Tadano GR-1000XL Service Manual
GR-1000XL
100 Ton Capacity (90.7 Metric Tons)
HYDRAULIC ROUGH TERRAIN CRANE
DIMENSIONS
GENERAL DIMENSIONS
(29.5 - 25 Tires)
Turning radius
4 wheel steer
2 wheel steer
Tail swing of counterweight
Note : Dimension is with boom angle at -1.5 degree.
Feet Meters
22' 4" 6.8
39' 1" 11.9
13' 9" 4.19
Specifications are subject to change without notice.
Specification effective with serial number 548764 and up.
CRANE SPECIFICATIONS
BOOM WIRE ROPE - Non-rotating 3/4" (19mm) 7x35 class.
Five section full power synchronized telescoping boom, Breaking strength (Main and Aux): 72,800 lbs (33,000 kg)
39.4'~154.2' (12.0m~47.0m), of round box construction
with seven sheaves, 17-5/16" (0.44m) root diameter, at boom head. HOOK BLOCKS
The synchronization system consists of two telescope cylinders, 100 ton (90.7 metric ton) - 8 sheaves with swivel hook block and safety latch.
an extension cable and retraction cable. Hydraulic cylinder fitted 7.3 ton (6.6 metric ton) - Weighted hook ball with swivel and safety latch.
with holding valve. Two easily removable wire rope guards,
rope dead end provided on both sides of boom head. Boom telescope
sections are supported by wear pads both vertically and horizontally. HYDRAULIC SYSTEM
Extension speed 114.8' in 160 seconds.
PUMPS - Two variable piston pumps for crane functions.
BOOM ELEVATION - By a double acting hydraulic cylinder with Tandem gear pump for steering, slewing and optional equipment.
holding valve. Elevation -1.5 o~80.5 o, combination controls for hand Powered by carrier engine. Pump disconnect for crane is
or foot operation. Boom angle indicator. engaged/disengaged by rotary switch from operator's cab.
Automatic speed reduction and soft stop function.
Boom raising speed 20 o to 60 o in 46 sec.
JIB - Two stage bi-fold lattice type with 3.5 o, 25 o or 45 o offset (tilt type).
Single sheave, 15-5/8" (0.396m) root diameter, at the head of both RESERVOIR - 202 gallon (763 lit.) capacity. External sight level
jib sections. Stored alongside base boom section. Jib length is gauge.
33.2' (10.1m) or 58.1' (17.7m). Assistant cylinders for mounting
and stowing, controlled at right side of superstructure. FILTRATION - BETA10=10 return filter, full flow with bypass
Self stowing jib mounting pins. protection, located inside of hydraulic reservoir. Accessible for
AUXILIARY LIFTING SHEAVE (SINGLE TOP)
Single sheave, 15-5/8" (0.396m) root diameter. Mounted to main OIL COOLER - Air cooled fan type.
boom head for single line work (storable).
CONTROL VALVES - Multiple valves actuated by pilot pressure
with integral pressure relief valves.
easy replacement.
ANTI-TWO BLOCK - Pendant type over-winding cut out device CAB AND CONTROLS
with audio-visual (FAILURE lamp/BUZZER) warning system.
Both crane and drive operations can be performed from one cab
SLEWING mounted on rotating superstructure.
Hydraulic axial piston motor through planetary slewing speed
reducer. Continuous 360 o full circle slewing on ball bearing turn Left side, 1 man type, steel construction with sliding door access
table at 1.5min
slewing brake. A 360 o positive slewing lock for pick and carry and travel powered control. Windshield glass window and roof glass window
modes, manually engaged in cab. Twin slewing system: Free slewing are shatter-resistant. Tilt-telescoping steering wheel. Adjustable
or lock slewing controlled by selector switch on front console. control lever stands for slewing, boom elevating, boom telescoping,
HOIST neutral positions and tilt for easy access to cab. 3 way adjustable
MAIN HOIST - Variable speed type with grooved drum driven by throttle knob. Foot operated controls: boom elevating,
hydraulic axial piston motor through speed reducer. Power load boom telescoping, service brake and engine throttle.
lowering and raising. Equipped with automatic brake (neutral brake) Hot water cab heater and air conditioning.
and counterbalance valve. Controlled independently of auxiliary hoist.
Equipped with cable follower and drum rotation indicator. Dash-mounted engine start/stop, monitor lamps, cigarette lighter,
DRUM - Grooved 14-1/4" (0.362m) root diameter x 23-5/8" (0.6m) select switch, power window switch, pump engaged/disengaged
wide. Wire rope: 830' of 3/4" diameter rope (253m of 19mm). switch, slewing brake switch, telescoping/auxiliary hoist select
Drum capacity: 997' (304m) 7 layers. switch, outrigger controls, free slewing / lock slewing selector switch,
Maximum single line pull (available): 20,000 lbs (9,090kg). eco mode switch, high speed hoist (main/aux) switch and ashtray.
Maximum line speed: 560FPM (170m/min) at the 6th layer.
AUXILIARY HOIST - Variable speed type with grooved drum driven Instruments - Torque converter oil temperature, engine water
by hydraulic axial piston motor through speed reducer. Power load temperature, air pressure, fuel, speedometer, tachometer,
lowering and raising. Equipped with automatic brake (neutral brake) hour meter and odometer / tripmeter. Hydraulic oil pressure is
and counterbalance valve. Controlled independently of main hoist. monitored and displayed on the AML-C display panel.
Equipped with cable follower and drum rotation indicator.
-1
{rpm}. Equipped with manually locked/released and safety glass windows opening at side. Door window is
auxiliary hoist and main hoist. Control lever stands can change
operator's seat with high back, headrest and armrest. Engine
drive selector switch, parking brake switch, steering mode
DRUM - Grooved 14-1/4" (0.362m) root diameter x 23-5/8" (0.6m)
wide. Wire rope: 456' of 3/4" diameter rope (139m of 19mm).
Drum capacity: 997' (304m) 7 layers.
Maximum single line pull (available): 20,000 lbs (9,090kg).
Maximum line speed: 491FPM (149m/min) at the 4th layer.
2
Tadano electronic LOAD MOMENT INDICATOR system TADANO AML-C monitors outrigger extended length and
(AML-C) including: automatically programs the corresponding "RATED LIFTING
Control lever lockout function CAPACITIES" table
Boom position indicator
Outrigger state indicator Operator's right hand console includes transmission gear
Boom angle / boom length / jib offset angle / jib length / load selector, and slewing lock lever and sight level bubble.
radius / rated lifting capacities / actual loads read out Upper console includes working light switch, roof washer
Ratio of actual load moment to rated load moment and wiper switch, emergency outrigger set up key switch,
indication jib equipped/removed select switch, eco mode switch,
Automatic Speed Reduction and Slow Stop function high speed hoist (main/aux) switch and air conditioning
on boom elevation and slewing control switch.
Working condition register switch
Load radius / boom angle / tip height / slewing range NOTE: Each crane motion speed is based on unloaded
preset function conditions.
External warning lamp
Tare function
Fuel consumption monitor
Main hoist / auxiliary hoist select
Drum rotation indicator (audible and visible type) main and
auxiliary hoist
CARRIER SPECIFICATIONS
TYPE - Rear engine, left hand steering, driving axle 2-way SUSPENSION - Front: Rigid mounted to frame.
selected type by manual switch, 4x2 front drive, 4x4 front and Rear: Pivot mounted with hydraulic lockout device.
rear drive.
FRAME - High tensile steel, all welded mono-box construction. BRAKE SYSTEMS - Service: Air over hydraulic disc brakes on
all 4 wheels. Parking/Emergency: Spring applied-air released
TRANSMISSION - Electronically controlled full automatic brake acting on input shaft of front axle. Auxiliary: Electro-
transmission. Torque converter driving full powershift with pneumatic operated exhaust brake.
driving axle selector. 6 forward and 2 reverse speeds, constant
mesh. TIRES - 29.5-25 34PR(OR)
3 speeds - high range - 2 wheel drive; 4 wheel drive
3 speeds - low range - 4 wheel drive OUTRIGGERS - Four hydraulic, beam and jack outriggers.
Vertical jack cylinders equipped with integral holding valve. Each
TRAVEL SPEED - 22 mph (36 km/h) outrigger beam and jack is controlled independently from cab.
Beams extend to 23' 11-3/8" (7.3 m) center-line and retract to
GRADEABILITY (tan) - 94% (at stall), **57% within 10' 10-1/2" (3.315 m) overall width with floats. Outrigger
** Machine should be operated within the limit of engine design. jack floats are attached thus eliminating the need of manually
** (30°: Cummins QSB6.7) attaching and detaching them. Controls and sight bubble located
in superstructure cab. Four outrigger extension lengths are
AXLE - Front: Full floating type, steering and driving axle with provided with corresponding "RATED LIFTING CAPACITIES" for
planetary reduction. Rear: Full floating type, steering and driving crane duty in confined areas.
axle with planetary reduction and non-spin rear differential. Min. Extension 8' 10-1/4" (2.7m) center to center
Mid. Extension 18' 1/2" (5.5m) center to center
STEERING- Hydraulic power steering controlled by steering Mid. Extension 21' 11-3/4" (6.7m) center to center
wheel. Four steering modes available: 2 wheel front, 2 wheel Max. Extension 23' 11-3/8" (7.3m) center to center
rear, 4 wheel coordinated and 4 wheel crab . Float size(Diameter) 1' 11- 5/8" (0.6m)
ENGINE
Model Cummins QSB6.7 [Tier 4] Radiator Fin and tube core, thermostat controlled
Type Direct injection diesel Fan, in.(mm) Suction type, 9-blade, 28 (711) dia.
No. of cylinders 6 Starting 24 volt
Combustion 4 cycle, turbo charged and after cooled Charging 24 volt system, negative ground
BoreXStroke, in.(mm) 4.212 x 4.882 (107 x 124) Battery 2-120 amp. Hour
Displacement, cu. in (liters) 409 (6.700) Compressor, air, CFM(l /min) 17.0 CFM (481) at 2,400rpm
Air inlet heater 24 volt preheat Horsepower (kW) Gross 270 (201) at 2,000rpm
Air cleaner Dry type, replaceable element Torque, Max. ft-lb (Nm) 730 (990) at 1,500rpm
Oil filter Full flow with replaceable element Capacity, gal.(liters)
Fuel filter Full flow with replaceable element Cooling water 7.4 (28)
Fuel tank, gal.(liters) 79.2 (300), right side of carrier Lubrication 4.0 (15)
Cooling Liquid pressurized, recirculating by-pass Fuel 79.2 (300)
DEF 10.0 (38)
3
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STANDARD EQUIPMENT
- Five section full power partially synchronized boom - Independently controlled outriggers
39.4'~154.2' (12.0 m~47.0 m) - Four outrigger extension positions
- 33.2' or 58.1' (10.1 m or 17.7 m) bi-fold lattice jib (tilt type) - Self-storing outrigger pads
with 3.5 o, 25 o or 45 o pinned offsets and self storing pins. - Cummins QSB6.7 turbo charged after cooled engine
- Auxiliary lifting sheave (single top) storable (270HP) with exhaust brake
- Variable speed main hoist with grooved drum, cable follower - Electronic controlled automatic transmission driven
and 830' of 3/4" cable. by torque converter
- Variable speed auxiliary hoist with grooved drum, cable follower - 4 X 4 X 4 drive/steer
and 456' of 3/4" cable. - Non-spin rear differential
- Drum rotation indicator (audible, visible and thumper type) main and auxiliary hoist - 29.5-25 34PR tires
- 2-speed hoist - Disc brakes
- Anti-Two block device (overwind cutout) - Fenders
- Boom angle indicator - Air dryer
- Tadano electronic load moment indicator system (AML-C) - Water separator with filter(high filtration)
- Outrigger extension length detector - Engine over-run alarm
- Electronic crane monitoring system - Back-up alarm
- Tadano twin slewing system and 360 o positive slewing lock - Low oil pressure/high water temp. warning device (visual)
- Self centering finger control levers with pilot control - Rear steer centering light
- Control pedals for boom elevating and boom telescoping - Air cleaner dust indicator
- 3 way adjustable cloth seat with armrests, high back - Full instrumentation package
and seat belt - Complete highway light package
- Tilt-telescoping steering wheel - Tool storage compartment
- Tinted safety glass and sun visor - Tire inflation kit
- Front windshield wiper and washer - 24 volt electric system
- Roof window wiper and washer - 7.3 ton (6.6 metric ton) hook ball with swivel
- Power window (cab door ) - 100 ton (90.7 metric ton) - 8 sheaves with swivel hook block
- Rear view mirrors (right and left side) and safety latch for 3/4"(19mm) wire rope
- Mirror for main and auxiliary hoists - Towing hooks-Front and rear
- Cigarette lighter and ashtray - Lifting eyes
-
Cab floor mat - Hook block tie down (front bumper)
- Pump disconnect in operator's cab - Weighted hook storage compartment
- Hydraulic oil cooler - Halogen head lamp
- Hot water cab heater and air conditioner - Telematics (machine data logging and monitoring system)
- Positive control with HELLO-NET via internet
- Quick reeving type bi-fold jib - Fuel consumption monitor
- Work lights - Eco mode system
Automatic rear axle oscillation lockout system
- Self-removable counterweight
HOISTING PERFORMANCE
LINE SPEEDS AND PULLS
Main or auxiliary hoist - 14'-1/4" (0.362m) drum
Layer
Line speeds
1
Line pulls - Availabl
Low High Low High Rope per layer Total wire rope
2
F.P.M. m/min F.P.M. m/min Lbs. kgf Lbs. kgf Feet Meters Feet Meters
1st 278 84 387 118 20,000 9,090 14,400 6,520 112.2 34.2 112.2 34.2
2nd 302 92 421 128 18,100 8,230 13,000 5,900 122.3 37.3 234.5 71.5
3rd 327 99 456 139 16,600 7,520 11,900 5,390 132.2 40.3 366.8 111.8
4th 352 107 491 149 15,300 6,920 10,900 4,960 142.3 43.4 509.1 155.2
5th 377 115 526 160 14,100 6,410 10,100 4,600 152.2 46.4 661.4 201.6
6th 402 122 560 170 13,200 5,970 9,400 4,280 162.4 49.5 823.8 251.1
3
427 130 595 181 12,300 5,590 8,800 4,010 172.5 52.6 996.4 303.7
7t
* Maximum permissible line pull may be affected by wire rope strength.
Maximum lifting capacity per line (Main & Aux.): 14,600 lbs (6,600 kg)
1
Line speeds based only on hook block, not loaded. Inch mm
2
Developed by machinery with each layer of wire rope, but not based 14-1/4" 362
on rope strength or other limitation in machinery or equipment. 23-5/8" 600
3
Seventh layer of wire rope are not recommended 25-7/8" 657
for hoisting operations.
4
DRUM WIRE ROPE CAPACITIES
Main and auxiliary drum grooved lagging
Wire
rope
3/4" (19mm) wire rope
layer
1
2
3
4
5
6
7
DRUM DIMENSIONS
Root diameter
Length
Flange diameter
GR-1000XL WORKING RANGE CHART
5
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