Tadano GR-500EX Service Manual

Page 1
HYDRAULIC ROUGH TERRAIN CRANE
SPEC. SHEET NO. GR-500E-2-00102/EX-02
GR-500EX
Left hand steering
GENERAL DATA
CRANE CAPACITY 50,000 kg at 2.5 m BOOM 4-section, 10.7 m - 34.7 m DIMENSION
Overall length approx. 13,055 mm Overall width approx. 2,980 mm Overall height approx. 3,765 mm
MASS
Gross vehicle mass approx. 33,920 kg
-
front axle approx. 17,360 kg
-
rear axle approx. 16,560 kg
PERFORMANCE
Max. travelling speed computed 50 km/h Gradeability(tan ) computed 69 % (at stall)
*30 %
*Machine should be operated within the limit of engine crankcase
design (17˚ : MITSUBISHI 6M60-TL)
CRANE SPECIFICATIONS
MODEL
GR-500EX
CAPACITY
50,000 kg at 2.5 m
BOOM
4-section full power partially synchronized telescoping boom of round box construction with 4 sheaves at boom head. The synchronization system consists of a double acting telescope cylinder, extension cables and retraction cables. Hydraulic cylinders fitted with holding valves.
Fully retracted length ......................10.7 m
Fully extended length ..................... 34.7 m
Extension speed .............................24.0 m in 72 s
JIB
2-staged swingaround boom extension.
Triple offset (5˚/25˚/45˚) type.
Stows alongside base boom section. Assistant cylinders for mounting and stowing. Single sheave at jib head.
Length.............................................8.8 m and 15.2 m
SINGLE TOP (AUXILIARY BOOM SHEAVE)
Single sheave. Mounted to main boom head for single line work.
ELEVATION
By a double-acting hydraulic cylinder, fitted with a holding valve. Automatic speed reduction and soft stop function.
Boom angle…………………… -0.8˚ to 81˚
Boom raising speed...........….. 20˚ to 60˚ in 27s
HOIST
-
Main winch
Variable speed type with grooved drum driven by hydraulic axial piston motor through winch speed reducer. Power load lowering and hoisting.
Equipped with automatic brake (neutral brake) and counterbalance valve.
Controlled independently of auxiliary winch.
Single line pull ..................54.9 kN {5,600 kgf}
Single line speed..............136 m/min (at the 4th layer)
Wire rope..........................Spin-resistant type
Diameter x length .............19 mm x 193 m
HOOK BLOCK - 50 t capacity
5 sheaves, swivel type hook with safety latch.
Page 2
CRANE SPECIFICATIONS
SPEC. SHEET NO. GR-500E-2-00102/EX-02
HOIST-Auxiliary winch
Variable speed type with grooved drum driven by hydraulic axial piston motor through winch speed reducer. Power load lowering and hoisting. Equipped with automatic brake (neutral brake) and counter-
balance valve. Controlled independently of main winch.
Single line pull .................54.9 kN {5,600 kgf}
Single line speed.............118 m/min (at the 2nd layer)
Wire rope.........................Spin-resistant type
Diameter x length ............19 mm x 110 m
HOOK BLOCK - 5.6 t capacity
Swivel hook with safety latch for single line use.
SWING
Hydraulic axial piston motor driven through planetary speed reducer. Continuous 360ofull circle swing on ball bearing slew ring. Equipped with manually locked/released swing brake.
Swing speed................2.7 min-1{rpm}
HYDRAULIC SYSTEM
Pumps..................2 variable piston pumps for telescoping,
elevating and winches. Tandem gear pump for steering, swing and optional equipment.
Control valves......Multiple valves actuated by pilot pressure
with integral pressure relief valves.
Circuit...................Equipped with air cooled type oil cooler.
Oil pressure appears on AML display for main circuit.
Hydraulic oil tank capacity......
approx. 560 liters
Filters...................Return line filter
CRANE CONTROL
By 4 control levers for swing, boom hoist, main winch, boom telescoping or auxiliary winch with 2 control pedals for boom hoist and boom telescoping based on ISO standard layout. Control lever stands can change neutral positions and tilt for easy access to cab.
TADANO Automatic Moment Limiter (AML) (Model:AML-C)
Main unit in crane cab gives audible and visual warning of approach to overload. Automatically cuts out crane motions before overload. With working range (load radius and/or boom angle and/or tip height and/or swing range) limit function. Automatic Speed Reduction and Soft Stop function on boom elevation and swing. Following functions are displayed. Load as percentage Number of parts of line of rope Boom angle Boom length Load radius Outriggers position On-tire indicator Actual hook load Permissible load Boom position indicator Potential hook height Swing angle Main hydraulic oil pressure Jib length and jib offset angle (only when jib operation)
OUTRIGGERS
Hydraulically operated H-type outriggers. Each outrigger controlled simultaneously or independently from the cab. Equipped with sight level gauge. Floats mounted integrally with the jacks retract to within vehicle width. All cylinders fitted with pilot check valves. Crane operation with different extended length of each outrigger. Equipped with extension width detector for each outrigger. Extended width
Fully .............…..….......… 7,000 mm
Middle ............…..…......… 6,500 mm
Middle ............…..…..…… 5,000 mm
Minimum .............…..….... 2,480 mm
Float size (diameter) ......... 500 mm
COUNTERWEIGHT
Integral with swing frame
Mass................................. 2,900 kg
CAB
Both crane and drive operations can be performed from one cab mounted on rotating superstructure. One sided one-man type, steel construction with sliding door access and tinted safety glass windows opening at side. Door window is powered control. Operator's 3 way adjustable seat with headrest and armrest. Hot water cab heater and air conditioning.
-2-
NOTE :
Each crane motion speed is based on unladen conditions.
Page 3
CARRIER SPECIFICATIONS
SPEC. SHEET NO. GR-500E-2-00102/EX-02
TYPE
Rear engine, left-hand steering, driving axle 2-way selected type (by manual switch).
4 x 2 front drive 4 x 4 front and rear drive
FRAME
High-tensile steel, all welded mono-box construction.
ENGINE
Model.......
Type.........4 cycle, turbo charged and after cooled, 6 cylinder
Piston displacement ....7,545 cm
Bore
Max. output..................
Max. torque .................785 N-m at 1,400 min-1{rpm}
MITSUBISHI 6M60-TL
in line, direct injection, water cooled diesel engine.
x
stroke ...............118 mm x 115 mm
200 kW at 2,600 min-1{rpm}
3
TRANSMISSION
Electronically controlled full automatic transmission. Torque converter driving full powershift with driving axle selector. 6 forward and 2 reverse speeds. 4 speeds - High range - 2 wheel drive ; 4 wheel drive 4 speeds - Low range - 4 wheel drive
AXLES
Front ......Full floating type, steering and driving axle with planetary
Rear.......Full floating type, steering and driving axle with planetary
reduction.
reduction. Non-spin differential.
STEERING
Hydraulic power steering controlled by steering wheel. Three steering modes available:
2-wheel front 4-wheel coordinated 4-wheel crab
SUSPENSION
Front ........Semi-elliptic leaf springs with hydraulic lockout device.
Rear..........Semi-elliptic leaf springs with hydraulic lockout device.
BRAKE SYSTEM
Service ....Air over hydraulic disc brakes on all 4 wheels.
Parking / Emergency.....
Spring applied-air released brake acting on input shaft of front axle.
Auxiliary....Electro-pneumatic operated exhaust brake.
ELECTRIC SYSTEM
24 V DC. 2 batteries of 12 V - 120 Ah capacity.
FUEL TANK CAPACITY
300 liters
TIRES
Front ....23.5–25 (OR), Single x 2Air pressure: 450kPa
Rear ....23.5–25 (OR), Single x 2Air pressure: 450kPa
TURN RADIUS
Min. turning radius (at center of extreme outer tire)
2-wheel steering ........ 11.7 m
4-wheel steering ........ 6.7 m
EQUIPMENT
STANDARD EQUIPMENT
Automatic moment limiter (AML) External lamp (AML) Pendant type over-winding cutout Winch automatic fail-safe brake Cable follower
5.6 t capacity hook block (swivel hook) 50 t capacity hook block (5 sheaves) Hook safety latch Pilot check valves Holding valves Counterbalance valves Hydraulic pressure relief valves Swing brake Swing lock Boom angle indicator Boom elevation foot pedal Boom telescoping foot pedal Outrigger extension width detector Air conditioner (hot water heater and cooler) Sight level gauge Hydraulic oil cooler Electric windshield wiper and washer Roof window wiper and washer Power window (cab door) Tachometer/Speedometer
3 way adjustable cloth seat with seat belt, headrest and armrest Cab floor mat Sun visor (front and roof) Automatic drive system Transmission neutral position engine start Overshift prevention Parking braked travel warning Tilt-telescope steering wheel Emergency steering Back-up alarm Air cleaner dust indicator Air dryer Water separator with filter Engine over-run alarm Hydraulic lockout suspension Non-spin differential (rear) Towing eyes - front and rear Machine data logging and monitoring system (Internet web) Winch drum rotation indicator (audible and Visual type) Winch drum mirror Fuel consumption monitor Positive control
OPTIONAL EQUIPMENT
Over-unwinding prevention Tire inflation kit
- 3 -
Page 4
WORKING RANGE
SPEC. SHEET NO. GR-500E-2-00102/EX-02
70˚
4
B
45˚
BOOM
50
3
4
.
7
m
B
O
O
M
+
1
3
4
.
7
m
B
O
O
M
+
.
7
m
B
60˚
O
O
M
O
O
M
5
.
2
m
J
I
B
8
.
8
m
J
I
B
50˚
45˚
40˚
35˚
30˚
25˚
20˚
10˚
45
40
35
30
25
20
15
10
JIB
LIFTING HEIGHT (m)
SINGLE TOP
0.6m
Approx.
2.5m
Approx.
2.3m
Approx.
2.3m
25˚
81˚
3
2
6
.
7
m
1
8
.
7
m
B
O
O
M
1
0
.
7
m
B
O
O
M
0 5 10 15 20 25 30 35 40
RADIUS (m)
NOTE:
The above lifting height and boom angle are based on a straight (unladen) boom, and allowance should be made for boom deflection obtained under laden conditions. The above working range is shown on condition with outriggers fully (7.0m) extended.
5
0
Boom Length
10.7m
18.7m
26.7m
34.7m
- 4 -
Page 5
RATED LIFTING CAPACITIES
ISO4305
ON OUTRIGGERS
ON OUTRIGGERS FULLY EXTENDED 7.0m SPREAD
10.7m
C C C C
69.3
66.4
63.6
60.2
56.9
53.5
49.9
45.8
41.6
36.9
24.8
50.0
46.2
41.3
37.2
33.7
29.2
26.7
24.6
22.7
21.0
16.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
8.0
9.0
10.0
11.0
12.0
13.0
14.0
15.0
16.0
17.0
18.0
19.0
20.0
22.0
24.0
26.0
28.0
30.0
32.0
A
B
D
360˚ ROTATION (Unit: ×1000kg)
18.7m 26.7m 34.7m
76.9
75.4
73.8
72.2
70.7
69.0
67.3
65.6
64.0
60.4
56.7
52.9
48.8
44.3
39.4
33.8
27.2
18.0
21.6
21.6
21.6
21.6
21.6
21.6
21.6
21.6
21.5
17.8
14.8
12.4
10.6
9.05
7.8
6.75
5.85
5.15
80.8
79.8
78.8
77.7
76.7
75.6
74.5
73.4
71.2
68.9
66.5
64.0
61.4
58.9
56.1
53.4
50.4
47.4
44.2
40.8
37.1
28.2
14.4
18.7
18.7
18.3
17.8
17.1
16.4
15.7
15.1
14.4
13.2
12.1
10.3
9.0
7.75
6.85
6.05
5.3
4.75
4.2
3.75
3.35
2.7
2.2
SPEC. SHEET NO. GR-500E-2-00102/EX-02
79.7
79.0
78.3
76.7
75.0
73.3
71.6
69.9
68.1
66.0
64.1
62.1
60.0
57.8
55.7
53.5
49.0
44.2
38.8
32.6
25.0
12.2
11.4
11.4
11.3
10.5
9.9
9.3
9.05
8.75
7.6
6.85
6.05
5.35
4.75
4.25
3.8
3.4
2.75
2.25
1.8
1.45
1.2
0.95
ON OUTRIGGERS FULLY EXTENDED 7.0m SPREAD 360˚ ROTATION (Unit: ×1000kg)
LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE
C
A
10.7m
B B B B
8.6
7.5
18.7m 26.7m 34.7m
16.6
3.2
24.4
1.5
32.1
A: Boom length (m) B: Load radius (m) C: Loaded boom angle ( ˚) D: Minimum boom angle ( ˚) for indicated boom length (no load)
ON OUTRIGGERS
C
5˚Tilt 25˚Tilt 45˚Tilt 5˚Tilt 25˚Tilt 45˚Tilt
R W R W R W R W R W R W
34.7m Boom + 8.8m Jib
80
77.5 75
72.5 70
67.5 65
62.5 60
57.5 55
52.5 50
47.5 45
42.5 40
37.5 35
32.5 30
27.5 25
7.6
9.8
11.8
13.7
15.5
17.3
19.1
20.7
22.3
23.7
25.2
26.7
28.0
29.3
30.6
31.8
33.0
34.1
35.0
35.9
36.8
37.6
38.3
5.6
5.18
4.78
4.38
4.03
3.73
3.5
3.2
2.9
2.5
2.15
1.88
1.63
1.4
1.23
1.08
0.95
0.83
0.73
0.63
0.55
0.48
0.43
10.5
12.5
14.3
16.2
17.9
19.7
21.3
22.8
24.3
25.8
27.1
28.4
29.7
30.9
32.0
33.1
34.1
35.0
35.9
36.7
37.4
38.1
38.7
C: Boom angle (˚) R: Load radius(m) W: Rated lifting capacity(Unit:×1,000kg)
ON OUTRIGGERS FULLY EXTENDED 7.0m SPREAD
3.8
3.63
3.48
3.33
3.2
3.05
2.93
2.75
2.58
2.25
1.95
1.7
1.5
1.3
1.15
1.0
0.9
0.78
0.68
0.6
0.53
0.45
0.4
360˚ ROTATION (Unit: ×1000kg)
C
12.5
14.3
16.1
17.7
19.3
20.9
22.4
23.9
25.4
26.7
27.9
29.0
30.2
31.2
32.3
2.75
2.65
2.58
2.5
2.45
2.4
2.35
2.33
2.3
2.05
1.85
1.63
1.45
1.28
1.13
80
77.5 75
72.5 70
67.5 65
62.5 60
57.5 55
52.5 50
47.5 45
42.5 40
37.5 35
9.7
12.2
14.7
16.9
19.0
21.0
23.0
24.9
26.7
28.4
30.1
31.7
33.2
34.6
35.9
37.2
38.4
39.6
40.7
0.6
34.7m Boom + 15.2m Jib
2.88
2.8
2.75
2.53
2.35
2.2
2.08
1.98
1.88
1.7
1.55
1.33
1.13
0.95
0.8
0.68
0.58
0.48
0.4
14.4
16.6
18.7
20.7
22.6
24.5
26.3
28.0
29.7
31.3
33.0
34.3
35.6
36.9
38.0
39.1
40.1
41.1
42.0
1.85
1.75
1.68
1.6
1.53
1.45
1.4
1.35
1.3
1.25
1.23
1.1
0.98
0.85
0.73
0.6
0.5
0.43
0.35
17.8
19.7
21.7
23.4
25.2
26.8
28.4
30.0
31.4
32.9
34.2
35.4
36.5
37.5
38.5
1.25
1.2
1.18
1.15
1.13
1.1
1.1
1.08
1.05
1.03
1.03
0.98
0.93
0.8
0.68
-5-
Page 6
RATED LIFTING CAPACITIES
ISO4305
ON OUTRIGGERS
ON OUTRIGGERS MID EXTENDED 6.5m SPREAD
10.7m
C C C C
69.3
66.4
63.6
60.2
56.9
53.5
49.9
45.8
41.6
36.9
24.8
50.0
46.2
41.3
37.2
33.7
29.2
26.7
24.6
22.7
20.9
15.8
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
8.0
9.0
10.0
11.0
12.0
13.0
14.0
15.0
16.0
17.0
18.0
19.0
20.0
22.0
24.0
26.0
28.0
30.0
32.0
A
B
D
360˚ ROTATION (Unit: ×1000kg)
18.7m 26.7m 34.7m
76.9
75.4
73.8
72.2
70.7
69.0
67.3
65.6
63.9
60.4
56.7
52.9
48.7
44.3
39.4
33.8
27.2
18.0
21.6
21.6
21.6
21.6
21.6
21.6
21.6
21.6
19.6
16.0
13.4
10.9
9.15
7.8
6.7
5.8
5.05
4.45
80.8
79.8
78.8
77.7
76.7
75.6
74.5
73.4
71.2
68.9
66.4
63.9
61.3
58.7
56.0
53.3
50.3
47.3
44.1
40.7
37.0
28.1
14.4
18.7
18.7
18.3
17.8
17.1
16.4
15.7
15.1
14.4
12.3
10.6
9.2
8.1
6.95
6.05
5.3
4.7
4.15
3.7
3.3
2.9
2.35
1.85
SPEC. SHEET NO. GR-500E-2-00102/EX-02
79.7
79.0
78.3
76.7
75.0
73.3
71.6
69.7
67.8
65.8
63.9
61.9
59.8
57.7
55.6
53.4
48.8
44.0
38.6
32.5
24.9
12.0
11.4
11.4
11.3
10.5
9.9
9.3
8.6
7.6
6.8
6.15
5.4
4.75
4.2
3.75
3.35
3.0
2.4
1.9
1.5
1.2
0.95
0.7
ON OUTRIGGERS MID EXTENDED 6.5m SPREAD 360˚ ROTATION (Unit: ×1000kg)
LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE
C
A
10.7m
B B B B
8.6
7.5
18.7m 26.7m 34.7m
16.6
3.2
24.4
1.5
A: Boom length (m) B: Load radius (m) C: Loaded boom angle ( ˚) D: Minimum boom angle ( ˚) for indicated boom length (no load)
ON OUTRIGGERS
ON OUTRIGGERS MID EXTENDED 6.5m SPREAD
360˚ ROTATION (Unit: ×1000kg)
C
12.5
14.3
16.1
17.7
19.3
20.9
22.4
23.8
25.3
26.6
27.8
28.9
30.1
31.2
32.3
2.75
2.65
2.58
2.5
2.45
2.4
2.35
2.25
2.15
1.88
1.63
1.4
1.23
1.05
0.93
80
77.5 75
72.5 70
67.5 65
62.5 60
57.5 55
52.5 50
47.5 45
C
80
77.5 75
72.5 70
67.5 65
62.5 60
57.5 55
52.5 50
47.5 45
42.5 40
37.5 35
5˚Tilt 25˚Tilt 45˚Tilt 5˚Tilt 25˚Tilt 45˚Tilt
34.7m Boom + 8.8m Jib
R W R W R W R W R W R W
3.8
7.6
9.8
11.8
13.7
15.5
17.3
19.1
20.6
22.1
23.6
25.1
26.5
27.9
29.2
30.5
31.7
32.9
33.9
34.9
5.6
5.18
4.78
4.38
4.03
3.73
3.5
3.0
2.55
2.2
1.88
1.6
1.38
1.2
1.03
0.88
0.75
0.63
0.55
10.5
12.5
14.3
16.2
17.9
19.7
21.3
22.8
24.2
25.6
27.0
28.3
29.6
30.8
31.9
33.0
34.0
35.0
35.9
3.63
3.48
3.33
3.2
3.05
2.93
2.6
2.3
1.98
1.7
1.48
1.28
1.1
0.95
0.8
0.7
0.6
0.5
32.1
9.7
12.2
14.7
16.9
19.0
21.0
23.0
24.9
26.7
28.3
29.9
31.4
33.0
34.4
35.8
0.6
34.7m Boom + 15.2m Jib
2.88
2.8
2.75
2.53
2.35
2.2
2.08
1.98
1.88
1.58
1.33
1.1
0.93
0.78
0.65
14.4
16.6
18.7
20.7
22.6
24.5
26.3
28.0
29.7
31.4
32.9
34.2
35.5
36.8
37.9
1.85
1.75
1.68
1.6
1.53
1.45
1.4
1.35
1.3
1.2
1.15
0.95
0.8
0.65
0.55
17.8
19.7
21.7
23.4
25.2
26.8
28.4
30.0
31.4
32.9
34.2
35.3
36.4
37.5
38.5
1.25
1.2
1.18
1.15
1.13
1.1
1.1
1.08
1.05
1.03
1.03
0.88
0.75
0.63
0.53
C: Boom angle (˚) R: Load radius(m) W: Rated lifting capacity(Unit:×1,000kg)
-6-
Page 7
RATED LIFTING CAPACITIES
ISO4305
ON OUTRIGGERS
ON OUTRIGGERS MID EXTENDED 5.0m SPREAD
10.7m
C C C C
69.3
66.4
63.6
60.2
56.9
53.4
49.7
45.7
41.5
36.7
24.4
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
8.0
9.0
10.0
11.0
12.0
13.0
14.0
15.0
16.0
17.0
18.0
19.0
20.0
22.0
24.0
26.0
A
B
D
360˚ ROTATION (Unit: ×1000kg)
18.7m 26.7m 34.7m
50.0
46.2
41.3
36.4
29.7
24.9
21.3
18.4
15.7
13.6
10.6
76.9
75.4
73.8
72.2
70.7
69.0
67.3
65.6
63.9
60.3
56.6
52.8
48.6
44.2
39.3
33.8
27.2
18.0
21.6
21.6
21.6
21.6
21.6
18.3
16.1
14.4
13.0
10.8
8.95
7.35
6.25
5.2
4.45
3.8
3.2
2.8
25˚
80.8
79.8
78.8
77.7
76.6
75.5
74.3
73.2
70.8
68.5
66.1
63.6
61.1
58.4
55.8
53.0
50.2
47.1
43.9
40.5
36.8
28.0
14.4
18.7
18.7
18.3
17.8
16.0
14.3
12.9
11.7
9.6
8.3
7.1
6.3
5.5
4.75
4.05
3.5
3.05
2.6
2.3
1.95
1.75
1.25
0.9
SPEC. SHEET NO. GR-500E-2-00102/EX-02
79.7
11.4
79.0
11.4
78.2
10.5
76.5
8.9
74.6
7.6
72.8
6.5
71.0
5.8
69.1
5.1
67.2
4.5
65.2
4.0
63.4
3.55
61.3
3.1
59.3
2.65
57.3
2.35
55.1
2.0
52.9
1.75
48.5
1.3
43.6
0.9
38.3
0.6
ON OUTRIGGERS MID EXTENDED 5.0m SPREAD 360˚ ROTATION (Unit: ×1000kg)
LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE
C
A
10.7m
B B B
8.6
7.5
18.7m 26.7m
16.6
2.5
24.5
0.8
A: Boom length (m) B: Load radius (m) C: Loaded boom angle ( ˚) D: Minimum boom angle ( ˚) for indicated boom length (no load)
ON OUTRIGGERS
ON OUTRIGGERS MID EXTENDED 5.0m SPREAD
C
3.5˚Tilt 25˚Tilt 45˚Tilt 3.5˚Tilt 25˚Tilt 45˚Tilt
R W R W R W R W R W R W
34.7m Boom + 8.8m Jib
80
77.5 75
72.5 70
67.5 65
62.5 60
57.5 55
52.5 50
7.6
9.8
11.8
13.6
15.3
16.9
18.7
20.2
21.8
23.3
24.7
26.2
27.6
5.6
5.18
4.78
4.0
3.3
2.73
2.2
1.8
1.48
1.18
0.95
0.75
0.58
10.5
12.5
14.3
16.2
17.8
19.4
20.9
22.4
23.8
25.3
26.7
28.0
29.3
C: Boom angle (˚) R: Load radius(m) W: Rated lifting capacity(Unit:×1,000kg)
3.8
3.63
3.48
3.16
2.85
2.38
1.95
1.6
1.3
1.05
0.85
0.68
0.53
360˚ ROTATION (Unit: ×1000kg)
C
12.5
14.3
16.1
17.7
19.3
20.8
22.2
23.6
25.0
26.3
27.5
28.8
29.9
2.75
2.65
2.58
2.5
2.45
2.1
1.78
1.48
1.23
1.0
0.8
0.63
0.5
80
77.5 75
72.5 70
67.5 65
62.5 60
57.5 55
9.7
12.2
14.7
16.8
18.9
20.7
22.5
24.3
25.9
27.7
29.3
34.7m Boom + 15.2m Jib
2.88
2.8
2.75
2.5
2.3
1.85
1.48
1.18
0.93
0.7
0.55
14.4
16.6
18.7
20.7
22.5
24.6
26.2
27.8
29.4
30.9
32.4
1.85
1.75
1.68
1.6
1.53
1.38
1.25
1.0
0.8
0.6
0.45
17.8
19.7
21.7
23.4
25.2
26.8
28.4
29.9
31.2
32.6
33.8
1.25
1.2
1.18
1.15
1.13
1.1
1.1
0.9
0.73
0.55
0.4
- 7-
Page 8
RATED LIFTING CAPACITIES
ISO4305
ON OUTRIGGERS
ON OUTRIGGERS MIN EXTENDED 2.48m SPREAD
10.7m
C C C C
69.1
66.2
63.1
59.9
56.6
53.2
49.5
45.5
41.2
36.4
24.1
23.0
18.2
14.8
12.4
10.3
8.5
7.05
5.95
5.05
4.3
3.15
18˚ 44˚
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
8.0
9.0
10.0
11.0
12.0
13.0
14.0
15.0
A
B
D
360˚ ROTATION (Unit: ×1000kg)
18.7m 26.7m 34.7m
76.9
75.3
73.8
72.2
70.6
68.9
67.2
65.5
63.8
60.2
56.5
52.6
48.5
44.0
39.1
33.6
14.9
12.5
10.7
9.3
8.2
7.1
6.4
5.7
5.1
3.9
3.0
2.3
1.75
1.35
0.95
0.65
80.5
79.3
78.2
77.1
76.1
74.9
73.8
72.7
70.3
68.0
65.6
63.1
60.7
58.1
55.4
52.7
10.7
9.3
8.2
7.3
6.5
5.8
5.2
4.7
3.8
3.2
2.5
2.05
1.6
1.2
0.9
0.65
SPEC. SHEET NO. GR-500E-2-00102/EX-02
78.9
78.0
77.2
75.4
73.6
71.8
70.0
68.2
66.3
64.4
62.5
5.2
4.7
4.2
3.5
2.9
2.4
1.9
1.5
1.15
0.9
0.65
ON OUTRIGGERS MIN EXTENDED 2.48m SPREAD 360˚ ROTATION (Unit: ×1000kg)
LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE
C
A
10.7m
B
8.6
2.6
A: Boom length (m) B: Load radius (m) C: Loaded boom angle ( ˚) D: Minimum boom angle ( ˚) for indicated boom length (no load)
NOTES FOR “ON OUTRIGGERS” TABLE
1. Rated lifting capacities shown in the table are based on condition that crane is set on firm level surface. Those above bold lines are based on crane strength and those below, on its stability.
2. Rated lifting capacities based on crane stability are according to ISO4305.
3. The mass of the hook (500kg for 50 t capacity,150kg for 5.6 t capacity),slings and all similarly used load handling devices must be considered as part of the load and must be deducted from the lifting capacities.
4. For rated lifting capacity of single top, reduce the rated lifting capacities of relevant boom according to a weight reduction for auxiliary load handling equipment. Capacities of single top shall not exceed 5,600 kg including main boom hook mass and the net capacity must be so reduced.
5. Standard number of parts of line for each boom length is as shown below. Load per line should not surpass 54.9 kN {5,600 kgf} for main winch and auxiliary winch.
Boom length
10.7m
10.7m to
18.7m
Number of parts of line 10 6 4 1
18.7m to
34.7m
Single top
Jib
The lifting capacity data stowed in the AUTOMATIC MOMENT LIMITER (AML) is based on the standard number of parts of line listed in the chart. Maximum lifting capacity is restricted by the number of parts of line of AUTOMATIC MOMENT LIMITER (AML).
6. The lifting capacity for over-side area differs depending on the outrigger extension width. Work with the capacity corresponding to the extension width. The lifting capacities for over-front and over-rear areas are for “outriggers fully extended”. However, the areas (angle a) differ depending on the outrigger extension width.
Outriggers extended width 6.5m(middle) 5.0m(middle) 2.48m(minimum)
Angle a
a
a
˚
45 25 15
a
a
- 8-
Page 9
RATED LIFTING CAPACITIES
ISO4305
ON RUBBER (ON TIRES)
Over Front 360˚ Rotation
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
8.0
9.0
10.0
11.0
12.0
13.0
14.0
15.0
16.0
17.0
18.0
19.0
20.0
22.0
A
B
10.7m 18.7m 26.7m 10.7m 18.7m 26.7m
C C C C C C
66.2
63.2
60.0
56.7
53.2
49.6
45.6
41.4
36.6
24.3
22.1
19.7
17.5
15.8
14.3
13.0
11.9
11.0
9.65
7.4
73.8
72.2
70.6
69.0
67.3
65.6
63.9
60.3
56.5
52.7
48.6
44.1
39.2
33.7
27.1
17.6
39˚ 55˚
ON RUBBER STATIONARY (Unit: ×1000kg)
15.6
14.0
12.5
11.6
10.7
9.95
9.15
7.85
6.7
5.55
4.5
3.75
3.15
2.65
2.25
1.9
73.9
72.7
70.5
68.1
65.7
63.3
60.8
58.4
55.6
52.9
50.1
47.0
43.8
40.4
36.7
27.9
7.4
6.8
5.8
5.05
4.45
4.0
3.7
3.4
2.9
2.5
2.15
1.85
1.55
1.3
1.1
0.75
SPEC. SHEET NO. GR-500E-2-00102/EX-02
66.1
12.6
63.1
10.4
59.9
56.5
53.1
49.4
45.5
41.2
36.4
24.1
7.95
6.25
5.15
4.25
3.5
2.85
2.3
1.5
73.8
72.1
70.5
68.9
67.2
65.5
63.8
60.2
56.5
52.6
48.4
8.65
7.15
5.85
4.95
4.25
3.65
3.05
2.15
1.55
1.1
0.7
73.6
72.5
70.2
67.9
65.5
63.0
60.5
3.95
3.35
2.45
1.8
1.35
0.95
0.6
C
A
10.7
B B B
8.6
6.7
ON RUBBER (ON TIRES)
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
8.0
9.0
10.0
11.0
12.0
13.0
14.0
15.0
16.0
17.0
18.0
19.0
20.0
22.0
A
B
10.7m 18.7m 26.7m 10.7m 18.7m 26.7m
C C C C C C
66.2
63.1
59.9
56.6
53.2
49.5
45.6
41.3
36.5
24.2
16.4
14.4
12.7
11.4
10.3
9.4
8.5
7.75
7.05
5.95
LIFTING CAPACITY AT ZERO DEGREE BOOM ANGLE
ON RUBBER CREEP (Unit: ×1000kg)
Over Front 360˚ Rotation
24.5
26.7m
B
0.4
8.6
1.2
18.7 10.7
16.6
1.7
ON RUBBER CREEP (Unit: ×1000kg)
Over Front 360˚ Rotation
66.1
9.55
63.0
8.0
73.7
72.1
70.5
68.9
67.2
65.5
63.8
60.3
56.5
52.7
48.5
44.1
39.2
33.7
27.1
17.6
13.4
12.1
10.9
9.95
9.05
8.25
7.6
6.5
5.6
4.65
3.8
3.15
2.65
2.2
1.85
1.55
73.9
72.7
70.5
68.1
65.7
63.3
60.8
58.3
55.6
52.9
50.1
47.0
43.8
40.4
36.7
27.8
7.4
6.8
5.7
4.75
4.2
3.65
3.15
2.75
2.45
2.05
1.75
1.5
1.3
1.05
0.9
0.55
59.8
56.5
53.1
49.4
45.5
41.2
36.4
24.1
6.7
5.35
4.5
3.65
3.0
2.4
1.95
1.25
73.7
72.1
70.5
68.9
67.2
65.5
63.8
60.2
56.5
52.6
48.4
7.5
6.35
5.2
4.25
3.5
2.95
2.55
1.9
1.35
0.9
0.55
73.6
72.5
70.2
67.8
65.4
63.0
60.5
44˚14˚ 58˚
3.4
2.85
2.05
1.55
1.15
0.8
0.5
LIFTING CAPACITY AT ZERO DEGREE BOOM ANGLE
ON RUBBER STATIONARY (Unit: ×1000kg)
Over Front 360˚ Rotation
C
A
10.7 18.7 10.7
B B B
8.6
5.4
16.6
1.4
A: Boom length (m)
B: Load radius (m) C: Loaded boom angle ( ˚) D: Minimum boom angle ( ˚) for indicated boom length (no load)
- 9-
8.6
0.9
Page 10
RATED LIFTING CAPACITIES
ISO4305
SPEC. SHEET NO. GR-500E-2-00102/EX-02
NOTES FOR "ON RUBBER" TABLES
1. Rated lifting capacities shown in the table are based on condition that crane is set on firm level surface, with suspension lock applied. Those above bold lines are based on tire capacity and those below, on crane stability. They are based on actual working radii increased by tire deformation and boom deflection.
2. Rated lifting capacities based on crane stability are according to ISO 4305.
3. The mass of the hook (500 kg for 50 t capacity,150 kg for 5.6 t capacity), slings and all similarly used load handling devices must be considered as part of the load and must be deducted from the lifting capacities.
4. For rated lifting capacity of single top, reduce the rated lifting capacities of relevant boom according to a weight reductions for auxiliary load handling equipment. Capacities of single top shall not exceed 5,600 kg including main hook.
5. On tires lifting with "jib" is not permitted. Maximum permissible boom length is 26.7 m.
6. CREEP is motion for crane not to travel more than 60 m in any 30 minute period and to travel at the speed of less than 1.6 km/h.
7. During "CREEP" duties travel slowly and keep the lifting load as close to the ground as possible, and especially avoid any abrupt steering, accelerating or braking.
8. Do not operate the crane while carrying the load.
9. Tires should be inflated to their correct air pressure of 450 kPa.
10. For CREEP operation, choose the drive mode and proper gear according to the road or working condition.
11. Standard number of parts of line for on tires operation should be according to the following table. Load per line should not surpass 54.9 kN {5,600 kgf} for main winch and auxiliary winch.
Boom length
Number of parts of line
The lifting capacity data stowed in the AUTOMATIC MOMENT LIMITER (AML) is based on the standard number of parts of line listed in the chart. Maximum lifting capacity is restricted by the number of parts of line of AUTOMATIC MOMENT LIMITER (AML).
10.7m
6
18.7m to 26.7m
4
Single top
1
WORKING AREA
Over front
360˚
Rear
approx.
Without outriggers "Over front" operation should be performed within 2 degrees in front of chassis.
-10-
Page 11
DIMENSION
SPEC. SHEET NO. GR-500E-2-00102/EX-02
7,000
6,500
5,000
2,480
4,140
2,270
2,980
3,765
6,835
10,700~34,700
15.6˚
3,350
3,800
13,055
Note: Dimension is with boom angle at -0.8 degree.
8,115
2,200
1,800
3,730
11.7˚
400
3,650
2,420
Axle Weight Distribution Chart Unit : kg
GVW Front Rear
Basic standard machine includes: 4-section boom (10.7 m - 34.7 m) 2-stage jib (8.8 m, 15.2 m) Single top
5.6 ton hook ball
33,920
17,360
16,560
Remove:
1. 50 ton 5 sheaves hook block
 2. 5.6 ton hook ball
3. Top jib
4. Base jib
-
11
-
-500
-150
-225
-625
-920
-210
-285
-1,140
+420
+60 +60
+515
Page 12
Specifications are subject to change without notice.
(International Division)
4-12, Kamezawa 2-chome, Sumida-ku, Tokyo 130-0014, Japan Te l : 81-(0)3-3621-7750 Fax : 81-(0)3-3621-7785
URL
http://www.tadano.co.jp/indexe.htm
E-mail
tdnihq@tadano.co.jp
Printed in Japan
GR-500EX-2011-10-1
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