Tadano GR-500EXL Service Manual

GR-500EXL
(Left-hand drive)
51 Ton Capacity
SPEC. SHEET NO. GR-500E-3-00102/EX-06
HYDRAULIC ROUGH TERRAIN CRANE
DIMENSIONS
2,480: MIN
5,000: MID1
7,000: MAX
6,500: MID2
2,400
2,960
3,865
5,000
GENERAL DIMENSIONS
17.5°
480
R4,100
11,100–42,000
13,390
2,370
1,830
8,390
3,800 2,5707,020
3,6703,360
Note : Dimension is with boom angle at -1 degree.
3,860
13°
450
Turning radius (505/95 R25 Tires)
4 wheel steer 2 wheel steer
6.0 m
10.3 m
Overall length Overall width Overall height
Specications are subject to change without notice.
approx. 13,390 mm approx. 2,960 mm approx. 3,865 mm
CRANE SPECIFICATIONS
SPEC. SHEET NO. GR-500E-3-00102/EX-06
BOOM
5 section full power partially synchronized telescoping boom of round hexagonal box construction with 5 sheaves at boom head. The synchronization system consists of 2 telescope cylinders, extension cables and retraction cables. Hydraulic cylinder tted with holding valve. 2 easily removable wire rope guards, rope dead end provided on one side of boom head. Boom telescope sections are supported by wear pads both vertically and horizontally.
Fully retracted length....... 11.1 m
Fully extended length ...... 42.0 m
Extension speed.............. 30.9 m in 150 s
Root diameter.................. 0.32 m
BOOM ELEVATION By a pair of double acting hydraulic cylinders with holding valve. Boom angle indicator.
Boom angle ..................... -1˚– 80.5˚
Boom raising speed ........ 20˚ to 60˚ in 30 s
JIB
2 stage boom swing around type with triple offset (tilt type). Single sheave at jib head. Box type top section telescopes from box type bace section which stows alongside base boom section.
Length ............................. 8.0 m, 12.7 m
Offset............................... 5˚, 25˚, 45˚
Root diameter.................. 0.32 m
AUXILIARY LIFTING SHEAVE (SINGLE TOP)
Single sheave mounted to main boom head for single line work(stowable).
Root diameter.................. 0.32 m
AUXILIARY DRUM
Root diameter x wide ...................................... 0.32 m x 0.484 m
Wire rope diameter x length ................................ 16 mm x 117 m
Drum capacity .................................................. 219.5 m, 6 layers
Maximum single line pull (1st layer)................ 56.0 kN (5,710 kgf)
Maximum permissible linepull wire strength
WIRE ROPE Nuex wire (no-spin), extra improved plow steel, preformed, independent wire rope core, right regular lay.
Main & Auxillary................. 16 mm 35 x 7 class
HOOK BLOCKS 51 ton (option) 6 sheaves with swivel hook and safety latch 25 ton (option) 3 sheaves with swivel hook and safety latch
4.5 ton Weighted hook with swivel and safety latch
HYDRAULIC SYSTEM
PUMPS 2 variable piston pumps for crane functions. Tandem gear pump for steering, slewing and optional equipment. Powered by carrier engine. Pump disconnect for crane is engaged/disengaged by rotary switch from operator's cab.
CONTROL VALVES Multiple valves actuated by pilot pressure with integral pressure relief valves.
RESERVOIR 690 liters capacity. External sight level gauge.
....... 55.1 kN (5,620 kgf)
ANTI-TWO-BLOCK DEVICE
Pendant type over-winding cut out device with audio-visual (FAILURE lamp/BUZZER) warning system.
SLEWING
Hydraulic axial piston motor driven through planetary slewing speed reducer. Continuous 360˚ full circle slewing on ball bearing. Equipped with manually locked/released slewing brake. A positive slewing lock for pick and carry and travel modes, manually engaged in cab. Twin slewing system : Free slewing or lock slewing controlled by selector switch on front console.
Slewing speed................. 2.1 min
WINCH
MAIN WINCH Variable speed type with grooved drum driven by hydraulic axial piston motor through speed reducer. Power load lowering and raising. Equipped with automatic brake (neutral brake) and counterbalance valve. Controlled independently of auxiliary winch. Equipped with cable follower and drum rotation indicator.
MAIN DRUM
Root diameter x wide ........................................ 0.32 m x 0.69 m
Wire rope diameter x length ............................... 16 mm x 225 m
Drum capacity .................................................... 304 m, 6 layers
Maximum single line pull (1st layer)............... 56.0 kN (5,710 kgf)
Maximum permissible linepull wire strength
AUXILIARY WINCH Variable speed type with grooved drum driven by hydraulic axial piston motor through speed reducer. Power load lowering and raising. Equipped with automatic brake (neutral brake) and counterbalance valve. Controlled independently of main winch. Equipped with cable follower and drum rotation indicator.
-1
{rpm}
..... 55.1 kN (5,620 kgf)
FILTRATION BETA10=10 return lter, full ow with bypass protection, located inside of hydraulic reservoir. Accessible for easy replacement.
OIL COOLER - Air cooled fan type.
CAB AND CONTROLS
Both crane and drive operations can be performed from one cab mounted on rotating superstructure.
Left side, 1 man type, steel construction with sliding door access and safety glass windows opening at side. Door window is powered control. Windshield glass window and roof glass window are shatter-resistant. Wiper and washer (front windshield and roof window). Tinted safety glass and sun visor. Tilt-telescoping steering wheel. Adjustable control lever stands for slewing, boom elevating, boom telescoping, auxiliary winch and main winch. Control lever stands can change neutral positions and tilt for easy access to cab. Foot operated controls: boom telescoping, service brake and engine throttle. 3 way adjustable operator's seat with high back, headrest and armrest. Cab oor mat. Engine throttle knob. Hot water cab heater and air conditioning.
Dash-mounted engine start/stop, monitor lamps, cigarette lighter, drive mode selector switch, parking brake switch, steering mode select switch, power window switch, pump engaged/ disengaged switch, slewing brake switch, boom telescoping/auxiliary winch select switch, outrigger control panel, and slewing free/ lock selector switch.
Instruments - Torque converter oil temperature, engine water temperature, air pressure, fuel, speedometer, tachometer, hour meter and odometer / tripmeter. Engin over-run alarm. Back-up alarm. Low oil pressure/high water temp. Warning device (visual). Rear steer centering light. Hydraulic oil pressure is monitored and displayed on the AML-C display panel.
-2-
CRANE SPECIFICATIONS
SPEC. SHEET NO. GR-500E-3-00102/EX-06
TADANO Automatic Moment Limiter (AML-C) including:
• Control lever lockout function with audible and visual pre-warning
• Number of parts of line
• Boom position indicator
• Outrigger state indicator
• Slewing angle
• Boom angle / boom length / jib offset angle / jib length / load radius / rated lifting capacities / actual loads read out
• Potential lifting height
• Ratio of actual load moment to rated load moment indication
• Permissible load
• Automatic Speed Reduction and Slow Stop function on slewing
• Working condition register switch
• Load radius / boom angle / tip height / slewing range preset function
• External warning lamp
• Tare function
• Main hydraulic oil pressure
CARRIER SPECIFICATIONS
TYPE
Rear engine, left-hand drive, driving axle 2-way selected type by manual switch, 4x2 front drive, 4x4 front and rear drive.
FRAME
High tensile steel, all welded mono-box construction.
ENGINE
Model Type No. of cylinders Combustion Bore x Stroke, mm Displacement, liters Air inlet heater Air cleaner Oil lter Fuel lter Fuel tank, liters Cooling Radiator Fan, mm Starting Charging Battery Compressor, air, l /min Output, Max. kW (HP) Torque, Max. Nm Capacity, liters
Cooling water Lubrication Fuel
TRANSMISSION
Electronically controlled full automatic transmission. Torque converter driving full powershift with driving axle selector. 6 forward and 2 reverse speeds, constant mesh.
4 speeds - high range - 2-wheel drive; 4-wheel drive 3 speeds - low range - 4-wheel drive
MITSUBISHI 6M60-TL Direct injection diesel 6 4 cycle, turbo charged and after cooled 118 x 115
7.54 24 volt preheat Dry type, replaceable element Full ow with replaceable element Full ow with replaceable element 300, right side of carrier Liquid pressurized, recirculating by-pass Fin and tube core, thermostat controlled Suction type, 6-blade, 600 dia. 24 volt 24 volt system, negative ground 2-120 amp. Hour 830 at 2,600 min Gross 200 (267) at 2,600 min 785 at 1,400 min
13 13–15 300
-1
-1
-1
• Fuel consumption monitor
• Main winch / auxiliarly winch select
• Drum rotation indicator (audible and visible type) main and auxiliary winch
• On-rubber indicator
TADANO AML-C monitors outrigger extended length and automatically programs the corresponding "RATED LIFTING CAPACITIES" table
Operator's right hand console includes transmission gear selector, slewing lock lever and sight level bubble. Upper right console includes ood lamp switch, roof washer and wiper switch, emergency outrigger set up key switch, jib status switch, eco mode switch, and air conditioning control switch. Lower right console includes boom emergency telescoping switch (2nd and 3rd-top)
NOTE: Each crane motion speed is based on unladen conditions.
AXLE
Front: Full oating type, steering and driving axle with planetary reduction. Rear: Full oating type, steering and driving axle with planetary reduction and inter-wheel rear differential lock.
STEERING
Hydraulic power steering controlled by steering wheel. 3 steering modes available: 2 wheel front, 4 wheel coordinated and 4 wheel crab.
SUSPENSION
Front: Rigid mounted to the frame. Rear: Semi-elliptic leaf springs.
BRAKE SYSTEMS
Service/Emergency: Air over hydraulic disc brakes on all 4 wheels. Parking: Spring applied-air released brake acting on input shaft of front axle. Auxiliary: Electro-pneumatic operated exhaust brake.
TIRES - 505/95R25 Air pressure: 800 kPa
OUTRIGGERS
4 hydraulic, beam and jack outriggers. Vertical jack cylinders equipped with integral holding valve. Each outrigger beam and jack is controlled independently from cab. Beams extend to 7.0 m center-line and retract to within
2.96 m overall width with oats. Outrigger jack oats are attached thus eliminating the need of manually attaching and detaching them. Controls and sight bubble located in superstructure cab. 4 outrigger extension lengths are provided with corresponding "RATED LIFTING CAPACITIES" for crane duty in conned areas.
Min. Extension 2.48 m center to center Mid. Extension 5.0 m center to center Mid. Extension 6.5 m center to center Max. Extension 7.0 m center to center Float size (Diameter) 0.4 m
TRAVEL SPEED - 48 km/h
GRADE ABILITY (tanθ) - 65% (at stall), 30% *
* Machine should be operated within the limit of engine crankcase
design (17˚: MITSUBISHI 6M60-TL)
-3-
COUNTERWEIGHT
Integral with slewing frame Mass... 5,300 kg
STANDARD EQUIPMENT
SPEC. SHEET NO. GR-500E-3-00102/EX-06
- Telematics (machine data logging and monitoring system) with - HELLO-NET via internet (availability depends on countries)
- Eco mode system
- Over unwinding prevention
- Emergency steering system
- Transmission neutral position engine start
- Overshift prevention
- Parking braked travel warning
- Tilt-telescope steering wheel
- Halogen head lamp
- Fenders
OPTIONAL EQUIPMENT
- Wind speed indicator
- Beacon lamp
- Hook block–51 t capacity
(6 sheaves, swivel type with safty latch. Mass: approx. 460 kg)
HOISTING PERFORMANCE
- Air dryer
- Water separator with lter (high ltration)
- Air cleaner dust indicator
- Full instrumentation package
- Tire ination kit
- Towing hooks-Front and rear
- Lifting eyes
- Hook block tie down (front bumper)
- Weighted hook storage compartment
- Winch drum mirror
- Tool storage compartment
- Hook block–25 t (3 sheaves, swivel type with safty latch. Mass: approx. 280 kg)
- Attachment sheave for over 47 t lifting
LINE SPEEDS AND PULLS DRUM WIRE ROPE CAPACITIES
Main or auxiliary winch - 0.32 m drum
Layer Line speeds
m/min
1st
2nd
3rd 4th 5th
6th
3
106 115 124 132 141 150
1
Line pulls Available
kN (kgf)
56.0 (5,710)
51.1 (5,210)
46.7 (4,760)
43.1 (4,400)
40.0 (4,080)
37.3 (3,800)
2
- Maximum permissible line pull wire strength.
Main & Auxiliary: 55.1 kN (5,620 kgf) with 35 x 7 class rope.
1
Line speed based only on hook block, not loaded.
2
Developed by machinery with each layer of wire rope, but not
based on rope strength or other limitations in machinery or equipment.
3
Sixth layer of wire rope are not recommended for hoisting
Wire rope layer
DRUM DIMENSIONS
Root diameter
Length
Flange diameter
Main drum grooved lagging
16 mm wire rope
Rope per layer
m 1 2 3 4 5 6
41.8
45.3
48.8
52.3
55.9
59.4
Total wire rope
m
41.8
87.1
135.9
188.2
244.1
303.5
Main Auxiliary
operations.
Auxiliary drum grooved lagging
16 mm wire rope
Rope per layer
m
29.1
31.6
34.1
36.6
39.1
41.6
320 mm 690 mm 484 mm 530 mm
Total wire rope
29.1
60.7
94.8
131.4
170.5
212.1
m
-4-
GR-500EXL WORKING RANGE CHART
45°
25°
SPEC. SHEET NO. GR-500E-3-00102/EX-06
Telescoping mode
BOOM
60
80.5˚
18.8-m Boom
15.0-m Boom
11.1-m Boom
70˚
34.3-m Boom
26.6-m Boom
42.0-m Boom+12.7-m Jib
42.0-m Boom+8.0-m Jib
42.0-m Boom
60˚
50˚
47˚
45˚
40˚
20˚
30˚
25˚
55
50
45
40
35
30
25
LIFTING HEIGHT (m)
20
15
Approx.
2.0 m
JIB
Approx.
1.9 m
SINGLE TOP
0.7 m
Approx.
1.9 m
0
LOAD RADIUS (m)
The above lifting height and boom angle are based on a straight (unloaded) boom and machine standing level on rm supporting surface. Allowance should be made for boom deection obtained under loaded conditions. The above working range is shown on condition with outriggers fully (7.0 m) extended.
10˚
10
5
0
403530252015105
Boom Length
11.1 m
15.0 m
18.8 m
26.6 m
34.3 m
42.0 m
-5-
GR-500EXL WORKING RANGE CHART
SPEC. SHEET NO. GR-500E-3-00102/EX-06
Telescoping mode
80.5˚
26.6-m Boom
18.8-m Boom
25°
70˚
38.1-m Boom
34.3-m Boom
45°
42.0-m Boom+12.7-m Jib
42.0-m Boom+8.0-m Jib
42.0-m Boom
60˚
50˚
47˚
45˚
40˚
30˚
25˚
60
55
50
45
40
35
30
25
LIFTING HEIGHT (m)
20
BOOM
Approx.
2.0 m
JIB
Approx.
1.9 m
SINGLE TOP
0.7 m
Approx.
1.9 m
11.1-m Boom
0
LOAD RADIUS (m)
The above lifting height and boom angle are based on a straight (unloaded) boom and machine standing level on rm supporting surface. Allowance should be made for boom deection obtained under loaded conditions. The above working range is shown on condition with outriggers fully (7.0 m) extended.
20˚
10˚
15
10
5
0
403530252015105
Boom Length
11.1 m
18.8 m
26.6 m
34.3 m
38.1 m
42.0 m
-6-
GR-500EXL RATED LIFTING CAPACITIES
SPEC. SHEET NO. GR-500E-3-00102/EX-06
B
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
9.0
10.0
11.0
12.0
13.0
14.0
16.0
18.0
20.0
22.0
24.0
26.0
28.0
30.0
32.0
34.0 D
Telescoping
Mode
2nd boom 3rd boom 4th boom Top boom
C
Telescoping
Mode
ON OUTRIGGERS FULLY EXTENDED 7.0 m SPREAD
A
11.1 m 15.0 m
C C C C C C C C C C
67
51.0
64 61 58 55 52 48 44 40 36 31 24
50.0
45.0
41.6
37.7
33.5
30.9
27.5
24.8
22.5
20.5
18.8
71 69 67 65 63 61 59 56 54 51 49 43 37 29 19
30.0
30.0
30.0
30.0
29.5
27.4
25.6
24.0
22.1
20.1
18.4
15.7
12.8
10.6
8.8
76
20.0
74
20.0
72
20.0
71
20.0
69
20.0
68
20.0
66
20.0
64
19.7
63
18.4
61
17.3
59
16.4
55
14.6
51
12.6
47
10.4
43
8.6
38
7.3
32
6.2
15
4.3
360˚ ROTATION (Unit: ×1000 kg)
18.8 m 26.6 m 34.3 m 38.1 m 42.0 m
75
13.0
74 72 71 69 67 66 64 62 61 59 55 51 47 43 38 32 15
13.0
13.0
13.0
13.0
13.0
13.0
13.0
13.0
13.0
13.0
13.0
13.0
12.5
10.7
9.2
8.1
6.3
79 78 77 76 75 74 73 71 70 69 67 65 62 60 57 54 48 42 35 26
9
13.0
13.0
13.0
13.0
13.0
13.0
13.0
13.0
13.0
13.0
12.9
11.6
10.5
9.5
8.2
7.0
5.3
4.0
3.1
2.35
1.7
79
13.0
78
13.0
77
13.0
76 75 74 73 71 70 69 67 64 62 59 57 54 48 42 35 26
9
13.0
13.0
12.3
11.6
11.0
10.5
10.0
9.1
8.3
7.6
7.0
6.5
6.0
5.3
4.7
4.2
3.5
2.9
80 79 78 77 77 76 75 73 71 70 68 66 64 60 56 52 47 42 36 30 22
13.0
13.0
13.0
13.0
13.0
12.7
12.1
11.1
10.2
9.3
8.6
7.9
7.3
5.8
4.5
3.5
2.75
2.1
1.65
1.25
0.9
80
8.0
79
8.0
8.0
8.0
8.0
8.0
8.0
7.5
6.8
6.2
5.7
5.2
4.8
4.1
3.6
3.2
2.8
2.5
2.2
2.0
1.7
79 79 78 77 77 75 74 72 70 69 67 64 60 57 53 49 45 40 35 28 20
78 77 76 76 75 73 71 69 68 66 64 60 56 52 47 42 37 30 22
Telescoping conditions (%)
,
0 0 0 0
LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE ON OUTRIGGERS FULLY EXTENDED
A
11.1 m 15.0 m 18.8 m 26.6 m 34.3 m 38.1 m
B B B B B B B B B
8.7
15.9
12.6
50
0 0 0
100
0 0 0
33 33 33
0
100
33 33 33
7.0 m SPREAD 360˚ ROTATION (Unit: ×1000 kg)
7.9
16.4
4.0
16.4
5.9
24.2
1.7
0 66 66 66
24.2
2.8
31.9
100
66 66 66
0.5
31.9
100 100 100
1.0
35.7
0
,
100 100 100
8.0
8.0
79
8.0
8.0
8.0
8.0
7.4
6.8
6.2
5.8
5.3
4.6
4.0
3.6
3.1
2.7
2.1
1.7
1.3
1.0
0.7
8.0
79
8.0
78
8.0
77
8.0
76
7.5
74
7.4
73
6.8
71
6.3
70
5.9
67
5.1
64
4.5
61
3.85
57
3.1
54
2.5
50
2.0
47
1.55
42
1.2
38
0.9
33
0.6
25˚
,
50
0.3
100 100 100 100
B
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
9.0
10.0
11.0
12.0
13.0
14.0
16.0
18.0
20.0
22.0
24.0
26.0
28.0
30.0
32.0 D
Telescoping
Mode
2nd boom 3rd boom 4th boom Top boom
C
Telescoping
Mode
ON OUTRIGGERS MID EXTENDED 6.5 m SPREAD
A
11.1 m 15.0 m 18.8 m 26.6 m 34.3 m 38.1 m 42.0 m
C C C C C C C C C C
67
51.0
50.0
44.8
40.2
36.4
33.2
30.4
27.5
24.8
22.5
20.5
18.0
71
69
67
65
63
61
59
56
54
51
49
43
37
29
19
64
61
58
55
52
48
44
40
36
31
22
30.0
30.0
30.0
30.0
29.5
27.4
25.6
24.0
22.1
19.9
17.3
13.6
11.0
9.0
7.5
76
20.0
74
20.0
72
20.0
71
20.0
69
20.0
68
20.0
66
20.0
64
19.7
63
18.4
61
17.3
59
16.4
55
13.2
51
10.6
47
8.7
43
7.2
40
6.0
32
5.0
15
3.4
OVER SIDE
75
74
72
71
69
67
66
64
62
61
59
55
51
47
42
37
32
15
13.0
13.0
13.0
13.0
13.0
13.0
13.0
13.0
13.0
13.0
13.0
13.0
12.9
10.8
9.2
8.0
6.9
5.3
(Unit: ×1000 kg)
79
13.0
78
13.0
77
13.0
76
13.0
75
13.0
74
13.0
73
13.0
71
13.0
70
13.0
69
13.0
67
12.9
65
11.3
62
9.7
59
8.2
57
7.0
54
6.0
48
4.5
42
3.3
35
2.4
25
1.7
9
1.1
79
13.0
78
13.0
77
13.0
13.0
13.0
12.3
11.6
11.0
10.5
10.0
9.1
8.3
7.6
7.0
6.5
6.0
5.3
4.6
3.7
3.0
2.4
80
79
78
77
77
76
75
73
71
70
68
66
64
60
56
52
47
42
36
30
76
75
74
73
71
70
69
67
64
62
59
57
54
48
42
35
26
9
13.0
13.0
13.0
13.0
13.0
12.7
12.1
11.1
10.2
9.3
8.3
7.3
6.5
4.9
3.8
2.9
2.2
1.6
1.1
0.7
80
8.0
79
8.0
8.0
8.0
8.0
8.0
8.0
7.5
6.8
6.2
5.7
5.2
4.8
4.1
3.6
3.2
2.8
2.5
2.1
1.7
1.3
79
8.0
79
8.0
78
8.0
77
8.0
77
8.0
75
8.0
74
7.4
72
6.8
70
6.2
69
5.8
67
5.3
64
4.6
60
4.0
57
3.5
53
2.8
49
2.2
44
1.7
40
1.3
28
0.9
20
0.7
78
77
76
76
75
73
71
69
68
66
64
60
56
52
47
42
37
30
22
Telescoping conditions (%)
,
0 0 0 0
LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE ON OUTRIGGERS MID EXTENDED
A
11.1 m 15.0 m 18.8 m 26.6 m 34.3 m
B
8.7
14.9
50
0 0 0
B B
12.6
3.7
100
0 0 0
0
100 33 33 33
6.5 m SPREAD OVER SIDE (Unit: ×1000 kg)
B B
16.4
3.1
16.4
5.0
24.2
33 33 33
1.1
0 66 66 66
B B B
24.2
2.4
100
66 66 66
31.9
0.2
0 100 100 100
31.9
0.7
50 100 100 100
,
79
8.0
79
8.0
78
8.0
77
8.0
76
7.5
74
7.4
73
6.8
71
6.3
70
5.9
67
5.1
64
4.0
61
3.1
57
2.4
54
1.8
50
1.4
46
1.0
42
0.6
35˚12˚
,
100 100 100 100
A: Boom length (m) B: Load radius (m) C: Loaded boom angle ( ˚) D: Minimum boom angle ( ˚) for indicated boom length (no load)
-7-
GR-500EXL RATED LIFTING CAPACITIES
SPEC. SHEET NO. GR-500E-3-00102/EX-06
B
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
9.0
10.0
11.0
12.0
13.0
14.0
16.0
18.0
20.0
22.0
24.0
26.0
28.0 D
Telescoping
Mode
2nd boom 3rd boom 4th boom Top boom
C
Telescoping
Mode
ON OUTRIGGERS MID EXTENDED 5.0 m SPREAD
11.1 m 15.0 m
A
C C C C C C C C C C
67
51.0
45.8
40.5
36.2
32.6
29.2
24.7
20.6
17.5
15.1
13.2
11.6
71
69
67
65
63
61
58
56
54
51
49
43
37
29
19
64
61
58
55
52
48
44
40
35
31
24
30.0
30.0
30.0
29.9
25.2
21.7
18.9
16.6
14.5
12.7
11.2
8.8
7.0
5.7
4.5
76
20.0
74
20.0
72
20.0
71
20.0
69
20.0
68
19.3
66
16.9
64
14.9
62
13.2
61
11.8
59
10.6
55
8.5
51
6.7
47
5.4
42
4.3
37
3.4
32
2.6
15
1.5
OVER SIDE (Unit: ×1000 kg)
75
13.0
74
72
71
69
67
66
64
62
61
59
55
51
47
42
37
32
15
13.0
13.0
13.0
13.0
13.0
13.0
13.0
13.0
13.0
13.0
10.6
8.8
7.4
6.3
5.4
4.6
3.4
79
13.0
78
13.0
77
13.0
76
13.0
75
13.0
74
13.0
73
13.0
71
12.9
70
11.7
69
10.6
67
8.8
64
7.4
62
6.3
59
5.4
57
4.5
54
3.7
48
2.5
42
1.6
35
0.9
Telescoping conditions (%)
26.6 m 34.3 m 38.1 m 42.0 m18.8 m
79
13.0
78
13.0
77
13.0
76
75
74
73
71
70
69
67
64
62
59
57
54
48
42
35
25
9
18˚ 37˚ 13˚ 40˚
13.0
13.0
12.3
11.6
11.0
10.5
10.0
9.1
8.3
7.6
6.7
5.8
5.0
3.9
2.9
2.2
1.7
1.2
80
79
78
77
76
76
75
73
71
69
67
66
64
60
56
51
47
13.0
13.0
13.0
13.0
12.2
11.1
10.2
8.6
7.4
6.3
5.5
4.7
4.1
3.0
2.1
1.4
0.9
80
8.0
79
8.0
78
77
76
76
75
73
71
69
68
66
64
60
56
52
47
42
36
30
8.0
8.0
8.0
8.0
8.0
7.5
6.8
6.2
5.7
5.2
4.8
4.0
3.1
2.4
1.9
1.4
1.0
0.7
79
79
78
77
77
75
74
72
70
69
67
64
60
56
53
48
44
,
24.2
0 66 66 66
100
66 66 66
100 100 100
0
1.2
0 0 0 0
LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE ON OUTRIGGERS MID EXTENDED
A
11.1 m 15.0 m 18.8 m 26.6 m
B B B B B B
8.7
9.6
12.6
50
0 0 0
100
0 0 0
33 33 33
0
5.0 m SPREAD OVER SIDE (Unit: ×1000 kg)
3.9
16.4
1.3
16.4
3.2
100
33 33 33
,
100 100 100
8.0
8.0
79
8.0
8.0
8.0
8.0
7.4
6.8
6.0
5.2
4.7
3.6
2.7
2.1
1.5
1.0
0.7
8.0
79
8.0
78
8.0
77
8.0
76
7.1
74
6.2
73
5.4
71
4.7
70
4.1
67
3.1
63
2.3
60
1.7
57
1.2
53
0.7
50˚
,
50
100 100 100 100
ON OUTRIGGERS MIN EXTENDED 2.48 m SPREAD
A
B
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
9.0
10.0
11.0
12.0
13.0
14.0
16.0
18.0 D
Telescoping
Mode
2nd boom 3rd boom 4th boom Top boom
C
Telescoping
Mode
11.1 m 15.0 m 18.8m 26.6 m 34.3 m 38.1 m 42.0 m
C C C C C C C C C C
67
27.8
21.9
17.9
14.9
12.6
10.6
8.9
7.6
6.5
5.6
4.9
4.2
71
18.4
69
15.1
12.6
10.7
9.1
7.8
6.7
5.8
5.1
4.3
3.6
2.6
1.7
1.1
72 71 69 67 66 64 62 60 59 55 51 47
10.9
9.2
7.8
6.7
5.7
4.9
4.2
3.6
3.0
2.1
1.4
0.7
72 71 69 67 66 64 62 60 58 55 51 47 42 37 31 15
67 65 63 61 58 56 54 51 48 43 36 29
64 61 58 55 51 48 44 40 36 30 24
42˚ 54˚ 38˚ 62˚ 54˚ 61˚ 67˚
,
0 0 0 0
A
11.1 m 15.0 m 18.8 m
B B B
8.7
3.2
50
0 0 0
LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE ON OUTRIGGERS MIN EXTENDED
12.6
0.4
100
0 0 0
2.48 m SPREAD OVER SIDE (Unit: ×1000 kg)
16.4
,
A: Boom length (m) B: Load radius (m) C: Loaded boom angle ( ˚) D: Minimum boom angle ( ˚) for indicated boom length (no load)
OVER SIDE (Unit: ×1000 kg)
13.0
77
11.9
10.4
9.2
8.2
7.3
6.5
5.9
5.3
4.2
3.4
2.7
2.1
1.6
1.2
0.6
9.0
76
7.8
75
6.8
73
6.0
72
5.3
71
4.6
70
4.1
69
3.6
66
2.8
64
2.1
61
1.5
59
1.0
56
0.6
Telescoping conditions (%)
0 33 33 33
100
33 33 33
0.5
77
10.8
9.5
8.5
7.7
6.9
6.2
5.7
5.2
4.3
3.6
3.0
2.5
2.0
1.6
0.9
80 79 78 77 76 75 74 72 71 69 67 65 63
76 75 73 72 71 70 69 66 63 62 59 56 54 48
7.4
6.5
5.8
5.2
4.6
4.1
3.7
2.9
2.3
1.8
1.3
1.0
0.6
80
8.0
79
7.8
7.1
6.4
5.8
5.3
4.9
4.1
3.4
2.9
2.4
2.1
1.7
1.1
0.6
79
6.2
79
5.6
5.1
4.6
4.2
3.5
2.8
2.3
1.9
1.6
1.2
0.6
79
4.4
79
4.0
78
3.6
76
2.9
75
2.3
73
1.8
72
1.4
70
1.1
69
0.7
78 77 76 74 73 71 70 68 66 63
78 77 76 75 74 72 71 69 67 65 63 59 55
,
0 66 66 66
100
66 66 66
100 100 100
0
50 100 100 100
100 100 100 100
Boom length
Telescoping mode Number of parts of line
11.1 m
I, II
13*/12
* With atachment sheave (When the lifting capacity over 47,000 kg)
I I I, II
8
II
4
6
II
4 14
15.0 m to 18.8 m11.1 m to 15.0 m
18.8 m to 42.0 m
I, II
Single top/jib
-8-
GR-500EXL RATED LIFTING CAPACITIES
SPEC. SHEET NO. GR-500E-3-00102/EX-06
ON OUTRIGGERS FULLY EXTENDED 7.0 m SPREAD
C C
80 79 78 77 76 74 72 70 68 65 63 60 58 55 53 50 47 45
C C
80 79 78 77 76 74 72 70 68 65 63 60 58 55 53 50 47 45 43 40 37 35 33 30
5˚ Tilt 25˚ Tilt 45˚ Tilt 5˚ Tilt 25˚ Tilt 45˚ Tilt
R W R W R W R W R W R W
9.0
10.1
11.0
11.9
12.9
14.6
16.4
18.0
19.5
22.0
22.5
25.7
27.2
29.3
30.6
32.5
34.3
35.5
5˚ Tilt 25˚ Tilt 45˚ Tilt 5˚ Tilt 25˚ Tilt 45˚ Tilt
R W R W R W R W R W R W
8.1
9.0
9.9
10.7
11.5
13.1
14.6
16.2
17.7
19.9
21.4
23.4
24.9
26.7
28.0
29.8
31.5
32.6
33.7
35.1
36.4
37.4
38.2
39.3
42.0-m Boom + 8.0-m jib
4.5
4.5
4.5
4.5
4.25
3.85
3.5
3.25
2.95
2.6
2.4
2.15
1.9
1.5
1.25
0.95
0.65
0.5
4.5
4.5
4.5
4.5
4.25
3.85
3.5
3.25
2.95
2.6
2.4
2.15
2.0
1.8
1.7
1.5
1.35
1.15
1.0
0.8
0.65
0.55
0.45
0.35
11.7
12.5
13.4
14.3
15.2
16.9
18.5
20.2
21.8
24.1
25.6
27.8
29.2
31.1
32.4
34.1
35.8
37.0
10.7
11.5
12.3
13.1
13.9
15.5
17.0
18.5
19.9
22.0
23.4
25.4
26.7
28.6
29.7
31.5
33.1
34.0
35.0
36.3
37.5
38.3
39.0
3.35
3.25
3.1
3.0
2.9
2.7
2.55
2.35
2.25
2.05
1.95
1.8
1.7
1.35
1.1
0.85
0.6
0.45
ON OUTRIGGERS FULLY EXTENDED 7.0 m SPREAD
3.35
3.25
3.1
3.0
2.9
2.7
2.55
2.35
2.25
2.05
1.95
1.8
1.7
1.6
1.5
1.4
1.25
1.1
0.95
0.75
0.6
0.5
0.45
360˚ ROTATION (Unit: ×1000 kg)
13.4
14.1
15.0
15.9
16.7
18.3
20.0
21.5
23.0
25.2
26.7
28.8
30.0
31.8
33.0
34.7
36.2
12.4
13.2
14.0
14.8
15.5
17.0
18.5
19.9
21.3
23.3
24.6
26.4
27.6
29.3
30.4
32.0
33.4
34.3
2.2
2.2
2.2
2.15
2.15
2.1
2.05
2.0
1.9
1.8
1.7
1.6
1.55
1.3
1.05
0.8
0.55
360˚ ROTATION (Unit: ×1000 kg)
2.2
2.2
2.2
2.15
2.15
2.1
2.05
2.0
1.9
1.8
1.7
1.6
1.55
1.5
1.4
1.35
1.2
1.05
42.0-m Boom + 12.7-m jib
80 79 78 77 76 74 72 70 68 65 63 60 58 55 53 50 47
80 79 78 77 76 74 72 70 68 65 63 60 58 55 53 50 47 45 43 40 37 35 33
10.5
11.5
12.6
13.6
14.6
16.7
18.6
20.5
22.2
24.9
26.6
29.1
30.7
32.9
34.3
36.4
38.3
9.5
10.5
11.4
12.3
13.3
15.2
16.9
18.7
20.3
22.8
24.3
26.6
28.1
30.3
31.7
33.8
35.5
36.7
37.9
39.4
40.9
41.8
42.7
2.8
2.8
2.8
2.8
2.8
2.8
2.65
2.4
2.2
1.95
1.8
1.65
1.55
1.2
1.0
0.7
0.45
38.1-m Boom (telescoping mode II) + 12.7-m jib38.1-m Boom (telescoping mode II) + 8.0-m jib
2.8
2.8
2.8
2.8
2.8
2.8
2.65
2.4
2.2
1.95
1.8
1.65
1.55
1.4
1.35
1.2
1.1
1.0
0.85
0.7
0.5
0.45
0.35
14.2
15.3
16.3
17.2
18.2
20.1
22.0
23.8
25.5
28.0
29.7
32.0
33.5
35.7
37.0
38.9
40.6
13.4
14.3
15.2
16.1
17.0
18.7
20.4
22.0
23.7
25.9
27.4
29.6
31.0
33.0
34.3
36.1
37.8
38.8
39.9
41.2
42.4
43.2
43.9
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.35
1.25
1.25
1.2
1.15
1.1
0.95
0.7
0.45
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.35
1.25
1.25
1.2
1.15
1.1
1.05
1.0
0.95
0.9
0.8
0.65
0.5
0.4
0.35
17.3
18.3
19.2
20.1
20.9
22.7
24.4
26.1
27.6
30.0
31.5
33.7
35.0
37.0
38.2
39.8
41.3
16.4
17.3
18.1
18.9
19.7
21.3
22.8
24.3
25.9
28.0
29.3
31.3
32.6
34.4
35.5
37.1
38.5
39.4
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
0.95
0.85
0.65
0.45
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
0.95
0.95
0.95
0.9
0.85
ON OUTRIGGERS FULLY EXTENDED 7.0 m SPREAD
C C
80 79 78 77 76 74 72 70 68 65 63 60 58 55 53 50 47 45 43 40 37 35 33
34.3-m Boom (telescoping mode I) + 8.0-m jib 34.3-m Boom (telescoping mode I) + 12.7-m jib 5˚ Tilt 25˚ Tilt 45˚ Tilt 5˚ Tilt 25˚ Tilt 45˚ Tilt
R W R W R W R W R W R W
7.0
7.8
8.5
9.3
10.1
11.5
13.0
14.4
15.8
17.8
19.2
21.0
22.3
24.0
25.2
26.9
28.4
29.4
30.4
31.8
33.0
33.8
34.6
4.5
4.5
4.5
4.5
4.5
4.5
4.25
3.95
3.7
3.35
3.15
2.9
2.75
2.45
2.15
1.75
1.4
1.2
1.05
0.85
0.65
0.55
0.45
9.6
10.3
11.1
11.8
12.5
13.9
15.3
16.7
18.0
20.0
21.2
23.1
24.3
25.9
27.0
28.5
29.9
30.8
31.7
32.9
34.1
34.8
35.4
3.5
3.5
3.5
3.45
3.35
3.15
3.0
2.85
2.7
2.5
2.4
2.25
2.2
2.05
1.95
1.6
1.3
1.1
0.95
0.75
0.6
0.5
0.4
360˚ ROTATION (Unit: ×1000 kg)
11.4
12.2
12.8
13.5
14.2
15.5
16.8
18.1
19.3
21.2
22.4
24.1
25.2
26.7
27.7
29.1
30.4
31.2
2.2
2.2
2.2
2.15
2.15
2.1
2.05
2.0
1.95
1.9
1.9
1.85
1.85
1.8
1.8
1.5
1.25
1.05
C: boom angle ( ˚) R: Load radius (m) W: Rated lifting capacity (Unit: ×1,000 kg)
-9-
80 79 78 77 76 74 72 70 68 65 63 60 58 55 53 50 47 45 43 40 37 35
8.4
9.3
10.2
11.0
11.8
13.5
15.2
16.7
18.2
20.5
22.0
24.1
25.5
27.5
28.8
30.6
32.4
33.4
34.5
36.0
37.3
38.2
2.8
2.8
2.8
2.8
2.8
2.8
2.65
2.4
2.25
2.0
1.9
1.75
1.65
1.55
1.5
1.4
1.15
1.0
0.85
0.65
0.5
0.4
12.4
13.2
14.0
14.8
15.6
17.2
18.7
20.2
21.7
23.8
25.2
27.1
28.4
30.2
31.4
33.1
34.6
35.6
36.4
37.8
38.9
39.7
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.35
1.25
1.25
1.2
1.15
1.1
1.1
1.05
1.05
0.9
0.8
0.6
0.45
0.35
15.5
16.2
16.9
17.7
18.5
19.9
21.3
22.6
24.0
25.9
27.1
28.9
30.0
31.6
32.7
34.1
35.4
36.2
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
0.95
0.95
0.95
0.95
0.85
GR-500EXL RATED LIFTING CAPACITIES
ON OUTRIGGERS MID EXTENDED 6.5 m SPREAD
C C
80 79 78 77 76 74 72 70 68 65 63 60 58 55 53 50
C C
80 79 78 77 76 74 72 70 68 65 63 60 58 55 53 50 47 45 43 40 37
5˚ Tilt 25˚ Tilt 45˚ Tilt 5˚ Tilt 25˚ Tilt 45˚ Tilt
R W R W R W R W R W R W
9.0
10.1
11.0
11.9
12.9
14.6
16.4
18.0
19.5
22.0
23.5
25.6
27.0
29.1
30.6
32.4
38.1-m Boom (telescoping mode II) + 8.0-m Jib 38.1-m Boom (telescoping mode II) + 12.7-m Jib
5˚ Tilt 25˚ Tilt 45˚ Tilt 5˚ Tilt 25˚ Tilt 45˚ Tilt
R W R W R W R W R W R W
8.1
9.0
9.9
10.7
11.5
13.1
14.6
16.2
17.7
19.9
21.4
23.4
24.9
26.7
27.9
29.8
31.4
32.5
33.6
35.0
36.4
42.0-m Boom + 8.0-m Jib 42.0-m Boom + 12.7-m Jib
4.5
4.5
4.5
4.5
4.25
3.85
3.5
3.25
2.95
2.6
2.25
1.7
1.45
1.05
0.85
0.55
4.5
4.5
4.5
4.5
4.25
3.85
3.5
3.25
2.95
2.6
2.4
2.15
2.0
1.8
1.55
1.25
0.95
0.8
0.65
0.5
0.35
11.7
12.5
13.4
14.3
15.2
16.9
18.5
20.2
21.8
24.1
25.6
27.8
29.0
31.0
32.3
34.0
10.7
11.5
12.3
13.1
13.9
15.5
17.0
18.5
19.9
22.0
23.4
25.4
26.7
28.6
29.7
31.5
32.9
33.9
34.9
36.2
3.35
3.25
3.1
3.0
2.9
2.7
2.55
2.35
2.25
2.05
1.95
1.6
1.3
0.95
0.75
0.5
3.35
3.25
3.1
3.0
2.9
2.7
2.55
2.35
2.25
2.05
1.95
1.8
1.7
1.6
1.4
1.1
0.9
0.75
0.6
0.45
OVER SIDE (Unit: ×1000 kg)
13.4
14.1
15.0
15.9
16.7
18.3
20.0
21.5
23.0
25.2
26.7
28.7
30.0
31.7
33.0
34.6
ON OUTRIGGERS MID EXTENDED 6.5 m SPREAD
12.4
13.2
14.0
14.8
15.5
17.0
18.5
19.9
21.3
23.3
24.6
26.4
27.6
29.3
30.4
32.0
33.3
34.2
2.2
2.2
2.2
2.15
2.15
2.1
2.05
2.0
1.9
1.8
1.7
1.5
1.2
0.9
0.7
0.45
OVER SIDE (Unit: ×1000 kg)
2.2
2.2
2.2
2.15
2.15
2.1
2.05
2.0
1.9
1.8
1.7
1.6
1.55
1.5
1.35
1.05
0.85
0.7
80 79 78 77 76 74 72 70 68 65 63 60 58 55 53 50
80 79 78 77 76 74 72 70 68 65 63 60 58 55 53 50 47 45 43 40
10.5
11.5
12.6
13.6
14.6
16.7
18.6
20.5
22.2
24.9
26.6
29.0
30.5
32.7
34.3
36.3
9.5
10.5
11.4
12.3
13.3
15.2
16.9
18.7
20.3
22.8
24.3
26.6
28.1
30.3
31.7
33.6
35.4
36.6
37.7
39.3
SPEC. SHEET NO. GR-500E-3-00102/EX-06
2.8
2.8
2.8
2.8
2.8
2.8
2.65
2.4
2.2
1.95
1.8
1.45
1.2
0.9
0.7
0.45
2.8
2.8
2.8
2.8
2.8
2.8
2.65
2.4
2.2
1.95
1.8
1.65
1.55
1.4
1.35
1.05
0.8
0.7
0.55
0.4
14.2
15.3
16.3
17.2
18.2
20.1
22.0
23.8
25.5
28.0
29.7
32.0
33.5
35.6
37.0
38.7
13.4
14.3
15.2
16.1
17.0
18.7
20.4
22.0
23.7
25.9
27.4
29.6
31.0
33.0
34.3
36.1
37.7
38.7
39.7
41.1
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.35
1.25
1.25
1.2
1.1
0.8
0.6
0.35
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.35
1.25
1.25
1.2
1.15
1.1
1.05
0.9
0.7
0.6
0.5
0.35
17.3
18.3
19.2
20.1
20.9
22.7
24.4
26.1
27.6
30.0
31.5
33.7
35.1
36.9
38.1
39.7
16.4
17.3
18.1
18.9
19.7
21.3
22.8
24.3
25.9
28.0
29.3
31.3
32.6
34.4
35.5
37.1
38.4
39.3
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
0.7
0.55
0.35
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
0.95
0.95
0.85
0.65
0.55
34.3-m Boom (telescoping mode I) + 8.0-m Jib 34.3-m Boom (telescoping mode I) + 12.7-m Jib
C
80 79 78 77 76 74 72 70 68 65 63 60 58 55 53 50 47 45 43 40
5˚ Tilt 25˚ Tilt 45˚ Tilt 5˚ Tilt 25˚ Tilt 45˚ Tilt
R W R W R W R W R W R W
7.0
7.8
8.5
9.3
10.1
11.5
13.0
14.4
15.8
17.8
19.2
21.0
22.3
24.0
25.2
26.8
28.3
29.4
30.3
31.7
4.5
4.5
4.5
4.5
4.5
4.5
4.25
3.95
3.7
3.35
3.15
2.8
2.4
1.9
1.65
1.25
1.0
0.8
0.65
0.45
9.6
10.3
11.1
11.8
12.5
13.9
15.3
16.7
18.0
20.0
21.2
23.1
24.2
25.9
26.9
28.4
29.9
30.8
31.7
32.9
C: Loaded boom angle ( ˚) R: Load radius (m) W: Rated lifting capacity (Unit:×1,000 kg)
ON OUTRIGGERS MID EXTENDED 6.5 m SPREAD
OVER SIDE (Unit: ×1000 kg)
C
3.5
3.5
3.5
3.45
3.35
3.15
3.0
2.85
2.7
2.5
2.4
2.25
2.1
1.7
1.45
1.15
0.9
0.7
0.6
0.4
11.4
12.2
12.8
13.5
14.2
15.5
16.8
18.1
19.3
21.2
22.4
24.1
25.2
26.7
27.6
29.0
30.3
31.2
2.2
2.2
2.2
2.15
2.15
2.1
2.05
2.0
1.95
1.9
1.9
1.85
1.85
1.6
1.35
1.1
0.85
0.7
80 79 78 77 76 74 72 70 68 65 63 60 58 55 53 50 47 45 43 40
-10-
8.4
9.3
10.2
11.0
11.8
13.5
15.2
16.7
18.2
20.5
22.0
24.1
25.5
27.5
28.8
30.5
32.2
33.4
34.4
35.9
2.8
2.8
2.8
2.8
2.8
2.8
2.65
2.4
2.25
2.0
1.9
1.75
1.65
1.55
1.4
1.1
0.8
0.65
0.55
0.35
12.4
13.2
14.0
14.8
15.6
17.2
18.7
20.2
21.7
23.8
25.2
27.1
28.4
30.2
31.4
33.0
34.6
35.5
36.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.35
1.25
1.25
1.2
1.15
1.1
1.1
0.95
0.7
0.55
0.45
15.5
16.2
16.9
17.7
18.5
19.9
21.3
22.6
24.0
25.9
27.1
28.9
30.0
31.6
32.7
34.0
35.3
36.2
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
0.95
0.95
0.85
0.65
0.5
GR-500EXL RATED LIFTING CAPACITIES
SPEC. SHEET NO. GR-500E-3-00102/EX-06
ON OUTRIGGERS MID EXTENDED 5.0 m SPREAD
C C
80 79 78 77 76 74 72 70 68 65 63 60 58
C
80 79 78 77 76 74 72 70 68 65 63 60 58 55 53 50
5˚ Tilt 25˚ Tilt 45˚ Tilt 5˚ Tilt 25˚ Tilt 45˚ Tilt
R W R W R W R W R W R W
9.0
10.1
11.0
11.9
12.9
14.5
16.1
17.7
19.3
21.6
23.1
25.2
26.8
5˚ Tilt 25˚ Tilt 45˚ Tilt 5˚ Tilt 25˚ Tilt 45˚ Tilt
R W R W R W R W R W R W
8.1
9.0
9.9
10.7
11.5
13.1
14.6
16.2
17.7
19.8
21.2
23.2
24.5
26.5
27.7
29.4
42.0-m Boom + 8.0-m jib 42.0-m Boom + 12.7-m jib
4.5
4.5
4.5
4.5
4.25
3.75
3.0
2.4
1.9
1.3
1.0
0.6
0.4
38.1-m Boom (telescoping mode II) + 8.0-m jib
4.5
4.5
4.5
4.5
4.25
3.85
3.5
3.25
2.85
2.15
1.8
1.35
1.15
0.8
0.6
0.35
11.7
12.5
13.4
14.3
15.2
16.9
18.5
20.1
21.6
23.8
25.2
27.3
28.7
10.7
11.5
12.3
13.1
13.9
15.5
17.0
18.5
19.9
22.0
23.4
25.2
26.5
28.3
29.5
3.35
3.25
3.1
3.0
2.9
2.7
2.55
2.1
1.7
1.2
0.9
0.55
0.35
ON OUTRIGGERS MID EXTENDED 5.0 m SPREAD
3.35
3.25
3.1
3.0
2.9
2.7
2.55
2.35
2.25
1.95
1.65
1.25
1.0
0.7
0.55
OVER SIDE (Unit: ×1000 kg)
13.4
14.1
15.0
15.9
16.7
18.3
20.0
21.5
23.0
25.0
26.4
28.3
29.7
12.4
13.2
14.0
14.8
15.5
17.0
18.5
19.9
21.3
23.3
24.5
26.3
27.4
29.1
30.2
2.2
2.2
2.2
2.15
2.15
2.1
2.05
1.95
1.6
1.15
0.9
0.55
0.35
OVER SIDE (Unit: ×1000 kg)
2.2
2.2
2.2
2.15
2.15
2.1
2.05
2.0
1.9
1.8
1.55
1.15
0.95
0.65
0.5
80 79 78 77 76 74 72 70 68 65 63 60
C
80 79 78 77 76 74 72 70 68 65 63 60 58 55 53
10.5
11.5
12.6
13.6
14.6
16.7
18.5
20.3
22.0
24.4
26.1
28.5
9.5
10.5
11.4
12.3
13.3
15.2
16.9
18.7
20.3
22.7
24.2
26.4
27.8
29.9
31.3
2.8
2.8
2.8
2.8
2.8
2.8
2.55
2.05
1.6
1.1
0.8
0.5
38.1-m Boom (telescoping mode II) + 12.7-m jib
2.8
2.8
2.8
2.8
2.8
2.8
2.65
2.4
2.2
1.85
1.55
1.15
0.95
0.7
0.5
14.2
15.3
16.3
17.2
18.2
20.1
22.0
23.8
25.5
27.8
29.4
31.6
13.4
14.3
15.2
16.1
17.0
18.7
20.4
22.0
23.7
25.9
27.4
29.5
30.8
32.8
34.0
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.35
0.95
0.75
0.45
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.35
1.25
1.25
1.05
0.8
0.55
0.4
17.3
18.3
19.2
20.1
20.9
22.7
24.4
26.1
27.6
29.9
31.3
33.3
16.4
17.3
18.1
18.9
19.7
21.3
22.8
24.3
25.9
28.0
29.3
31.3
32.4
34.1
35.2
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
0.9
0.7
0.4
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
0.9
0.75
0.5
0.35
C
80 79 78 77 76 74 72 70 68 65 63 60 58 55 53
34.3-m Boom (telescoping mode I) + 8.0-m jib 5˚ Tilt 25˚ Tilt 45˚ Tilt 5˚ Tilt 25˚ Tilt 45˚ Tilt
R W R W R W R W R W R W
7.0
7.8
8.5
9.3
10.1
11.5
13.0
14.4
15.7
17.7
19.0
20.9
22.1
23.9
24.9
4.5
4.5
4.5
4.5
4.5
4.5
4.25
3.7
3.1
2.35
1.95
1.45
1.2
0.8
0.6
9.6
10.3
11.1
11.8
12.5
13.9
15.3
16.7
18.0
19.9
21.1
22.9
24.0
25.6
26.7
C: Loaded boom angle ( ˚) R: Load radius (m) W: Rated lifting capacity (Unit:×1,000 kg)
ON OUTRIGGERS MID EXTENDED 5.0 m SPREAD
3.5
3.5
3.5
3.45
3.35
3.15
3.0
2.85
2.7
2.1
1.75
1.3
1.0
0.7
0.5
OVER SIDE (Unit: ×1000 kg)
11.4
12.2
12.8
13.5
14.2
15.5
16.8
18.1
19.3
21.2
22.3
24.0
25.0
26.5
27.5
2.2
2.2
2.2
2.15
2.15
2.1
2.05
2.0
1.95
1.9
1.6
1.15
0.95
0.6
0.45
C
80 79 78 77 76 74 72 70 68 65 63 60 58 55 53
34.3-m Boom (telescoping mode I) + 12.7-m jib
8.4
9.3
10.2
11.0
11.8
13.5
15.2
16.7
18.2
20.5
21.9
24.0
25.3
27.3
28.5
2.8
2.8
2.8
2.8
2.8
2.8
2.65
2.4
2.25
2.0
1.65
1.25
1.0
0.65
0.5
12.4
13.2
14.0
14.8
15.6
17.2
18.7
20.2
21.7
23.8
25.2
27.1
28.3
30.1
31.2
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.35
1.25
1.25
1.05
0.8
0.55
0.35
15.5
16.2
16.9
17.7
18.5
19.9
21.3
22.6
24.0
25.9
27.1
28.9
29.9
31.5
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
0.9
0.7
0.45
-11-
GR-500EXL RATED LIFTING CAPACITIES
ON RUBBER STATIONARY (Unit: ×1000 kg)
Over Front 360˚ Rotation
75
74
72
71
69
67
66
64
62
60
59
55
51
47
42
37
32
15
8.1
8.1
8.1
8.1
7.8
7.2
6.6
6.1
5.6
5.2
4.8
4.0
3.3
2.6
2.1
1.9
1.7
0.9
77
76
74
73
72
71
70
69
66
64
62
59
56
54
48
42
34
3.4
3.4
3.4
3.4
3.4
3.4
3.4
3.4
3.4
3.4
3.4
3.2
2.8
2.4
1.7
1.1
0.7
51
48
44
40
36
30
23
4.3
3.5
2.8
2.2
1.7
1.3
0.9
27˚
Telescoping conditions (%)
,
0 33 33 33
Over Front 360˚ Rotation
16.4
0.7
66 66 66
0
0 0 0 0
8.7
0.7
B
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
9.0
10.0
11.0
12.0
13.0
14.0
16.0
18.0
20.0 D
Telescoping
Mode 2nd boom 3rd boom 4th boom Top boom
B
Telescoping
Mode
A
11.1 m 18.8 m 26.6 m 11.1 m 18.8 m
C C C C C
64
13.9
61
12.3
58
10.9
55
51
48
44
40
36
30
23
9.8
8.8
8.0
7.3
6.7
5.8
5.1
4.4
,
0 0 0 0
LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE ON RUBBER STATIONARY
A
11.1 m 18.8 m 11.1 m
B B B
8.7
3.50
, ,
SPEC. SHEET NO. GR-500E-3-00102/EX-06
66
64
62
60
59
55
33 33 33
50˚
1.9
1.9
1.6
1.3
1.0
0.6
0
B
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
9.0
10.0
11.0
12.0
13.0
14.0
16.0
18.0 D
Telescoping
Mode
2nd boom 3rd boom 4th boom Top boom
B
Telescoping
Mode
ON RUBBER CREEP (Unit: ×1000 kg)
Over Front 360˚ Rotation
A
A
11.1 m 18.8 m 26.6 m 11.1 m 18.8 m
C C C C C
64
61
58
55
51
48
44
40
36
30
23
9.1
7.9
7.0
6.2
5.6
5.0
4.5
4.1
3.7
3.4
3.0
75
74
72
71
69
67
66
64
62
60
59
55
51
47
42
37
32
15
7.2
7.2
7.2
6.7
6.0
5.5
4.9
4.5
4.1
3.8
3.5
2.9
2.4
1.9
1.5
1.2
1.0
0.6
77
76
74
73
72
71
70
69
66
64
62
59
56
54
48
42
3.1
3.1
3.1
3.1
3.1
3.1
3.1
3.1
3.1
3.1
2.8
2.4
2.1
1.8
1.2
0.8
51
48
44
40
36
30
23
30˚ 51˚
Telescoping conditions (%)
,
0 0 0 0
33 33 33
0
0 66 66 66
,
0 0 0 0
LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE ON RUBBER STATIONARY
Over Front 360˚ Rotation
11.1 m 18.8 m 11.1 m
B B B
8.7
2.4 0
16.4
0.5
8.7
, ,
3.3
2.6
2.1
1.6
1.2
0.9
0.6
0.5
66
64
62
60
59
1.3
1.3
1.1
0.9
0.8
0 33 33 33
A: Boom length (m) B: Load radius (m) C: Loaded boom angle ( ˚) D: Minimum boom angle ( ˚) for indicated boom length (no load)
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SPEC. SHEET NO. GR-500E-3-00102/EX-06
WARNING AND OPERATING INSTRUCTIONS FOR ON RUBBER LIFTING CAPACITIES
1. Rated lifting capacities based on crane stability are according to ISO4305.
2. Rated lifting capacities shown in the chart are based on the condition that crane is set on rm level surfaces. Those above thick lines are based on tire capacity and those below, on crane stability. They are based on actual load radius increased by tire deformation and boom deection.
3. Rated lifting capacities are based on proper tire ination, capacity and condition. Damaged tires are hazardous to safe operation of crane.
4. Tires shall be inated to correct air pressure.
Tires
505/95R25
5. Over front operation shall be performed within 2 degrees in front of chassis.
Over front
approx.
6. Maximum permissible boom length is 26.6 m.
7. When making lift on rubber stationary, set parking brake.
8. For creep operation, travel slowly and keep the lifted load as close to the ground as possible, and especially avoid any abrupt steering, accelerating or braking.
Air Pressure
800 kPa
360˚
Rear
9. Do not operate the crane while carrying the load.
10. Creep is motion for crane not to travel more than 60 m in any 30 minute period and to travel at the speed of less than 1.6 km/h.
11. For creep operation, choose the drive mode and proper gear according to the road or working condition.
12. The mass of the hook (460 kg for 51 t capacity, 280 kg for 25 t capacity, 100 kg for 4.5 t capacity), slings and all similarly used load handling devices must be considered as part of the load and must be deducted from the lifting capacities.
13. For rated lifting capacity of single top, reduce the rated lifting capacities of relevant boom according to a weight reductions for auxiliary load handling equipment. Capacities of single top shall not exceed 4,500 kg including main hook.
The lifting capacity data stowed in the Automatic Moment
14. Limiter (AML-C) is based on the standard number of parts of line listed in the chart. Standard number of parts of line for on rubber operation should be according to the following table.
Boom length
Number of parts of line
11.1 m
4 4 1
11.1 m to 26.6 m
Single top
-13-
SPEC. SHEET NO. GR-500E-3-00102/EX-06
WARNING AND OPERATING INSTRUCTIONS FOR LIFTING CAPACITIES
16.
GENERAL
1.
RATED LIFTING CAPACITIES apply only to the machine as originally manufactured and normally equipped by TADANO LTD. Modications to the machine or use of optional equipment other than that specied can result in a reduction of capacity.
2.
Hydraulic cranes can be hazardous if improperly operated or maintained. Operation and maintenance of this machine must be in compliance with information in the Operation and Maintenance Manual supplied with the crane. If this manual is missing, order a replacement through the distributor.
SET UP
1.
Rated lifting capacities on the chart are the maximum allowable crane capacities and are based on the machine standing level on rm supporting surface under ideal job conditions. Depending on the nature of the supporting surface, it may be necessary to have structural supports under the outrigger oats or tires to spread the loads to a larger bearing surface.
2.
For outrigger operation, outriggers shall be properly extended with tires free of supporting surface before operating crane.
OPERATION
1.
Rated lifting capacities on outriggers fully extended as determined by ISO4305.
2.
Rated lifting capacities above thick lines in the chart are based on crane strength and those below, on its stability. They are based on actual load radius increased by boom deection.
3.
The weight of handling device such as hook blocks (460 kg for 51 t capacity, 280 kg for 25 t capacity, 100 kg for 4.5 t capacity), slings, etc., must be considered as part of the load and must be deducted from the lifting capacities.
4.
Rated lifting capacities are based on freely suspended loads and make no allowance for such factors as the effect of wind, sudden stopping of loads, supporting surface conditions, ination of tires, operating speeds, side loads, etc. Side pull on the boom or jib is extremely dangerous. Such action can damage the boom, jib or slewing mechanism, and lead to overturning of the crane.
5.
Rated lifting capacities do not account for wind on lifted load or boom. We recommend against working under the conditions that the load is out of control due to a strong wind. During boom lift, consider that the rated lifting capacity is reduced by 50% when the wind speed is 9 m/s to 12 m/s; reduced by 70 % when the wind speed is 12 m/s to 14 m/s. If the wind speed is 14 m/s or over, stop operation. During jib lift, stop operation if the wind speed is 9 m/s or over.
6.
Rated lifting capacities at load radius shall not be exceeded. Do not tip the crane to determine allowable loads.
7.
Do not operate at boom lengths, radii or boom angles, where no capacities are shown. Crane may overturn without any load on the hook.
8.
When boom length is between values listed, refer to the rated lifting capacities of the next longer and next shorter booms for the same radius. The lesser of the two rated lifting capacities shall be used.
9.
When making lifts at a load radius not shown, use the next longer radius to determine allowable capacity. Load per line should not exceed 44.1kN (4,500 kgf) for main winch
10. and auxiliary winch. Check the actual number of parts of line with Automatic Moment
11. Limiter (AML-C) before operation. Maximum lifting capacity is restricted by the number of parts of line of Automatic Moment Limiter (AML-C). Limited capacity is as determined from the formula, Single line pull for main winch 44.1kN (4,500 kgf) x number of parts of line. The boom angle before loading should be greater to account for
12. deection. For rated lifting capacities, the loaded boom angle and the load radius is for reference only. The 11.1-m Boom length capacities are based on boom fully
13. retracted. Extension or retraction of the boom with loads may be
14.
attempted within the limits of the RATED LIFTING CAPACITIES. The ability to telescope loads is limited by hydraulic pressure, boom angle, boom length, crane maintenance, etc.
15.
For lifting capacity of single top, deduct the weight of the load handling equipment from the rated lifting capacity of the boom. For the lifting capacity of single top, the net capacity shall not exceed 4,500 kg including the main boom hook mass attached to the boom.
When a jib is removed, set the jib state switch to the REMOVED position.
17.
When erecting and stowing jib, be sure to retain it by hand or by other means to prevent its free movement.
18.
Use "ANTI-TWO-BLOCK DEVICE" disable switch when erecting and stowing jib and when stowing hook block. While the switch is pushed, the hoist does not stop, even when overwind condition occurs.
19.
For boom length 42.0 m or less and 34.3 m or longer with jib, rated lifting capacities are determined by loaded boom angle only in the column headed "42.0-m Boom + jib". For boom length 34.3 m or less with jib, rated lifting capacities are determined by loaded boom angle only in the column headed "34.3-m Boom + jib". For angles not shown, use the next lower loaded boom angle to determine allowable capacity. (Telescoping MODE I) For boom length 42.0 m or less and 38.1 m or longer with jib, rated lifting capacities are determined by loaded boom angle only in the column headed "42.0-m Boom + jib". For boom length 38.1 m or less with jib, rated lifting capacities are determined by loaded boom angle only in the column headed "38.1-m Boom + jib". For angles not shown, use the next lower loaded boom angle to determine allowable capacity. (Telescoping MODE II)
20.
When lifting a load by using jib (aux. winch) and boom (main winch) simultaneously, do the following:
• Enter the operation status as jib operation, not as boom operation.
• Before starting operation, make sure that mass of load is within rated lifting capacity for jib.
21.
Before telescoping the boom, set the telescoping mode selector switch to MODE I or MODE II with the boom fully retracted. A change of the telescoping mode is not permissible when the boom has been partially or fully extended.
22.
The lifting capacity data stowed in the Automatic Moment Limiter (AML-C) is based on the standard number of parts of line listed in the chart. Standard number of parts of line for on outrigger operation should be according to the following table.
Boom length
Telescoping mode
Number of parts of line
* With atachment sheave (When the lifting capacity over 47,000 kg)
23.
The lifting capacity for over side area differs depending on outrigger
11.1 m
I, II
13*/12
extension width. Work with capacity corresponding to the extension width. The lifting capacities for over front and over rear areas are for "outriggers fully extended". However, the areas (angle a and b) differ depending on the outrigger extension width.
Outriggers extended width
Angle a˚
Angle b˚
a
a
DEFINITIONS
Load Radius: Horizontal distance from a projection of the axis of
1. rotation to supporting surface before loading to the center of the vertical hoist line or tackle with load applied. Loaded Boom Angle: The angle between the boom base section
2. and the horizontal, after lifting the rated lifting capacity at the load radius. Working Area: Area measured in a circular arc about the centerline
3. of rotation. Freely Suspended Load: Load hanging free with no direct external
4. force applied except by the hoist line. Side Load: Horizontal side force applied to the lifted load either on
5. the ground or in the air.
I, II
Single top/
2.48 m
(minimum)
II
4
15.0 m to
18.8 m
6
11.1 m to
15.0 m
I I I, II
8
6.5 m
(middle)
25 15 5
35 20 5
II
4 14
5.0 m
(middle)
18.8 m to
42.0 m
b
b
jib
-14-
SPEC. SHEET NO. GR-500E-3-00102/EX-06
WARNING AND OPERATING INSTRUCTIONS FOR USING THE AUTOMATIC MOMENT LIMITER (AML-C)
1.
Set AML select keys in accordance with the actually operating crane conditions and don't fail to make sure, before crane operation, that the displays on front panel are correct.
2.
When operating crane on outriggers:
• Set P.T.O. switch to "ON".
• Press the outrigger state select key to register for the outrigger operation. If the display agrees with the actual state, press the set key to register. After the completion of the registration, the pop-up window closes.
• Press the lift state select key to register the lift state to be used (single top / jib / boom).
• Each time the lift state select key is pressed, the display changes. If the display agrees with the actual state, press the set key to register. After the completion of the registration, the pop-up window closes.
• When erecting and stowing jib, select the status of jib set (Jib lift indicative symbol ickers).
3.
When operating crane on rubber:
• Set P.T.O. switch to "ON".
• Press the outrigger state select key to register for the on rubber operation. Each time the outrigger state select key is pressed, the display changes. Select the creep operation, the on rubber state indicative symbol ickers.
• Press the lift state select key to register the lift state.
However, pay attention to the following. For stationary and creep operation.
• The front capacities are attainable only when the over front position symbol comes on. When the boom is more than 2 degrees from centered over front of chassis, 360˚ capacities are in effect.
• When a load is lifted in the front position and then slewed to the side area, make sure the value of the AUTOMATIC MOMENT LIMITER (AML-C) is below the 360˚ lifting capacity.
4.
This machine is equipped with an automatic slewing stop device. (For the details, see Operation and Maintenance Manual.) But, operate very carefully because the automatic slewing stop does not work in the following cases.
• During on rubber operation.
5.
During crane operation, make sure that the displays on front panel are in accordance with actual operating conditions.
6.
The displayed values of AUTOMATIC MOMENT LIMITER (AML-C) are based on freely suspended loads and make no allowance for such factors as the effect of wind, sudden stopping of loads, supporting surface conditions, ination of tire, operating speed, side loads, etc. For safe operation, it is recommended when extending and lowering boom or slewing, lifting loads shall be appropriately reduced.
7.
AUTOMATIC MOMENT LIMITER (AML-C) is intended as an aid to the operator. Under no condition should it be relied upon to replace use of capacity charts and operating instruction. Sole reliance upon AUTOMATIC MOMENT LIMITER (AML-C) aids in place of good operating practice can cause an accident. The operator must exercise caution to assure safety.
GR-500EXL AXLE WEIGHT DISTRIBUTION CHART
Kilograms
Basic machine
Add: 1. 51 ton hook block (front bamper)
2. 25 ton hook block (front bamper)
Remove: 1. 4.5 ton hook block
2. 2-stage jib (8.0 m, 12.7 m)
3. Auxiliary lifting sheave
GVW
38,020
460 280
-100
-780
-50
Front Rear
18,220 19,800
690 420
-150
-1,230
-135
-230
-140
50
450
85
-15-
(International Sales Division)
4-12, Kamezawa 2-chome, Sumida-ku, Tokyo 130-0014, Japan
Te l : +81-(0)3-3621-7750 Fax: +81-(0)3-3621-7785
URL
http://www.tadano.com/
E-mail
info@tadano.com
Printed in Japan
2016-02-3
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