Page 1
GR-500EXS
(Left-hand drive)
50 Ton Capacity
SPEC. SHEET NO. GR-500E-3-00401/EX-02
HYDRAULIC ROUGH TERRAIN CRANE
DIMENSIONS
R4,100
5,000: MID1
2,480: MIN
7,000: MAX
6,500: MID2
3,705
2,400
2,960
GENERAL DIMENSIONS
Turning radius (445/95 R25 Tires)
4 wheel steer
2 wheel steer
4,110
6,130
6.0 m
10.3 m
15.8°
430
Min: 10,200–Max : 33,000
2,370
1,830
8,390
12,500
3,6703,360
2,5703,800
Note : Dimension is with boom angle at -1 degree.
Overall length
Overall width
Overall height
approx. 12,500 mm
approx. 2,960 mm
approx. 3,810 mm
420
3,810
14.7°
Specications are subject to change without notice.
Page 2
CRANE SPECIFICATIONS
SPEC. SHEET NO. GR-500E-3-00401/EX-02
BOOM
4 section full power partially synchronized telescoping boom of
round hexagonal box construction with 5 sheaves at boom head.
The synchronization system consists of 1 telescope cylinders,
extension cables and retraction cables. Hydraulic cylinder tted
with holding valve. 2 easily removable wire rope guards, rope
dead end provided on one side of boom head. Boom telescope
sections are supported by wear pads both vertically and
horizontally.
Fully retracted length....... 10.2 m
Fully extended length ...... 33.0 m
Extension speed.............. 22.8 m in 88 s
Root diameter.................. 0.32 m
BOOM ELEVATION
By a pair of double acting hydraulic cylinders with holding valve.
Boom angle indicator.
Boom angle ..................... -1˚– 80.5˚
Boom raising speed ........ 20˚ to 60˚ in 30 s
JIB
2 stage boom swing around type with triple offset (tilt type). Single
sheave at jib head.
Box type top section telescopes from box type bace section
which stows alongside base boom section.
Length ............................. 8.0 m, 12.7 m
Offset............................... 5˚, 25˚, 45˚
Root diameter.................. 0.32 m
AUXILIARY LIFTING SHEAVE (SINGLE TOP)
Single sheave mounted to main boom head for single line
work(stowable).
Root diameter.................. 0.32 m
AUXILIARY DRUM
Root diameter x wide ...................................... 0.32 m x 0.484 m
Wire rope diameter x length ................................ 16 mm x 100 m
Drum capacity .................................................. 219.5 m, 6 layers
Maximum single line pull (1st layer)................ 56.0 kN (5,710 kgf)
Maximum permissible linepull wire strength
WIRE ROPE
Nuex wire (no-spin), extra improved plow steel, preformed,
independent wire rope core, right regular lay.
Main & Auxillary................. 16 mm 35 x 7 class
HOOK BLOCKS
50 ton (option)
6 sheaves with swivel hook and safety latch
25 ton (option)
3 sheaves with swivel hook and safety latch
4.5 ton
Weighted hook with swivel and safety latch
HYDRAULIC SYSTEM
PUMPS
2 variable piston pumps for crane functions.
Tandem gear pump for steering, slewing and optional equipment.
Powered by carrier engine. Pump disconnect for crane is
engaged/disengaged by rotary switch from operator's cab.
CONTROL VALVES
Multiple valves actuated by pilot pressure with integral pressure
relief valves.
RESERVOIR
690 liters capacity. External sight level gauge.
....... 55.1 kN (5,620 kgf)
ANTI-TWO-BLOCK DEVICE
Pendant type over-winding cut out device with
audio-visual (FAILURE lamp/BUZZER) warning system.
SLEWING
Hydraulic axial piston motor driven through planetary slewing
speed reducer. Continuous 360˚ full circle slewing on ball
bearing.
Equipped with manually locked/released slewing brake.
A positive slewing lock for pick and carry and travel modes,
manually engaged in cab. Twin slewing system : Free slewing or
lock slewing controlled by selector switch on front console.
Slewing speed................. 2.7 min
WINCH
MAIN WINCH
Variable speed type with grooved drum driven by hydraulic axial
piston motor through speed reducer. Power load lowering and
raising.
Equipped with automatic brake (neutral brake) and
counterbalance valve. Controlled independently of auxiliary winch.
Equipped with cable follower and drum rotation indicator.
MAIN DRUM
Root diameter x wide ........................................ 0.32 m x 0.69 m
Wire rope diameter x length ............................... 16 mm x 182 m
Drum capacity .................................................... 304 m, 6 layers
Maximum single line pull (1st layer)............... 56.0 kN (5,710 kgf)
Maximum permissible linepull wire strength
AUXILIARY WINCH
Variable speed type with grooved drum driven by hydraulic axial
piston motor through speed reducer. Power load lowering and
raising.
Equipped with automatic brake (neutral brake) and
counterbalance valve. Controlled independently of main winch.
Equipped with cable follower and drum rotation indicator.
-1
{rpm}
..... 55.1 kN (5,620 kgf)
FILTRATION
BETA10=10 return lter, full ow with bypass protection, located
inside of hydraulic reservoir. Accessible for easy replacement.
OIL COOLER - Air cooled fan type.
CAB AND CONTROLS
Both crane and drive operations can be performed from one
cab mounted on rotating superstructure.
Left side, 1 man type, steel construction with sliding door
access and safety glass windows opening at side. Door
window is powered control. Windshield glass window and roof
glass window are shatter-resistant. Wiper and washer (front
windshield and roof window). Tinted safety glass and sun visor.
Tilt-telescoping steering wheel. Adjustable control lever stands for
slewing, boom elevating, boom telescoping, auxiliary winch and
main winch. Control lever stands can change neutral positions
and tilt for easy access to cab. Foot operated controls: boom
telescoping, service brake and engine throttle. 3 way adjustable
operator's seat with high back, headrest and armrest. Cab oor
mat. Engine throttle knob. Hot water cab heater and air
conditioning.
Dash-mounted engine start/stop, monitor lamps, cigarette
lighter, drive mode selector switch, parking brake switch, steering
mode select switch, power window switch, pump engaged/
disengaged switch, slewing brake switch, boom
telescoping/auxiliary winch select switch, outrigger control panel,
and slewing free/ lock selector switch.
Instruments - Torque converter oil temperature, engine water
temperature, air pressure, fuel, speedometer, tachometer,
hour meter and odometer / tripmeter. Engin over-run alarm.
Back-up alarm. Low oil pressure/high water temp. Warning device
(visual). Rear steer centering light. Hydraulic oil pressure is
monitored and displayed on the AML-C display panel.
-2-
Page 3
CRANE SPECIFICATIONS
SPEC. SHEET NO. GR-500E-3-00401/EX-02
TADANO Automatic Moment Limiter
(AML-C) including:
• Control lever lockout function with audible and visual
pre-warning
• Number of parts of line
• Boom position indicator
• Outrigger state indicator
• Slewing angle
• Boom angle / boom length / jib offset angle / jib length / load
radius / rated lifting capacities / actual loads read out
• Potential lifting height
• Ratio of actual load moment to rated load moment indication
• Permissible load
• Automatic Speed Reduction and Slow Stop function on
slewing
• Working condition register switch
• Load radius / boom angle / tip height / slewing range preset
function
• External warning lamp
CARRIER SPECIFICATIONS
TYPE
Rear engine, left-hand drive, driving axle 2-way selected type
by manual switch, 4x2 front drive, 4x4 front and rear drive.
FRAME
High tensile steel, all welded mono-box construction.
ENGINE
Model
Type
No. of cylinders
Combustion
Bore x Stroke, mm
Displacement, liters
Air inlet heater
Air cleaner
Oil lter
Fuel lter
Fuel tank, liters
Cooling
Radiator
Fan, mm
Starting
Charging
Battery
Compressor, air, l /min
Output, Max. kW (HP)
Torque, Max. Nm
Capacity, liters
Cooling water
Lubrication
Fuel
TRANSMISSION
Electronically controlled full automatic transmission.
Torque converter driving full powershift with driving axle selector.
6 forward and 2 reverse speeds, constant mesh.
4 speeds - high range - 2-wheel drive; 4-wheel drive
3 speeds - low range - 4-wheel drive
MITSUBISHI 6M60-TL
Direct injection diesel
6
4 cycle, turbo charged and after cooled
118 x 115
7.54
24 volt preheat
Dry type, replaceable element
Full ow with replaceable element
Full ow with replaceable element
300, right side of carrier
Liquid pressurized, recirculating by-pass
Fin and tube core, thermostat controlled
Suction type, 6-blade, 600 dia.
24 volt
24 volt system, negative ground
2-120 amp. Hour
830 at 2,600 min
Gross 200 (267) at 2,600 min
785 at 1,400 min
13
13–15
300
-1
-1
-1
• Tare function
• Main hydraulic oil pressure
• Fuel consumption monitor
• Main winch / auxiliarly winch select
• Drum rotation indicator (audible and visible type) main and
auxiliary winch
• On-rubber indicator
TADANO AML-C monitors outrigger extended length and
automatically programs the corresponding "RATED LIFTING
CAPACITIES" table
Operator's right hand console includes transmission gear selector,
slewing lock lever and sight level bubble.
Upper right console includes ood lamp switch, roof washer and
wiper switch, emergency outrigger set up key switch, jib status
switch, eco mode switch, and air conditioning control switch.
NOTE: Each crane motion speed is based on unladen conditions.
AXLE
Front: Full oating type, steering and driving axle with planetary
reduction.
Rear: Full oating type, steering and driving axle with planetary
reduction and inter-wheel rear differential lock.
STEERING
Hydraulic power steering controlled by steering wheel.
3 steering modes available: 2 wheel front, 4 wheel coordinated
and 4 wheel crab.
SUSPENSION
Front: Rigid mounted to the frame.
Rear: Semi-elliptic leaf springs.
BRAKE SYSTEMS
Service/Emergency: Air over hydraulic disc brakes on all 4 wheels.
Parking: Spring applied-air released brake acting
on input shaft of front axle.
Auxiliary: Electro-pneumatic operated exhaust brake.
TIRES - 445/95R25 Air pressure: 900 kPa
OUTRIGGERS
4 hydraulic, beam and jack outriggers.
Vertical jack cylinders equipped with integral holding valve.
Each outrigger beam and jack is controlled independently from cab.
Beams extend to 7.0 m center-line and retract to within
2.96 m overall width with oats. Outrigger jack oats
are attached thus eliminating the need of manually attaching and
detaching them. Controls and sight bubble located in
superstructure cab. 4 outrigger extension lengths are provided with
corresponding "RATED LIFTING CAPACITIES" for crane duty in
conned areas.
Min. Extension 2.48 m center to center
Mid. Extension 5.0 m center to center
Mid. Extension 6.5 m center to center
Max. Extension 7.0 m center to center
Float size (Diameter) 0.4 m
TRAVEL SPEED - 44 km/h
GRADE ABILITY (tanθ) - 92% (at stall), 30% *
* Machine should be operated within the limit of engine crankcase
design (17˚: MITSUBISHI 6M60-TL)
-3-
COUNTERWEIGHT
Integral with slewing frame Mass... 3,300 kg
Page 4
STANDARD EQUIPMENT
SPEC. SHEET NO. GR-500E-3-00401/EX-02
- Telematics (machine data logging and monitoring system)
with - HELLO-NET via internet
(availability depends on countries)
- Eco mode system
- Over unwinding prevention
- Emergency steering system
- Transmission neutral position engine start
- Overshift prevention
- Parking braked travel warning
- Tilt-telescope steering wheel
- Halogen head lamp
- Fenders
OPTIONAL EQUIPMENT
- Wind speed indicator
- Beacon lamp
- Hook block–50 t capacity
(6 sheaves, swivel type with safty latch. Mass: approx. 460 kg)
- Air dryer
- Water separator with lter (high ltration)
- Air cleaner dust indicator
- Full instrumentation package
- Tire ination kit
- Towing hooks-Front and rear
- Lifting eyes
- Hook block tie down (front bumper)
- Weighted hook storage compartment
- Winch drum mirror
- Tool storage compartment
- Hook block–25 t
(3 sheaves, swivel type with safty latch. Mass: approx. 280 kg)
- Attachment sheave for over 47 t lifting
HOISTING PERFORMANCE
LINE SPEEDS AND PULLS DRUM WIRE ROPE CAPACITIES
Main or auxiliary winch - 0.32 m drum
Layer Line speeds
m/min
1st
2nd
3rd
4th
5th
6th
3
106
115
124
132
141
150
1
Line pulls
Available
kN (kgf)
56.0 (5,710)
51.1 (5,210)
46.7 (4,760)
43.1 (4,400)
40.0 (4,080)
37.3 (3,800)
2
- Maximum permissible line pull wire strength.
Main & Auxiliary: 55.1 kN (5,620 kgf) with 35 x 7 class rope.
1
Line speed based only on hook block, not loaded.
2
Developed by machinery with each layer of wire rope, but not
based on rope strength or other limitations in machinery or
equipment.
3
Sixth layer of wire rope are not recommended for hoisting
operations.
Wire
rope
layer
DRUM DIMENSIONS
Root diameter
Length
Flange diameter
Main drum grooved lagging
16 mm wire rope
Rope per layer
m
1
2
3
4
5
6
41.8
45.3
48.8
52.3
55.9
59.4
Total wire rope
m
41.8
87.1
135.9
188.2
244.1
303.5
Main
Auxiliary
Auxiliary drum grooved lagging
16 mm wire rope
Rope per layer
m
29.1
31.6
34.1
36.6
39.1
41.6
320 mm
690 mm
484 mm
530 mm
Total wire rope
29.1
60.7
94.8
131.4
170.5
212.1
m
-4-
Page 5
GR-500EXS WORKING RANGE CHART
SPEC. SHEET NO. GR-500E-3-00401/EX-02
80.5ﾟ
17.7-m Boom
5°
70ﾟ
25.3-m Boom
25°
3
33.0-m Boom
60ﾟ
45°
3
.
0
50
3
3
.
0
-
m
B
o
o
m
-
m
B
o
o
m
+
+
1
2
.
7
-
m
8
.
0
-
m
J
i
b
J
i
b
45
40
BOOM
35
Approx.
2.0 m
30
50ﾟ
45ﾟ
40ﾟ
30ﾟ
25
20
LIFTING HEIGHT (m)
JIB
Approx.
1.9 m
10.2-m Boom
0
5 10 15 20 25 30 35 40
LOAD RADIUS (m)
NOTE: Boom and jib geometry shown are for unloaded condition
and machine standing level on rm supporting surface.
Boom deection and subsequent radius and boom angle
change must be accounted for when applying load to hook.
20ﾟ
10ﾟ
0ﾟ
15
10
5
0
SINGLE TOP
0.7 m
Approx.
1.9 m
Boom Length
10.2 m
17.7 m
25.3 m
33.0 m
-5-
Page 6
SPEC. SHEET NO. GR-500E-3-00401/EX-02
GR-500EXS RATED LIFTING CAPACITIES
B
C
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
9.0
10.0
11.0
12.0
14.0
16.0
18.0
20.0
22.0
24.0
26.0
28.0
30.0
0˚
ON OUTRIGGERS FULLY EXTENDED 7.0 m SPREAD
A
A
10.2 m 17.7 m 25.3 m 33.0 m
C C C C
66
62
59
56
52
48
44
40
35
29
21
B B B B
7.9 16.5 15.3 4.2 22.9 2.2 30.5 1.0
50.0
47.4
43.1
38.8
35.2
32.1
28.5
24.6
21.5
20.0
18.6
LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE
ON OUTRIGGERS FULLY EXTENDED 7.0 m SPREAD 360˚ ROTATION
10.2 m 17.7 m 25.3 m 33.0 m
360º ROTATION (Unit: x 1,000 kg)
77
75
74
72
70
68
66
65
63
61
59
57
53
49
44
38
25
21.3
21.3
21.3
21.3
20.9
20.0
19.2
18.5
17.8
17.1
16.5
16.0
15.1
12.6
10.6
9.0
6.8
79
78
77
76
75
74
72
71
70
69
66
64
61
58
52
46
39
30
18
0ºD
16.0
16.0
16.0
15.0
14.2
13.4
12.7
12.1
11.5
11.0
10.1
9.3
8.6
8.0
7.0
5.5
4.4
3.5
2.9
80
79
78
77
77
76
75
73
71
69
67
63
59
55
50
45
40
33
26
14
9.0
9.0
9.0
9.0
9.0
9.0
9.0
8.4
7.6
6.9
6.3
5.3
4.5
3.9
3.5
2.9
2.4
1.9
1.6
1.3
B
C
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
9.0
10.0
11.0
12.0
14.0
16.0
18.0
20.0
22.0
24.0
26.0
28.0
30.0
0˚
ON OUTRIGGERS MID EXTENDED 6.5 m SPREAD
A
A
10.2 m 17.7 m 25.3 m 33.0 m
C C C C
65
62
59
56
52
48
44
40
35
29
21
B B B B
7.9 16.1 15.3 3.9 22.9 1.8 30.5 0.9
50.0
47.0
41.9
37.7
34.2
31.2
27.5
23.6
20.5
19.0
18.1
LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE
ON OUTRIGGERS MID EXTENDED 6.5 m SPREAD 360˚ ROTATION
10.2 m 17.7 m 25.3 m 33.0 m
OVER SIDE (Unit: x 1,000 kg)
77
75
74
72
70
68
66
65
63
61
59
57
53
48
44
38
25
21.3
21.3
21.3
21.3
20.9
20.0
19.2
18.5
17.8
17.1
16.5
16.0
13.3
10.9
9.1
7.8
5.8
79
78
77
76
75
74
72
71
70
69
66
64
61
58
52
46
39
30
18
0ºD
16.0
16.0
16.0
15.0
14.2
13.4
12.7
12.1
11.5
11.0
10.1
9.3
8.6
8.0
6.0
4.7
3.7
2.9
2.3
80
79
78
77
77
76
75
73
71
69
67
63
59
55
50
45
40
33
26
14
9.0
9.0
9.0
9.0
9.0
9.0
9.0
8.4
7.6
6.9
6.3
5.3
4.5
3.7
3.0
2.4
1.9
1.5
1.2
0.9
A: Boom length (m)
B: Load radius (m)
C: Loaded boom angle ( ˚)
D: Minimum boom angle ( ˚) for indicated boom length (no load)
-6-
Page 7
SPEC. SHEET NO. GR-500E-3-00401/EX-02
GR-500EXS RATED LIFTING CAPACITIES
ON OUTRIGGERS MID EXTENDED 5.0 m SPREAD
OVER SIDE (Unit: x 1,000 kg)
A
B
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
9.0
10.0
11.0
12.0
14.0
16.0
18.0
20.0
22.0
24.0
26.0
D 0º 25º
10.2 m 17.7 m 25.3 m 33.0 m
C C C C
66
62
59
56
52
48
44
40
35
29
21
48.7
42.7
37.8
33.8
29.8
25.0
21.4
17.8
15.2
13.1
11.4
77
75
74
72
70
68
66
65
63
61
59
57
53
48
44
38
25
21.3
21.3
21.3
21.3
20.9
20.0
18.6
16.5
14.7
13.2
12.0
10.9
8.8
7.2
6.0
5.1
3.7
79
78
77
76
75
74
72
71
70
69
66
63
61
58
52
46
39
30
18
16.0
16.0
16.0
15.0
14.2
13.4
12.7
12.0
10.9
10.0
8.5
7.3
6.3
5.3
3.9
2.9
2.2
1.6
1.2
80
79
78
77
77
76
75
73
71
69
67
63
59
54
50
45
39
33
LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE
ON OUTRIGGERS FULLY EXTENDED 7.0 m SPREAD OVER SIDE
A
C
0˚
10.2 m 17.7 m 25.3 m 33.0 m
B B B B
7.9 10.6 15.3 3.1 22.9 1.0 - -
9.0
9.0
9.0
9.0
9.0
9.0
9.0
7.9
6.8
6.0
5.2
4.0
3.0
2.3
1.7
1.3
0.9
0.6
ON OUTRIGGERS MIN EXTENDED 2.48 m SPREAD
OVER SIDE (Unit: x 1,000 kg)
A
B
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
9.0
10.0
11.0
12.0
14.0
D 0º 58º46º
10.2 m 17.7 m 25.3 m 33.0 m
C C C C
66
63
59
56
52
48
44
40
35
29
21
23.0
18.1
14.7
12.2
10.3
8.6
7.2
6.0
5.1
4.4
3.7
77
75
73
72
70
68
66
64
63
61
59
57
53
48
43
38
25
18.5
15.1
12.7
10.8
9.4
8.2
7.2
6.4
5.7
5.1
4.5
4.0
3.1
2.4
1.8
1.4
0.7
LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE
ON OUTRIGGERS MIN EXTENDED 2.48 m SPREAD OVER SIDE
A
C
0˚
A: Boom length (m)
B: Load radius (m)
C: Loaded boom angle ( ˚)
D: Minimum boom angle ( ˚) for indicated boom length (no load)
10.2 m 17.7 m 25.3 m 33.0 m
B B B B
7.9 3.4 15.3 0.5 - - - -
79
78
77
75
74
73
72
71
69
68
66
63
60
58
52
10.9
9.5
8.3
7.3
6.5
5.8
5.2
4.7
4.3
3.8
3.2
2.6
2.1
1.6
0.9
79
79
78
77
76
75
74
72
70
68
66
62
6.6
5.9
5.3
4.8
4.3
3.9
3.5
2.9
2.4
2.0
1.6
1.0
-7-
Page 8
SPEC. SHEET NO. GR-500E-3-00401/EX-02
GR-500EXS RATED LIFTING CAPACITIES
ON OUTRIGGERS FULLY EXTENDED 7.0 m SPREAD
33.0-m Boom + 8.0-m Jib
C
80
79
78
77
76
74
72
70
68
65
63
60
58
55
53
50
47
45
43
40
37
35
33
30
R W R W R W R W R W R W
7.4 4.5 10.0 3.1 11.8 2.2
8.2 4.5 10.7 3.0 12.5 2.2
8.9 4.3 11.3 2.9 13.1 2.2
9.6 4.1 12.0 2.8 13.7 2.2
10.4 3.9 12.8 2.7 14.4 2.2
11.8 3.6 14.1 2.6 15.6 2.1
13.2 3.3 15.4 2.4 16.9 2.0
14.5 3.1 16.7 2.3 18.1 2.0
15.8 2.8 18.0 2.2 19.3 1.9
17.7 2.6 19.8 2.0 20.9 1.8
19.0 2.4 21.0 1.9 22.0 1.7
20.9 2.2 22.7 1.8 23.6 1.7
22.0 2.1 23.8 1.8 24.6 1.6
23.7 1.9 25.4 1.7 26.0 1.6
24.9 1.8 26.5 1.6 27.0 1.5
26.4 1.6 27.9 1.5 28.3 1.5
27.9 1.5 29.3 1.4 29.5 1.4
28.9 1.4 30.1 1.3 30.2 1.3
29.8 1.3 30.9 1.3
31.1 1.2 32.0 1.2
32.3 1.1 33.1 1.0
33.0 1.0 33.8 1.0
33.7 0.9 34.4 0.9
34.7 0.8 35.2 0.8
ON OUTRIGGERS MID EXTENDED 6.5 m SPREAD
33.0-m Boom + 8.0-m Jib
C
80
79
78
77
76
74
72
70
68
65
63
60
58
55
53
50
47
45
43
40
37
35
33
30
5˚ Tilt 25˚ Tilt 45˚ Tilt 5˚ Tilt 25˚ Tilt 45˚ Tilt
R W R W R W R W R W R W
7.4 4.5 10.0 3.1 11.8 2.2
8.2 4.5 10.7 3.0 12.5 2.2
8.9 4.3 11.3 2.9 13.1 2.2
9.6 4.1 12.0 2.8 13.7 2.2
10.4 3.9 12.8 2.7 14.4 2.2
11.8 3.6 14.1 2.6 15.6 2.1
13.2 3.3 15.4 2.4 16.9 2.0
14.5 3.1 16.7 2.3 18.1 2.0
15.8 2.8 18.0 2.2 19.3 1.9
17.7 2.6 19.8 2.0 20.9 1.8
19.0 2.4 21.0 1.9 22.0 1.7
20.9 2.2 22.7 1.8 23.6 1.7
22.0 2.1 23.8 1.8 24.6 1.6
23.7 1.9 25.4 1.7 26.0 1.6
24.9 1.8 26.5 1.6 27.0 1.5
26.4 1.6 27.9 1.5 28.3 1.4
27.9 1.4 29.2 1.3 29.5 1.2
28.8 1.2 30.1 1.1 30.2 1.1
29.7 1.1 30.9 1.0
31.0 0.9 32.0 0.9
32.2 0.8 33.0 0.7
32.9 0.7 33.7 0.6
33.6 0.6 34.3 0.6
34.6 0.5 35.2 0.5
360˚ ROTATION (Unit: ×1000 kg)
C
80
79
78
77
76
74
72
70
68
65
63
60
58
55
53
50
47
45
43
40
37
35
33
30
OVER SIDE (Unit: ×1000 kg)
C
80
79
78
77
76
74
72
70
68
65
63
60
58
55
53
50
47
45
43
40
37
35
33
30
33.0-m Boom + 12.7-m Jib
5˚ Tilt 25˚ Tilt 45˚ Tilt5˚ Tilt 25˚ Tilt 45˚ Tilt
9.2 2.8 12.6 1.4 15.7 1.0
9.8 2.8 13.4 1.4 16.3 1.0
10.6 2.8 14.2 1.4 17.1 1.0
11.4 2.8 14.9 1.4 17.7 1.0
12.3 2.8 15.7 1.4 18.4 1.0
13.9 2.8 17.2 1.4 19.8 1.0
15.4 2.5 18.7 1.4 21.0 1.0
16.9 2.3 20.1 1.4 22.3 1.0
18.3 2.2 21.4 1.4 23.5 1.0
20.5 2.0 23.4 1.3 25.3 1.0
21.9 1.8 24.8 1.3 26.4 1.0
23.9 1.7 26.6 1.2 28.1 1.0
25.2 1.6 27.9 1.2 29.1 1.0
27.1 1.5 29.6 1.1 30.6 1.0
28.3 1.4 30.7 1.1 31.5 1.0
30.1 1.3 32.2 1.1 32.9 1.0
31.7 1.2 33.7 1.1 34.1 1.0
32.8 1.2 34.6 1.0 34.9 1.0
33.8 1.1 35.5 1.0
35.2 1.0 36.7 1.0
36.5 0.9 37.8 0.9
37.3 0.8 38.5 0.8
38.1 0.8 39.1 0.7
39.2 0.7 40.0 0.6
33.0-m Boom + 12.7-m Jib
9.2 2.8 12.6 1.4 15.7 1.0
9.8 2.8 13.4 1.4 16.3 1.0
10.6 2.8 14.2 1.4 17.1 1.0
11.4 2.8 14.9 1.4 17.7 1.0
12.3 2.8 15.7 1.4 18.4 1.0
13.9 2.8 17.2 1.4 19.8 1.0
15.4 2.5 18.7 1.4 21.0 1.0
16.9 2.3 20.1 1.4 22.3 1.0
18.3 2.2 21.4 1.4 23.5 1.0
20.5 2.0 23.4 1.3 25.3 1.0
21.9 1.8 24.8 1.3 26.4 1.0
23.9 1.7 26.6 1.2 28.1 1.0
25.2 1.6 27.9 1.2 29.1 1.0
27.1 1.5 29.6 1.1 30.6 1.0
28.3 1.4 30.7 1.1 31.5 1.0
30.1 1.3 32.2 1.1 32.9 1.0
31.7 1.2 33.7 1.0 34.1 1.0
32.7 1.0 34.6 0.9 34.9 0.9
33.7 0.9 35.4 0.8
35.1 0.8 36.6 0.7
36.4 0.6 37.7 0.6
37.2 0.6 38.4 0.5
37.9 0.5 39.0 0.5
39.0 0.4 39.9 0.4
33.0-m Boom + 8.0-m Jib 33.0-m Boom + 12.7-m Jib
C
80
79
78
77
76
74
72
70
68
65
63
60
58
55
53
50
47
45
5˚ Tilt 25˚ Tilt 45˚ Tilt 5˚ Tilt 25˚ Tilt 45˚ Tilt
R W R W R W R W R W R W
7.4 4.5 10.0 3.1 11.8 2.2
8.2 4.5 10.7 3.0 12.5 2.2
8.9 4.3 11.3 2.9 13.1 2.2
9.6 4.1 12.0 2.8 13.7 2.2
10.4 3.9 12.8 2.7 14.4 2.2
11.8 3.6 14.1 2.6 15.6 2.1
13.2 3.3 15.4 2.4 16.9 2.0
14.5 3.1 16.7 2.3 18.1 2.0
15.8 2.8 18.0 2.2 19.3 1.9
17.7 2.5 19.8 2.0 20.9 1.8
19.0 2.2 21.0 1.9 22.0 1.7
20.7 1.8 22.6 1.6 23.5 1.4
21.8 1.5 23.7 1.3 24.5 1.2
23.5 1.2 25.2 1.1 25.9 1.0
24.6 1.0 26.2 0.9 26.8 0.8
26.1 0.8 27.6 0.7 28.1 0.6
27.6 0.6 29.0 0.5 29.3 0.5
28.6 0.4 29.8 0.4 30.1 0.4
C: Boom angle ( ˚)
R: Load radius (m)
W: Rated lifting capacity
ON OUTRIGGERS MID EXTENDED 5.0 m SPREAD
OVER SIDE (Unit: ×1000 kg)
C
80
9.2 2.8 12.6 1.4 15.7 1.0
79
9.8 2.8 13.4 1.4 16.3 1.0
78
10.6 2.8 14.2 1.4 17.1 1.0
77
11.4 2.8 14.9 1.4 17.7 1.0
76
12.3 2.8 15.7 1.4 18.4 1.0
74
13.9 2.8 17.2 1.4 19.8 1.0
72
15.4 2.5 18.7 1.4 21.0 1.0
70
16.9 2.3 20.1 1.4 22.3 1.0
68
18.3 2.2 21.4 1.4 23.5 1.0
65
20.5 2.0 23.4 1.3 25.3 1.0
63
21.9 1.8 24.8 1.3 26.4 1.0
60
23.8 1.5 26.6 1.2 28.1 1.0
58
25.0 1.3 27.8 1.1 29.1 1.0
26.9 1.0 29.4 0.8 30.5 0.8
55
28.0 0.8 30.5 0.7 31.4 0.6
53
29.7 0.6 32.0 0.5 32.8 0.5
50
31.3 0.5 33.4 0.4
47
-8-
Page 9
76
75
74
73
72
70
69
68
65
63
60
58
55
52
45
38
3.1
3.1
3.1
3.1
3.1
3.1
3.1
3.1
3.1
3.1
2.8
2.4
2.1
1.8
1.2
0.8
SPEC. SHEET NO. GR-500E-3-00401/EX-02
GR-500EXS RATED LIFTING CAPACITIES
ON RUBBER STATIONARY (Unit: ×1000 kg)
360˚ Rotation
4.3
3.5
2.8
2.2
1.7
1.3
64
62
61
59
57
53
13.9
12.3
10.9
9.8
8.8
8.0
7.3
6.7
5.8
5.1
Over Front
75
73
73
70
68
66
64
63
61
59
57
53
48
43
38
32
25
8.1
8.1
8.1
8.1
7.8
7.2
6.6
6.1
5.6
5.2
4.8
4.0
3.3
2.6
2.1
1.9
1.7
77
75
74
73
72
70
69
68
65
63
60
58
55
52
46
38
30
3.4
3.4
3.4
3.4
3.4
3.4
3.4
3.4
3.4
3.4
3.4
3.2
2.8
2.4
1.7
1.1
0.7
49
44
40
35
29
21
A
B
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
10.2 m 17.7 m 25.3 m 10.2 m 17.7 m
C C C C C
63
60
56
52
48
44
41
36
30
23
8.0
9.0
10.0
11.0
12.0
13.0
14.0
16.0
18.0
20.0
D 0º 27º 0º 50º
LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE
ON RUBBER STATIONARY
A
C
0˚
10.2 m 17.7 m 25.3 m 10.2 m 17.7 m
B B B
7.9
4.4 15.3 1.1 7.9 0.9
Over Front 360˚ Rotation
1.9
1.9
1.6
1.3
1.0
0.6
ON RUBBER CREEP (Unit: x 1,000 kg)
Over Front 360˚ Rotation
B
A
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
9.0
10.0
11.0
12.0
13.0
14.0
10.2 m 17.7 m 25.3 m 10.2 m 17.7 m
C C C C
63
60
56
52
49
44
40
35
29
21
9.1
7.9
7.0
6.2
5.6
5.0
4.5
4.1
3.7
3.4
75
73
72
70
68
66
64
63
61
59
57
53
48
43
38
32
25
7.2
7.2
7.2
6.7
6.0
5.5
4.9
4.5
4.1
3.8
3.5
2.9
2.4
1.9
1.5
1.2
1.0
49
3.3
44
2.6
40
2.1
35
1.6
29
1.2
21
0.9
16.0
18.0
D 0º 30º 0º 51º
LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE
ON RUBBER CREEP
A
C
0˚
10.2 m 17.7 m 25.3 m 10.2 m 17.7 m
B B B
7.9 2.4 15.3 0.7 7.9 0.6
Over Front 360˚ Rotation
A: Boom length (m)
B: Load radius (m)
C: Loaded boom angle ( ˚)
D: Minimum boom angle ( ˚) for indicated boom length (no load)
-9-
64
62
61
59
57
1.3
1.3
1.1
0.9
0.8
Page 10
SPEC. SHEET NO. GR-500E-3-00401/EX-02
WARNING AND OPERATING INSTRUCTIONS
FOR ON RUBBER LIFTING CAPACITIES
1. Rated lifting capacities based on crane stability are according
to ISO4305.
2. Rated lifting capacities shown in the chart are based on the
condition that crane is set on rm level surfaces. Those above
thick lines are based on tire capacity and those below, on
crane stability. They are based on actual load radius increased
by tire deformation and boom deection.
3. Rated lifting capacities are based on proper tire ination,
capacity and condition. Damaged tires are hazardous to safe
operation of crane.
4. Tires shall be inated to correct air pressure.
Tires
445/95R25
5. Over front operation shall be performed within 2 degrees in
front of chassis.
Over
front
approx.
2˚
6. Maximum permissible boom length is 25.3 m.
7. When making lift on rubber stationary, set parking brake.
8. For creep operation, travel slowly and keep the lifted load as
close to the ground as possible, and especially avoid any
abrupt steering, accelerating or braking.
Air Pressure
900 kPa
360˚
Rear
9. Do not operate the crane while carrying the load.
10. Creep is motion for crane not to travel more than 60 m in any
30 minute period and to travel at the speed of less than 1.6
km/h.
11. For creep operation, choose the drive mode and proper gear
according to the road or working condition.
12. The mass of the hook (460 kg for 50 t capacity, 280 kg for 25 t
capacity, 100 kg for 4.5 t capacity), slings and all similarly used
load handling devices must be considered as part of the load
and must be deducted from the lifting capacities.
13. For rated lifting capacity of single top, reduce the rated lifting
capacities of relevant boom according to a weight reductions
for auxiliary load handling equipment. Capacities of single top
shall not exceed 4,500 kg including main hook.
The lifting capacity data stowed in the Automatic Moment
14.
Limiter (AML-C) is based on the standard number of parts of
line listed in the chart. Standard number of parts of line for on
rubber operation should be according to the following table.
Boom length
Number of
parts of line
10.2 m
4 4 1
10.2 m to 25.3 m
Single top
-10-
Page 11
SPEC. SHEET NO. GR-500E-3-00401/EX-02
WARNING AND OPERATING INSTRUCTIONS
FOR LIFTING CAPACITIES
14.
GENERAL
1.
RATED LIFTING CAPACITIES apply only to the machine as originally
manufactured and normally equipped by TADANO LTD.
Modications to the machine or use of optional equipment other
than that specied can result in a reduction of capacity.
2.
Hydraulic cranes can be hazardous if improperly operated or
maintained. Operation and maintenance of this machine must be in
compliance with information in the Operation and Maintenance
Manual supplied with the crane. If this manual is missing, order a
replacement through the distributor.
SET UP
1.
Rated lifting capacities on the chart are the maximum allowable
crane capacities and are based on the machine standing level on
rm supporting surface under ideal job conditions. Depending on
the nature of the supporting surface, it may be necessary to have
structural supports under the outrigger oats or tires to spread the
loads to a larger bearing surface.
2.
For outrigger operation, outriggers shall be properly extended with
tires free of supporting surface before operating crane.
OPERATION
1.
Rated lifting capacities on outriggers fully extended as determined
by ISO4305.
2.
Rated lifting capacities above thick lines in the chart are based on
crane strength and those below, on its stability.
They are based on actual load radius increased by boom deection.
3.
The weight of handling device such as hook blocks (460 kg for 50 t
capacity, 280 kg for 25 t capacity, 100 kg for 4.5 t capacity), slings,
etc., must be considered as part of the load and must be deducted
from the lifting capacities.
4.
Rated lifting capacities are based on freely suspended loads and
make no allowance for such factors as the effect of wind, sudden
stopping of loads, supporting surface conditions, ination of tires,
operating speeds, side loads, etc. Side pull on the boom or jib is
extremely dangerous.
Such action can damage the boom, jib or slewing mechanism, and
lead to overturning of the crane.
5.
Rated lifting capacities do not account for wind on lifted load or
boom. We recommend against working under the conditions that the
load is out of control due to a strong wind. During boom lift,
consider that the rated lifting capacity is reduced by 50% when the
wind speed is 9 m/s to 12 m/s; reduced by 70 % when the wind
speed is 12 m/s to 14 m/s. If the wind speed is 14 m/s or over, stop
operation. During jib lift, stop operation if the wind speed is 9 m/s or
over.
6.
Rated lifting capacities at load radius shall not be exceeded.
Do not tip the crane to determine allowable loads.
7.
Do not operate at boom lengths, radii or boom angles, where no
capacities are shown. Crane may overturn without any load on the
hook.
8.
When boom length is between values listed, refer to the rated lifting
capacities of the next longer and next shorter booms for the same
radius. The lesser of the two rated lifting capacities shall be used.
9.
When making lifts at a load radius not shown, use the next longer
radius to determine allowable capacity.
10.
Load per line should not exceed 44.1kN (4,500 kgf) for main winch
and auxiliary winch.
11.
Check the actual number of parts of line with Automatic Moment
Limiter (AML-C) before operation. Maximum lifting capacity is
restricted by the number of parts of line of Automatic Moment
Limiter (AML-C). Limited capacity is as determined from the formula,
Single line pull for main winch 44.1kN (4,500 kgf) x number of parts
of line.
12.
The boom angle before loading should be greater to account for
deection. For rated lifting capacities, the loaded boom angle and
the load radius is for reference only.
13.
The 10.2-m Boom length capacities are based on boom fully
retracted.
Extension or retraction of the boom with loads may be
within the limits of the RATED LIFTING CAPACITIES.
The ability to telescope loads is limited by hydraulic pressure, boom
angle, boom length, crane maintenance, etc.
15.
For lifting capacity of single top, deduct the weight of the load
handling equipment from the rated lifting capacity of the boom.
For the lifting capacity of single top, the net capacity shall not
exceed 4,500 kg including the main boom hook mass attached to
the boom.
16.
When a jib is removed, set the jib state switch to the REMOVED
position.
17.
When erecting and stowing jib, be sure to retain it by hand or by
other means to prevent its free movement.
18.
Use "ANTI-TWO-BLOCK DEVICE" disable switch when erecting and
stowing jib and when stowing hook block. While the switch is
pushed, the hoist does not stop, even when overwind condition
occurs.
19.
For boom length 33.0 m or less with jib, rated lifting capacities are
determined by loaded boom angle only in the column headed
"33.0-m Boom + jib". For angles not shown, use the next lower
loaded boom angle to determine allowable capacity.
20.
When lifting a load by using jib (aux. winch) and boom (main winch)
simultaneously, do the following:
• Enter the operation status as jib operation, not as boom
operation.
• Before starting operation, make sure that mass of load is within
rated lifting capacity for jib.
21.
The lifting capacity data stowed in the Automatic Moment Limiter
(AML-C) is based on the standard number of parts of line listed in
the chart. Standard number of parts of line for on outrigger
operation should be according to the following table.
Boom length
Number of
parts of line
* With atachment sheave (When the lifting capacity over 47,000 kg)
22.
The lifting capacity for over side area differs depending on outrigger
10.2 m
13*/12
extension width. Work with capacity corresponding to the extension
width. The lifting capacities for over front and over rear areas are for
"outriggers fully extended". However, the areas (angle a and b) differ
depending on the outrigger extension width.
Outriggers
extended width
Angle a˚
Angle b˚
a
a
DEFINITIONS
1.
Load Radius: Horizontal distance from a projection of the axis of
rotation to supporting surface before loading to the center of the
vertical hoist line or tackle with load applied.
2.
Loaded Boom Angle: The angle between the boom base section
and the horizontal, after lifting the rated lifting capacity at the load
radius.
3.
Working Area: Area measured in a circular arc about the centerline
of rotation.
4.
Freely Suspended Load: Load hanging free with no direct external
force applied except by the hoist line.
5.
Side Load: Horizontal side force applied to the lifted load either on
the ground or in the air.
attempted
10.2 m to
17.7 m
6
6.5 m
(middle)
45 25 10
15 10 10
17.7 m to
33.0 m
5.0 m
(middle)
b
b
Single top/
jib
14
2.48 m
(minimum)
-11-
Page 12
SPEC. SHEET NO. GR-500E-3-00401/EX-02
WARNING AND OPERATING INSTRUCTIONS
FOR USING THE AUTOMATIC MOMENT LIMITER (AML-C)
1.
Set AML select keys in accordance with the actually operating
crane conditions and don't fail to make sure, before crane
operation, that the displays on front panel are correct.
2.
When operating crane on outriggers:
• Set P.T.O. switch to "ON".
• Press the outrigger state select key to register for the
outrigger operation. If the display agrees with the actual
state, press the set key to register. After the completion of
the registration, the pop-up window closes.
• Press the lift state select key to register the lift state to be
used (single top / jib / boom).
• Each time the lift state select key is pressed, the display
changes. If the display agrees with the actual state, press
the set key to register. After the completion of the
registration, the pop-up window closes.
• When erecting and stowing jib, select the status of jib set
(Jib lift indicative symbol ickers).
3.
When operating crane on rubber:
• Set P.T.O. switch to "ON".
• Press the outrigger state select key to register for the on
rubber operation. Each time the outrigger state select key
is pressed, the display changes. Select the creep
operation, the on rubber state indicative symbol ickers.
• Press the lift state select key to register the lift state.
However, pay attention to the following.
For stationary and creep operation.
• The front capacities are attainable only when the over front
position symbol comes on. When the boom is more than 2
degrees from centered over front of chassis, 360˚
capacities are in effect.
• When a load is lifted in the front position and then slewed
to the side area, make sure the value of the AUTOMATIC
MOMENT LIMITER (AML-C) is below the 360˚ lifting
capacity.
4.
This machine is equipped with an automatic slewing stop
device.
(For the details, see Operation and Maintenance Manual.)
But, operate very carefully because the automatic slewing
stop does not work in the following cases.
• During on rubber operation.
5.
During crane operation, make sure that the displays on front
panel are in accordance with actual operating conditions.
6.
The displayed values of AUTOMATIC MOMENT LIMITER
(AML-C) are based on freely suspended loads and make no
allowance for such factors as the effect of wind, sudden
stopping of loads, supporting surface conditions, ination of
tire, operating speed, side loads, etc.
For safe operation, it is recommended when extending and
lowering boom or slewing, lifting loads shall be appropriately
reduced.
7.
AUTOMATIC MOMENT LIMITER (AML-C) is intended as an
aid to the operator. Under no condition should it be relied
upon to replace use of capacity charts and operating
instruction. Sole reliance upon AUTOMATIC MOMENT
LIMITER (AML-C) aids in place of good operating practice can
cause an accident. The operator must exercise caution to
assure safety.
GR-500EXS AXLE WEIGHT DISTRIBUTION CHART
Kilograms
Basic machine
Add: 1. 50 ton hook block (front bamper)
2. 25 ton hook block (front bamper)
Remove: 1. 4.5 ton hook block
2. 2-stage jib (8.0 m, 12.7 m)
3. Auxiliary lifting sheave
GVW
33,540
460
280
-100
-780
-50
Front Rear
15,550 17,990
810
490
-150
-1,050
-125
-350
-210
50
270
75
(International Sales Division)
4-12, Kamezawa 2-chome,
Sumida-ku, Tokyo 130-0014, Japan
Te l : +81-(0)3-3621-7750
Fax: +81-(0)3-3621-7785
URL
http://www.tadano.com/
E-mail
info@tadano.com
Printed in Japan
2015-10-2
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