Tadano TR150 XL-4 Service Manual

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15 ton
Tadano TR150XL
Load Charts
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TR-150XL-4
15 Ton Capacity (13.6 Metric Tons)
HYDRAULIC ROUGH TERRAIN CRANE
DIMENSIONS
GENERAL DIMENSIONS
(275/80R22.5 Tires)
Feet Meters
12' 5-5/8" 3.8 21' 3-7/8" 6.5
Specifications are subject to change without notice.
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CRANE SPECIFICATIONS
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BOOM
WIRE ROPE - Warrington seal wire, extra improved plow steel,
Six section full power synchronized telescoping boom, preformed, independent wire rope core, right regular lay.
17.4'~78' (5.3m~23.8m), of box construction with 4 sheaves, 7/16"(11.2mm) 6X37 class 9-5/16" (0.236m) root diameter, at boom head. Maximum Permissible Line Pull (Main and Auxiliary) : The synchronization system consists of two double acting 6,500lbs (2,940kg) telescope cylinders, an extension cable and retraction cable. Hydraulic cylinder fitted with holding valve. Two easily HOOK BLOCKS removable wire rope guards, rope dead end provided on 15.0 ton (13.6 metric ton) - Weighted hook with swivel and both sides of boom head. Boom telescope sections are safety latch, for 7/16"(11.2mm) wire rope. supported by wear pads both vertically and horizontally. 2.0 ton (1.8 metric ton) - Weighted hook with swivel and Extension speed 60.6' (18.5m) in 52 seconds. safety latch, for 7/16"(11.2mm) wire rope.
BOOM ELEVATION - By a double acting hydraulic cylinder
o
with holding valve. Elevation -3
~82o, combination controls for hand or foot operation. Boom angle indicator. Automatic speed reduction and soft stop function. Tandem gear pump for steering, swing and accumulator.
Elevation speed -3
JIB - Two stage extension type with 5, 25o or 45o offset (tilt type).
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~82o in 29 seconds. Powered by carrier engine. Pump disconnect for crane is
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Single sheave, 8"(0.203m) root diameter, at jib head. Box type
HYDRAULIC SYSTEM
PUMPS - Two variable piston pumps for crane functions.
engaged/ disengaged by rotary switch from operator's cab.
CONTROL VALVE
- Multiple valves actuated by pilot
top section telescopes from box type base section which stores pressure with integral pressure relief valves. under base boom section. Jib length is 11.8' (3.6m) or 18' (5.5m).
RESERVOI
- 45 gallon (172 lit.) capacity. External sight
level gauge.
AUXILIARY LIFTING SHEAV
Single sheave, 8"(0.203m) root diameter. Mounted to main
(SINGLE TOP)
FILTRATION - 26 micron return filter, full flow with bypass
boom head for single line work. protection, located inside of hydraulic reservoir. Accessible for
easy replacement.
ANTI-TWO BLOC
device with audio-visual (FAILURE lamp/BUZZER) warning
- Pendant type over-winding cut out
OIL COOLER - Air cooled fan type.
system.
SWING CAB AND CONTROL
Hydraulic axial piston motor driven through planetary swing
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speed reducer. Continuous 36 turntable at 2.4rpm. Equipped with manually locked/released cab mounted on rotating superstructure.
swing brake. A 360
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positive swing lock for pick and carry
full circle swing on ball bearing Both crane and drive operations can be performed from one
and travel modes. Right side, 1 man type, steel construction with sliding door
access and tinted safety glass windows opening at side. Door
HOIST window is powered control. Windshield glass window and roof
glass window are shatter-resistant. Tilt-telescoping steering
MAIN HOIST - Grooved drum driven by hydraulic axial piston
wheel. Adjustable control lever for swing, boom hoist, boom motor through winch speed reducer. Power load lowering and telescoping, auxiliary hoist and main hoist. Control lever can raising. Equipped with automatic brake (neutral brake) and change neutral positions and tilt for easy access into cab. counterbalance valve. Controlled independently of auxiliary hoist. 3 way adjustable operator's seat with high back, headrest and Equipped with cable follower and drum rotation indicator. armrest. Engine throttle knob. Foot operated controls : boom
hoist, boom telescoping, service brake and engine throttle.
DRUM - Grooved 9-7/16"(0.24m) root diameter x 9-7/16"(0.239m
Hot water cab heater and air conditioning. wide. Wire rope: 433' of 7/16"diameter rope (132m of 11.2mm). Drum capacity: 429.5' (130.9m) 7 layers. Maximum line pull Dash-mounted engine start/stop, monitor lamps, cigarette (available): 7,600lbs. (3,460kg). Maximum line speed: 406FPM lighter, drive selector switch, parking brake switch, steering (124m/min). mode select switch, power window switch, pump engaged /
disengaged switch, swing brake switch and outrigger controls.
AUXILIARY HOIS
- Grooved drum driven by hydraulic axial
piston motor through winch speed reducer. Power load lowering Instruments - Torque converter oil temperature, engine water and raising. Equipped with automatic brake (neutral brake) and temperature, air pressure, fuel, speedometer, tachometer and counterbalance valve. Controlled independently of main hoist. hour meter. Hydraulic oil pressure is monitored and displayed Equipped with cable follower and drum rotation indicator. on the AML-L display panel.
DRUM - Grooved 9-7/16"(0.24m) root diameter x 9-7/16"(0.239m
wide. Wire rope: 213' of 7/16"diameter rope (65m of 11.2mm). Drum capacity: 429.5' (130.9m) 7 layers. Maximum line pull (available): 7,600lbs. (3,460kg). Maximum line speed: 406FPM (124m/min).
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Tadano electronic LOAD MOMENT INDICATOR system
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(AML-L) including:
Control lever lockout function with audible and visual
TADANO AML-L monitors outrigger extended length and
automatically programs the corresponding "RATED LIFTING
CAPACITIES" table.
pre-warning
Boom position indicataor
Outrigger state indicator Boom angle / boom length / jib offset angle / load
radius / rated lifting capacities / actual loads read out Ratio of actual load moment to rated load moment and winch drum indicator switch. Lower console includes working
indication Automatic Speed Reduction and Soft Stop function
Operator's left hand console includes transmission gear selector
and sight level bubble. Upper console includes roof washer
and wiper switch, emergency outrigger set up key switch, jib
equipped / removed select switch, air conditioning control switch
light switch and boom emergency telescoping switch (2nd-3rd
and 4th-top).
on boom elevation and swing
Working condition register switch
Load radius / boom angle / tip height / swing range conditions.
NOTE:
Each crane motion speed is based on unladen
preset function
External warning lamp
CARRIER SPECIFICATIONS
SUSPENSION - Semi-elliptic leaf springs with hydraulic TYPE - Rear engine, right hand steering, driving axle 2-way
selected type by manual switch, 4x2 front drive, 4x4 front and rear drive.
FRAME - High tensile steel, all welded mono-box construction. TRANSMISSION - Electronically controlled full automatic
transmission. Torque converter driving full powershift with driving axle selector. 6 forward and 2 reverse speeds, constant mesh.
3 speeds - high range - 2 wheel drive; 4 wheel drive 3 speeds - low range - 4 wheel drive
TRAVEL SPEE
- 30.4 mph (49 km/h)
AXLE - Front: Full floating type, steering and driving axle.
Rear: Full floating type, steering and driving axle.
STEERING- Hydraulic power steering controlled by steering
wheel. Four steering modes available: 2 wheel front, 2 wheel rear,
4 wheel coordinated and 4 wheel crab .
lockout device.
BRAKE SYSTEM
- Service: Air over hydraulic disc brakes on all 4 wheels. Parking/Emergency: Spring applied-air released brake acting on input shaft of front axle. Auxiliary: Electro­pneumatic operated exhaust brake.
TIRES - 275/80R22.5
OUTRIGGERS - Four hydraulic, beam and jack outriggers.
Vertical jack cylinders equipped with integral holding valve. Each outrigger beam and jack is controlled independently from cab. Beams extend to 15' 5" (4.7 m) center-line and retract to within 5' 4-1/2" (1.64 m) overall width with floats. Outrigger jack floats are attached thus eliminating the need of manually attaching and detaching them. Controls and sight bubble located in superstructure cab. Four outrigger extension lengths are provided with corresponding "RATED LIFTING CAPACITIES" for
crane duty in confined areas. Both symmetrical and Non-symmetrical
outrigger extension (deployment) is permitted.
Min. Extension 5' 4-1/2" center to center Mid. Extension 8' 2-3/8" center to center Mid. Extension 11' 5-3/4" center to center Mid. Extension 14' 1-1/4" center to center Max. Extension 15' 5" center to center
Float size(Diameter) 1' 1-3/4" (0.35m)
ENGINE
Model Cummins QSB3.9-30TA Type Direct injection diese Fan, in.(mm) Suction type, 10-blade, 18 (457) di No. of cylinder Combustion 4 cycle, turbo charged and after coole BoreXStroke, in.(mm) 4.016 X 4.724 (102X120 Displacement, cu. in (liters) 238 (3.900
ir inlet heater 24 volt prehea
ir cleaner Dry type, replaceable eleme Oil filter Full flow with replaceable eleme Fuel filter Full flow with replaceable eleme Fuel tank, gal.(liters) 50 (189), right side of carrie
Cooling Liquid pressurized, recirculating by-pass Fuel 50 (189)
4 Starting 24 vol
Radiator Fin and tube core, thermostat controlle
Charging 24 volt system, negative groun Battery 2-80 amp. Hou Compressor, air, CFM(l /min) 15.2 CFM (430) at 2,500rp Horsepower (kW) Gross 135 (101) at 2,300rp Torque, Max. ft-lb (kgm) 354 (49) at 1,500rp Capacity, gal.(liters
Cooling water 2.1 (7.9) Lubrication 2 ~ 2.5 (7.6 ~ 9.5)
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STANDARD EQUIPMEN
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- Six section full power partially synchronized boom - Cummins QSB3.9-30TAA turbo charged
17.4' ~ 78' (5.3 m~23.8 m)
- Main hoist with grooved drum and 433' of 7/16" cable. - Electronic controlled automatic transmission
- driven by torque converte
Drum rotation indicator (visual type) main hois
-Anti-Two block device (overwind cutout
- Tadano electronic load moment indicator system (AML-L) -
- Outrigger extension length detecto
- Electronic crane monitoring system - Disc brakes
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- 360
positive swing lock - Fenders
- Self centering finger control levers with pilot control -
- Control pedals for boom hoist and boom telescoping - Water separator with filte
- 3 way adjustable cloth seat with armrests, high back and - Engine over-run alarm seat belt - Back-up alarm
- Tilt-telescoping steering wheel - Low oil pressure/high water temp. warning
- Tinted safety glass and sun viso
- Front windshield wiper and washe
- Roof window wiper and washe
- Power window (cab door) - Full instrumentation package
- Rear view mirrors (right and left side
- Cigarette lighte Electric fan in cab - Tool storage compartment
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- Cab floor mat - Tire inflation ki
- Pump disconnect in operator's cab - 24 volt electric system
- Hydraulic oil cooler -
- Independently controlled outriggers -
- Four outrigger extension position
- Self-storing outrigger pads -
after cooled engine(135HP) with exhaust brake
- 4 X 4 X 4 drive/stee draulic lockout suspension system
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- 275/80R22.5 tires
ir drye
device(visual
- Rear steer centering light
-Air cleaner dust indicato
- Complete highway light package
- Work lights
15 ton (13.6 metric ton) hook with swive
2.0 ton (1.8 metric ton) hook with swive
- Towing hooks-Front and rear
Hot water cab heater and air conditione
OPTIONAL PACKAG
- 11.8' or 18' (3.6 m or 5.5 m) box jib (tilt type) with 5° , 25° or 45° pinned offsets and self storing pins
-
uxiliary lifting sheave (single top) stowabl
-Auxiliary hoist with grooved drum and 213' of 7/16" cable
-
Drum rotation indicator (visual type) auxiliary hois
HOISTING PERFORMANCE
Main or auxiliary hoist - 9-7/16'' (0.24m) drum, 7/16'' (11.2mm) wire rope
Layer
1s 2nd 321 3rd 344 4th 370 5th 406 6th 423 7th 449
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Developed by machinery with each layer of wire rope, but not based on rope strength or other limitation in machinery or equipment.
2
Line speeds based only on hook block, not loaded.
3
Permissible line pull may be affected by wire rope strength.
Line speeds
F.P.M
295
2
vailable
m/min Lbs. kgf Lbs. kgf Feet Meters
90
98 105 113 124 129 137
7,600 6,900 6,400 5,900 5,500 5,100 4,800
1
3,460 3,150 2,890 2,670 2,480 2,310 2,170
Line pulls
Permissible
6,500 5,900 5,400 5,000 4,600 4,300 4,000
2,940 2,670 2,450 2,260 2,100
1,840
Root diameter
Length
Flange diameter
Drum grooved lagging
3
Total wire rope
48.9 14.9
101.7
159.1
220.5
285.8
355.61,960
429.5
DRUM DIMENSION
Main
uxiliar
31.0
48.5
67.2
87.1
108.4
130.9
Inch 9-7/16" 9-7/16" 9-7/16" 1' 4-1/8'' 410
mm 240 239 239
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pplying
TR-150XL-4 WORKING RANGE CHART
pp
NOTE:
Boom and jib geometry shown are for unloaded condition and machine standing level on firm su
Boom deflection and subsequent radius and boom angle change must be accounted for when a
orting surface.
load to hook.
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TR-150XL-4 RATED LIFTING CAPACITIES
A
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(IN POUNDS)
ON OUTRIGGERS FULLY EXTENDED 15' 5'' (4.7m) SPREAD
A
B
17.4' 30' 42' 54' 66' 78'
(5.3m) C (9.0m) C (12.7m) C (16.4m) C (20.1m) C (23.8m)
C
4 70.4 30,000 78.9 13,200 6 62.8 30,000 75.1 13,200 79.5 13,200 8 54.2 23,800 70.8 13,200 76.7 13,200 79.9 11,000 10 44.1 17,800 66.7 13,200 73.8 13,200 78.0 11,000 80.4 9,900 12 30.8 14,800 62.4 13,200 71.0 13,200 75.8 11,000 78.7 9,900 80.5 6,600 15 55.4 11,500 66.6 11,100 72.4 10,850 76.0 8,950 78.5 6,600 20 42.1 8,300 58.5 8,000 66.6 7,750 71.5 7,050 74.8 6,050 25 19.5 6,200 49.8 5,850 60.6 5,700 66.8 5,500 70.9 4,950 30 39.4 4,050 54.3 4,400 61.8 4,400 66.9 4,100 35 25.2 2,950 47.1 3,350 56.5 3,550 62.6 3,350 40 38.9 2,650 51.0 3,150 58.3 2,800 45 28.3 1,950 44.8 2,400 53.7 2,350 50 37.9 1,850 48.6 2,000 55 29.3 1,400 43.2 1,550 60 16.2 1,050 37.2 1,250 65 29.9 1,000 70 20.2 770
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360o ROTATION
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LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE ON OUTRIGGERS
FULLY EXTENDED 15' 5'' (4.7m) SPREAD 360o ROTATION
C
B
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0
A
17.4' 30' 42' 54' 66' 78'
(5.3m) B (9.0m) B (12.7m) B (16.4m) B (20.1m) B (23.8m)
B
13.1 13,500 25.3 5,900 37.4 2,600 49.5 1,600 61.7 1,000 73.8 600 ON OUTRIGGERS MID EXTENDED 14' 1-1/4'' (4.3m) SPREAD
17.4' 30' 42' 54' 66' 78'
C
(5.3m) C (9.0m) C (12.7m) C (16.4m) C (20.1m) C (23.8m)
360
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ROTATION
4 70.4 30,000 78.9 13,200 6 62.8 30,000 75.1 13,200 79.5 13,200 8 54.2 23,800 70.8 13,200 76.7 13,200 79.9 11,000 10 44.1 17,800 66.7 13,200 73.8 13,200 78.0 11,000 80.4 9,900 12 30.8 14,800 62.4 13,200 71.0 13,200 75.8 11,000 78.7 9,900 80.5 6,600 15 55.3 11,300 66.6 11,100 72.4 10,850 76.0 8,950 78.5 6,600 20 42.1 8,050 58.5 7,450 66.6 7,750 71.5 7,050 74.8 6,050 25 19.5 5,500 49.8 5,300 60.6 5,400 66.7 5,100 70.9 4,950 30 39.4 3,500 54.2 4,050 61.7 4,100 66.8 3,900 35 25.2 2,500 47.0 2,850 56.5 3,200 62.6 3,200 40 38.7 2,100 50.9 2,300 58.3 2,550 45 28.1 1,450 44.6 1,750 53.6 1,950 50 37.7 1,250 48.5 1,500 55 29.3 900 43.1 1,150 60 16.2 600 37.0 900 65 29.8 600
D
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LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE ON OUTRIGGERS
MID EXTENDED 14' 1-1/4'' (4.3m) SPREAD 360o ROTATION
C
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0
17.4' 30' 42' 54'
(5.3m) B (9.0m) B (12.7m) B (16.4m) B (20.1m)
B
13.1 13,200 25.3 5,200 37.4 2,000 49.5 1,100 61.7 500
66'
:Boom length in feet
B :Load radius in feet C :Loaded boom angle (deg. D :Minimum boom angle (deg.) for indicated length (no load)
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TR-150XL-4 RATED LIFTING CAPACITIES
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
(
0
0
B
0
0
0
A
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d
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(IN POUNDS)
ON OUTRIGGERS MID EXTENDED 11' 5-3/4'' (3.5m) SPREAD
A
B
4 70.4 30,00 6 62.8 30,00 8 54.2 23,80 10 44.1 17,80 12 30.8 14,80
17.4' 30' 42' 54' 66' 78'
C
(5.3m) C (9.0m) C (12.7m) C (16.4m) C (20.1m) C (23.8m)
78.9 13,20
75.1 13,20079.5 13,20
70.8 13,20076.7 13,20079.9 11,00
66.7 13,20073.8 13,20078.0 11,00080.4 9,90
62.4 13,20071.0 13,20075.8 11,00078.7 9,90080.5 6,60
15 55.2 10,15 20 42.0 5,80 25 19.5 3,60 30 39.3 2,10 35 24.9 1,25 40 38.3 1,15
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360
ROTATION
66.6 10,00072.4 9,45076.0 8,95078.5 6,60
58.5 5,55066.5 6,30071.4 6,55074.8 5,95
49.7 3,40060.4 4,05066.6 4,40070.8 4,50
53.9 2,65061.4 3,00066.7 3,10
46.5 1,80056.3 2,05062.4 2,25
50.6 1,35058.0 1,55
45 27.6 700 44.5 950 53.2 1,05 50 37.4 650 48.2 700 55
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o
0
LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE ON OUTRIGGERS
A
C
B
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0
13.1 13,20025.3 3,30037.4 1,00049.5 400
A
B
C (5.3m) C (9.0m) C (12.7m) C (16.4m) C (20.1m) C (23.8m)
4 70.4 30,00 6 62.8 30,00 8 54.1 18,70 10 43.6 12,20 12 30.5 8,80 15 55.2 5,45 20 42.0 2,85 25 19.5 1,50
MID EXTENDED 11' 5-3/4'' (3.5m) SPREAD 36
17.4'
(5.3m) B (9.0m) B (12.7m) B (16.4m)
ON OUTRIGGERS MID EXTENDED 8' 2-3/8'' (2.5m) SPREAD
17.4'
30' 42' 54'
o
360
30' 42'
78.9 13,20
75.1 13,20079.5 13,20
70.8 13,20076.7 13,20079.9 11,00
66.7 11,80073.7 11,80078.0 11,00080.4 9,90
62.3 8,60070.8 8,55075.6 9,25078.7 9,90080.5 6,60
ROTATION
54' 66' 78'
66.3 5,35072.2 6,00075.8 6,30078.5 6,60
58.3 2,75066.4 3,30071.1 3,60074.5 3,85
49.6 1,35060.3 1,90066.3 2,20070.4 2,35
30 39.0 500 53.8 1,00
o
26
o
ROTATION
61.3 1,35066.3 1,45
42.9 450
o
39
35 46.5 500 56.0 750 62.0 850 40
D
LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE ON OUTRIGGERS
A
C
o
0
17.4' 30'
B
(5.3m) B (9.0m)
13.1 7,40025.3 1,30
o
0
MID EXTENDED 8' 2-3/8''
30
o
41
o
2.5m) SPREAD 36
49
o
ROTATION
o
57.7 450
o
55
ON OUTRIGGERS MIN EXTENDED 5' 4-1/2'' (1.64m) SPREAD
A
17.4' 30'
C (5.3m) C (9.0m) C (12.7m) C (16.4m) C (20.1m) C (23.8m)
o
360
ROTATION
42' 54' 66' 78'
4 70.3 17,500 78.9 13,200 6
62.5 13,250 75.0 12,300 79.5 12,500
8
54.1 8,650 70.8 8,800 76.6 8,300 79.9 7,500
10
44.0 5,800 66.6 6,100 73.8 5,600 77.6 5,600 80.1 5,600
12
30.1 4,250 62.2 4,100 70.9 4,050 75.3 4,200 78.3 4,300 80.4 4,350
15 20 41.8 900 58.5 750 66.2 1,25 25 70.2 950
D
o
0
55.2 2,45066.4 2,30072.0 2,70075.5 3,00077.9 3,10
26
o
52
o
58
o
71.0 1,55074.1 1,80
63
o
67
o
LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE ON OUTRIGGERS
MIN EXTENDED 5' 4-1/2'' (1.64m) SPREAD 360o ROTATION
A
C
o
0
17.4'
B
(5.3m)
13.1 3,500
:Boom length in fee C :Loaded boom angle (deg
B :Load radius in fee D :Minimum boom angle (deg.) for indicated length (no loa
Boom Length in Fee
(meters)
Number of parts of line
17.4'
(5.3m)
17.4' to 78'
(5.3m to 23.8m)
Single to
Jib
841
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o
o
o
o
2
o
2
o
62.5
o
62.5
o
60
o
60
o
57.5
o
57.5
o
55
o
55
o
TR-150XL-4 RATED LIFTING CAPACITIES
(IN POUNDS)
ON OUTRIGGERS FULLY EXTENDED15' 5" (4.7m) SPREAD
o
ROTATION
360
78' (23.8m) Boom + 11.8' (3.6m) Jib 78' (23.8m) Boom +18' (5.5m) Jib
C
C
25
o
Tilt5o Tilt 25o Tilt 45o Tilt 5o Tilt
45o Tilt
RWRWRW RWRWRW
o
82 80
77.5o20.4 3,300 24.2 2,650 26.5 2,000 77.5o21.9 1,850 27.9 1,550 31.9 1,200 75
72.5o28.3 3,000 31.8 2,400 33.9 1,900 72.5o30.6 1,850 36.0 1,500 39.6 1,200 70
67.5o35.7 2,500 38.9 2,100 40.8 1,800 67.5o38.6 1,800 43.3 1,350 46.5 1,100 65
62.5o42.8 2,100 45.7 1,850 47.3 1,600 62.5o46.1 1,600 50.5 1,250 53.0 1,100 60
57.5 55 5
50
47.5o60.7 950 62.8 900 63.6 900 47.5o65.4 850 68.7 800 69.8 800 45
42.5o65.7 700 67.6 600 42.5o70.8 600 73.7 550 40
37.5o70.4 450 72.0 400 35
12.6 3,300 16.7 2,650 19.6 2,000 82
o
16.1 3,300 20.0 2,650 22.7 2,000 80
o
24.4 3,300 28.1 2,650 30.3 2,000 75
o
32.1 2,750 35.4 2,200 37.4 1,850 70
o
39.2 2,300 42.3 1,950 44.2 1,700 65
o
46.1 1,950 49.0 1,750 50.3 1,550 60
49.1 1,750 51.9 1,600 53.3 1,500
52.1 1,550 54.9 1,400 56.0 1,400
.5
55.1 1,300 57.7 1,200 58.6 1,200
o
57.9 1,100 60.3 1,000 61.2 1,050 50
o
63.2 800 65.3 750 65.8 750 45
o
68.1 550 69.9 500 40
o
72.5 350 73.9 350
o o
o
o
o
o
57.5 55 5
.5
o
o
o
13.9 1,850 20.0 1,550 24.7 1,300
17.5 1,850 23.5 1,550 28.0 1,300
26.3 1,850 32.1 1,550 35.8 1,200
34.7 1,850 39.7 1,400 43.1 1,150
42.5 1,750 47.1 1,300 49.8 1,100
49.6 1,450 53.8 1,200 56.1 1,050
53.1 1,350 57.2 1,150 59.1 1,000
56.4 1,250 60.3 1,100 61.9 1,000
59.5 1,100 63.3 1,000 64.7 950
62.7 1,000 66.0 900 67.4 900
68.1 700 71.2 650 72.0 650
73.4 500 76.0 450
C
o
82
o
80
77.5
o
75
72.5
o
70
67.5
o
65
52.5
o
50
47.5
o
45
ON OUTRIGGERS MID EXTENDED 14' 1-1/4'' (4.3m) SPREAD
o
360
ROTATION
78' (23.8m) Boom + 11.8' (3.6m) Jib
o
Tilt 25o Tilt 45o Tilt 5o Tilt
5
C
78' (23.8m) Boom +18' (5.5m) Jib
25
o
Tilt
45
o
Tilt
RWRWRW RWRWRW
12.6 3,300 16.7 2,650 19.6 2,000 82
16.1 3,300 20.0 2,650 22.7 2,000 80
o
20.4 3,300 24.2 2,650 26.5 2,000 77.5o21.9 1,850 27.9 1,550 31.9 1,200
24.4 3,300 28.1 2,650 30.3 2,000 75
o
28.3 3,000 31.8 2,400 33.9 1,900 72.5o30.6 1,850 36.0 1,500 39.6 1,200
32.1 2,750 35.4 2,200 37.4 1,850 70
o
35.7 2,500 38.9 2,100 40.8 1,800 67.5o38.6 1,800 43.3 1,350 46.5 1,150
39.2 2,300 42.3 1,950 44.2 1,700 65
42.6 2,000 45.7 1,800 47.3 1,550
45.8 1,750 48.9 1,600 50.3 1,400
48.9 1,500 51.8 1,400 53.1 1,250
51.9 1,200 54.7 1,150 55.8 1,100
o
54.8 1,000 57.3 950 58.4 900 52.5o59.3 900 63.0 850 64.6 800
57.7 800 60.1 750 61.0 750 50
o
60.4 650 62.6 600 63.4 600 47.5o65.2 600 68.6 600 69.7 600
63.0 500 65.1 500 65.7 500 45
o
13.9 1,850 20.0 1,550 24.7 1,300
o
17.5 1,850 23.5 1,550 28.0 1,300
o
26.3 1,850 32.1 1,550 35.8 1,200
o
34.7 1,850 39.7 1,400 43.1 1,150
o
42.5 1,750 47.1 1,300 49.8 1,100
46.1 1,600 50.5 1,250 53.0 1,100
49.6 1,450 53.8 1,200 56.1 1,050
52.9 1,300 57.2 1,100 59.1 950
56.1 1,100 60.2 1,000 61.9 850
o
62.3 750 65.9 700 67.2 700
o
68.0 500 71.1 450 71.9 450
C :Loaded boom angle (deg.) R :Load radius in feet
W :Rated lifting capacity in pounds
8
Page 10
WRWRWRWRWRW
o
o
o
o
o
o
2
o
2
o
o
o
6
o
6
o
6
o
6
o
o
o
o
o
o
o
WRWRWRWRWRW
o
o
o
o
o
o
o
o
2
o
2
o
o
o
o
o
o
W
o
o
o
TR-150XL-4 RATED LIFTING CAPACITIES
o
(IN POUNDS)
ON OUTRIGGERS MID EXTENDED 11' 5-3/4'' (3.5m) SPREAD
360
ROTATION
C
82 80
77.5 75
7
.5
70
7.5 5
62.5 60
57.5 55
C
82 80
77.5 75
7
.5
70
67.5 65
78' (23.8m) Boom + 11.8' (3.6m) Jib
Tilt 25o Tilt 45o Tilt
5
C
78' (23.8m) Boom +18' (5.5m) Jib
45
Tilt5o Tilt 25o Tilt
R
12.6 3,300 16.7 2,650 19.6 2,000 82
13.9 1,850 20.0 1,550 24.7 1,300
16.1 3,300 20.0 2,650 22.7 2,000 805o17.5 1,850 23.5 1,550 28.0 1,300
20.4 3,300 24.2 2,650 26.5 2,000 77.5o21.9 1,850 27.9 1,550 31.9 1,200
24.4 3,300 28.1 2,650 30.3 2,000 75
28.3 2,850 31.8 2,400 33.9 1,900
7
31.8 2,400 35.4 2,200 37.4 1,850 70
35.3 2,000 38.7 1,850 40.8 1,600
38.7 1,550 41.9 1,500 43.8 1,400
7.5 5
26.3 1,850 32.1 1,550 35.8 1,200
.5
30.6 1,850 36.0 1,500 39.6 1,200
34.7 1,850 39.7 1,400 43.1 1,150
38.6 1,650 43.3 1,300 46.5 1,100
42.2 1,450 46.9 1,150 49.8 1,000
42.0 1,200 45.7 1,200 46.9 1,150 62.5o45.7 1,200 50.2 1,000 52.9 850
45.2 900 48.9 950 49.8 900 60
48.9 900 53.4 800 55.8 700
48.3 700 51.8 750 52.6 700 57.5o52.2 700 56.7 600 58.7 600
51.4 550 54.2 550 55.4 500 55
55.6 500 59.7 450 61.6 450
ON OUTRIGGERS MID EXTENDED 8' 2-3/8'' (2.5m) SPREAD
o
ROTATION
360
78' (23.8m) Boom + 11.8' (3.6m) Jib
5
Tilt 25o Tilt 45o Tilt 5o Tilt 25o Tilt
C
78' (23.8m) Boom +18' (5.5m) Jib
45o Tilt
R
12.6 3,300 16.7 2,650 19.6 2,000 82
16.1 3,200 20.0 2,650 22.7 2,000 80
20.1 2,850 23.9 2,300 26.3 1,900
77.5
23.9 2,400 27.7 2,000 30.0 1,750 75
27.5 1,800 31.1 1,550 33.5 1,400
7
31.0 1,250 34.5 1,100 36.7 1,000 70
13.9 1,850 20.0 1,550 24.7 1,300
17.5 1,850 23.5 1,550 28.0 1,300
21.9 1,850 27.7 1,500 31.9 1,200
26.3 1,850 31.9 1,400 35.7 1,100
.5
30.2 1,500 35.5 1,100 39.1 900
33.9 1,100 39.3 850 42.8 750
34.5 900 37.9 800 39.9 700 67.5o37.6 800
37.8 550 41.1 500 43.0 450 65
41.0 450
C :Loaded boom angle (deg.) R :Load radius in feet
:Rated lifting capacity in pounds
9
Page 11
WARNING AND OPERATING INSTRUCTIONS
L
FOR LIFTING CAPACITIES
GENERA
1. RATED LIFTING CAPACITIES apply only to the machine as originally manufactured and normally equipped by TADANO 11. LTD. Modifications to the machine or use of optional equipment other than that specified can result in a reduction 12. of capacity.
2. Hydraulic cranes can be hazardous if improperly operated or maintained. Operation and maintenance of this machine must be in compliance with information in the
Operation and Maintenance Manual supplied with
crane. If these manuals are missing, order replacements 13. through the distributor.
3. The operator and other personnel associated with this machine shall fully acquaint themselves with the latest 14. American National Standards Institute (ANSI) safety standards for cranes.
SET UP 15.
1. Rated lifting capacities on the chart are the maximum allowable crane capacities and are based on the machine standing level on firm supporting surface under ideal job conditions. Depending on the nature of the supporting 16. surface, it may be necessary to have structural supports under the outrigger floats or tires to spread the loads to a larger bearing surface.
2.
For outrigger operation, outriggers shall be properly extended 17.
with tires free of supporting surface before operating crane. 18.
OPERATION 19.
1. Rated lifting capacities have been tested to and meet minimum requirements of SAE J1063-Cantilevered Boom Crane Structures Method of Test.
2. Rated lifting capacities do not exceed 85 % of the tipping 20. load on outriggers fully extended as determined by SAE J765-Crane Stability Test Code. Rated lifting capacities for partially extended outriggers are determined by this formula, Rated Lifting Capacities =(Tipping Load - 0.1 x Tip Reaction)/1.25.
3. Rated lifting capacities above bold lines in the chart are based on crane strength and those below, on its stability. They are based on actual load radius increased by boom 21. deflection.
4. The weight of handling device such as hook blocks, slings, etc., must be considered as part of the load and must be operation. deducted from the lifting capacities.
5. Rated lifting capacities are based on freely suspended loads
and make no allowance for such factors as the effect of wind,
sudden stopping of loads, supporting surface conditions, DEFINITIONS inflation of tires, operating speeds, side loads, etc. Side pull 1. on boom or jib is extremely dangerous.
6. Rated lifting capacities do not account for the effects of wind
on a lifted load or boom. Rated lifting capacities and boom length 2.
shall be appropriately reduced, when wind velocity exceeds 20 mph
(9 m/sec.).
7. Rated lifting capacities at load radius shall not be exceeded. 3. Do not tip the crane to determine allowable loads.
8. Do not operate at boom lengths, radii, or boom angle, where 4. no capacities are shown. Crane may overturn without any load on the hook. 5.
9. When boom length is between values listed, refer to the rated lifting capacities of the next longer and next shorter
booms for the same radius. The lesser of the two rated lifting
capacities shall be used.
When making lifts at a load radius not shown, use the next
10. longer radius to determine allowable capacity. Load per line should not exceed 4,000 lbs. (1,800kg) for main winch and auxiliary winch. Check the actual number of parts of line with LOAD MOMENT INDICATOR (AML-L) before operation. Maximum lifting capacity is restricted by the number of parts of line of LOAD MOMENT INDICATOR (AML-L). Limited capacity is as determined from the formula, Single line pull for main winch (4,000 lbs.) x number of parts of line. The boom angle before loading should be greater to account for deflection. For rated lifting capacities, the loaded boom angle and the load radius is for reference only. The 17.4' (5.3m) boom length capacities are based on boom fully retracted. If not fully retracted [less than 30'(9.0m) boom length], use the rated lifting capacities for the 30' (9.0m) boom length. Extension or retraction of the boom with loads may be
attempted within the limits of the RATED LIFTING CAPACITIES.
The ability to telescope loads is limited by hydraulic pressure, boom angle, boom length, crane maintenance, etc. For lifting capacity of single top, reduce the rated lifting capacities of relevant boom according to a weight reductions for auxiliary load handling equipment. Capacities of single top shall not exceed 4,000 lbs. (1,800kg) including main hook. When jib removing, jib state switch select removed.
When erecting and stowing jib, be sure to retain it by hand or by
other means to prevent its free movement. Use "ANTI-TWO BLOCK" disable switch when erecting and stowing jib and when stowing hook block. While the switch is pushed, the hoist does not stop, even when overwind condition occurs. For boom length with 11.8' (3.6m) jib, rated lifting capacities are determined by loaded boom angle only in the column headed "78' (23.8m) boom + 11.8' (3.6m) jib". For boom length with 18' (5.5m) jib, rated lifting capacities are determined by loaded boom angle only in the column headed "78' (23.8m) boom + 18' (5.5m) jib". For angles not shown, use the next lower loaded boom angle to determine allowable capacity. When lifting a load by using jib (aux. winch) and boom (main winch) simultaneously, do the following:
h Enter the operation status as jib operation, not as boom h Before starting operation, make sure that mass of load is
Load Radius: Horizontal distance from a projection of the axis of rotation to supporting surface before loading to the center of the vertical hoist line or tackle with load applied. Loaded Boom Angle: The angle between the boom base section and the horizontal, after lifting the rated lifting capacity at the load radius. Working Area: Area measured in a circular arc about the centerline of rotation. Freely Suspended Load: Load hanging free with no direct external force applied except by the hoist line. Side Load: Horizontal side force applied to the lifted load either on the ground or in the air.
10
Page 12
t
TR-150XL-4 RATED LIFTING CAPACITIES
(IN POUNDS)
ON RUBBER STATIONARY
Over Front
A
B
C (5.3m) C (9.0m) C (12.7m) C (5.3m) C (9.0m) C (12.7m) C (5.3m) C (9.0m) C (12.7m)
360
o
Rotation
30' 42'17.4'17.4' 30' 42'
17.4'
Over Front
30' 42'
4 70.3 7,900 79.0 7,900 70.3 6,200 79.0 6,200 70.3 7,050 79.0 7,050 6 62.7 7,650 74.9 7,650 79.4 7,900 62.7 6,200 74.9 6,200 79.4 6,150 62.7 6,750 74.9 6,750 79.4 7,050 8 54.4 6,900 70.8 6,900 76.6 6,900 54.4 4,900 70.8 4,800 76.6 4,700 54.4 6,200 70.8 6,100 76.6 5,900 10 44.4 5,750 66.5 5,650 73.6 5,500 44.4 3,450 66.5 3,350 73.6 3,200 44.4 5,200 66.5 4,950 73.6 4,750 12 30.7 4,850 62.2 4,600 70.7 4,350 30.7 2,500 62.2 2,350 70.7 2,100 30.7 4,150 62.2 4,000 70.7 3,750 15 55.2 3,450 66.2 3,000 55.2 1,000 66.2 750 55.2 3,000 66.2 2,700 20 41.7 1,900 58.3 1,700 41.7 1,700 58.3 1,500 25 19.2 550 49.4 650 19.2 500 49.4 650
D
o
0
o
42
o
0
o
44
o
60
o
0
o
42
LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE ON RUBBER OPERATION
STATIONARY
A
Over Front
C
0
NOTE: Boom Length in Feet 17.4' to 42'
Number of parts of line 4
17.4' 30'
B (5.3m) B (9.0m) B (5.3m) B (5.3m) B (9.0m)
o
13.1 4,200 25.3 500 13.1 1,600 13.1 3,600 25.3 400
A :Boom length in fee B :Load radius in feet D
C
:Loaded boom angle (deg. :Minimum boom angle (deg.) for indicated length (no load)
Standard number of parts of line for on rubber operation should be according to the following table.
(meters)
(5.3m to 12.7m)
Single top
1
360o Rotation
17.4' 30'17.4'
Over Front
The lifting capacity data stored in the LOAD MOMENT INDICATOR (AML-L) is based on the standard number of parts of line listed in the chart.
WARNING AND OPERATING INSTRUCTIONS FOR ON RUBBER LIFTING CAPACITIES
1. Rated lifting capacities on rubber are in pounds and do not exceed 75 % of tipping loads as determined by SAE J765-
Crane Stability Test Code. 6. On rubber lifting with "jib" is not permitted. Maximum
2. Rated lifting capacities shown in the chart are based on permissible boom length is 42 ft. (12.7m). condition that crane is set on firm level surfaces with axle oscillation lockout applied. Those above bold lines are based on tire capacity and those below, on crane stability. They are based on actual load radius increased by tire deformation and boom
deflection.
3. Rated lifting capacities are based on proper tire inflation, capacity and condition. Damaged tires are hazardous to safe
operation of crane. 10. Creep is motion for crane not to travel more than 200 ft.
4. Tires shall be inflated to correct air pressure.
Tires
275/80R22.5
Air Pressure
125 psi (8.75 kgf/cm2)
5. Over front operation shall be performed within two degrees in front of chassis.
7. When making lift on rubber stationary, set parking brake.
8. For creep operation, boom must be centered over front of machine, swing lock engaged, and load restrained from swinging.Travel slowly and keep the lifted load as close to the ground as possible, and especially avoid any abrupt steering, accelerating or braking.
9. Do not operate the crane while carrying the load. (60m) in any 30 minute period and to travel at the speed
of less than 1 mph (1.6km/h).
11. For creep operation, set Drive select switch to "4-WHEEL (Lo)" and set gear shift lever to "1".
11
Page 13
WARNING AND OPERATING INSTRUCTIONS FOR USING THE LOAD MOMENT INDICATOR (AML-L)
1. When operating crane on outriggers: (2) For creep operation.
h Set P.T.O. switch to "ON". h
h
Press the outrigger mode select key to register for the outrigger operation. Press the set key, then the outrigger mode indicative symbol changes from flickering to lighting.
h
Press the boom mode select key to register the boom mode, then the boom mode indicative symbol changes from lighting to flickering. Each time the boom mode select key is pressed, the mode changes. Press the set key to select the status that corresponds to the actual state of the boom, then the boom mode indicative symbol changes from flickering to lighting.
h 4.
When erecting and stowing jib, select the status of jib set (jib state indicative symbol flicker).
2. When operating crane on rubber:
h 5.
Set P.T.O. switch to "ON".
h
Press the outrigger mode select key. The on-tire mode indicative symbol comes on. Each time the outrigger mode select key is pressed the mode changes. Select the creep operation, the on-tire mode indicative symbol flicker. Press the boom mode select key to register the boom mode.
h
However, pay attention to the following.
(1) For stationary operation.
h 6.
The front capacities are attainable only when the over front position symbol comes on. When the boom is more than
2 degrees from centered over front of chassis, 360 capacities are in effect.
h
When a load is lifted in the front position and then swung to the side area, make sure the value of the LOAD MOMENT
INDICATOR(AML-L) is below the 360o lifting capacity. exercise caution to assure safety.
o
The creep capacities are attainable only when boom is in the straight forward position of chassis and the over front position symbol is on. If boom is not in the straight forward position of chassis , never lift load.
3.
This machine is equipped with an automatic swing stopping device. (For the details, see Operation Maintenance Manual.) But, operate very carefully because the automatic swing stop does not work in the following cases.
h During on - tire operation. h When the "P.T.O" switch is set to "OVERRIDE" and the
"OVERRIDE" key switch outside the cab is on. During crane operation, make sure that the displays on front panel are in accordance with actual operating conditions. The displayed values of LOAD MOMENT INDICATOR (AML-L) are based on freely suspended loads and make no allowance for such factors as the effect of wind, sudden stopping of loads, supporting surface conditions, inflation of tire, operating speed, side loads, etc. For safe operation, it is recommended when extending and lowering boom or swinging, lifting loads shall be appropriately reduced. LOAD MOMENT INDICATOR (AML-L) is intended as an aid to the operator. Under no condition should it be relied
upon to replace use of capacity charts and operating instruction. Sole reliance upon LOAD MOMENT INDICATOR(AML-L) aids in place of good operating practice can cause an accident. The operator must
TR-150XL-4 Axle weight distribution chart
Pounds
GVW
Base machine Add: Optional Package : Aux.Winch Kits, Single Top, 2 stage jib(11.8' - 18') 1,094 364 660 495 165
27,208
1,457
Front Rear GVW Front Rear
13,756 13,452 12,340 6,240 6,100
Kilograms
MEMO
TADANO AMERICA CORPORATION
333 NORTHPARK CENTRAL DRIVE, SUITEZ, HOUSTON, TEXAS 77073 U.S.A. PHONE: (281) 869-0030 EXT.315 FAX: (281) 869-0040 Web site: E-mail: sales@tadano-cranes.com
Form No. TAC-TR-150XL-4-050620
www.tadanoamerica.com
12
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