Suzuki GSX-R 600 2004 Service Manual

Specifications and Main Features

Model of the vehicle is SUZUKI GSX-R600K4 which was launched in 2004 and its relevant features are:

Overall Length - 80.9 in

Overall width – 28.1 in

Overall height – 45.3 in

Wheelbase – 56.7 in

Ground clearance – 5.3 in

Height of the seat – 32.5 in

Dry weight - 362lbs

Wet weight - 354lbs

Moisture content- 161kg

Engine of the vehicle consists of:, which is v/6 4-stroke, water feed, dohc,

The specifications include a bore of 67.0 mm and a stroke of 42.5 mm, with the cylinder capacity totaling to 599 cc, and a compression ratio of 12.5:1 was determined in advance.

The vehicles fuel system is based on the “Fuel Injection” mechanism, which has tank capacity of 2.8 liters with water for oil change.

SINCE WE CAN CHANGE A FILTER CAPACITY: 3.3L

Oil filter plug capacity – 3.1L

Transmission type: A dry multi plate transmission that consists of a gear shift of 4 down and a five up, while the transmission also has gear ratios which implement the following:

1st - 2.785 (39/14),

2nd - 1.981(39/19),

3rd - 1.681(37/22),

4th -1.450 (29/20),

5th - 1.304 (30/23),

6th - 1.181(26/22),

while the final reduction is 2.812 (45/16):

Furthurmo reW:

THE MULTI DISC WET CLUTCH SYSTEM HAS MAXED GEAR THROTTLE AT 130 MM.

The multi-disc wet clutch system has 36 gears installed on it, and is connected to multiple engines. The total gear max drive cycle has a total max gear of 3.36.

According to the Rew the vehicle is installed with a multi torsion coil springs for rear shock absorbing and for front shock absorbing a coil spring with a oil damp is installed and the effective spring force of which is greater than 1200n/m3 while the angle of bi axial deformation is unknown.

  • Tire Specs: F: 120/70 ZR 17 M/C (58 W), TL R: 180/55 ZR17 M/C (73 W), tubeless
  • Electronics
  • Type: Electronic Ignition
  • Specification: 12 V 28.8 kC (8Ah)/10 hr
  • Fuse: 30A
  • Light: 12 volt 60 + 55/55 watts. H4 & H7
  • Fuel Tank: 17.0 litres (4.5/3.7 US/Imp gallons)
  • Cooling Fluid: Approximately 3.0 litres (3.2/2.6 US/Imp quarts)

Frequently Asked Questions

Q1: What type of fuel best suit SUZUKI GSX-R600?

A1: Only unleaded gasoline should be used with a minimum pump octane rating of 87 (R/2 + M/2) or a 91 octane rating or higher using the research method.

Q2: What kind of engine oil should I use?

A2: SUZUKI recommends that SUZUKI PERFORMANCE 4 MOTOR OIL be used or an oil with SF or SG under API service classification.

Q3: When should I change the engine oil?

A3: Engine oil should be changed after the first 1000 km (600 miles) and then every 6000 km (4000 miles).

Q4: Recommended pressure for the tires?

A4: The recommend cold inflation tire pressure for both front and rear tires is 250 kPa (2.50 kgf/cm², 36psi)

Q5: In what manner do I inspect and calibrate the value clearance?

A5: To ensure accuracy, the vale clearance must be checked for every eleven thousand 24,000 km (14,500 miles, 48 months). This can be done simply by measuring the clearance with the use of a thickness gauge and removing the cylinder head cover for easier access. If modification is necessary, then changing the tappet shim accordingly will be fines in order to get the clearance required.

Q6: At what point should I employee the task of replacing the spark plugs?

A6: Regardless of the distance driven. Spark plugs need to be changed after every 6,000 km, if not they can get damaged before reaching the perfect distance of 12,000 km. Keep in mind the range of 4000 to 7500 miles.

Q7: What quantity and size describe the fuel tank capacity?

A7: The fuel tank has a holding capacity of 17.0L (4.5/3.7 US/Imp gal).

User Manual

Suzuki GSX-R 600 2004 Service Manual
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