Tadano TR150 XL-4 Service Manual

15 ton

Tadano TR150XL

Load Charts

TR-150XL-4

15 Ton Capacity (13.6 Metric Tons)

HYDRAULIC ROUGH TERRAIN CRANE

DIMENSIONS

GENERAL DIMENSIONS

Turning radius 4 wheel steer 2 wheel steer

(275/80R22.5 Tires)

Feet Meters

12' 5-5/8" 3.8 21' 3-7/8" 6.5

Specifications are subject to change without notice.

CRANE SPECIFICATIONS

)

BOOM

WIRE ROPE - Warrington seal wire, extra improved plow steel,

Six section full power synchronized telescoping boom, preformed, independent wire rope core, right regular lay.

17.4'~78' (5.3m~23.8m), of box construction with 4 sheaves, 7/16"(11.2mm) 6X37 class 9-5/16" (0.236m) root diameter, at boom head. Maximum Permissible Line Pull (Main and Auxiliary) : The synchronization system consists of two double acting 6,500lbs (2,940kg) telescope cylinders, an extension cable and retraction cable. Hydraulic cylinder fitted with holding valve. Two easily HOOK BLOCKS removable wire rope guards, rope dead end provided on 15.0 ton (13.6 metric ton) - Weighted hook with swivel and both sides of boom head. Boom telescope sections are safety latch, for 7/16"(11.2mm) wire rope. supported by wear pads both vertically and horizontally. 2.0 ton (1.8 metric ton) - Weighted hook with swivel and Extension speed 60.6' (18.5m) in 52 seconds. safety latch, for 7/16"(11.2mm) wire rope.

BOOM ELEVATION - By a double acting hydraulic cylinder

with holding valve. Elevation -3

~82o, combination controls for hand or foot operation. Boom angle indicator. Automatic speed reduction and soft stop function. Tandem gear pump for steering, swing and accumulator.

Elevation speed -3

JIB - Two stage extension type with 5, 25o or 45o offset (tilt type).

~82o in 29 seconds. Powered by carrier engine. Pump disconnect for crane is

Single sheave, 8"(0.203m) root diameter, at jib head. Box type

HYDRAULIC SYSTEM

PUMPS - Two variable piston pumps for crane functions.

engaged/ disengaged by rotary switch from operator's cab.

CONTROL VALVE

- Multiple valves actuated by pilot

top section telescopes from box type base section which stores pressure with integral pressure relief valves. under base boom section. Jib length is 11.8' (3.6m) or 18' (5.5m).

RESERVOI

- 45 gallon (172 lit.) capacity. External sight

level gauge.

AUXILIARY LIFTING SHEAV

Single sheave, 8"(0.203m) root diameter. Mounted to main

(SINGLE TOP)

FILTRATION - 26 micron return filter, full flow with bypass

boom head for single line work. protection, located inside of hydraulic reservoir. Accessible for

easy replacement.

ANTI-TWO BLOC

device with audio-visual (FAILURE lamp/BUZZER) warning

- Pendant type over-winding cut out

OIL COOLER - Air cooled fan type.

system.

SWING CAB AND CONTROL

Hydraulic axial piston motor driven through planetary swing

speed reducer. Continuous 36 turntable at 2.4rpm. Equipped with manually locked/released cab mounted on rotating superstructure.

swing brake. A 360

positive swing lock for pick and carry

full circle swing on ball bearing Both crane and drive operations can be performed from one

and travel modes. Right side, 1 man type, steel construction with sliding door

access and tinted safety glass windows opening at side. Door

HOIST window is powered control. Windshield glass window and roof

glass window are shatter-resistant. Tilt-telescoping steering

MAIN HOIST - Grooved drum driven by hydraulic axial piston

wheel. Adjustable control lever for swing, boom hoist, boom motor through winch speed reducer. Power load lowering and telescoping, auxiliary hoist and main hoist. Control lever can raising. Equipped with automatic brake (neutral brake) and change neutral positions and tilt for easy access into cab. counterbalance valve. Controlled independently of auxiliary hoist. 3 way adjustable operator's seat with high back, headrest and Equipped with cable follower and drum rotation indicator. armrest. Engine throttle knob. Foot operated controls : boom

hoist, boom telescoping, service brake and engine throttle.

DRUM - Grooved 9-7/16"(0.24m) root diameter x 9-7/16"(0.239m

Hot water cab heater and air conditioning. wide. Wire rope: 433' of 7/16"diameter rope (132m of 11.2mm). Drum capacity: 429.5' (130.9m) 7 layers. Maximum line pull Dash-mounted engine start/stop, monitor lamps, cigarette (available): 7,600lbs. (3,460kg). Maximum line speed: 406FPM lighter, drive selector switch, parking brake switch, steering (124m/min). mode select switch, power window switch, pump engaged /

disengaged switch, swing brake switch and outrigger controls.

AUXILIARY HOIS

- Grooved drum driven by hydraulic axial

piston motor through winch speed reducer. Power load lowering Instruments - Torque converter oil temperature, engine water and raising. Equipped with automatic brake (neutral brake) and temperature, air pressure, fuel, speedometer, tachometer and counterbalance valve. Controlled independently of main hoist. hour meter. Hydraulic oil pressure is monitored and displayed Equipped with cable follower and drum rotation indicator. on the AML-L display panel.

DRUM - Grooved 9-7/16"(0.24m) root diameter x 9-7/16"(0.239m

wide. Wire rope: 213' of 7/16"diameter rope (65m of 11.2mm). Drum capacity: 429.5' (130.9m) 7 layers. Maximum line pull (available): 7,600lbs. (3,460kg). Maximum line speed: 406FPM (124m/min).

Tadano electronic LOAD MOMENT INDICATOR system

)

(AML-L) including:

Control lever lockout function with audible and visual

•

TADANO AML-L monitors outrigger extended length and

automatically programs the corresponding "RATED LIFTING

CAPACITIES" table.

pre-warning

•

Boom position indicataor

•

Outrigger state indicator Boom angle / boom length / jib offset angle / load

•

radius / rated lifting capacities / actual loads read out Ratio of actual load moment to rated load moment and winch drum indicator switch. Lower console includes working

•

indication Automatic Speed Reduction and Soft Stop function

•

Operator's left hand console includes transmission gear selector

and sight level bubble. Upper console includes roof washer

and wiper switch, emergency outrigger set up key switch, jib

equipped / removed select switch, air conditioning control switch

light switch and boom emergency telescoping switch (2nd-3rd

and 4th-top).

on boom elevation and swing

•

Working condition register switch

•

Load radius / boom angle / tip height / swing range conditions.

NOTE:

Each crane motion speed is based on unladen

preset function

•

External warning lamp

CARRIER SPECIFICATIONS

SUSPENSION - Semi-elliptic leaf springs with hydraulic TYPE - Rear engine, right hand steering, driving axle 2-way

selected type by manual switch, 4x2 front drive, 4x4 front and rear drive.

FRAME - High tensile steel, all welded mono-box construction. TRANSMISSION - Electronically controlled full automatic

transmission. Torque converter driving full powershift with driving axle selector. 6 forward and 2 reverse speeds, constant mesh.

3 speeds - high range - 2 wheel drive; 4 wheel drive 3 speeds - low range - 4 wheel drive

TRAVEL SPEE

- 30.4 mph (49 km/h)

AXLE - Front: Full floating type, steering and driving axle.

Rear: Full floating type, steering and driving axle.

STEERING- Hydraulic power steering controlled by steering

wheel. Four steering modes available: 2 wheel front, 2 wheel rear,

4 wheel coordinated and 4 wheel crab .

lockout device.

BRAKE SYSTEM

- Service: Air over hydraulic disc brakes on all 4 wheels. Parking/Emergency: Spring applied-air released brake acting on input shaft of front axle. Auxiliary: Electropneumatic operated exhaust brake.

TIRES - 275/80R22.5

OUTRIGGERS - Four hydraulic, beam and jack outriggers.

Vertical jack cylinders equipped with integral holding valve. Each outrigger beam and jack is controlled independently from cab. Beams extend to 15' 5" (4.7 m) center-line and retract to within 5' 4-1/2" (1.64 m) overall width with floats. Outrigger jack floats are attached thus eliminating the need of manually attaching and detaching them. Controls and sight bubble located in superstructure cab. Four outrigger extension lengths are provided with corresponding "RATED LIFTING CAPACITIES" for

crane duty in confined areas. Both symmetrical and Non-symmetrical

outrigger extension (deployment) is permitted.

Min. Extension 5' 4-1/2" center to center Mid. Extension 8' 2-3/8" center to center Mid. Extension 11' 5-3/4" center to center Mid. Extension 14' 1-1/4" center to center Max. Extension 15' 5" center to center

Float size(Diameter) 1' 1-3/4" (0.35m)

ENGINE

Model Cummins QSB3.9-30TA Type Direct injection diese Fan, in.(mm) Suction type, 10-blade, 18 (457) di No. of cylinder Combustion 4 cycle, turbo charged and after coole BoreXStroke, in.(mm) 4.016 X 4.724 (102X120 Displacement, cu. in (liters) 238 (3.900

ir inlet heater 24 volt prehea

ir cleaner Dry type, replaceable eleme Oil filter Full flow with replaceable eleme Fuel filter Full flow with replaceable eleme Fuel tank, gal.(liters) 50 (189), right side of carrie

Cooling Liquid pressurized, recirculating by-pass Fuel 50 (189)

4 Starting 24 vol

Radiator Fin and tube core, thermostat controlle

Charging 24 volt system, negative groun Battery 2-80 amp. Hou Compressor, air, CFM(l /min) 15.2 CFM (430) at 2,500rp Horsepower (kW) Gross 135 (101) at 2,300rp Torque, Max. ft-lb (kgm) 354 (49) at 1,500rp Capacity, gal.(liters

Cooling water 2.1 (7.9) Lubrication 2 ~ 2.5 (7.6 ~ 9.5)

+ 9 hidden pages