder.
Cleaning
Step 1
Prepare one gallon (3.8 liters) of an approved cleaning
solution (example: Kay-5r). USE WARM WATER
AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS.
Step 2
Pour the one gallon (3.8 liters) of cleaning solution into
the mix hopper and allow it to flow into the freezing
cylinder.
ALWAYS FOLLOW LOCAL HEALTH CODES.
Rinsing
Step 1
Pour one gallon (3.8 liters) of cool, clean water into the
mix hopper. With the brushes provided, scrub the mix
hopper, and the mix inlet hole.
Note: Non--Softecht machines: Scrub the mix
level float stem.
Step 2
With a pail beneath the door spouts, press the WASH
key and open the draw valves.
Note: Non--Softecht machines: Place the power
switch in the WASH position.
Step 3
While the solution is flowing into the freezing cylinder,
brush-clean the mix hopper, mix level float stem and
mix inlet hole.
Step 4
Press the WASH key. This will cause the cleaning
solution in the freezing cylinder to agitate.
Note: Non--Softecht machines: Place the power
switch in the WASH position.
Step 5
Place an empty pail beneath the door spouts and raise
the draw valve. Draw off all the cleaning solution.
When the solution stops flowing from the door spouts,
close the draw valves. Press the WASH key to cancel.
Note: Non--Softecht machines: Place the power
switch in the OFF position to cancel.
Repeat Steps 1 through 5 for the other side of the
machine.
Model 161Operating Procedures
17
Disassembly
MAKE SURE THE POWER SWITCH IS IN
THE “OFF” POSITION. Failure to follow this
instruction may result in severe personal injury to
fingers or hands from hazardous moving parts.
Step 1
Remove the handscrews and the freezer door.
Remove the beater assemblies from the freezing
cylinders and take these parts to the sink for cleaning.
Step 2
Remove the front drip tray and the splash shield from
the machine. Take them to the sink for cleaning.
Note: To remove the o-rings, use a single service
towel to grasp the o-ring. Apply pressure in an upward
direction until the o-ring pops out of its groove. With the
other hand, push the top of the o-ring forward, and it
will roll out of the groove and can be easily removed.
If there is more than one o-ring to be removed, always
remove the rear o-ring first. This will allow the o-ring to
slide over the forward rings without falling into the open
grooves.
Step 3
From the freezer door, remove design caps, pivot pins,
draw handles, and draw valves. Remove all o-rings.
Step 4
Remove the large o-rings, front bearings, and guide
bearings from the back of the freezer door.
Step 5
Return to the machine with a small amount of cleaning
solution. With the black bristle brush, brush clean the
rear shell bearings at the back of the freezing
cylinders.
Brush Cleaning
Step 1
Prepare a sink with an approved cleaning solution
(example: Kay-5r). USE WARM WATER AND
FOLLOWTHEMANUFACTURER’SSPECIFICATIONS.
IMPORTANT:Followlabel directions,as too
STRONG of a solution can cause parts damage, while
too MILD of a solution will not provide adequate
cleaning.) Make sure all brushes provided with the
machine are available for brush cleaning.
Step 2
Remove the o-rings from the drive shafts of the beater
assemblies.
Step 6
Remove the rear drip pan from the side panel and take
it to the sink for cleaning.
Note: If the drip pan is filled with an excessive amount
of mix, this is an indication that the drive shaft o-ring of
the beater assembly should be replaced or properly
lubricated.
Step 7
Thoroughly brush clean all disassembled parts in the
cleaning solution. Make sure all lubricant and mix film
is removed. Take particular care to brush clean the
draw valve cores in the freezer door. Place all the
cleaned parts on a clean, dry surface to air dry
overnight.
Step 8
Wipe clean all exterior surfaces of the machine.
18
Model 161Operating Procedures
Section 7Important: Operator Checklist
During Cleaning and Sanitizing
ALWAYS FOLLOW LOCAL HEALTH CODES.
Cleaning and sanitizing schedules are governed by
your State or local regulatory agencies and must be
followed accordingly. The following check points
should be stressed during the cleaning and sanitizing
operations.
WERECOMMENDDAILYCLEANINGAND
SANITIZING.
T roubleshooting Bacterial Count
j 1. Thoroughly clean and sanitize the machine
regularly, including complete disassembly and
brush cleaning.
j 2. Use all brushes supplied for thorough cleaning.
The brushes are specially designed to reach all
mix passageways.
j 7. Properly prepare the cleaning and sanitizing
solutions. Read and follow label directions
carefully. Too strong of a solution may damage
the parts and too weak of a solution will not do
an adequate job of cleaning or sanitizing.
j 8. The temperature of the mix in the mix hopper
and walk-in cooler should be below 40_F.
(4.4_C.).
Regular Maintenance Checks
j 1. Check the rear shell bearing for signs of wear
(excessive mix leakage in rear drip pan) and be
certain it is properly cleaned.
j 2. Using a screwdriver and cloth towel, keep the
rear shell bearing and the female hex drive
socket clean and free of lubricant and mix
deposits.
j 3. Use the smaller, white bristle brush to clean the
mix inlet hole which extends from the mix
hopper down to the rear of the freezing cylinder.
j 4. Use the black bristle brush to thoroughly clean
the rear shell bearing located at the rear of the
freezing cylinder. Be sure to have a generous
amount of cleaning solution on the brush.
j 5. IF LOCAL HEALTH CODES PERMIT THE
USE OF RERUN, make sure the mix rerun is
stored in a sanitized, covered stainless steel
container and is used the following day. DO
NOT prime the machine with rerun. When using
rerun, skim off the foam and discard. Mix the
rerun with fresh mix in a ratio of 50/50 during the
day’s operation.
j 6. On a designated day of the week, run the mix as
low as feasible and discard after closing. This
will break the rerun cycle and reduce the
possibility of high bacteria and coliform counts.
j 3. Dispose of o-rings or seals if they are worn, torn,
or fit too loosely, and replace with new ones.
j 4. Follow all lubricating procedures as outlined in
“Assembly”.
j 5. If your machine is air cooled, check the
condenser for an accumulation of dirt and lint.
A dirty condenser will reduce the efficiency and
capacity of the machine. Condensers should be
cleaned monthly with a soft brush. Never use
screwdrivers or other metal probes to clean
between the fins.
CAUTION: Always disconnect electrical power prior to cleaning the condenser. Failure to follow this instruction may
result in electrocution.
Model 161Important: Operator Checklist
19
j 6. If your machine is equipped with an auxiliary
refrigeration system,check the auxiliary
condenser for accumulation of dirt and lint. A
dirty condenser will reduce the refrigeration
capacity of the mix hopper. Condensers must
be cleaned monthly with a soft brush. Never
use screwdrivers or other metal probes to clean
between the fins. Failure to comply may result
in electrocution.
j 7. If your machine is water cooled, check the wa-
ter lines for kinks or leaks. Kinks can occur when
the machine is moved back and forth for cleaning or maintenance purposes. Deteriorated or
cracked water lines should be replaced only by
an authorized Taylor mechanic.
Winter Storage
If the place of business is to be closed during the winter
months, it is important to protect the freezer by
following certain precautions, particularly if the
building is subject to freezing conditions.
Disconnect the freezer from the main power source to
prevent possible electrical damage.
On water cooled freezers, disconnect the water
supply. Relieve pressure on the spring in the water
valve. Use air pressure on the outlet side to blow out
any water remaining in the condenser, and then add a
liberal amount of permanent type auto anti-freeze.
This is extremely important. Failure to follow this
procedure may cause severe and costly damage to the
refrigeration system.
Your local Taylor distributor can perform this service for
you.
Wrap detachable parts of the freezer such as the
beater assembly and freezer door, and place them in
a protected dry place. Rubber trim parts and gaskets
canbeprotectedbywrappingthemwith
moisture-proof paper. All parts should be thoroughly
cleaned of dried mix or lubrication accumulations
which attract mice and other vermin.
20
Model 161Important: Operator Checklist
Section 8Troubleshooting Guide
PROBLEMPROBABLE CAUSEREMEDYPAGE
REF.
1. No product being
dispensed.
2. The machine will not
operate in the AUTO
mode.
3. The product is too stiff.a. The control is set too cold.a. Contact service
a. The power switch is in the
OFF position.
b. The mix level is
inadequate in the mix
hopper.
c. The beater motor
overloaded.
d. The unit is unplugged at
the wall receptacle.
e. The circuit breaker is
tripped or the fuse is
blown.
f. The freezer door is
incorrectly assembled.
g. Product is being drawn off
in excess of the freezer’s
capacity.
a. The unit is unplugged.a. Plug in the power cord;
b. The refrigeration system is
not activated.
c. The circuit breaker is
tripped, or the fuse is
blown.
d. The beater motor
overloaded, causing a loss
of power to the power
switch.
a. Place the power switch in
the AUTO position.
b. Fill the mix hopper with
mix.
c. Reset the freezer.
d. Plug in the power cord.
Press the push-button
switch.
e. Place the circuit breaker in
the “ON” position, or
replace the fuse. Press
the push-button switch.
f. See “Operating
Procedures” for proper
installation.
g. Stop drawing product and
allow the unit to recover.
press the push-button
switch.
b. Momentarily raise the
draw switch to activate the
refrigeration system.
c. Place the circuit breaker in
the ON position, or
replace the fuse. Press
the push-button switch.
d. Reset the freezer.
technician.
14
15
10
10
10
12
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10
16
10
10
10
Model 161Troubleshooting Guide
21
PROBLEMPROBABLE CAUSEREMEDYPAGE
4. The product is too soft.a. The control is set too
warm.
b. The air tube is not
installed.
c. Out-drawing the freezer’s
capacity.
5. The freezing cylinder walls
are scored.
6. Excessive leakage in rear
drip pan.
7. The draw valve is leaking.a. Incorrect lubricant was
8. Product is not feeding into
the freezing cylinder.
a. Operating freezer without
the front bearing on the
freezer door.
b. The gear unit or the direct
drive is out of alignment.
a. A worn or defective o-ring
is on the beater drive
shaft.
b. The rear shell bearing is
worn.
c. Incorrect lubricant was
used.
d. Inadequate lubrication of
beater drive shaft.
used.
b. Worn or defective o-rings
are on the draw valve.
c. Inadequate lubrication of
draw valve.
a. The mix level is
inadequate in the mix
hopper.
b. The mix inlet hole is
frozen.
a. Contact service
technician.
b. Install the air tube in the
mix inlet hole at the
bottom of the mix hopper.
c. Two 4 oz. (113.4 gram)
servings in one minute.
a. Install the front bearing on
the freezer door.
b. Contact service
technician.
a. Replace o-rings every 3
months.
b. Contact service
technician.
c. Use food grade lubricant
(example: Taylor Lube).
d. Lubricate the beater drive
shaft properly.
a. Use food grade lubricant
(example: Taylor Lube).
b. Replace o-rings every 3
months.
c. Lubricate the draw valve
properly.
a. Fill the mix hopper with
mix.
b. Contact service
technician.
REF.
10
15
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12
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24
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11
11
12
24
12
15
10
22
Model 161Troubleshooting Guide
PROBLEMPROBABLE CAUSEREMEDYPAGE
9. The unit goes out on
overload excessively.
10. Mix from one freezing
cylinder bleeds over to the
second cylinder.
a. There are too many
appliances plugged into
the circuit.
b. An extension cord has
been placed between the
power cord and the wall
receptacle.
a. The center draw valve
seal is worn, or is
improperly lubricated.
a. A separate 20A circuit is
needed for the freezer to
operate properly.
b. If the extension cord is
used, it must match the
power cord in size of
circuit ampacity.
a. Lubricate properly and
replace seal every 3
months.
REF.
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Model 161Troubleshooting Guide
23
Section 9Parts Replacement Schedule
PART DESCRIPTIONEVERY 3 MONTHSEVERY 6 MONTHSANNUALLYQTY.