Tadano TR150 XL-4 Service Manual

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Page 1

15 ton

Tadano TR150XL

Load Charts

Page 2

TR-150XL-4

15 Ton Capacity (13.6 Metric Tons)

HYDRAULIC ROUGH TERRAIN CRANE

DIMENSIONS

GENERAL DIMENSIONS

Turning radius 4 wheel steer 2 wheel steer

(275/80R22.5 Tires)

Feet Meters

12' 5-5/8" 3.8 21' 3-7/8" 6.5

Specifications are subject to change without notice.

Page 3

CRANE SPECIFICATIONS

)

BOOM

WIRE ROPE - Warrington seal wire, extra improved plow steel,

Six section full power synchronized telescoping boom, preformed, independent wire rope core, right regular lay.

17.4'~78' (5.3m~23.8m), of box construction with 4 sheaves, 7/16"(11.2mm) 6X37 class 9-5/16" (0.236m) root diameter, at boom head. Maximum Permissible Line Pull (Main and Auxiliary) : The synchronization system consists of two double acting 6,500lbs (2,940kg) telescope cylinders, an extension cable and retraction cable. Hydraulic cylinder fitted with holding valve. Two easily HOOK BLOCKS removable wire rope guards, rope dead end provided on 15.0 ton (13.6 metric ton) - Weighted hook with swivel and both sides of boom head. Boom telescope sections are safety latch, for 7/16"(11.2mm) wire rope. supported by wear pads both vertically and horizontally. 2.0 ton (1.8 metric ton) - Weighted hook with swivel and Extension speed 60.6' (18.5m) in 52 seconds. safety latch, for 7/16"(11.2mm) wire rope.

BOOM ELEVATION - By a double acting hydraulic cylinder

with holding valve. Elevation -3

~82o, combination controls for hand or foot operation. Boom angle indicator. Automatic speed reduction and soft stop function. Tandem gear pump for steering, swing and accumulator.

Elevation speed -3

JIB - Two stage extension type with 5, 25o or 45o offset (tilt type).

~82o in 29 seconds. Powered by carrier engine. Pump disconnect for crane is

Single sheave, 8"(0.203m) root diameter, at jib head. Box type

HYDRAULIC SYSTEM

PUMPS - Two variable piston pumps for crane functions.

engaged/ disengaged by rotary switch from operator's cab.

CONTROL VALVE

- Multiple valves actuated by pilot

top section telescopes from box type base section which stores pressure with integral pressure relief valves. under base boom section. Jib length is 11.8' (3.6m) or 18' (5.5m).

RESERVOI

- 45 gallon (172 lit.) capacity. External sight

level gauge.

AUXILIARY LIFTING SHEAV

Single sheave, 8"(0.203m) root diameter. Mounted to main

(SINGLE TOP)

FILTRATION - 26 micron return filter, full flow with bypass

boom head for single line work. protection, located inside of hydraulic reservoir. Accessible for

easy replacement.

ANTI-TWO BLOC

device with audio-visual (FAILURE lamp/BUZZER) warning

- Pendant type over-winding cut out

OIL COOLER - Air cooled fan type.

system.

SWING CAB AND CONTROL

Hydraulic axial piston motor driven through planetary swing

speed reducer. Continuous 36 turntable at 2.4rpm. Equipped with manually locked/released cab mounted on rotating superstructure.

swing brake. A 360

positive swing lock for pick and carry

full circle swing on ball bearing Both crane and drive operations can be performed from one

and travel modes. Right side, 1 man type, steel construction with sliding door

access and tinted safety glass windows opening at side. Door

HOIST window is powered control. Windshield glass window and roof

glass window are shatter-resistant. Tilt-telescoping steering

MAIN HOIST - Grooved drum driven by hydraulic axial piston

wheel. Adjustable control lever for swing, boom hoist, boom motor through winch speed reducer. Power load lowering and telescoping, auxiliary hoist and main hoist. Control lever can raising. Equipped with automatic brake (neutral brake) and change neutral positions and tilt for easy access into cab. counterbalance valve. Controlled independently of auxiliary hoist. 3 way adjustable operator's seat with high back, headrest and Equipped with cable follower and drum rotation indicator. armrest. Engine throttle knob. Foot operated controls : boom

hoist, boom telescoping, service brake and engine throttle.

DRUM - Grooved 9-7/16"(0.24m) root diameter x 9-7/16"(0.239m

Hot water cab heater and air conditioning. wide. Wire rope: 433' of 7/16"diameter rope (132m of 11.2mm). Drum capacity: 429.5' (130.9m) 7 layers. Maximum line pull Dash-mounted engine start/stop, monitor lamps, cigarette (available): 7,600lbs. (3,460kg). Maximum line speed: 406FPM lighter, drive selector switch, parking brake switch, steering (124m/min). mode select switch, power window switch, pump engaged /

disengaged switch, swing brake switch and outrigger controls.

AUXILIARY HOIS

- Grooved drum driven by hydraulic axial

piston motor through winch speed reducer. Power load lowering Instruments - Torque converter oil temperature, engine water and raising. Equipped with automatic brake (neutral brake) and temperature, air pressure, fuel, speedometer, tachometer and counterbalance valve. Controlled independently of main hoist. hour meter. Hydraulic oil pressure is monitored and displayed Equipped with cable follower and drum rotation indicator. on the AML-L display panel.

DRUM - Grooved 9-7/16"(0.24m) root diameter x 9-7/16"(0.239m

wide. Wire rope: 213' of 7/16"diameter rope (65m of 11.2mm). Drum capacity: 429.5' (130.9m) 7 layers. Maximum line pull (available): 7,600lbs. (3,460kg). Maximum line speed: 406FPM (124m/min).

Page 4

Tadano electronic LOAD MOMENT INDICATOR system

)

(AML-L) including:

Control lever lockout function with audible and visual

•

TADANO AML-L monitors outrigger extended length and

automatically programs the corresponding "RATED LIFTING

CAPACITIES" table.

pre-warning

•

Boom position indicataor

•

Outrigger state indicator Boom angle / boom length / jib offset angle / load

•

radius / rated lifting capacities / actual loads read out Ratio of actual load moment to rated load moment and winch drum indicator switch. Lower console includes working

•

indication Automatic Speed Reduction and Soft Stop function

•

Operator's left hand console includes transmission gear selector

and sight level bubble. Upper console includes roof washer

and wiper switch, emergency outrigger set up key switch, jib

equipped / removed select switch, air conditioning control switch

light switch and boom emergency telescoping switch (2nd-3rd

and 4th-top).

on boom elevation and swing

•

Working condition register switch

•

Load radius / boom angle / tip height / swing range conditions.

NOTE:

Each crane motion speed is based on unladen

preset function

•

External warning lamp

CARRIER SPECIFICATIONS

SUSPENSION - Semi-elliptic leaf springs with hydraulic TYPE - Rear engine, right hand steering, driving axle 2-way

selected type by manual switch, 4x2 front drive, 4x4 front and rear drive.

FRAME - High tensile steel, all welded mono-box construction. TRANSMISSION - Electronically controlled full automatic

transmission. Torque converter driving full powershift with driving axle selector. 6 forward and 2 reverse speeds, constant mesh.

3 speeds - high range - 2 wheel drive; 4 wheel drive 3 speeds - low range - 4 wheel drive

TRAVEL SPEE

- 30.4 mph (49 km/h)

AXLE - Front: Full floating type, steering and driving axle.

Rear: Full floating type, steering and driving axle.

STEERING- Hydraulic power steering controlled by steering

wheel. Four steering modes available: 2 wheel front, 2 wheel rear,

4 wheel coordinated and 4 wheel crab .

lockout device.

BRAKE SYSTEM

- Service: Air over hydraulic disc brakes on all 4 wheels. Parking/Emergency: Spring applied-air released brake acting on input shaft of front axle. Auxiliary: Electropneumatic operated exhaust brake.

TIRES - 275/80R22.5

OUTRIGGERS - Four hydraulic, beam and jack outriggers.

Vertical jack cylinders equipped with integral holding valve. Each outrigger beam and jack is controlled independently from cab. Beams extend to 15' 5" (4.7 m) center-line and retract to within 5' 4-1/2" (1.64 m) overall width with floats. Outrigger jack floats are attached thus eliminating the need of manually attaching and detaching them. Controls and sight bubble located in superstructure cab. Four outrigger extension lengths are provided with corresponding "RATED LIFTING CAPACITIES" for

crane duty in confined areas. Both symmetrical and Non-symmetrical

outrigger extension (deployment) is permitted.

Min. Extension 5' 4-1/2" center to center Mid. Extension 8' 2-3/8" center to center Mid. Extension 11' 5-3/4" center to center Mid. Extension 14' 1-1/4" center to center Max. Extension 15' 5" center to center

Float size(Diameter) 1' 1-3/4" (0.35m)

ENGINE

Model Cummins QSB3.9-30TA Type Direct injection diese Fan, in.(mm) Suction type, 10-blade, 18 (457) di No. of cylinder Combustion 4 cycle, turbo charged and after coole BoreXStroke, in.(mm) 4.016 X 4.724 (102X120 Displacement, cu. in (liters) 238 (3.900

ir inlet heater 24 volt prehea

ir cleaner Dry type, replaceable eleme Oil filter Full flow with replaceable eleme Fuel filter Full flow with replaceable eleme Fuel tank, gal.(liters) 50 (189), right side of carrie

Cooling Liquid pressurized, recirculating by-pass Fuel 50 (189)

4 Starting 24 vol

Radiator Fin and tube core, thermostat controlle

Charging 24 volt system, negative groun Battery 2-80 amp. Hou Compressor, air, CFM(l /min) 15.2 CFM (430) at 2,500rp Horsepower (kW) Gross 135 (101) at 2,300rp Torque, Max. ft-lb (kgm) 354 (49) at 1,500rp Capacity, gal.(liters

Cooling water 2.1 (7.9) Lubrication 2 ~ 2.5 (7.6 ~ 9.5)

Page 5

)

STANDARD EQUIPMEN

- Six section full power partially synchronized boom - Cummins QSB3.9-30TAA turbo charged

17.4' ~ 78' (5.3 m~23.8 m)

- Main hoist with grooved drum and 433' of 7/16" cable. - Electronic controlled automatic transmission

- driven by torque converte

Drum rotation indicator (visual type) main hois

-Anti-Two block device (overwind cutout

- Tadano electronic load moment indicator system (AML-L) -

- Outrigger extension length detecto

- Electronic crane monitoring system - Disc brakes

- 360

positive swing lock - Fenders

- Self centering finger control levers with pilot control -

- Control pedals for boom hoist and boom telescoping - Water separator with filte

- 3 way adjustable cloth seat with armrests, high back and - Engine over-run alarm seat belt - Back-up alarm

- Tilt-telescoping steering wheel - Low oil pressure/high water temp. warning

- Tinted safety glass and sun viso

- Front windshield wiper and washe

- Roof window wiper and washe

- Power window (cab door) - Full instrumentation package

- Rear view mirrors (right and left side

- Cigarette lighte Electric fan in cab - Tool storage compartment

- Cab floor mat - Tire inflation ki

- Pump disconnect in operator's cab - 24 volt electric system

- Hydraulic oil cooler -

- Independently controlled outriggers -

- Four outrigger extension position

- Self-storing outrigger pads -

after cooled engine(135HP) with exhaust brake

- 4 X 4 X 4 drive/stee draulic lockout suspension system

- 275/80R22.5 tires

ir drye

device(visual

- Rear steer centering light

-Air cleaner dust indicato

- Complete highway light package

- Work lights

15 ton (13.6 metric ton) hook with swive

2.0 ton (1.8 metric ton) hook with swive

- Towing hooks-Front and rear

Hot water cab heater and air conditione

OPTIONAL PACKAG

- 11.8' or 18' (3.6 m or 5.5 m) box jib (tilt type) with 5° , 25° or 45° pinned offsets and self storing pins

uxiliary lifting sheave (single top) stowabl

-Auxiliary hoist with grooved drum and 213' of 7/16" cable

Drum rotation indicator (visual type) auxiliary hois

HOISTING PERFORMANCE

Main or auxiliary hoist - 9-7/16'' (0.24m) drum, 7/16'' (11.2mm) wire rope

Layer

1s 2nd 321 3rd 344 4th 370 5th 406 6th 423 7th 449

Developed by machinery with each layer of wire rope, but not based on rope strength or other limitation in machinery or equipment.

Line speeds based only on hook block, not loaded.

Permissible line pull may be affected by wire rope strength.

Line speeds

F.P.M

295

vailable

m/min Lbs. kgf Lbs. kgf Feet Meters

98 105 113 124 129 137

7,600 6,900 6,400 5,900 5,500 5,100 4,800

3,460 3,150 2,890 2,670 2,480 2,310 2,170

Line pulls

Permissible

6,500 5,900 5,400 5,000 4,600 4,300 4,000

2,940 2,670 2,450 2,260 2,100

1,840

Root diameter

Length

Flange diameter

Drum grooved lagging

Total wire rope

48.9 14.9

101.7

159.1

220.5

285.8

355.61,960

429.5

DRUM DIMENSION

Main

uxiliar

31.0

48.5

67.2

87.1

108.4

130.9

Inch 9-7/16" 9-7/16" 9-7/16" 1' 4-1/8'' 410

mm 240 239 239

Page 6

pplying

TR-150XL-4 WORKING RANGE CHART

NOTE:

Boom and jib geometry shown are for unloaded condition and machine standing level on firm su

Boom deflection and subsequent radius and boom angle change must be accounted for when a

orting surface.

load to hook.

Page 7

TR-150XL-4 RATED LIFTING CAPACITIES

)

(IN POUNDS)

ON OUTRIGGERS FULLY EXTENDED 15' 5'' (4.7m) SPREAD

17.4' 30' 42' 54' 66' 78'

(5.3m) C (9.0m) C (12.7m) C (16.4m) C (20.1m) C (23.8m)

4 70.4 30,000 78.9 13,200 6 62.8 30,000 75.1 13,200 79.5 13,200 8 54.2 23,800 70.8 13,200 76.7 13,200 79.9 11,000 10 44.1 17,800 66.7 13,200 73.8 13,200 78.0 11,000 80.4 9,900 12 30.8 14,800 62.4 13,200 71.0 13,200 75.8 11,000 78.7 9,900 80.5 6,600 15 55.4 11,500 66.6 11,100 72.4 10,850 76.0 8,950 78.5 6,600 20 42.1 8,300 58.5 8,000 66.6 7,750 71.5 7,050 74.8 6,050 25 19.5 6,200 49.8 5,850 60.6 5,700 66.8 5,500 70.9 4,950 30 39.4 4,050 54.3 4,400 61.8 4,400 66.9 4,100 35 25.2 2,950 47.1 3,350 56.5 3,550 62.6 3,350 40 38.9 2,650 51.0 3,150 58.3 2,800 45 28.3 1,950 44.8 2,400 53.7 2,350 50 37.9 1,850 48.6 2,000 55 29.3 1,400 43.2 1,550 60 16.2 1,050 37.2 1,250 65 29.9 1,000 70 20.2 770

360o ROTATION

LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE ON OUTRIGGERS

FULLY EXTENDED 15' 5'' (4.7m) SPREAD 360o ROTATION

17.4' 30' 42' 54' 66' 78'

(5.3m) B (9.0m) B (12.7m) B (16.4m) B (20.1m) B (23.8m)

13.1 13,500 25.3 5,900 37.4 2,600 49.5 1,600 61.7 1,000 73.8 600 ON OUTRIGGERS MID EXTENDED 14' 1-1/4'' (4.3m) SPREAD

17.4' 30' 42' 54' 66' 78'

(5.3m) C (9.0m) C (12.7m) C (16.4m) C (20.1m) C (23.8m)

360

ROTATION

4 70.4 30,000 78.9 13,200 6 62.8 30,000 75.1 13,200 79.5 13,200 8 54.2 23,800 70.8 13,200 76.7 13,200 79.9 11,000 10 44.1 17,800 66.7 13,200 73.8 13,200 78.0 11,000 80.4 9,900 12 30.8 14,800 62.4 13,200 71.0 13,200 75.8 11,000 78.7 9,900 80.5 6,600 15 55.3 11,300 66.6 11,100 72.4 10,850 76.0 8,950 78.5 6,600 20 42.1 8,050 58.5 7,450 66.6 7,750 71.5 7,050 74.8 6,050 25 19.5 5,500 49.8 5,300 60.6 5,400 66.7 5,100 70.9 4,950 30 39.4 3,500 54.2 4,050 61.7 4,100 66.8 3,900 35 25.2 2,500 47.0 2,850 56.5 3,200 62.6 3,200 40 38.7 2,100 50.9 2,300 58.3 2,550 45 28.1 1,450 44.6 1,750 53.6 1,950 50 37.7 1,250 48.5 1,500 55 29.3 900 43.1 1,150 60 16.2 600 37.0 900 65 29.8 600

LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE ON OUTRIGGERS

MID EXTENDED 14' 1-1/4'' (4.3m) SPREAD 360o ROTATION

17.4' 30' 42' 54'

(5.3m) B (9.0m) B (12.7m) B (16.4m) B (20.1m)

13.1 13,200 25.3 5,200 37.4 2,000 49.5 1,100 61.7 500

66'

:Boom length in feet

B :Load radius in feet C :Loaded boom angle (deg. D :Minimum boom angle (deg.) for indicated length (no load)

Page 8

TR-150XL-4 RATED LIFTING CAPACITIES

(

(IN POUNDS)

ON OUTRIGGERS MID EXTENDED 11' 5-3/4'' (3.5m) SPREAD

4 70.4 30,00 6 62.8 30,00 8 54.2 23,80 10 44.1 17,80 12 30.8 14,80

17.4' 30' 42' 54' 66' 78'

(5.3m) C (9.0m) C (12.7m) C (16.4m) C (20.1m) C (23.8m)

78.9 13,20

75.1 13,20079.5 13,20

70.8 13,20076.7 13,20079.9 11,00

66.7 13,20073.8 13,20078.0 11,00080.4 9,90

62.4 13,20071.0 13,20075.8 11,00078.7 9,90080.5 6,60

15 55.2 10,15 20 42.0 5,80 25 19.5 3,60 30 39.3 2,10 35 24.9 1,25 40 38.3 1,15

360

ROTATION

66.6 10,00072.4 9,45076.0 8,95078.5 6,60

58.5 5,55066.5 6,30071.4 6,55074.8 5,95

49.7 3,40060.4 4,05066.6 4,40070.8 4,50

53.9 2,65061.4 3,00066.7 3,10

46.5 1,80056.3 2,05062.4 2,25

50.6 1,35058.0 1,55

45 27.6 700 44.5 950 53.2 1,05 50 37.4 650 48.2 700 55

LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE ON OUTRIGGERS

13.1 13,20025.3 3,30037.4 1,00049.5 400

C (5.3m) C (9.0m) C (12.7m) C (16.4m) C (20.1m) C (23.8m)

4 70.4 30,00 6 62.8 30,00 8 54.1 18,70 10 43.6 12,20 12 30.5 8,80 15 55.2 5,45 20 42.0 2,85 25 19.5 1,50

MID EXTENDED 11' 5-3/4'' (3.5m) SPREAD 36

17.4'

(5.3m) B (9.0m) B (12.7m) B (16.4m)

ON OUTRIGGERS MID EXTENDED 8' 2-3/8'' (2.5m) SPREAD

17.4'

30' 42' 54'

360

30' 42'

78.9 13,20

75.1 13,20079.5 13,20

70.8 13,20076.7 13,20079.9 11,00

66.7 11,80073.7 11,80078.0 11,00080.4 9,90

62.3 8,60070.8 8,55075.6 9,25078.7 9,90080.5 6,60

ROTATION

54' 66' 78'

66.3 5,35072.2 6,00075.8 6,30078.5 6,60

58.3 2,75066.4 3,30071.1 3,60074.5 3,85

49.6 1,35060.3 1,90066.3 2,20070.4 2,35

30 39.0 500 53.8 1,00

ROTATION

61.3 1,35066.3 1,45

42.9 450

35 46.5 500 56.0 750 62.0 850 40

LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE ON OUTRIGGERS

17.4' 30'

(5.3m) B (9.0m)

13.1 7,40025.3 1,30

MID EXTENDED 8' 2-3/8''

2.5m) SPREAD 36

ROTATION

57.7 450

ON OUTRIGGERS MIN EXTENDED 5' 4-1/2'' (1.64m) SPREAD

17.4' 30'

C (5.3m) C (9.0m) C (12.7m) C (16.4m) C (20.1m) C (23.8m)

360

ROTATION

42' 54' 66' 78'

4 70.3 17,500 78.9 13,200 6

62.5 13,250 75.0 12,300 79.5 12,500

54.1 8,650 70.8 8,800 76.6 8,300 79.9 7,500

44.0 5,800 66.6 6,100 73.8 5,600 77.6 5,600 80.1 5,600

30.1 4,250 62.2 4,100 70.9 4,050 75.3 4,200 78.3 4,300 80.4 4,350

15 20 41.8 900 58.5 750 66.2 1,25 25 70.2 950

55.2 2,45066.4 2,30072.0 2,70075.5 3,00077.9 3,10

71.0 1,55074.1 1,80

LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE ON OUTRIGGERS

MIN EXTENDED 5' 4-1/2'' (1.64m) SPREAD 360o ROTATION

17.4'

(5.3m)

13.1 3,500

:Boom length in fee C :Loaded boom angle (deg

B :Load radius in fee D :Minimum boom angle (deg.) for indicated length (no loa

Boom Length in Fee

(meters)

Number of parts of line

17.4'

(5.3m)

17.4' to 78'

(5.3m to 23.8m)

Single to

Jib

841

Page 9

62.5

57.5

TR-150XL-4 RATED LIFTING CAPACITIES

(IN POUNDS)

ON OUTRIGGERS FULLY EXTENDED15' 5" (4.7m) SPREAD

ROTATION

360

78' (23.8m) Boom + 11.8' (3.6m) Jib 78' (23.8m) Boom +18' (5.5m) Jib

Tilt5o Tilt 25o Tilt 45o Tilt 5o Tilt

45o Tilt

RWRWRW RWRWRW

82 80

77.5o20.4 3,300 24.2 2,650 26.5 2,000 77.5o21.9 1,850 27.9 1,550 31.9 1,200 75

72.5o28.3 3,000 31.8 2,400 33.9 1,900 72.5o30.6 1,850 36.0 1,500 39.6 1,200 70

67.5o35.7 2,500 38.9 2,100 40.8 1,800 67.5o38.6 1,800 43.3 1,350 46.5 1,100 65

62.5o42.8 2,100 45.7 1,850 47.3 1,600 62.5o46.1 1,600 50.5 1,250 53.0 1,100 60

57.5 55 5

47.5o60.7 950 62.8 900 63.6 900 47.5o65.4 850 68.7 800 69.8 800 45

42.5o65.7 700 67.6 600 42.5o70.8 600 73.7 550 40

37.5o70.4 450 72.0 400 35

12.6 3,300 16.7 2,650 19.6 2,000 82

16.1 3,300 20.0 2,650 22.7 2,000 80

24.4 3,300 28.1 2,650 30.3 2,000 75

32.1 2,750 35.4 2,200 37.4 1,850 70

39.2 2,300 42.3 1,950 44.2 1,700 65

46.1 1,950 49.0 1,750 50.3 1,550 60

49.1 1,750 51.9 1,600 53.3 1,500

52.1 1,550 54.9 1,400 56.0 1,400

55.1 1,300 57.7 1,200 58.6 1,200

57.9 1,100 60.3 1,000 61.2 1,050 50

63.2 800 65.3 750 65.8 750 45

68.1 550 69.9 500 40

72.5 350 73.9 350

o o

57.5 55 5

13.9 1,850 20.0 1,550 24.7 1,300

17.5 1,850 23.5 1,550 28.0 1,300

26.3 1,850 32.1 1,550 35.8 1,200

34.7 1,850 39.7 1,400 43.1 1,150

42.5 1,750 47.1 1,300 49.8 1,100

49.6 1,450 53.8 1,200 56.1 1,050

53.1 1,350 57.2 1,150 59.1 1,000

56.4 1,250 60.3 1,100 61.9 1,000

59.5 1,100 63.3 1,000 64.7 950

62.7 1,000 66.0 900 67.4 900

68.1 700 71.2 650 72.0 650

73.4 500 76.0 450

77.5

72.5

67.5

52.5

47.5

ON OUTRIGGERS MID EXTENDED 14' 1-1/4'' (4.3m) SPREAD

360

ROTATION

78' (23.8m) Boom + 11.8' (3.6m) Jib

Tilt 25o Tilt 45o Tilt 5o Tilt

78' (23.8m) Boom +18' (5.5m) Jib

Tilt

RWRWRW RWRWRW

12.6 3,300 16.7 2,650 19.6 2,000 82

16.1 3,300 20.0 2,650 22.7 2,000 80

20.4 3,300 24.2 2,650 26.5 2,000 77.5o21.9 1,850 27.9 1,550 31.9 1,200

24.4 3,300 28.1 2,650 30.3 2,000 75

28.3 3,000 31.8 2,400 33.9 1,900 72.5o30.6 1,850 36.0 1,500 39.6 1,200

32.1 2,750 35.4 2,200 37.4 1,850 70

35.7 2,500 38.9 2,100 40.8 1,800 67.5o38.6 1,800 43.3 1,350 46.5 1,150

39.2 2,300 42.3 1,950 44.2 1,700 65

42.6 2,000 45.7 1,800 47.3 1,550

45.8 1,750 48.9 1,600 50.3 1,400

48.9 1,500 51.8 1,400 53.1 1,250

51.9 1,200 54.7 1,150 55.8 1,100

54.8 1,000 57.3 950 58.4 900 52.5o59.3 900 63.0 850 64.6 800

57.7 800 60.1 750 61.0 750 50

60.4 650 62.6 600 63.4 600 47.5o65.2 600 68.6 600 69.7 600

63.0 500 65.1 500 65.7 500 45

13.9 1,850 20.0 1,550 24.7 1,300

17.5 1,850 23.5 1,550 28.0 1,300

26.3 1,850 32.1 1,550 35.8 1,200

34.7 1,850 39.7 1,400 43.1 1,150

42.5 1,750 47.1 1,300 49.8 1,100

46.1 1,600 50.5 1,250 53.0 1,100

49.6 1,450 53.8 1,200 56.1 1,050

52.9 1,300 57.2 1,100 59.1 950

56.1 1,100 60.2 1,000 61.9 850

62.3 750 65.9 700 67.2 700

68.0 500 71.1 450 71.9 450

C :Loaded boom angle (deg.) R :Load radius in feet

W :Rated lifting capacity in pounds

Page 10

WRWRWRWRWRW

TR-150XL-4 RATED LIFTING CAPACITIES

(IN POUNDS)

ON OUTRIGGERS MID EXTENDED 11' 5-3/4'' (3.5m) SPREAD

360

ROTATION

82 80

77.5 75

7.5 5

62.5 60

57.5 55

82 80

77.5 75

67.5 65

78' (23.8m) Boom + 11.8' (3.6m) Jib

Tilt 25o Tilt 45o Tilt

78' (23.8m) Boom +18' (5.5m) Jib

Tilt5o Tilt 25o Tilt

12.6 3,300 16.7 2,650 19.6 2,000 82

13.9 1,850 20.0 1,550 24.7 1,300

16.1 3,300 20.0 2,650 22.7 2,000 805o17.5 1,850 23.5 1,550 28.0 1,300

20.4 3,300 24.2 2,650 26.5 2,000 77.5o21.9 1,850 27.9 1,550 31.9 1,200

24.4 3,300 28.1 2,650 30.3 2,000 75

28.3 2,850 31.8 2,400 33.9 1,900

31.8 2,400 35.4 2,200 37.4 1,850 70

35.3 2,000 38.7 1,850 40.8 1,600

38.7 1,550 41.9 1,500 43.8 1,400

7.5 5

26.3 1,850 32.1 1,550 35.8 1,200

30.6 1,850 36.0 1,500 39.6 1,200

34.7 1,850 39.7 1,400 43.1 1,150

38.6 1,650 43.3 1,300 46.5 1,100

42.2 1,450 46.9 1,150 49.8 1,000

42.0 1,200 45.7 1,200 46.9 1,150 62.5o45.7 1,200 50.2 1,000 52.9 850

45.2 900 48.9 950 49.8 900 60

48.9 900 53.4 800 55.8 700

48.3 700 51.8 750 52.6 700 57.5o52.2 700 56.7 600 58.7 600

51.4 550 54.2 550 55.4 500 55

55.6 500 59.7 450 61.6 450

ON OUTRIGGERS MID EXTENDED 8' 2-3/8'' (2.5m) SPREAD

ROTATION

360

78' (23.8m) Boom + 11.8' (3.6m) Jib

Tilt 25o Tilt 45o Tilt 5o Tilt 25o Tilt

78' (23.8m) Boom +18' (5.5m) Jib

45o Tilt

12.6 3,300 16.7 2,650 19.6 2,000 82

16.1 3,200 20.0 2,650 22.7 2,000 80

20.1 2,850 23.9 2,300 26.3 1,900

77.5

23.9 2,400 27.7 2,000 30.0 1,750 75

27.5 1,800 31.1 1,550 33.5 1,400

31.0 1,250 34.5 1,100 36.7 1,000 70

13.9 1,850 20.0 1,550 24.7 1,300

17.5 1,850 23.5 1,550 28.0 1,300

21.9 1,850 27.7 1,500 31.9 1,200

26.3 1,850 31.9 1,400 35.7 1,100

30.2 1,500 35.5 1,100 39.1 900

33.9 1,100 39.3 850 42.8 750

34.5 900 37.9 800 39.9 700 67.5o37.6 800

37.8 550 41.1 500 43.0 450 65

41.0 450

C :Loaded boom angle (deg.) R :Load radius in feet

:Rated lifting capacity in pounds

Page 11

WARNING AND OPERATING INSTRUCTIONS

FOR LIFTING CAPACITIES

GENERA

1. RATED LIFTING CAPACITIES apply only to the machine as originally manufactured and normally equipped by TADANO 11. LTD. Modifications to the machine or use of optional equipment other than that specified can result in a reduction 12. of capacity.

2. Hydraulic cranes can be hazardous if improperly operated or maintained. Operation and maintenance of this machine must be in compliance with information in the

Operation and Maintenance Manual supplied with

crane. If these manuals are missing, order replacements 13. through the distributor.

3. The operator and other personnel associated with this machine shall fully acquaint themselves with the latest 14. American National Standards Institute (ANSI) safety standards for cranes.

SET UP 15.

1. Rated lifting capacities on the chart are the maximum allowable crane capacities and are based on the machine standing level on firm supporting surface under ideal job conditions. Depending on the nature of the supporting 16. surface, it may be necessary to have structural supports under the outrigger floats or tires to spread the loads to a larger bearing surface.

For outrigger operation, outriggers shall be properly extended 17.

with tires free of supporting surface before operating crane. 18.

OPERATION 19.

1. Rated lifting capacities have been tested to and meet minimum requirements of SAE J1063-Cantilevered Boom Crane Structures Method of Test.

2. Rated lifting capacities do not exceed 85 % of the tipping 20. load on outriggers fully extended as determined by SAE J765-Crane Stability Test Code. Rated lifting capacities for partially extended outriggers are determined by this formula, Rated Lifting Capacities =(Tipping Load - 0.1 x Tip Reaction)/1.25.

3. Rated lifting capacities above bold lines in the chart are based on crane strength and those below, on its stability. They are based on actual load radius increased by boom 21. deflection.

4. The weight of handling device such as hook blocks, slings, etc., must be considered as part of the load and must be operation. deducted from the lifting capacities.

5. Rated lifting capacities are based on freely suspended loads

and make no allowance for such factors as the effect of wind,

sudden stopping of loads, supporting surface conditions, DEFINITIONS inflation of tires, operating speeds, side loads, etc. Side pull 1. on boom or jib is extremely dangerous.

6. Rated lifting capacities do not account for the effects of wind

on a lifted load or boom. Rated lifting capacities and boom length 2.

shall be appropriately reduced, when wind velocity exceeds 20 mph

(9 m/sec.).

7. Rated lifting capacities at load radius shall not be exceeded. 3. Do not tip the crane to determine allowable loads.

8. Do not operate at boom lengths, radii, or boom angle, where 4. no capacities are shown. Crane may overturn without any load on the hook. 5.

9. When boom length is between values listed, refer to the rated lifting capacities of the next longer and next shorter

booms for the same radius. The lesser of the two rated lifting

capacities shall be used.

When making lifts at a load radius not shown, use the next

10. longer radius to determine allowable capacity. Load per line should not exceed 4,000 lbs. (1,800kg) for main winch and auxiliary winch. Check the actual number of parts of line with LOAD MOMENT INDICATOR (AML-L) before operation. Maximum lifting capacity is restricted by the number of parts of line of LOAD MOMENT INDICATOR (AML-L). Limited capacity is as determined from the formula, Single line pull for main winch (4,000 lbs.) x number of parts of line. The boom angle before loading should be greater to account for deflection. For rated lifting capacities, the loaded boom angle and the load radius is for reference only. The 17.4' (5.3m) boom length capacities are based on boom fully retracted. If not fully retracted [less than 30'(9.0m) boom length], use the rated lifting capacities for the 30' (9.0m) boom length. Extension or retraction of the boom with loads may be

attempted within the limits of the RATED LIFTING CAPACITIES.

The ability to telescope loads is limited by hydraulic pressure, boom angle, boom length, crane maintenance, etc. For lifting capacity of single top, reduce the rated lifting capacities of relevant boom according to a weight reductions for auxiliary load handling equipment. Capacities of single top shall not exceed 4,000 lbs. (1,800kg) including main hook. When jib removing, jib state switch select removed.

When erecting and stowing jib, be sure to retain it by hand or by

other means to prevent its free movement. Use "ANTI-TWO BLOCK" disable switch when erecting and stowing jib and when stowing hook block. While the switch is pushed, the hoist does not stop, even when overwind condition occurs. For boom length with 11.8' (3.6m) jib, rated lifting capacities are determined by loaded boom angle only in the column headed "78' (23.8m) boom + 11.8' (3.6m) jib". For boom length with 18' (5.5m) jib, rated lifting capacities are determined by loaded boom angle only in the column headed "78' (23.8m) boom + 18' (5.5m) jib". For angles not shown, use the next lower loaded boom angle to determine allowable capacity. When lifting a load by using jib (aux. winch) and boom (main winch) simultaneously, do the following:

h Enter the operation status as jib operation, not as boom h Before starting operation, make sure that mass of load is

Load Radius: Horizontal distance from a projection of the axis of rotation to supporting surface before loading to the center of the vertical hoist line or tackle with load applied. Loaded Boom Angle: The angle between the boom base section and the horizontal, after lifting the rated lifting capacity at the load radius. Working Area: Area measured in a circular arc about the centerline of rotation. Freely Suspended Load: Load hanging free with no direct external force applied except by the hoist line. Side Load: Horizontal side force applied to the lifted load either on the ground or in the air.

Page 12

TR-150XL-4 RATED LIFTING CAPACITIES

(IN POUNDS)

ON RUBBER STATIONARY

Over Front

C (5.3m) C (9.0m) C (12.7m) C (5.3m) C (9.0m) C (12.7m) C (5.3m) C (9.0m) C (12.7m)

360

Rotation

30' 42'17.4'17.4' 30' 42'

17.4'

Over Front

30' 42'

4 70.3 7,900 79.0 7,900 70.3 6,200 79.0 6,200 70.3 7,050 79.0 7,050 6 62.7 7,650 74.9 7,650 79.4 7,900 62.7 6,200 74.9 6,200 79.4 6,150 62.7 6,750 74.9 6,750 79.4 7,050 8 54.4 6,900 70.8 6,900 76.6 6,900 54.4 4,900 70.8 4,800 76.6 4,700 54.4 6,200 70.8 6,100 76.6 5,900 10 44.4 5,750 66.5 5,650 73.6 5,500 44.4 3,450 66.5 3,350 73.6 3,200 44.4 5,200 66.5 4,950 73.6 4,750 12 30.7 4,850 62.2 4,600 70.7 4,350 30.7 2,500 62.2 2,350 70.7 2,100 30.7 4,150 62.2 4,000 70.7 3,750 15 55.2 3,450 66.2 3,000 55.2 1,000 66.2 750 55.2 3,000 66.2 2,700 20 41.7 1,900 58.3 1,700 41.7 1,700 58.3 1,500 25 19.2 550 49.4 650 19.2 500 49.4 650

LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE ON RUBBER OPERATION

STATIONARY

Over Front

NOTE: Boom Length in Feet 17.4' to 42'

Number of parts of line 4

17.4' 30'

B (5.3m) B (9.0m) B (5.3m) B (5.3m) B (9.0m)

13.1 4,200 25.3 500 13.1 1,600 13.1 3,600 25.3 400

A :Boom length in fee B :Load radius in feet D

:Loaded boom angle (deg. :Minimum boom angle (deg.) for indicated length (no load)

Standard number of parts of line for on rubber operation should be according to the following table.

(meters)

(5.3m to 12.7m)

Single top

360o Rotation

17.4' 30'17.4'

Over Front

The lifting capacity data stored in the LOAD MOMENT INDICATOR (AML-L) is based on the standard number of parts of line listed in the chart.

WARNING AND OPERATING INSTRUCTIONS FOR ON RUBBER LIFTING CAPACITIES

1. Rated lifting capacities on rubber are in pounds and do not exceed 75 % of tipping loads as determined by SAE J765-

Crane Stability Test Code. 6. On rubber lifting with "jib" is not permitted. Maximum

2. Rated lifting capacities shown in the chart are based on permissible boom length is 42 ft. (12.7m). condition that crane is set on firm level surfaces with axle oscillation lockout applied. Those above bold lines are based on tire capacity and those below, on crane stability. They are based on actual load radius increased by tire deformation and boom

deflection.

3. Rated lifting capacities are based on proper tire inflation, capacity and condition. Damaged tires are hazardous to safe

operation of crane. 10. Creep is motion for crane not to travel more than 200 ft.

4. Tires shall be inflated to correct air pressure.

Tires

275/80R22.5

Air Pressure

125 psi (8.75 kgf/cm2)

5. Over front operation shall be performed within two degrees in front of chassis.

7. When making lift on rubber stationary, set parking brake.

8. For creep operation, boom must be centered over front of machine, swing lock engaged, and load restrained from swinging.Travel slowly and keep the lifted load as close to the ground as possible, and especially avoid any abrupt steering, accelerating or braking.

9. Do not operate the crane while carrying the load. (60m) in any 30 minute period and to travel at the speed

of less than 1 mph (1.6km/h).

11. For creep operation, set Drive select switch to "4-WHEEL (Lo)" and set gear shift lever to "1".

Page 13

WARNING AND OPERATING INSTRUCTIONS FOR USING THE LOAD MOMENT INDICATOR (AML-L)

1. When operating crane on outriggers: (2) For creep operation.

h Set P.T.O. switch to "ON". h

Press the outrigger mode select key to register for the outrigger operation. Press the set key, then the outrigger mode indicative symbol changes from flickering to lighting.

Press the boom mode select key to register the boom mode, then the boom mode indicative symbol changes from lighting to flickering. Each time the boom mode select key is pressed, the mode changes. Press the set key to select the status that corresponds to the actual state of the boom, then the boom mode indicative symbol changes from flickering to lighting.

h 4.

When erecting and stowing jib, select the status of jib set (jib state indicative symbol flicker).

2. When operating crane on rubber:

h 5.

Set P.T.O. switch to "ON".

Press the outrigger mode select key. The on-tire mode indicative symbol comes on. Each time the outrigger mode select key is pressed the mode changes. Select the creep operation, the on-tire mode indicative symbol flicker. Press the boom mode select key to register the boom mode.

However, pay attention to the following.

(1) For stationary operation.

h 6.

The front capacities are attainable only when the over front position symbol comes on. When the boom is more than

2 degrees from centered over front of chassis, 360 capacities are in effect.

When a load is lifted in the front position and then swung to the side area, make sure the value of the LOAD MOMENT

INDICATOR(AML-L) is below the 360o lifting capacity. exercise caution to assure safety.

The creep capacities are attainable only when boom is in the straight forward position of chassis and the over front position symbol is on. If boom is not in the straight forward position of chassis , never lift load.

This machine is equipped with an automatic swing stopping device. (For the details, see Operation Maintenance Manual.) But, operate very carefully because the automatic swing stop does not work in the following cases.

h During on - tire operation. h When the "P.T.O" switch is set to "OVERRIDE" and the

"OVERRIDE" key switch outside the cab is on. During crane operation, make sure that the displays on front panel are in accordance with actual operating conditions. The displayed values of LOAD MOMENT INDICATOR (AML-L) are based on freely suspended loads and make no allowance for such factors as the effect of wind, sudden stopping of loads, supporting surface conditions, inflation of tire, operating speed, side loads, etc. For safe operation, it is recommended when extending and lowering boom or swinging, lifting loads shall be appropriately reduced. LOAD MOMENT INDICATOR (AML-L) is intended as an aid to the operator. Under no condition should it be relied

upon to replace use of capacity charts and operating instruction. Sole reliance upon LOAD MOMENT INDICATOR(AML-L) aids in place of good operating practice can cause an accident. The operator must

TR-150XL-4 Axle weight distribution chart

Pounds

GVW

Base machine Add: Optional Package : Aux.Winch Kits, Single Top, 2 stage jib(11.8' - 18') 1,094 364 660 495 165

27,208

1,457

Front Rear GVW Front Rear

13,756 13,452 12,340 6,240 6,100

Kilograms

MEMO

TADANO AMERICA CORPORATION

333 NORTHPARK CENTRAL DRIVE, SUITEZ, HOUSTON, TEXAS 77073 U.S.A. PHONE: (281) 869-0030 EXT.315 FAX: (281) 869-0040 Web site: E-mail: sales@tadano-cranes.com

Form No. TAC-TR-150XL-4-050620

www.tadanoamerica.com

Tadano TR150 XL-4 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual