Tadano GR-500EXS Service Manual

GR-500EXS

(Left-hand drive)

50 Ton Capacity

SPEC. SHEET NO. GR-500E-3-00401/EX-02

HYDRAULIC ROUGH TERRAIN CRANE

DIMENSIONS

R4,100

5,000: MID1

2,480: MIN

7,000: MAX

6,500: MID2

3,705

2,400

2,960

GENERAL DIMENSIONS

Turning radius (445/95 R25 Tires)

4 wheel steer 2 wheel steer

4,110

6,130

6.0 m

10.3 m

15.8°

430

Min: 10,200–Max : 33,000

2,370

1,830

8,390

12,500

3,6703,360

2,5703,800

Note : Dimension is with boom angle at -1 degree.

Overall length Overall width Overall height

approx. 12,500 mm approx. 2,960 mm approx. 3,810 mm

420

3,810

14.7°

Specications are subject to change without notice.

CRANE SPECIFICATIONS

SPEC. SHEET NO. GR-500E-3-00401/EX-02

BOOM

4 section full power partially synchronized telescoping boom of round hexagonal box construction with 5 sheaves at boom head. The synchronization system consists of 1 telescope cylinders, extension cables and retraction cables. Hydraulic cylinder tted with holding valve. 2 easily removable wire rope guards, rope dead end provided on one side of boom head. Boom telescope sections are supported by wear pads both vertically and horizontally.

Fully retracted length....... 10.2 m

Fully extended length ...... 33.0 m

Extension speed.............. 22.8 m in 88 s

Root diameter.................. 0.32 m

BOOM ELEVATION By a pair of double acting hydraulic cylinders with holding valve. Boom angle indicator.

Boom angle ..................... -1˚– 80.5˚

Boom raising speed ........ 20˚ to 60˚ in 30 s

JIB

2 stage boom swing around type with triple offset (tilt type). Single sheave at jib head. Box type top section telescopes from box type bace section which stows alongside base boom section.

Length ............................. 8.0 m, 12.7 m

Offset............................... 5˚, 25˚, 45˚

Root diameter.................. 0.32 m

AUXILIARY LIFTING SHEAVE (SINGLE TOP)

Single sheave mounted to main boom head for single line work(stowable).

Root diameter.................. 0.32 m

AUXILIARY DRUM

Root diameter x wide ...................................... 0.32 m x 0.484 m

Wire rope diameter x length ................................ 16 mm x 100 m

Drum capacity .................................................. 219.5 m, 6 layers

Maximum single line pull (1st layer)................ 56.0 kN (5,710 kgf)

Maximum permissible linepull wire strength

WIRE ROPE Nuex wire (no-spin), extra improved plow steel, preformed, independent wire rope core, right regular lay.

Main & Auxillary................. 16 mm 35 x 7 class

HOOK BLOCKS 50 ton (option) 6 sheaves with swivel hook and safety latch 25 ton (option) 3 sheaves with swivel hook and safety latch

4.5 ton Weighted hook with swivel and safety latch

HYDRAULIC SYSTEM

PUMPS 2 variable piston pumps for crane functions. Tandem gear pump for steering, slewing and optional equipment. Powered by carrier engine. Pump disconnect for crane is engaged/disengaged by rotary switch from operator's cab.

CONTROL VALVES Multiple valves actuated by pilot pressure with integral pressure relief valves.

RESERVOIR 690 liters capacity. External sight level gauge.

....... 55.1 kN (5,620 kgf)

ANTI-TWO-BLOCK DEVICE

Pendant type over-winding cut out device with audio-visual (FAILURE lamp/BUZZER) warning system.

SLEWING

Hydraulic axial piston motor driven through planetary slewing speed reducer. Continuous 360˚ full circle slewing on ball bearing. Equipped with manually locked/released slewing brake. A positive slewing lock for pick and carry and travel modes, manually engaged in cab. Twin slewing system : Free slewing or lock slewing controlled by selector switch on front console.

Slewing speed................. 2.7 min

WINCH

MAIN WINCH Variable speed type with grooved drum driven by hydraulic axial piston motor through speed reducer. Power load lowering and raising. Equipped with automatic brake (neutral brake) and counterbalance valve. Controlled independently of auxiliary winch. Equipped with cable follower and drum rotation indicator.

MAIN DRUM

Root diameter x wide ........................................ 0.32 m x 0.69 m

Wire rope diameter x length ............................... 16 mm x 182 m

Drum capacity .................................................... 304 m, 6 layers

Maximum single line pull (1st layer)............... 56.0 kN (5,710 kgf)

Maximum permissible linepull wire strength

AUXILIARY WINCH Variable speed type with grooved drum driven by hydraulic axial piston motor through speed reducer. Power load lowering and raising. Equipped with automatic brake (neutral brake) and counterbalance valve. Controlled independently of main winch. Equipped with cable follower and drum rotation indicator.

-1

{rpm}

..... 55.1 kN (5,620 kgf)

FILTRATION BETA10=10 return lter, full ow with bypass protection, located inside of hydraulic reservoir. Accessible for easy replacement.

OIL COOLER - Air cooled fan type.

CAB AND CONTROLS

Both crane and drive operations can be performed from one cab mounted on rotating superstructure.

Left side, 1 man type, steel construction with sliding door access and safety glass windows opening at side. Door window is powered control. Windshield glass window and roof glass window are shatter-resistant. Wiper and washer (front windshield and roof window). Tinted safety glass and sun visor. Tilt-telescoping steering wheel. Adjustable control lever stands for slewing, boom elevating, boom telescoping, auxiliary winch and main winch. Control lever stands can change neutral positions and tilt for easy access to cab. Foot operated controls: boom telescoping, service brake and engine throttle. 3 way adjustable operator's seat with high back, headrest and armrest. Cab oor mat. Engine throttle knob. Hot water cab heater and air conditioning.

Dash-mounted engine start/stop, monitor lamps, cigarette lighter, drive mode selector switch, parking brake switch, steering mode select switch, power window switch, pump engaged/ disengaged switch, slewing brake switch, boom telescoping/auxiliary winch select switch, outrigger control panel, and slewing free/ lock selector switch.

Instruments - Torque converter oil temperature, engine water temperature, air pressure, fuel, speedometer, tachometer, hour meter and odometer / tripmeter. Engin over-run alarm. Back-up alarm. Low oil pressure/high water temp. Warning device (visual). Rear steer centering light. Hydraulic oil pressure is monitored and displayed on the AML-C display panel.

-2-

CRANE SPECIFICATIONS

SPEC. SHEET NO. GR-500E-3-00401/EX-02

TADANO Automatic Moment Limiter (AML-C) including:

• Control lever lockout function with audible and visual pre-warning

• Number of parts of line

• Boom position indicator

• Outrigger state indicator

• Slewing angle

• Boom angle / boom length / jib offset angle / jib length / load radius / rated lifting capacities / actual loads read out

• Potential lifting height

• Ratio of actual load moment to rated load moment indication

• Permissible load

• Automatic Speed Reduction and Slow Stop function on slewing

• Working condition register switch

• Load radius / boom angle / tip height / slewing range preset function

• External warning lamp

CARRIER SPECIFICATIONS

TYPE

Rear engine, left-hand drive, driving axle 2-way selected type by manual switch, 4x2 front drive, 4x4 front and rear drive.

FRAME

High tensile steel, all welded mono-box construction.

ENGINE

Model Type No. of cylinders Combustion Bore x Stroke, mm Displacement, liters Air inlet heater Air cleaner Oil lter Fuel lter Fuel tank, liters Cooling Radiator Fan, mm Starting Charging Battery Compressor, air, l /min Output, Max. kW (HP) Torque, Max. Nm Capacity, liters

Cooling water Lubrication Fuel

TRANSMISSION

Electronically controlled full automatic transmission. Torque converter driving full powershift with driving axle selector. 6 forward and 2 reverse speeds, constant mesh.

4 speeds - high range - 2-wheel drive; 4-wheel drive 3 speeds - low range - 4-wheel drive

MITSUBISHI 6M60-TL Direct injection diesel 6 4 cycle, turbo charged and after cooled 118 x 115

7.54 24 volt preheat Dry type, replaceable element Full ow with replaceable element Full ow with replaceable element 300, right side of carrier Liquid pressurized, recirculating by-pass Fin and tube core, thermostat controlled Suction type, 6-blade, 600 dia. 24 volt 24 volt system, negative ground 2-120 amp. Hour 830 at 2,600 min Gross 200 (267) at 2,600 min 785 at 1,400 min

13 13–15 300

-1

• Tare function

• Main hydraulic oil pressure

• Fuel consumption monitor

• Main winch / auxiliarly winch select

• Drum rotation indicator (audible and visible type) main and auxiliary winch

• On-rubber indicator

TADANO AML-C monitors outrigger extended length and automatically programs the corresponding "RATED LIFTING CAPACITIES" table

Operator's right hand console includes transmission gear selector, slewing lock lever and sight level bubble. Upper right console includes ood lamp switch, roof washer and wiper switch, emergency outrigger set up key switch, jib status switch, eco mode switch, and air conditioning control switch.

NOTE: Each crane motion speed is based on unladen conditions.

AXLE

Front: Full oating type, steering and driving axle with planetary reduction. Rear: Full oating type, steering and driving axle with planetary reduction and inter-wheel rear differential lock.

STEERING

Hydraulic power steering controlled by steering wheel. 3 steering modes available: 2 wheel front, 4 wheel coordinated and 4 wheel crab.

SUSPENSION

Front: Rigid mounted to the frame. Rear: Semi-elliptic leaf springs.

BRAKE SYSTEMS

Service/Emergency: Air over hydraulic disc brakes on all 4 wheels. Parking: Spring applied-air released brake acting on input shaft of front axle. Auxiliary: Electro-pneumatic operated exhaust brake.

TIRES - 445/95R25 Air pressure: 900 kPa

OUTRIGGERS

4 hydraulic, beam and jack outriggers. Vertical jack cylinders equipped with integral holding valve. Each outrigger beam and jack is controlled independently from cab. Beams extend to 7.0 m center-line and retract to within

2.96 m overall width with oats. Outrigger jack oats are attached thus eliminating the need of manually attaching and detaching them. Controls and sight bubble located in superstructure cab. 4 outrigger extension lengths are provided with corresponding "RATED LIFTING CAPACITIES" for crane duty in conned areas.

Min. Extension 2.48 m center to center Mid. Extension 5.0 m center to center Mid. Extension 6.5 m center to center Max. Extension 7.0 m center to center Float size (Diameter) 0.4 m

TRAVEL SPEED - 44 km/h

GRADE ABILITY (tanθ) - 92% (at stall), 30% *

* Machine should be operated within the limit of engine crankcase

design (17˚: MITSUBISHI 6M60-TL)

-3-

COUNTERWEIGHT

Integral with slewing frame Mass... 3,300 kg

STANDARD EQUIPMENT

SPEC. SHEET NO. GR-500E-3-00401/EX-02

- Telematics (machine data logging and monitoring system) with - HELLO-NET via internet (availability depends on countries)

- Eco mode system

- Over unwinding prevention

- Emergency steering system

- Transmission neutral position engine start

- Overshift prevention

- Parking braked travel warning

- Tilt-telescope steering wheel

- Halogen head lamp

- Fenders

OPTIONAL EQUIPMENT

- Wind speed indicator

- Beacon lamp

- Hook block–50 t capacity

(6 sheaves, swivel type with safty latch. Mass: approx. 460 kg)

- Air dryer

- Water separator with lter (high ltration)

- Air cleaner dust indicator

- Full instrumentation package

- Tire ination kit

- Towing hooks-Front and rear

- Lifting eyes

- Hook block tie down (front bumper)

- Weighted hook storage compartment

- Winch drum mirror

- Tool storage compartment

- Hook block–25 t (3 sheaves, swivel type with safty latch. Mass: approx. 280 kg)

- Attachment sheave for over 47 t lifting

HOISTING PERFORMANCE

LINE SPEEDS AND PULLS DRUM WIRE ROPE CAPACITIES

Main or auxiliary winch - 0.32 m drum

Layer Line speeds

m/min

1st

2nd

3rd 4th 5th

6th

3

106 115 124 132 141 150

1

Line pulls Available

kN (kgf)

56.0 (5,710)

51.1 (5,210)

46.7 (4,760)

43.1 (4,400)

40.0 (4,080)

37.3 (3,800)

2

- Maximum permissible line pull wire strength.

Main & Auxiliary: 55.1 kN (5,620 kgf) with 35 x 7 class rope.

1

Line speed based only on hook block, not loaded.

2

Developed by machinery with each layer of wire rope, but not

based on rope strength or other limitations in machinery or equipment.

3

Sixth layer of wire rope are not recommended for hoisting

operations.

Wire rope layer

DRUM DIMENSIONS

Root diameter

Length

Flange diameter

Main drum grooved lagging

16 mm wire rope

Rope per layer

m 1 2 3 4 5 6

41.8

45.3

48.8

52.3

55.9

59.4

Total wire rope

m

41.8

87.1

135.9

188.2

244.1

303.5

Main Auxiliary

Auxiliary drum grooved lagging

16 mm wire rope

Rope per layer

m

29.1

31.6

34.1

36.6

39.1

41.6

320 mm 690 mm 484 mm 530 mm

Total wire rope

29.1

60.7

94.8

131.4

170.5

212.1

m

-4-

GR-500EXS WORKING RANGE CHART

SPEC. SHEET NO. GR-500E-3-00401/EX-02

80.5ﾟ

17.7-m Boom

5°

70ﾟ

25.3-m Boom

25°

3

33.0-m Boom

60ﾟ

45°

3

.

0

50

3

.

0

-

m

B

o

m

-

m

B

o

m

+

1

2

.

7

-

m

8

.

0

-

m

J

i

b

J

i

b

45

40

BOOM

35

Approx.

2.0 m

30

50ﾟ

45ﾟ

40ﾟ

30ﾟ

25

20

LIFTING HEIGHT (m)

JIB

Approx.

1.9 m

10.2-m Boom

0

5 10 15 20 25 30 35 40

LOAD RADIUS (m)

NOTE: Boom and jib geometry shown are for unloaded condition

and machine standing level on rm supporting surface. Boom deection and subsequent radius and boom angle change must be accounted for when applying load to hook.

20ﾟ

10ﾟ

0ﾟ

15

10

5

0

SINGLE TOP

0.7 m

Approx.

1.9 m

Boom Length

10.2 m

17.7 m

25.3 m

33.0 m

-5-

SPEC. SHEET NO. GR-500E-3-00401/EX-02

GR-500EXS RATED LIFTING CAPACITIES

B

C

2.5

3.0

3.5

4.0

4.5

5.0

5.5

6.0

6.5

7.0

7.5

8.0

9.0

10.0

11.0

12.0

14.0

16.0

18.0

20.0

22.0

24.0

26.0

28.0

30.0

0˚

ON OUTRIGGERS FULLY EXTENDED 7.0 m SPREAD

A

10.2 m 17.7 m 25.3 m 33.0 m

C C C C 66 62 59 56 52 48 44 40 35 29 21

B B B B

7.9 16.5 15.3 4.2 22.9 2.2 30.5 1.0

50.0

47.4

43.1

38.8

35.2

32.1

28.5

24.6

21.5

20.0

18.6

LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE

ON OUTRIGGERS FULLY EXTENDED 7.0 m SPREAD 360˚ ROTATION

10.2 m 17.7 m 25.3 m 33.0 m

360º ROTATION (Unit: x 1,000 kg)

77 75 74 72 70 68 66 65 63 61 59 57 53 49 44 38 25

21.3

20.9

20.0

19.2

18.5

17.8

17.1

16.5

16.0

15.1

12.6

10.6

9.0

6.8

79 78 77 76 75 74 72 71 70 69 66 64 61 58 52 46 39 30 18

0ºD

16.0

15.0

14.2

13.4

12.7

12.1

11.5

11.0

10.1

9.3

8.6

8.0

7.0

5.5

4.4

3.5

2.9

80 79 78 77 77 76 75 73 71 69 67 63 59 55 50 45 40 33 26 14

9.0

8.4

7.6

6.9

6.3

5.3

4.5

3.9

3.5

2.9

2.4

1.9

1.6

1.3

B

C

2.5

3.0

3.5

4.0

4.5

5.0

5.5

6.0

6.5

7.0

7.5

8.0

9.0

10.0

11.0

12.0

14.0

16.0

18.0

20.0

22.0

24.0

26.0

28.0

30.0

0˚

ON OUTRIGGERS MID EXTENDED 6.5 m SPREAD

A

10.2 m 17.7 m 25.3 m 33.0 m

C C C C

65 62 59 56 52 48 44 40 35 29 21

B B B B

7.9 16.1 15.3 3.9 22.9 1.8 30.5 0.9

50.0

47.0

41.9

37.7

34.2

31.2

27.5

23.6

20.5

19.0

18.1

LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE

ON OUTRIGGERS MID EXTENDED 6.5 m SPREAD 360˚ ROTATION

10.2 m 17.7 m 25.3 m 33.0 m

OVER SIDE (Unit: x 1,000 kg)

77 75 74 72 70 68 66 65 63 61 59 57 53 48 44 38 25

21.3

20.9

20.0

19.2

18.5

17.8

17.1

16.5

16.0

13.3

10.9

9.1

7.8

5.8

79 78 77 76 75 74 72 71 70 69 66 64 61 58 52 46 39 30 18

0ºD

16.0

15.0

14.2

13.4

12.7

12.1

11.5

11.0

10.1

9.3

8.6

8.0

6.0

4.7

3.7

2.9

2.3

80 79 78 77 77 76 75 73 71 69 67 63 59 55 50 45 40 33 26 14

9.0

8.4

7.6

6.9

6.3

5.3

4.5

3.7

3.0

2.4

1.9

1.5

1.2

0.9

A: Boom length (m) B: Load radius (m) C: Loaded boom angle ( ˚) D: Minimum boom angle ( ˚) for indicated boom length (no load)

-6-

SPEC. SHEET NO. GR-500E-3-00401/EX-02

GR-500EXS RATED LIFTING CAPACITIES

ON OUTRIGGERS MID EXTENDED 5.0 m SPREAD

OVER SIDE (Unit: x 1,000 kg)

A

B

2.5

3.0

3.5

4.0

4.5

5.0

5.5

6.0

6.5

7.0

7.5

8.0

9.0

10.0

11.0

12.0

14.0

16.0

18.0

20.0

22.0

24.0

26.0 D 0º 25º

10.2 m 17.7 m 25.3 m 33.0 m

C C C C 66 62 59 56 52 48 44 40 35 29 21

48.7

42.7

37.8

33.8

29.8

25.0

21.4

17.8

15.2

13.1

11.4

77 75 74 72 70 68 66 65 63 61 59 57 53 48 44 38 25

21.3

20.9

20.0

18.6

16.5

14.7

13.2

12.0

10.9

8.8

7.2

6.0

5.1

3.7

79 78 77 76 75 74 72 71 70 69 66 63 61 58 52 46 39 30 18

16.0

15.0

14.2

13.4

12.7

12.0

10.9

10.0

8.5

7.3

6.3

5.3

3.9

2.9

2.2

1.6

1.2

80 79 78 77 77 76 75 73 71 69 67 63 59 54 50 45 39 33

LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE

ON OUTRIGGERS FULLY EXTENDED 7.0 m SPREAD OVER SIDE

A

C

0˚

10.2 m 17.7 m 25.3 m 33.0 m

B B B B

7.9 10.6 15.3 3.1 22.9 1.0 - -

9.0

7.9

6.8

6.0

5.2

4.0

3.0

2.3

1.7

1.3

0.9

0.6

ON OUTRIGGERS MIN EXTENDED 2.48 m SPREAD

OVER SIDE (Unit: x 1,000 kg)

A

B

2.5

3.0

3.5

4.0

4.5

5.0

5.5

6.0

6.5

7.0

7.5

8.0

9.0

10.0

11.0

12.0

14.0 D 0º 58º46º

10.2 m 17.7 m 25.3 m 33.0 m

C C C C 66 63 59 56 52 48 44 40 35 29 21

23.0

18.1

14.7

12.2

10.3

8.6

7.2

6.0

5.1

4.4

3.7

77 75 73 72 70 68 66 64 63 61 59 57 53 48 43 38 25

18.5

15.1

12.7

10.8

9.4

8.2

7.2

6.4

5.7

5.1

4.5

4.0

3.1

2.4

1.8

1.4

0.7

LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE

ON OUTRIGGERS MIN EXTENDED 2.48 m SPREAD OVER SIDE

A

C

0˚

A: Boom length (m) B: Load radius (m) C: Loaded boom angle ( ˚) D: Minimum boom angle ( ˚) for indicated boom length (no load)

10.2 m 17.7 m 25.3 m 33.0 m

B B B B

7.9 3.4 15.3 0.5 - - - -

79 78 77 75 74 73 72 71 69 68 66 63 60 58 52

10.9

9.5

8.3

7.3

6.5

5.8

5.2

4.7

4.3

3.8

3.2

2.6

2.1

1.6

0.9

79 79 78 77 76 75 74 72 70 68 66 62

6.6

5.9

5.3

4.8

4.3

3.9

3.5

2.9

2.4

2.0

1.6

1.0

-7-

SPEC. SHEET NO. GR-500E-3-00401/EX-02

GR-500EXS RATED LIFTING CAPACITIES

ON OUTRIGGERS FULLY EXTENDED 7.0 m SPREAD

33.0-m Boom + 8.0-m Jib

C

80 79 78 77 76 74 72 70 68 65 63 60 58 55 53 50 47 45 43 40 37 35 33 30

R W R W R W R W R W R W

7.4 4.5 10.0 3.1 11.8 2.2

8.2 4.5 10.7 3.0 12.5 2.2

8.9 4.3 11.3 2.9 13.1 2.2

9.6 4.1 12.0 2.8 13.7 2.2

10.4 3.9 12.8 2.7 14.4 2.2

11.8 3.6 14.1 2.6 15.6 2.1

13.2 3.3 15.4 2.4 16.9 2.0

14.5 3.1 16.7 2.3 18.1 2.0

15.8 2.8 18.0 2.2 19.3 1.9

17.7 2.6 19.8 2.0 20.9 1.8

19.0 2.4 21.0 1.9 22.0 1.7

20.9 2.2 22.7 1.8 23.6 1.7

22.0 2.1 23.8 1.8 24.6 1.6

23.7 1.9 25.4 1.7 26.0 1.6

24.9 1.8 26.5 1.6 27.0 1.5

26.4 1.6 27.9 1.5 28.3 1.5

27.9 1.5 29.3 1.4 29.5 1.4

28.9 1.4 30.1 1.3 30.2 1.3

29.8 1.3 30.9 1.3

31.1 1.2 32.0 1.2

32.3 1.1 33.1 1.0

33.0 1.0 33.8 1.0

33.7 0.9 34.4 0.9

34.7 0.8 35.2 0.8

ON OUTRIGGERS MID EXTENDED 6.5 m SPREAD

33.0-m Boom + 8.0-m Jib

C

80 79 78 77 76 74 72 70 68 65 63 60 58 55 53 50 47 45 43 40 37 35 33 30

5˚ Tilt 25˚ Tilt 45˚ Tilt 5˚ Tilt 25˚ Tilt 45˚ Tilt

R W R W R W R W R W R W

7.4 4.5 10.0 3.1 11.8 2.2

8.2 4.5 10.7 3.0 12.5 2.2

8.9 4.3 11.3 2.9 13.1 2.2

9.6 4.1 12.0 2.8 13.7 2.2

10.4 3.9 12.8 2.7 14.4 2.2

11.8 3.6 14.1 2.6 15.6 2.1

13.2 3.3 15.4 2.4 16.9 2.0

14.5 3.1 16.7 2.3 18.1 2.0

15.8 2.8 18.0 2.2 19.3 1.9

17.7 2.6 19.8 2.0 20.9 1.8

19.0 2.4 21.0 1.9 22.0 1.7

20.9 2.2 22.7 1.8 23.6 1.7

22.0 2.1 23.8 1.8 24.6 1.6

23.7 1.9 25.4 1.7 26.0 1.6

24.9 1.8 26.5 1.6 27.0 1.5

26.4 1.6 27.9 1.5 28.3 1.4

27.9 1.4 29.2 1.3 29.5 1.2

28.8 1.2 30.1 1.1 30.2 1.1

29.7 1.1 30.9 1.0

31.0 0.9 32.0 0.9

32.2 0.8 33.0 0.7

32.9 0.7 33.7 0.6

33.6 0.6 34.3 0.6

34.6 0.5 35.2 0.5

360˚ ROTATION (Unit: ×1000 kg)

C

80 79 78 77 76 74 72 70 68 65 63 60 58 55 53 50 47 45 43 40 37 35 33 30

OVER SIDE (Unit: ×1000 kg)

C

80 79 78 77 76 74 72 70 68 65 63 60 58 55 53 50 47 45 43 40 37 35 33 30

33.0-m Boom + 12.7-m Jib

5˚ Tilt 25˚ Tilt 45˚ Tilt5˚ Tilt 25˚ Tilt 45˚ Tilt

9.2 2.8 12.6 1.4 15.7 1.0

9.8 2.8 13.4 1.4 16.3 1.0

10.6 2.8 14.2 1.4 17.1 1.0

11.4 2.8 14.9 1.4 17.7 1.0

12.3 2.8 15.7 1.4 18.4 1.0

13.9 2.8 17.2 1.4 19.8 1.0

15.4 2.5 18.7 1.4 21.0 1.0

16.9 2.3 20.1 1.4 22.3 1.0

18.3 2.2 21.4 1.4 23.5 1.0

20.5 2.0 23.4 1.3 25.3 1.0

21.9 1.8 24.8 1.3 26.4 1.0

23.9 1.7 26.6 1.2 28.1 1.0

25.2 1.6 27.9 1.2 29.1 1.0

27.1 1.5 29.6 1.1 30.6 1.0

28.3 1.4 30.7 1.1 31.5 1.0

30.1 1.3 32.2 1.1 32.9 1.0

31.7 1.2 33.7 1.1 34.1 1.0

32.8 1.2 34.6 1.0 34.9 1.0

33.8 1.1 35.5 1.0

35.2 1.0 36.7 1.0

36.5 0.9 37.8 0.9

37.3 0.8 38.5 0.8

38.1 0.8 39.1 0.7

39.2 0.7 40.0 0.6

33.0-m Boom + 12.7-m Jib

9.2 2.8 12.6 1.4 15.7 1.0

9.8 2.8 13.4 1.4 16.3 1.0

10.6 2.8 14.2 1.4 17.1 1.0

11.4 2.8 14.9 1.4 17.7 1.0

12.3 2.8 15.7 1.4 18.4 1.0

13.9 2.8 17.2 1.4 19.8 1.0

15.4 2.5 18.7 1.4 21.0 1.0

16.9 2.3 20.1 1.4 22.3 1.0

18.3 2.2 21.4 1.4 23.5 1.0

20.5 2.0 23.4 1.3 25.3 1.0

21.9 1.8 24.8 1.3 26.4 1.0

23.9 1.7 26.6 1.2 28.1 1.0

25.2 1.6 27.9 1.2 29.1 1.0

27.1 1.5 29.6 1.1 30.6 1.0

28.3 1.4 30.7 1.1 31.5 1.0

30.1 1.3 32.2 1.1 32.9 1.0

31.7 1.2 33.7 1.0 34.1 1.0

32.7 1.0 34.6 0.9 34.9 0.9

33.7 0.9 35.4 0.8

35.1 0.8 36.6 0.7

36.4 0.6 37.7 0.6

37.2 0.6 38.4 0.5

37.9 0.5 39.0 0.5

39.0 0.4 39.9 0.4

33.0-m Boom + 8.0-m Jib 33.0-m Boom + 12.7-m Jib

C

80 79 78 77 76 74 72 70 68 65 63 60 58 55 53 50 47 45

5˚ Tilt 25˚ Tilt 45˚ Tilt 5˚ Tilt 25˚ Tilt 45˚ Tilt

R W R W R W R W R W R W

7.4 4.5 10.0 3.1 11.8 2.2

8.2 4.5 10.7 3.0 12.5 2.2

8.9 4.3 11.3 2.9 13.1 2.2

9.6 4.1 12.0 2.8 13.7 2.2

10.4 3.9 12.8 2.7 14.4 2.2

11.8 3.6 14.1 2.6 15.6 2.1

13.2 3.3 15.4 2.4 16.9 2.0

14.5 3.1 16.7 2.3 18.1 2.0

15.8 2.8 18.0 2.2 19.3 1.9

17.7 2.5 19.8 2.0 20.9 1.8

19.0 2.2 21.0 1.9 22.0 1.7

20.7 1.8 22.6 1.6 23.5 1.4

21.8 1.5 23.7 1.3 24.5 1.2

23.5 1.2 25.2 1.1 25.9 1.0

24.6 1.0 26.2 0.9 26.8 0.8

26.1 0.8 27.6 0.7 28.1 0.6

27.6 0.6 29.0 0.5 29.3 0.5

28.6 0.4 29.8 0.4 30.1 0.4

C: Boom angle ( ˚) R: Load radius (m) W: Rated lifting capacity

ON OUTRIGGERS MID EXTENDED 5.0 m SPREAD

OVER SIDE (Unit: ×1000 kg)

C

80

9.2 2.8 12.6 1.4 15.7 1.0

79

9.8 2.8 13.4 1.4 16.3 1.0

78

10.6 2.8 14.2 1.4 17.1 1.0

77

11.4 2.8 14.9 1.4 17.7 1.0

76

12.3 2.8 15.7 1.4 18.4 1.0

74

13.9 2.8 17.2 1.4 19.8 1.0

72

15.4 2.5 18.7 1.4 21.0 1.0

70

16.9 2.3 20.1 1.4 22.3 1.0

68

18.3 2.2 21.4 1.4 23.5 1.0

65

20.5 2.0 23.4 1.3 25.3 1.0

63

21.9 1.8 24.8 1.3 26.4 1.0

60

23.8 1.5 26.6 1.2 28.1 1.0

58

25.0 1.3 27.8 1.1 29.1 1.0

26.9 1.0 29.4 0.8 30.5 0.8

55

28.0 0.8 30.5 0.7 31.4 0.6

53

29.7 0.6 32.0 0.5 32.8 0.5

50

31.3 0.5 33.4 0.4

47

-8-

76

75

74

73

72

70

69

68

65

63

60

58

55

52

45

38

3.1

2.8

2.4

2.1

1.8

1.2

0.8

SPEC. SHEET NO. GR-500E-3-00401/EX-02

GR-500EXS RATED LIFTING CAPACITIES

ON RUBBER STATIONARY (Unit: ×1000 kg)

360˚ Rotation

4.3

3.5

2.8

2.2

1.7

1.3

64

62

61

59

57

53

13.9

12.3

10.9

9.8

8.8

8.0

7.3

6.7

5.8

5.1

Over Front

75

73

70

68

66

64

63

61

59

57

53

48

43

38

32

25

8.1

7.8

7.2

6.6

6.1

5.6

5.2

4.8

4.0

3.3

2.6

2.1

1.9

1.7

77

75

74

73

72

70

69

68

65

63

60

58

55

52

46

38

30

3.4

3.2

2.8

2.4

1.7

1.1

0.7

49

44

40

35

29

21

A

B

3.0

3.5

4.0

4.5

5.0

5.5

6.0

6.5

7.0

7.5

10.2 m 17.7 m 25.3 m 10.2 m 17.7 m

C C C C C

63

60

56

52

48

44

41

36

30

23

8.0

9.0

10.0

11.0

12.0

13.0

14.0

16.0

18.0

20.0

D 0º 27º 0º 50º

LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE

ON RUBBER STATIONARY

A

C

0˚

10.2 m 17.7 m 25.3 m 10.2 m 17.7 m

B B B

7.9

4.4 15.3 1.1 7.9 0.9

Over Front 360˚ Rotation

1.9

1.6

1.3

1.0

0.6

ON RUBBER CREEP (Unit: x 1,000 kg)

Over Front 360˚ Rotation

B

A

3.0

3.5

4.0

4.5

5.0

5.5

6.0

6.5

7.0

7.5

8.0

9.0

10.0

11.0

12.0

13.0

14.0

10.2 m 17.7 m 25.3 m 10.2 m 17.7 m

C C C C

63

60

56

52

49

44

40

35

29

21

9.1

7.9

7.0

6.2

5.6

5.0

4.5

4.1

3.7

3.4

75

73

72

70

68

66

64

63

61

59

57

53

48

43

38

32

25

7.2

6.7

6.0

5.5

4.9

4.5

4.1

3.8

3.5

2.9

2.4

1.9

1.5

1.2

1.0

49

3.3

44

2.6

40

2.1

35

1.6

29

1.2

21

0.9

16.0

18.0

D 0º 30º 0º 51º

LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE

ON RUBBER CREEP

A

C

0˚

10.2 m 17.7 m 25.3 m 10.2 m 17.7 m

B B B

7.9 2.4 15.3 0.7 7.9 0.6

Over Front 360˚ Rotation

A: Boom length (m) B: Load radius (m) C: Loaded boom angle ( ˚) D: Minimum boom angle ( ˚) for indicated boom length (no load)

-9-

64

62

61

59

57

1.3

1.1

0.9

0.8

SPEC. SHEET NO. GR-500E-3-00401/EX-02

WARNING AND OPERATING INSTRUCTIONS FOR ON RUBBER LIFTING CAPACITIES

1. Rated lifting capacities based on crane stability are according to ISO4305.

2. Rated lifting capacities shown in the chart are based on the condition that crane is set on rm level surfaces. Those above thick lines are based on tire capacity and those below, on crane stability. They are based on actual load radius increased by tire deformation and boom deection.

3. Rated lifting capacities are based on proper tire ination, capacity and condition. Damaged tires are hazardous to safe operation of crane.

4. Tires shall be inated to correct air pressure.

Tires

445/95R25

5. Over front operation shall be performed within 2 degrees in front of chassis.

Over front

approx.

2˚

6. Maximum permissible boom length is 25.3 m.

7. When making lift on rubber stationary, set parking brake.

8. For creep operation, travel slowly and keep the lifted load as close to the ground as possible, and especially avoid any abrupt steering, accelerating or braking.

Air Pressure

900 kPa

360˚

Rear

9. Do not operate the crane while carrying the load.

10. Creep is motion for crane not to travel more than 60 m in any 30 minute period and to travel at the speed of less than 1.6 km/h.

11. For creep operation, choose the drive mode and proper gear according to the road or working condition.

12. The mass of the hook (460 kg for 50 t capacity, 280 kg for 25 t capacity, 100 kg for 4.5 t capacity), slings and all similarly used load handling devices must be considered as part of the load and must be deducted from the lifting capacities.

13. For rated lifting capacity of single top, reduce the rated lifting capacities of relevant boom according to a weight reductions for auxiliary load handling equipment. Capacities of single top shall not exceed 4,500 kg including main hook.

The lifting capacity data stowed in the Automatic Moment

14. Limiter (AML-C) is based on the standard number of parts of line listed in the chart. Standard number of parts of line for on rubber operation should be according to the following table.

Boom length

Number of parts of line

10.2 m

4 4 1

10.2 m to 25.3 m

Single top

-10-

SPEC. SHEET NO. GR-500E-3-00401/EX-02

WARNING AND OPERATING INSTRUCTIONS FOR LIFTING CAPACITIES

14.

GENERAL

1.

RATED LIFTING CAPACITIES apply only to the machine as originally manufactured and normally equipped by TADANO LTD. Modications to the machine or use of optional equipment other than that specied can result in a reduction of capacity.

2.

Hydraulic cranes can be hazardous if improperly operated or maintained. Operation and maintenance of this machine must be in compliance with information in the Operation and Maintenance Manual supplied with the crane. If this manual is missing, order a replacement through the distributor.

SET UP

1.

Rated lifting capacities on the chart are the maximum allowable crane capacities and are based on the machine standing level on rm supporting surface under ideal job conditions. Depending on the nature of the supporting surface, it may be necessary to have structural supports under the outrigger oats or tires to spread the loads to a larger bearing surface.

2.

For outrigger operation, outriggers shall be properly extended with tires free of supporting surface before operating crane.

OPERATION

1.

Rated lifting capacities on outriggers fully extended as determined by ISO4305.

2.

Rated lifting capacities above thick lines in the chart are based on crane strength and those below, on its stability. They are based on actual load radius increased by boom deection.

3.

The weight of handling device such as hook blocks (460 kg for 50 t capacity, 280 kg for 25 t capacity, 100 kg for 4.5 t capacity), slings, etc., must be considered as part of the load and must be deducted from the lifting capacities.

4.

Rated lifting capacities are based on freely suspended loads and make no allowance for such factors as the effect of wind, sudden stopping of loads, supporting surface conditions, ination of tires, operating speeds, side loads, etc. Side pull on the boom or jib is extremely dangerous. Such action can damage the boom, jib or slewing mechanism, and lead to overturning of the crane.

5.

Rated lifting capacities do not account for wind on lifted load or boom. We recommend against working under the conditions that the load is out of control due to a strong wind. During boom lift, consider that the rated lifting capacity is reduced by 50% when the wind speed is 9 m/s to 12 m/s; reduced by 70 % when the wind speed is 12 m/s to 14 m/s. If the wind speed is 14 m/s or over, stop operation. During jib lift, stop operation if the wind speed is 9 m/s or over.

6.

Rated lifting capacities at load radius shall not be exceeded. Do not tip the crane to determine allowable loads.

7.

Do not operate at boom lengths, radii or boom angles, where no capacities are shown. Crane may overturn without any load on the hook.

8.

When boom length is between values listed, refer to the rated lifting capacities of the next longer and next shorter booms for the same radius. The lesser of the two rated lifting capacities shall be used.

9.

When making lifts at a load radius not shown, use the next longer radius to determine allowable capacity.

10.

Load per line should not exceed 44.1kN (4,500 kgf) for main winch and auxiliary winch.

11.

Check the actual number of parts of line with Automatic Moment Limiter (AML-C) before operation. Maximum lifting capacity is restricted by the number of parts of line of Automatic Moment Limiter (AML-C). Limited capacity is as determined from the formula, Single line pull for main winch 44.1kN (4,500 kgf) x number of parts of line.

12.

The boom angle before loading should be greater to account for deection. For rated lifting capacities, the loaded boom angle and the load radius is for reference only.

13.

The 10.2-m Boom length capacities are based on boom fully retracted.

Extension or retraction of the boom with loads may be within the limits of the RATED LIFTING CAPACITIES. The ability to telescope loads is limited by hydraulic pressure, boom angle, boom length, crane maintenance, etc.

15.

For lifting capacity of single top, deduct the weight of the load handling equipment from the rated lifting capacity of the boom. For the lifting capacity of single top, the net capacity shall not exceed 4,500 kg including the main boom hook mass attached to the boom.

16.

When a jib is removed, set the jib state switch to the REMOVED position.

17.

When erecting and stowing jib, be sure to retain it by hand or by other means to prevent its free movement.

18.

Use "ANTI-TWO-BLOCK DEVICE" disable switch when erecting and stowing jib and when stowing hook block. While the switch is pushed, the hoist does not stop, even when overwind condition occurs.

19.

For boom length 33.0 m or less with jib, rated lifting capacities are determined by loaded boom angle only in the column headed "33.0-m Boom + jib". For angles not shown, use the next lower loaded boom angle to determine allowable capacity.

20.

When lifting a load by using jib (aux. winch) and boom (main winch) simultaneously, do the following:

• Enter the operation status as jib operation, not as boom operation.

• Before starting operation, make sure that mass of load is within rated lifting capacity for jib.

21.

The lifting capacity data stowed in the Automatic Moment Limiter (AML-C) is based on the standard number of parts of line listed in the chart. Standard number of parts of line for on outrigger operation should be according to the following table.

Boom length

Number of parts of line

* With atachment sheave (When the lifting capacity over 47,000 kg)

22.

The lifting capacity for over side area differs depending on outrigger

10.2 m

13*/12

extension width. Work with capacity corresponding to the extension width. The lifting capacities for over front and over rear areas are for "outriggers fully extended". However, the areas (angle a and b) differ depending on the outrigger extension width.

Outriggers extended width

Angle a˚

Angle b˚

a

DEFINITIONS

1.

Load Radius: Horizontal distance from a projection of the axis of rotation to supporting surface before loading to the center of the vertical hoist line or tackle with load applied.

2.

Loaded Boom Angle: The angle between the boom base section and the horizontal, after lifting the rated lifting capacity at the load radius.

3.

Working Area: Area measured in a circular arc about the centerline of rotation.

4.

Freely Suspended Load: Load hanging free with no direct external force applied except by the hoist line.

5.

Side Load: Horizontal side force applied to the lifted load either on the ground or in the air.

attempted

10.2 m to

17.7 m

6

6.5 m

(middle)

45 25 10

15 10 10

17.7 m to

33.0 m

5.0 m

(middle)

b

Single top/

jib

14

2.48 m

(minimum)

-11-

SPEC. SHEET NO. GR-500E-3-00401/EX-02

WARNING AND OPERATING INSTRUCTIONS FOR USING THE AUTOMATIC MOMENT LIMITER (AML-C)

1.

Set AML select keys in accordance with the actually operating crane conditions and don't fail to make sure, before crane operation, that the displays on front panel are correct.

2.

When operating crane on outriggers:

• Set P.T.O. switch to "ON".

• Press the outrigger state select key to register for the outrigger operation. If the display agrees with the actual state, press the set key to register. After the completion of the registration, the pop-up window closes.

• Press the lift state select key to register the lift state to be used (single top / jib / boom).

• Each time the lift state select key is pressed, the display changes. If the display agrees with the actual state, press the set key to register. After the completion of the registration, the pop-up window closes.

• When erecting and stowing jib, select the status of jib set (Jib lift indicative symbol ickers).

3.

When operating crane on rubber:

• Set P.T.O. switch to "ON".

• Press the outrigger state select key to register for the on rubber operation. Each time the outrigger state select key is pressed, the display changes. Select the creep operation, the on rubber state indicative symbol ickers.

• Press the lift state select key to register the lift state.

However, pay attention to the following. For stationary and creep operation.

• The front capacities are attainable only when the over front position symbol comes on. When the boom is more than 2 degrees from centered over front of chassis, 360˚ capacities are in effect.

• When a load is lifted in the front position and then slewed to the side area, make sure the value of the AUTOMATIC MOMENT LIMITER (AML-C) is below the 360˚ lifting capacity.

4.

This machine is equipped with an automatic slewing stop device. (For the details, see Operation and Maintenance Manual.) But, operate very carefully because the automatic slewing stop does not work in the following cases.

• During on rubber operation.

5.

During crane operation, make sure that the displays on front panel are in accordance with actual operating conditions.

6.

The displayed values of AUTOMATIC MOMENT LIMITER (AML-C) are based on freely suspended loads and make no allowance for such factors as the effect of wind, sudden stopping of loads, supporting surface conditions, ination of tire, operating speed, side loads, etc. For safe operation, it is recommended when extending and lowering boom or slewing, lifting loads shall be appropriately reduced.

7.

AUTOMATIC MOMENT LIMITER (AML-C) is intended as an aid to the operator. Under no condition should it be relied upon to replace use of capacity charts and operating instruction. Sole reliance upon AUTOMATIC MOMENT LIMITER (AML-C) aids in place of good operating practice can cause an accident. The operator must exercise caution to assure safety.

GR-500EXS AXLE WEIGHT DISTRIBUTION CHART

Kilograms

Basic machine

Add: 1. 50 ton hook block (front bamper)

2. 25 ton hook block (front bamper)

Remove: 1. 4.5 ton hook block

2. 2-stage jib (8.0 m, 12.7 m)

3. Auxiliary lifting sheave

GVW

33,540

460 280

-100

-780

-50

Front Rear

15,550 17,990

810 490

-150

-1,050

-125

-350

-210

50

270

75

(International Sales Division)

4-12, Kamezawa 2-chome, Sumida-ku, Tokyo 130-0014, Japan

Te l : +81-(0)3-3621-7750 Fax: +81-(0)3-3621-7785

URL

http://www.tadano.com/

E-mail

info@tadano.com

Printed in Japan

2015-10-2