Tadano GR-600EX Service Manual

GR-600EX

(Left-hand drive)

60 Ton Capacity

SPEC. SHEET NO. GR-600E-3-00102/EX-03

HYDRAULIC ROUGH TERRAIN CRANE

DIMENSIONS

2,700

5,500

6,700

7,300

2,502 3,315

GENERAL DIMENSIONS

11,000–43,000

15.3˚

3,550 3,780

8,455

7,025 3,950

13,380

Note : Dimension is with boom angle at -1.6 degree.

2,200

1,875

2,405

4,190

12.8˚

445

3,790

Turning radius (29.5 - 25 Tires)

4 wheel steer 2 wheel steer

6.8 m

11.9 m

Overall length Overall width Overall height

Specications are subject to change without notice.

approx. 13,380 mm approx. 3,315 mm approx. 3,790 mm

CRANE SPECIFICATIONS

SPEC. SHEET NO. GR-600E-3-00102/EX-03

BOOM

5 section full power partially synchronized telescoping boom of round box construction with 5 sheaves at boom head. The synchronization system consists of 2 telescope cylinder, extension cables and retraction cables. Hydraulic cylinder tted with holding valve. 2 easily removable wire rope guards, rope dead end provided on both sides of boom head. Boom telescope sections are supported by wear pads both vertically and horizontally.

Fully retracted length....... 11.0 m

Fully extended length ...... 43.0 m

Extension speed.............. 32.0 m in 128 s

Root diameter.................. 0.44 m

BOOM ELEVATION By a double acting hydraulic cylinder with holding valve. Combination controls for hand or foot operation. Boom angle indicator. Automatic speed reduction and slow stop function.

Boom angle ..................... -1.6˚– 80.3˚

Boom raising speed ........ 20˚ to 60˚ in 46 s

JIB

2 stage swing around boom extention swing around type with triple offset (tilt type). Single sheave at jib head. Stows alongside base boom section.

Length ............................. 10.1 m, 17.7 m

Offset............................... 3.5˚, 25˚, 45˚

Root diameter.................. 0.396 m

AUXILIARY LIFTING SHEAVE (SINGLE TOP)

Single sheave mounted to main boom head for single line work(stowable).

Root diameter.................. 0.396 m

ANTI-TWO-BLOCK DEVICE

Pendant type over-winding cut out device with audio-visual (FAILURE lamp/BUZZER) warning system.

SLEWING

Hydraulic axial piston motor driven through planetary slewing speed reducer. Continuous 360˚ full circle slewing on ball bearing. Equipped with manually locked/released slewing brake. A positive slewing lock for pick and carry and travel modes, manually engaged in cab. Twin slewing system : Free slewing or lock slewing controlled by selector switch on front console.

Slewing speed................. 2.4 min

WINCH

MAIN WINCH Variable speed type with grooved drum driven by hydraulic axial piston motor through speed reducer. Power load lowering and raising. Equipped with automatic brake (neutral brake) and counterbalance valve. Controlled independently of auxiliary winch. Equipped with cable follower and drum rotation indicator.

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{rpm}

AUXILIARY DRUM

Root diameter x wide ........................................ 0.362 m x 0.6 m

Wire rope diameter x length ................................ 19 mm x 133 m

Drum capacity ..................................................... 304 m, 7 layers

Maximum single line pull (1st layer).................73.3 kN (7,480 kgf)

Maximum permissible linepull wire strength

WIRE ROPE Filler or warrington seal wire (spin-resistant), extra improved plow steel, preformed, independent wire rope core, right regular lay.

Main & Auxillary................. 19 mm 6 x 31 class

HOOK BLOCKS 60 ton (option) 6 sheaves with swivel hook and safety latch 35 ton (option) 3 sheaves with swivel hook and safety latch

5.6 ton Weighted hook with swivel and safety latch

HYDRAULIC SYSTEM

PUMPS 2 variable piston pumps for crane functions. Tandem gear pump for steering, slewing and optional equipment. Powered by carrier engine. Pump disconnect for crane is engaged/disengaged by rotary switch from operator's cab.

CONTROL VALVES Multiple valves actuated by pilot pressure with integral pressure relief valves.

RESERVOIR 763 liters capacity. External sight level gauge.

FILTRATION BETA10=10 return lter, full ow with bypass protection, located inside of hydraulic reservoir. Accessible for easy replacement.

OIL COOLER - Air cooled fan type.

CAB AND CONTROLS

Both crane and drive operations can be performed from one cab mounted on rotating superstructure.

Left side, 1 man type, steel construction with sliding door access and safety glass windows opening at side. Door window is powered control. Windshield glass window and roof glass window are shatter-resistant. Wiper and washer (front indshield and roof window). Tinted safety glass and sun visor. Tilt-telescoping steering wheel. Adjustable control lever stands for slewing, boom elevating, boom telescoping, auxiliary winch and main winch. Control lever stands can change neutral positions and tilt for easy access to cab. Foot operated controls: boom elevating, boom telescoping, service brake and engine throttle. 3 way adjustable operator's seat with high back, headrest and armrest. Cab oor mat. Engine throttle knob. Hot water cab heater and air conditioning.

........69.4 kN (7,085 kgf)

MAIN DRUM

Root diameter x wide ........................................ 0.362 m x 0.6 m

Wire rope diameter x length ............................... 19 mm x 235 m

Drum capacity .................................................... 304 m, 7 layers

Maximum single line pull (1st layer)................ 73.3 kN (7,480 kgf)

Maximum permissible linepull wire strength

AUXILIARY WINCH Variable speed type with grooved drum driven by hydraulic axial piston motor through speed reducer. Power load lowering and raising. Equipped with automatic brake (neutral brake) and counterbalance valve. Controlled independently of main winch. Equipped with cable follower and drum rotation indicator.

...... 69.4 kN (7,085 kgf)

Dash-mounted engine start/stop, monitor lamps, cigarette lighter, drive selector switch, parking brake switch, steering mode select switch, power window switch, pump engaged/ disengaged switch, slewing brake switch, boom telescoping/auxiliary winch select switch, outrigger control panel, and slewing free/ lock selector switch.

Instruments - Torque converter oil temperature, engine water temperature, air pressure, fuel, speedometer, tachometer, hour meter and odometer / tripmeter. Engin over-run alarm. Back-up alarm. Low oil pressure/high water temp. Warning device (visual). Rear steer centering light. Hydraulic oil pressure is monitored and displayed on the AML-C display panel.

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CRANE SPECIFICATIONS

SPEC. SHEET NO. GR-600E-3-00102/EX-03

TADANO Automatic Moment Limiter (AML-C) including:

• Control lever lockout function with audible and visual pre-warning

• Number of parts of line

• Boom position indicator

• Outrigger state indicator

• Slewing angle

• Boom angle / boom length / jib offset angle / jib length / load radius / rated lifting capacities / actual loads read out

• Potential lifting height

• Ratio of actual load moment to rated load moment indication

• Permissible load

• Automatic Speed Reduction and Slow Stop function on boom elevation and slewing

• Working condition register switch

• Load radius / boom angle / tip height / slewing range preset function

• External warning lamp

• Tare function

CARRIER SPECIFICATIONS

TYPE

Rear engine, left-hand drive, driving axle 2-way selected type by manual switch, 4x2 front drive, 4x4 front and rear drive.

FRAME

High tensile steel, all welded mono-box construction.

ENGINE

Model Type No. of cylinders Combustion Bore x Stroke, mm Displacement, liters Air inlet heater Air cleaner Oil lter Fuel lter Fuel tank, liters Cooling Radiator Fan, mm Starting Charging Battery Compressor, air, l /min Output, Max. kW (HP) Torque, Max. Nm Capacity, liters

Cooling water Lubrication Fuel

TRANSMISSION

Electronically controlled full automatic transmission. Torque converter driving full powershift with driving axle selector. 6 forward and 2 reverse speeds, constant mesh.

3 speeds - high range - 2-wheel drive; 4-wheel drive 3 speeds - low range - 4-wheel drive

TRAVEL SPEED - 36 km/h

GRADE ABILITY (tanθ) - 147% (at stall), 30% *

* Machine should be operated within the limit of engine crankcase

design (17˚: MITSUBISHI 6M60-TL)

MITSUBISHI 6M60-TL Direct injection diesel 6 4 cycle, turbo charged and after cooled 118 x 115

7.54 24 volt preheat Dry type, replaceable element Full ow with replaceable element Full ow with replaceable element 300, right side of carrier Liquid pressurized, recirculating by-pass Fin and tube core, thermostat controlled Suction type, 6-blade, 600 dia. 24 volt 24 volt system, negative ground 2-120 amp. Hour 830 at 2,600 min Gross 200 (267) at 2,600 min 785 at 1,400 min

13 13–15 300

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• Main hydraulic oil pressure

• Fuel consumption monitor

• Main winch / auxiliarly winch select

• Drum rotation indicator (audible and visible type) main and auxiliary winch

• On-rubber indicator

TADANO AML-C monitors outrigger extended length and automatically programs the corresponding "RATED LIFTING CAPACITIES" table

Operator's right hand console includes transmission gear selector, slewing lock lever and sight level bubble. Upper right console includes ood lamp switch, roof washer and wiper switch, emergency outrigger set up key switch, jib status switch, eco mode switch, and air conditioning control switch. Lower right console includes boom emergency telescoping switch (2nd and 3rd-top)

NOTE: Each crane motion speed is based on unladen conditions.

AXLE

Front: Full oating type, steering and driving axle with planetary reduction. Rear: Full oating type, steering and driving axle with planetary reduction and non-spin rear differential.

STEERING

Hydraulic power steering controlled by steering wheel. 4 steering modes available: 2 wheel front, 2 wheel rear, 4 wheel coordinated and 4 wheel crab.

SUSPENSION

Front: Rigid mounted to the frame. Rear: Pivot mounted with hydraulic lockout device.

BRAKE SYSTEMS

Service: Air over hydraulic disc brakes on all 4 wheels. Parking/Emergency: Spring applied-air released brake acting on input shaft of front axle. Auxiliary: Electro-pneumatic operated exhaust brake.

TIRES - 29.5-25 22PR (OR) Air pressure: 350 kPa

or 29.5-25 28PR (OR) Air pressure: 330 kPa

OUTRIGGERS

4 hydraulic, beam and jack outriggers. Vertical jack cylinders equipped with integral holding valve. Each outrigger beam and jack is controlled independently from cab. Beams extend to 7.3 m center-line and retract to within

3.315 m overall width with oats. Outrigger jack oats are attached thus eliminating the need of manually attaching and detaching them. Controls and sight bubble located in superstructure cab. 4 outrigger extension lengths are provided with corresponding "RATED LIFTING CAPACITIES" for crane duty in conned areas.

Min. Extension 2.7 m center to center Mid. Extension 5.5 m center to center Mid. Extension 6.7 m center to center Max. Extension 7.3 m center to center Float size (Diameter) 0.6 m

COUNTERWEIGHT

Integral with slewing frame Mass... 5,670 kg (Containing weight with auxiliary winch and wire rope)

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STANDARD EQUIPMENT

SPEC. SHEET NO. GR-600E-3-00102/EX-03

- Telematics (machine data logging and monitoring system) with - HELLO-NET via internet (availability depends on countries)

- Eco mode system

- Positive control

- Over unwinding prevention

- Emergency steering system

- Transmission neutral position engine start

- Overshift prevention

- Parking braked travel warning

- Tilt-telescope steering wheel

- Halogen head lamp

- Fenders

OPTIONAL EQUIPMENT

- Wind speed indicator

- Hook block–60 t capacity

(6 sheaves, swivel type with safty latch. Mass: approx. 540 kg)

- Hook block–35 t capacity

(3 sheaves, swivel type with safty latch. Mass: approx. 450 kg)

HOISTING PERFORMANCE

- Air dryer

- Water separator with lter (high ltration)

- Air cleaner dust indicator

- Full instrumentation package

- Complete highway light package

- Tire ination kit

- Towing hooks-Front and rear

- Lifting eyes

- Hook block tie down (front bumper)

- Weighted hook storage compartment

- Winch drum mirror

- Tool storage compartment

LINE SPEEDS AND PULLS DRUM WIRE ROPE CAPACITIES

Main or auxiliary winch - 0.362 m drum

Layer Line speeds

m/min

1st

2nd

3rd 4th 5th 6th

7th

101 110 119 128 137 146 155

Line pulls Available

kN (kgf)

73.3 (7,480)

67.6 (6,900)

61.4 (6,260)

56.5 (5,760)

52.9 (5,400)

48.9 (4,990)

45.8 (4,670)

- Maximum permissible line pull wire strength.

Main & Auxiliary: 69.4 kN (7,085 kgf) with 6 x 31 class rope.

Line speed based only on hook block, not loaded.

Developed by machinery with each layer of wire rope, but not

Wire rope layer

1 2 3 4 5 6 7

DRUM DIMENSIONS

Root diameter Length Flange diameter

Main and auxiliary drum grooved lagging

19 mm wire rope

Rope per layer

34.2

37.3

40.3

43.4

46.4

49.5

52.6

362 mm 600 mm 657 mm

based on rope strength or other limitations in machinery or equipment.

Eighth layer of wire rope are not recommended for hoisting

operations.

Total wire rope

34.2

71.5

111.8

155.2

201.6

251.1

303.7

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GR-600EX WORKING RANGE CHART

3.5˚

25˚

45˚

SPEC. SHEET NO. GR-600E-3-00102/EX-03

Telescoping mode

BOOM

53˚

50˚

40˚

30˚

20˚

10˚

80˚

70˚

60˚

58˚

27˚

LIFTING HEIGHT (m)

JIB

SINGLE TOP

0.6 m

Approx.

2.5 m

Approx.

2.3 m

Approx.

2.3 m

LOAD RADIUS (m)

The above lifting height and boom angle are based on a straight (unloaded) boom and machine standing level on rm supporting surface. Allowance should be made for boom deection obtained under loaded conditions. The above working range is shown on condition with outriggers fully (7.3 m) extended.

0˚

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4035302520151050

Boom Length

11.0 m

15.0 m

19.0 m

27.0 m

35.0 m

43.0 m

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