Tadano TR-160M Service Manual

Page 1
TR-160M – TADANO RT MOBILE CRANE
TECHNICAL SPECIFICATIONS
Maximum lifting capacity / radius:
Main boom:
6.5 – 27.5m (6 section)
Main boom extension:
21.0m
Maximum system length:
15.86 + 2.66 = 18.4m
Overall length:
8.230m
Carrier length:
6.615m
Turning radius over boom head:
11.4 / 9.7m
Carrier engine:
Model HINO H07C-TF Type 4-cycle, 6-cylinder, direct­injection, water-cooled diesel engine (with turbo charger) Piston displacement 6,728cc Max. Output 162kW (220PS) at 2,800rpm Max. torque 657N.m (67.0kgf.m) at 1,600rpm
Maximum travel speed:
49 km/h
Drive Axles:
2-wheel drive (4x2) / 4-wheel drive (4x4) selection. Full floating shaft tube type front and rear
Steering:
Full Hydraulic Power steering with reverse steering correction mechanism.
Tyres:
Front 325/95R24 161E ROAD Rear 325/95R24 161E ROAD
Maximum gradeability:
(tan B) 0.6
LIFT CHART
02 4969 2122 e info@structuralcranes.com.au i www.structuralcranes.com.au
Page 2
TR-160M – TADANO RT MOBILE CRANE
CRANE SPECIFICATIONS
6.5m Boom 16,000kg at 3.0m (6part-line)
10.7m Boom 12,000kg at 4.0m (6part-line)
14.9m Boom 9,000kg at 4.5m (4part-line)
19.1m Boom 7,000kg at 5.5m (4part-line)
23.3m Boom 5,000kg at 6.0m (4part-line)
27.5m Boom 3,500kg at 7.0m (4part-line)
3.5m Jib 2,000kg at 70° (1part-line) Single top 3,000kg (1part-line)
MAX.LIFTING HEIGHT
Boom 27.8m Jib 31.2m
MAX.WORKING RADIUS
Boom 24.0m Jib 26.1m
BOOM LENGTH
6.5m
27.5m
BOOM EXTENSION
21.0m
BOOM EXTENSION SPEED
21.0m/87s
JIB LENGTH
3.5m
MAIN WINCH SINGLE LINE WINDING SPEED
110m/min (5th layer)
MAIN WINCH HOOK SPEED
28.0m/min (4 part-line)
AUXILIARY WINCH SINGLE LINE WINDING SPEED
96m/min (3rd layer)
AUXILIARY WINCH HOOK SPEED
96m/min (1 part-line)
BOOM ELEVATION ANGLE
-2°-82°
BOOM ELEVATION SPEED
-2°-82°/35s
SWING ANGLE
360°continue
SWING SPEED
-1
2.6min
(rpm)
WIRE ROPE
Main Winch 14mm x 155m (Diameter x Length) Spin­resistant wire rope
Auxiliary Winch 14mm x 70m (Diameter x Length) Spin­resistant wire rope
BOOM
6-section hydraulically telescoping boom of box construction (stages 2,3: synchronized; stages 4,5,6: synchronized)
BOOM EXTENSION
2 double-acting hydraulic cylinders 2 wire rope type telescoping devices with flow regulator valve with pressure compensation
JIB
Single stage which swings from and stores under the boom Triple offset (5°, 25°, 45°) type
SINGLE TOP
Mounted and fixed on the top boom section.
HOIST
Driven by hydraulic motor and via spur gear reducer. With free-fall device. Automatic brake (with foot brake for free-fall device) 2 single winches With flow regulator valve with pressure compensation
BOOM ELEVATION
2 double-acting hydraulic cylinders With flow regulator valve with pressure compensation
SWING
Hydraulic motor driven planetary gear reducer Swing bearing Swing free/lock changeover type Negative brake
OUTRIGGERS
Fully hydraulic H-type (floats mounted integrally) Slides and jacks each provided with independent
Fully extended width 5.2m Middle extended width 4.8m, 4.4m, 3.2m Minimum extended width 1.79m
OPERATION METHOD
Hydraulic pilot valve operation
MAX. VERTICAL LOAD CAPACITY OF OUTRIGGER
18.3t
POWER TAKE-OFF
PTO wet multi-plate clutch
HYDRAULIC PUMPS
2 variable piston pumps 2 gear pumps
HYDRAULIC OIL TANK CAPACITY
295 litres
SAFETY DEVICES
Automatic moment limiter (AML) Swing automatic stop device Over-winding cut-out device Working area control device Free-fall interlock device Outrigger extension width detector Level gauge Hook safety latch Hydraulic safety valve Telescopic counterbalance valve Elevation counterbalance valve Jack pilot check valve
EQUIPMENT
Air-conditioner with dehumidifier Hydraulic oil temperature indication lamp Radio Oil cooler Visual-type winch drum rotation indicator Operation pedals
ISO arrangement: for telescoping/auxiliary hoisting TADANO arrangement: for elevating/telescoping
Page 3
TR-160M – TADANO RT MOBILE CRANE
CARRIER SPECIFICATIONS
ENGINE
Model HINO H07C-TF Type 4-cycle, 6-cylinder, direct­injection, water-cooled diesel engine (with turbo charger) Piston displacement 6,728cc Max. Output 162kW (220PS) at 2,800rpm Max. torque 657N.m (67.0kgf.m) at 1,600rpm
TORQUE CONVERTER
3-element, 1-stage unit (with automatic lock-up mechanism)
TRANSMISSION
Power shift type (wet multi-plate clutch) 4 forward and 1 reverse speeds (with Hi/Low settings)
REDUCER
Axle dual-ratio reduction
DRIVE
2-wheel drive (4X2) / 4-wheel drive (4X4) selection
FRONT AXLE
Full floating type
REAR AXLE
Full floating type
SUSPENSION
Front Parallel leaf spring type Rear Parallel leaf spring type
STEERING
Fully hydraulic power steering with reverse steering correction mechanism
BRAKE SYSTEM
Service Brake Hydro-pneumatic disk brake Parking Brake Mechanically operated, internal
expanding duo-servo shoe type acting on drum at transmission case rear.
Auxiliary Brake Electro-pneumatic operated exhaust brake Eddy current retarder Auxiliary braking device for operations
FRAME
Welded box-shaped structure
ELECTRIC SYSTEM
12 V DC. 2 batteries of 24V (120Ah)
FUEL TANK CAPACITY
250 litres
TIRES
Front 325/95R24 161E ROAD Rear 325/95R24 161E ROAD
TREAD
Front 1,820mm Rear 1,820mm
CAB
One-man type with interior equipment Liquid filled rubber mounted type Fully adjustable foldable seat (with headrest and seat belt) Adjustable handle (tilt, telescoping) Intermittent type windshield/roof wiper (with washer) Power window Side visor
SAFETY DEVICES
Emergency steering device Spring lock device Rear wheel steering lock device Engine over-run alarm Over shift prevention device Parking brake alarm
EQUIPMENT
Centralized oiling device Electric mirror
DIMENSIONS
Overall length 8,520mm Overall width 2,200mm Overall height 3,140mm Wheel base 3,200mm
WEIGHTS
Gross vehicle weight Total 19,895kg Front 9,950kg Rear 9,945kg
PERFORMANCE
Max. travelling speed 49km/h Gradeability (tan θ) 0.6 Min. turning radius 5.1m (4-wheel steering) 8.7m (2-
wheel steering)
Page 4
TOTAL RATED LOADS
Outriggers fully extended (5.2m) ~360°~
A
B
6.5m
10.7m
14.9m
19.1m
23.3m
27.5m
2.5m
16.00
12.00
9.00
7.00
3.0m
16.00
12.00
9.00
7.00
3.5m
14.00
12.00
9.00
7.00
5.00
3.50
4.0m
12.50
12.00
9.00
7.00
5.00
3.50
4.5m
11.50
11.10
9.00
7.00
5.00
3.50
5.0m
10.25
8.90
7.00
5.00
3.50
5.5m
9.40
8.20
7.00
5.00
3.50
6.0m
8.80
7.60
6.60
5.00
3.50
7.0m
6.75
6.40
5.80
4.70
3.50
8.0m
5.30
5.00
5.00
4.15
3.35
9.0m
4.30
4.00
4.25
3.70
3.00
10.0m
(8.7m)
3.25
3.50
3.30
2.75
11.0m
2.65
2.95
3.00
2.50
12.0m
2.15
2.45
2.70
2.30
13.0m
1.80
2.05
2.30
2.10
14.0m
(12.9m)
1.75
2.00
1.95
15.0m 1.45
1.70
1.75
16.0m 1.25
1.45
1.50
17.0m 1.05
1.25
1.30
18.0m
1.05
1.10
19.0m
0.90
0.95
20.0m
0.75
0.80
22.0m
0.60
0.60
24.0m
(21.3m)
0.45
a(°)
0 82
(1) With outriggers set [BOOM]
TR-160M – TADANO RT MOBILE CRANE
Unit: Tonne
A= Boom length B= Working radius a= Boom angle range (for the unladen condition)
Page 5
GR-160-N – TADANO RT MOBILE CRANE
Unit: Tonne
Outriggers middle extended (4.8m)
~Over sides~
A
B
6.5m
10.7m
14.9m
19.1m
23.3m
27.5m
2.5m
16.00
12.00
9.00
7.00
3.0m
16.00
12.00
9.00
7.00
3.5m
14.00
12.00
9.00
7.00
5.00
3.50
4.0m
12.50
12.00
9.00
7.00
5.00
3.50
4.5m
11.50
11.10
9.00
7.00
5.00
3.50
5.0m
10.25
8.90
7.00
5.00
3.50
5.5m
9.20
8.20
7.00
5.00
3.50
6.0m
7.90
7.60
6.60
5.00
3.50
7.0m
5.85
5.85
5.80
4.70
3.50
8.0m
4.55
4.50
4.85
4.15
3.35
9.0m
3.80
(8.7m)
3.55
3.90
3.70
3.00
10.0m
2.85
3.15
3.30
2.75
11.0m
2.30
2.60
2.80
2.50
12.0m
1.85
2.15
2.35
2.30
13.0m
1.50
(12.9m)
1.75
1.95
2.10
14.0m
1.45
1.65
1.75
15.0m 1.20
1.40
1.50
16.0m 1.00
1.20
1.25
17.0m 0.85
1.00
1.05
18.0m
0.85
0.90
19.0m
0.70
0.75
20.0m
0.55
0.60
22.0m 0.40
a(°)
082
2282
3282
[BOOM]
A = Boom length B = Working radius a = Boom angle range (for the unladen condition)
Page 6
GR-160-N – TADANO RT MOBILE CRANE
Outriggers middle extended (4.4m)
~Over sides~
A
B
6.5m
10.7m
14.9m
19.1m
23.3m
27.5m
2.5m
16.00
12.00
9.00
7.00
3.0m
16.00
12.00
9.00
7.00
3.5m
14.00
12.00
9.00
7.00
5.00
3.50
4.0m
12.50
12.00
9.00
7.00
5.00
3.50
4.5m
11.50
11.10
9.00
7.00
5.00
3.50
5.0m
9.50
8.90
7.00
5.00
3.50
5.5m
8.05
7.90
7.00
5.00
3.50
6.0m
6.85
6.70
6.60
5.00
3.50
7.0m
5.05
5.00
5.35
4.70
3.50
8.0m
3.85
3.85
4.15
4.15
3.35
9.0m
3.20
(8.7m)
3.00
3.30
3.55
3.00
10.0m
2.35
2.65
2.90
2.75
11.0m
1.85
2.15
2.35
2.50
12.0m
1.45
1.75
1.95
2.10
13.0m
1.10
(12.9m)
1.40
1.60
1.75
14.0m
1.15
1.35
1.45
15.0m 0.95
1.10
1.25
16.0m 0.75
0.90
1.05
17.0m 0.60
0.75
0.85
18.0m
0.60
0.70
19.0m 0.55
20.0m 0.40
a(°)
082
1082
3482
4082
[BOOM]
Unit: Tonne
A = Boom length B = Working radius a = Boom angle range (for the unladen condition)
Page 7
TR-160M – TADANO RT MOBILE CRANE
Outriggers middle extended (3.2m) ~Over sides~
A
B
6.5 m
10.7 m
14.9 m
19.1 m
23.3 m
27.5 m
2.5 m
16.00
12.00
9.00
7.00
3.0 m
14.50
12.00
9.00
7.00
3.5 m
10.50
10.40
9.00
7.00
5.00
3.5
4.0 m
8.00
8.25
7.75
7.00
5.00
3.5
4.5 m
6.80
6.60
6.30
7.00
5.00
3.5
5.0 m
(4.4m)
5.45
5.30
5.80
5.00
3.5
5.5 m
4.60
4.40
4.90
5.00
3.5
6.0 m
3.90
3.75
4.15
4.40
3.5
7.0 m
2.90
2.75
3.10
3.30
3.4
8.0 m
2.20
2.05
2.35
2.60
2.75
9.0 m
1.70 (8.7m)
1.50
1.80
2.05
2.2
10.0 m
1.10
1.40
1.60
1.8
11.0 m
0.75
1.10
1.25
1.45
12.0 m
0.50
0.80
0.95
1.15
13.0 m
0.55
0.75
0.9
14.0 m
0.40
0.55
0.7
15.0 m
0.40
0.55
a (° )
0~82
24~82
36~82
46~82
55~82.5
Outriggers minimum extended (1.79m) ~Over sides~
A B
6.5m
10.7m
14.9m
19.1 m
23.3m
27.5m
2.5 m
7.00
7.00
7.0
7.0
3.0 m
5.60
5.30
5.6
5.75
3.5m
4.20
4.10
4.25
4.6
4.6
3.5
4.0m
3.30
3.25
3.3
3.65
3.8
3.5
4.5m
2.80
2.60
2.65
3.0
3.15
3.2
5.0 m
(4.4m)
2.15
2.1
2.45
2.65
2.75
5.5m
1.75
1.65
2.0
2.2
2.3
6.0 m
1.40
1.3
1.65
1.85
1.95
7.0 m
0.85
0.75
1.1
1.3
1.45
a (° )
0~82
38~82
57~82
65~82
70~82
73~82
[BOOM]
Unit: tonne
A = Boom length B = Working radius a = Boom angle range (for the unladen condition)
Unit: Tonne
Page 8
TR-160M – TADANO RT MOBILE CRANE
Outriggers fully extended (5.2 m) ~360°~
Jib length
27.5m Boom + 3.5m Jib
Offset
25°
45°
Boom angle
Working
radius (m)
Total rated
loads (t)
Working
radius (m)
Total rated
loads (t)
Working
radius (m)
Total rated
loads (t)
82°
4.20
2.00
5.10
1.50
6.10
1.25
75°
8.10
2.00
8.80
1.50
9.80
1.25
70°
10.80
2.00
11.40
1.50
12.30
1.25
65°
13.20
1.60
13.80
1.35
14.60
1.25
60°
15.50
1.35
16.10
1.15
16.80
1.15
55°
17.70
1.05
18.20
1.10
18.80
1.00
50°
19.70
0.85
20.10
0.80
20.70
0.80
45°
21.60
0.65
21.90
0.60
22.30
0.60
40°
23.20
0.50
23.50
0.45
35°
24.70
0.35
24.90
0.35
30°
26.00
0.25
26.10
0.25
a (° )
24~82
29~82
44~82
Outriggers middle extended (4.8 m) ~Over sides~
Jib length
27.5m Boom + 3.5m Jib
Offset
25°
45°
Boom angle
Working
radius (m)
Total rated
loads (t)
Working
radius (m)
Total rated
loads (t)
Working
radius (m)
Total Rated
loads (t)
82°
4.20
2.00
5.10
1.50
6.10
1.25
75°
8.10
2.00
8.80
1.50
9.80
1.25
70°
10.80
2.00
11.40
1.50
12.30
1.25
65°
13.20
1.60
13.80
1.35
14.60
1.25
60°
15.50
1.25
16.10
1.15
16.80
1.15
55°
17.60
0.90
18.20
0.85
18.80
0.85
50°
19.70
0.65
20.10
0.65
20.60
0.60
45°
21.50
0.45
21.90
0.50
22.30
0.45
40°
23.20
0.35
23.50
0.35
a (° )
39~82
44~82
[JIB]
Unit: tonne
a = Boom angle range (for the unladen condition)
a = Boom angle range (for the unladen condition)
Unit: tonne
Page 9
TR-160M – TADANO RT MOBILE CRANE
Outriggers middle extended (4.4m) ~Over sides~
Jib length
27.5m Boom + 3.5m Jib
Offset
25 °
45°
Boom angle
Working
radius (m)
Total rated
loads (t)
Working
radius (m)
Total rated
loads (t)
Working
radius (m)
Total Rated
loads (t)
82°
4.20
2.00
5.10
1.50
6.10
1.25
75°
8.10
2.00
8.80
1.50
9.80
1.25
70°
10.80
2.00
11.40
1.50
12.30
1.25
65°
13.10
1.45
13.80
1.35
14.60
1.25
60°
15.40
1.00
16.00
1.00
16.80
0.90
55°
17.60
0.70
18.10
0.70
18.70
0.65
50°
19.60
0.50
20.10
0.50
20.60
0.45
45°
21.50
0.30
21.90
0.30
22.20
0.30
a (° )
44~82
Outriggers middle extended (3.2 m) ~Over sides~
Jib length
27.5m Boom + 3.5m Jib
Offset
25°
45°
Boom angle
Working
radius (m)
Total rated
loads (t)
Working
radius (m)
Total rated
loads (t)
Working
radius (m)
Total Rated
loads (t)
82°
4.20
2.00
5.10
1.50
6.10
1.25
75°
8.10
2.00
8.80
1.50
9.80
1.25
72°
9.60
1.50
10.30
1.30
11.30
1.25
70°
10.60
1.20
11.30
1.10
12.20
1.05
65°
13.00
0.75
13.70
0.70
14.40
0.65
60°
15.30
0.40
16.00
0.35
16.60
0.35
a (° )
59~82
[JIB]
a = Boom angle range (for the unladen condition)
Unit: tonne
a = Boom angle range (for the unladen condition)
Unit: tonne
Page 10
DIMENSIONS
TR-160M – TADANO RT MOBILE CRANE
Page 11
TR-160M – TADANO RT MOBILE CRANE
WORKING RADIUS / LIFTING HEIGHT
WORKING RADIUS (m) / LIFTING HEIGHT (m)
NOTES:
1. The deflection of the boom is not incorporated in the figure above.
2. The figure above is for the case where the outriggers are fully extended (360°).
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