Tadano GR-1600XL Service Manual
GR-1600XL-2
160 Ton Capacity (145 Metric Tons)
HYDRAULIC ROUGH TERRAIN CRANE
DIMENSIONS
GENERAL DIMENSIONS
(26.5 R25 Tires)
Feet Meters
Turning radius
6 wheel steer 32' 6" 9.9
2 wheel steer 48' 11" 14.9
Tail swing of counterweight 15' 1" 4.6
Note : Dimen sion is with boom angle at -1.5 degr ee.
Specifications are subject to change without notice.
CRANE SPECIFICATIONS
BOOM WIRE ROPE - Non-rotating 3/4" (19mm) 7x35 class.
Six section boom, single cylinder telescoping with pinning system, Breaking Strength 79,400 lbs (36,000 kg)
42.8'~200.1' (13.1m~61.0m), of round box construction
with seven sheaves, 15-3/4" (0.400m) root diameter, at boom head. HOOK BLOCKS
Two easily removable wire rope guards, rope dead end provided 110 ton (100 metric ton) - 7 sheaves with swivel hook block
on both sides of boom head. Boom telescope sections are supported 7.9 ton (7.2 metric ton) - Weighted hook ball with swivel and safety latch.
by wear pads both vertically and horizontally.
Extension speed 157.3' in 430 seconds. COUNTERWEIGHT
Self-removable counterweight (40,100 + 24,500 = 64,600 lbs)
BOOM ELEVATION - By a double acting hydraulic cylinder with
holding valve. Elevation -1.5
or foot operation. Boom angle indicator.
Automatic speed reduction and soft stop function. PUMPS - Two variable piston pumps for crane functions.
Boom raising speed 20o to 60o in 28 seconds. Tandem gear pump for steering, swing and optional equipment.
JIB - Two stage bi-fold lattice type with 0
Single sheave, 17-5/16" (0.440m) root diameter, at the head of both
jib sections. Stored alongside base boom section. Jib length is CONTROL VALVES - Multiple valves actuated by pilot pressure
33.8' (10.3m) or 59.1' (18.0m). Assistant cylinders for mounting with integral pressure relief valves.
and stowing, controlled at right side of superstructure.
Self stowing jib mounting pins. RESERVOIR - 202 gallon (763 lit.) capacity. External sight level gauge.
AUXILIARY LIFTING SHEAVE (SINGLE TOP) FILTRATION - BETA10=10 return filter, full flow with bypass
Single sheave, 17-5/16" (0.440m) root diameter. Mounted to main protection, located inside of hydraulic reservoir. Accessible for
boom head for single line work (stowable). easy replacement.
o
~ 81.5 o, combination controls for hand HYDRAULIC SYSTEM
o
, 20 o or 40 o offset (tilt type). engaged/ disengaged by rotary switch from operator's cab.
Powered by carrier engine. Pump disconnect for crane is
ANTI-TWO BLOCK - Pendant type over-winding cut out device OIL COOLER - Air cooled fan type.
with audio-visual (FAILURE lamp/BUZZER) warning system.
SWING CAB AND CONTROLS
Hydraulic axial piston motor through planetary swing speed
reducer. Continuous 360
table at 1.3min
-1
swing brake. A 360
o
full circle swing on ball bearing turn Both crane and drive operations can be performed from one cab
{rpm}. Equipped with manually locked/released mounted on rotating superstructure.
o
positive swing lock manually engaged in cab.
Twin swing system: Free swing or lock swing controlled by Left side, 1 man type, tilting cab, steel construction with sliding door
selector switch on front console. access and safety glass windows opening at side. Door window is
powered control. Windshield glass window and roof glass window
HOIST are shatter-resistant. Tilt-telescoping steering wheel. Adjustable
control lever stands for swing, boom elevating, boom telescoping,
MAIN HOIST - Variable speed type with grooved drum driven by auxiliary hoist and main hoist. Control lever stands can change
hydraulic axial piston motor through speed reducer. Power load neutral positions and tilt for easy access to cab. 3 way adjustable
lowering and raising. Equipped with automatic brake (neutral brake) operator's seat with high back, headrest and armrest. Engine
and counterbalance valve. Controlled independently of auxiliary hoist. throttle knob. Foot operated controls: boom elevating,
Equipped with cable follower and drum rotation indicator. boom telescoping, service brake and engine throttle.
Hot water cab heater and air conditioning.
DRUM - Grooved 15" (0.382m) root diameter x 29-1/4" (0.742m) wide.
Wire rope: 1050' of 3/4" diameter rope (320m of 19mm). Dash-mounted engine start/stop, monitor lamps, cigarette lighter,
Drum capacity: 1293' (394m) 7 layers. drive selector switch, parking brake switch, steering mode
Maximum single line pull: 1st layer 21,800 lbs (9,900kg). select switch, power window switch, pump engaged/disengaged
Maximum permissible line pull (wire strength): 15,900 lbs (7,200kg). switch, swing brake switch, telescoping/auxiliary hoist select
switch, outrigger controls, free swing / lock swing selector switch,
AUXILIARY HOIST - Variable speed type with grooved drum driven eco mode switch, high speed hoist (main/aux) switch and ashtray.
by hydraulic axial piston motor through speed reducer. Power load
lowering and raising. Equipped with automatic brake (neutral brake) Instruments - Torque converter oil temperature, engine water
and counterbalance valve. Controlled independently of main hoist. temperature, air pressure, fuel, speedometer, tachometer,
Equipped with cable follower and drum rotation indicator. hour meter and odometer / tripmeter. Hydraulic oil pressure is
monitored and displayed on the AML-C display panel.
DRUM - Grooved 15" (0.382m) root diameter x 29-1/4" (0.742m)
wide. Wire rope: 738' of 3/4" diameter rope (225m of 19mm).
Drum capacity: 1293' (394m) 7 layers.
Maximum single line pull: 1st layer 21,800 lbs (9,900kg).
Maximum permissible line pull (wire strength): 15,900 lbs (7,200kg).
2
Tadano electronic LOAD MOMENT INDICATOR system Main hoist / auxiliarly hoist select
(AML-C) including:
Control lever lockout function auxiliary hoist
Boom position indicator
Outrigger state indicator TADANO AML-C monitors outrigger extended length and
Boom angle / boom length / jib offset angle / jib length / load automatically programs the corresponding "RATED LIFTING
Drum rotation indicator (audible and visible type) main and
radius / rated lifting capacities / actual loads read out CAPACITIES" table
Ratio of actual load moment to rated load moment
indication Operator's right hand console includes transmission gear
Automatic Speed Reduction and Slow Stop function selector and sight level bubble. Upper console includes
on boom elevation and swing working light switch, roof washer and wiper switch
Working condition register switch emergency outrigger set up key switch,
Load radius / boom angle / tip height / swing range jib equipped/removed select switch, eco mode switch,
preset function high speed hoist (main / aux) switch,
External warning lamp boom emergency telescoping switch (2nd and 3rd-4th-top)
Tare function and air conditioning control switch. Swing lock lever.
Fuel consumption monitor
NOTE: Each crane motion speed is based on unladen
conditions.
CARRIER SPECIFICATIONS
TYPE - Rear engine, left hand steering, driving axle 2-way SUSPENSION
selected type by manual switch, 6x2 1st axle drive, 6x4 1st and 1st axle - Rigid mounted to frame.
3rd axle drive. 2nd and 3rd axles - "Hydro-Pneumatic suspension cylinders" with
leveling adjustment and oscillation.
FRAME - High tensile steel, all welded mono-box construction.
BRAKE SYSTEMS - Service: Air over hydraulic disc brakes on
TRANSMISSION - Electronically controlled full automatic all 6 wheels. Parking/Emergency: Spring applied-air released
transmission. Torque converter driving full powershift with brake acting on input shaft of 1st and 3rd axles. Auxiliary: Electrodriving axle selector. 5 forward and 2 reverse speeds, constant pneumatic operated exhaust brake.
mesh.
2 speeds - high range - 2 wheel drive; 4 wheel drive TIRES - 26.5 R25
3 speeds - low range - 4 wheel drive
OUTRIGGERS - Four hydraulic, beam and jack outriggers.
TRAVEL SPEED - 9.3 mph (15 km/h) *with counterweight Vertical jack cylinders equipped with integral holding valve. Each
TRAVEL SPEED - 2.4 mph (4 km/h) *without counterweight outrigger beam and jack is controlled independently from cab.
Beams extend to 26'10-7/8" (8.2 m) center-line and retract to
AXLE within 10' 10-1/2" (3.315 m) overall width with floats.
1st axle - Full floating type, Outrigger jack floats are attached thus eliminating the need of manually
steering and driving axle with planetary reduction. attaching and detaching them. Controls and sight bubble located
2nd axle -Steering axle in superstructure cab. Four outrigger extension lengths are provided
3rd axle - Full floating type, with corresponding "RATED LIFTING CAPACITIES" for crane duty
steering and driving axle with planetary reduction. in confined areas.
Self-removable outrigger boxes for ease of transportation.
STEERING- Hydraulic power steering controlled by steering Min. Extension 9' 9-3/4" (2.99m) center to center
wheel. Four steering modes available: 2 wheel front, 4 wheel Mid. Extension 18' 1/2" (5.50m) center to center
rear, 6 wheel coordinated and 6 wheel crab. Mid. Extension 23' 11-3/8" (7.30m) center to center
Emergency steering device. Max. Extension 26' 10-7/8" (8.20m) center to center
Float size(Diameter) 1' 10-1/2" (0.57m)
ENGINE
Model Mitsubishi 6M60 Radiator Fin and tube core, thermostat controlled
Type Direct injection diesel Fan, in.(mm) Suction type, 6-blade, 23.6 (600) dia.
No. of cylinders 6 Starting 24 volt
Combustion 4 cycle, turbo charged and after cooled Charging 24 volt system, negative ground
BoreXStroke, in.(mm) 4.646 x 4.528 (118 x 115) Battery 2-120 amp. Hour
Displacement, cu. in (liters) 460 (7.54) Compressor, air, CFM(l /min) 29 CFM (830) at 2,600rpm
Air inlet heater 24 volt preheat Horsepower (kW) Gross 267 (200) at 2,600rpm
Air cleaner Dry type, replaceable element Torque, Max. ft-lb (Nm) 579 (785) at 1,400rpm
Oil filter Full flow with replaceable element Capacity, gal.(liters)
Fuel filter Full flow with replaceable element Cooling water 3.4 (13)
Fuel tank, gal.(liters) 79.2 (300), right side of carrier
Cooling Liquid pressurized, recirculating by-pass Fuel 79.2 (300)
Lubrication 3.4 - 4.0 (13 - 15)
3
STANDARD EQUIPMEN
T
E
- Six section boom, single cylinder telescoping with pinning system - Mitsubishi 6M60 turbo charged after cooled engine
42.8'~200.1' (13.05 m~61.0 m) (267HP) with exhaust brake
- 33.8' or 59.1' (10.3 m or 18.0 m) bi-fold lattice jib (tilt type) - Electronic controlled automatic transmission driven
o
with 0
, 20o or 40o pinned offsets and self stowing pins. by torque converter
- Quick reeving type bi-fold jib - 6 X 4 X 6 drive/steer
- Auxiliary lifting sheave (single top) stowable - Automatic 2nd and 3rd axle oscillation lock out system
- Variable speed main hoist with grooved drum, cable follower - 26.5 R25 tires
and 1050' of 3/4" cable. - Disc brakes
- Variable speed auxiliary hoist with grooved drum, cable follower - Fenders
and 738' of 3/4" cable. - Air dryer
- Drum rotation indicator (audible, visible and thumper type) main - Water separator with filter(high filtration)
and auxiliary hoist - Engine over-run alarm
- Anti-Two block device (overwind cutout) and lower limit (3rd wrap) - Back-up alarm
- Boom angle indicator - Low oil pressure/high water temp. warning device (visual)
- Tadano electronic load moment indicator system (AML-C) - 2nd and 3rd steer centering light
- Outrigger extension length detector - Air cleaner dust indicator
- Tadano twin swing system and 360
- Tilting cab - Tire inflation kit
- Self centering finger control levers with pilot control - 24 volt electric system
- Control pedals for boom elevating and boom telescoping - 7.9 ton (7.2 metric ton) hook ball with swivel
- 3 way adjustable cloth seat with armrests, high back - 110 ton (100 metric ton) - 7 sheaves with swivel hook block
and seat belt and safety latch for 3/4" wire rope
- Tilt-telescoping steering wheel - Weighted hook storage compartment
- Tinted safety glass and sun visor - Hook block tie down (front bumper)
- Front windshield wiper and washer - Towing hooks-Front and rear
- Roof window wiper and washer - Lifting eyes
- Power window (cab door ) - Halogen head lamp
- Rear view mirrors (right and left side) - Telematics (machine data logging and monitoring system)
- Mirror for main and auxiliary hoists with HELLO-NET via internet
- Cigarette lighter and ashtray - Fuel consumption monitor
- Cab floor mat - Eco mode system
- Pump disconnect in operator's cab - Self-removable counterweight (40,100 + 24,500 = 64,600 lbs)
- Hydraulic oil cooler - Self- removable outrigger boxes
-
Air conditioner (hot water heater and cooler) - Emergency steering assist
- Positive control - Anemometer
- Work lights
- Independently controlled outriggers
- Four outrigger extension positions
o
positive swing lock - Tool storage compartment
- Aircraft warning light
OPTIONAL EQUIPMENT
- 33.8' or 59.1' (10.3 m or 18.0 m) bi-fold lattice jib (tilt type) - 50 ton (45 metric ton) - 3 sheaves with swivel hook block
o
with 5
- 40o hydraulic offset. and safety latch for 3/4" wire rope
* Replaces standard fly jib if purchased as optional. - Boom removal assist system
HOISTING PERFORMANC
LINE SPEEDS AND PULLS DRUM WIRE ROPE CAPACITIES
Layer
1st 253 77 354 108 21,800 9,900 147.0 44.8 147.0 44.8
2nd 276 84 384 117 19,900 9,010 159.4 48.6 306.4 93.4
3rd 299 91 413 126 18,200 8,270 172.2 52.5 478.7 145.9
4th 318 97 446 136 16,800 7,640 184.7 56.3 663.4 202.2
5th 341 104 476 145 15,600 7,090 197.2 60.1 860.6 262.3
6th 361 110 505 154 14,600 6,620 209.6 63.9 1070.2 326.2
3
7th
* Maximum permissible line pull may be affected by wire rope strength.
Wire rope strength (7x35 class) = 15,900lbs (7,200kg)
1
Line speeds based only on hook block, not loaded. Inch mm
2
Developed by machinery with each layer of wire rope, but not based 15 382
on rope strength or other limitation in machinery or equipment. 29-1/4 742
3
Seventh layer of wire rope are not recommended 26-5/8 677
for hoisting operations.
Low High Low Rope per layer Total wire rope
F.P.M. m/min F.P.M. m/min Lbs. kgf Feet Meters Feet Meters
384 117 535 163 13,700 6,210 222.1 67.7 1292.3 393.9
Main or auxiliary hoist - 15" (0.382m) drum
Line speeds
1
Line pulls - Available
2
Wire
rope
layer
DRUM DIMENSIONS
Root diameter
Length
Flange diameter
Main and auxiliary drum grooved lagging
3/4" (19mm) wire rope
1
2
3
4
5
6
7
4
GR-1600XL WORKING RANGE CHART
5
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