Suzuki GSX400F Service Manual

Specifications and Main Features

  • Model: SUZUKI GSX400F
  • Overall Length: 2105 mm
  • Overall Width: 750 mm
  • Overall Height: 1135 mm
  • Wheelbase: 1415 mm
  • Ground Clearance: 165 mm
  • Seat Height: 780 mm
  • Dry Mass: 179 kg
  • Engine: Four-stroke, air-cooled, DOHC
  • Number of Cylinders: 4
  • Bore: 53.0 mm
  • Stroke: 45.2 mm
  • Piston Displacement: 398 cm³
  • Compression Ratio: 10.2:1
  • Carburetor: MIKUNI BS26SS, four
  • Air Cleaner: Polyurethane foam element
  • Starter System: Electric
  • Lubrication System: Wet sump
  • Transmission: 6-speed constant mesh
  • Clutch: Wet multi-plate type
  • Drive Chain: DAIDO DID50UB, 104 links
  • Front Suspension: Telescopic, oil dampened
  • Rear Suspension: Swinging arm, oil dampened
  • Front Brake: Disc brake, twin
  • Rear Brake: Internal expanding (Disc brake for England and West Germany)
  • Tire Sizes: Front 3.25-19-4PR, Rear 3.75-18-4PR
  • Ignition Type: Fully transistorized
  • Battery: 12V 43.2 kC (12 Ah)/10 HR
  • Fuel Tank Capacity: 15 L (3.3 Imp gal)
  • Engine Oil Capacity: 2.0 L (1.8 Imp qt)
  • Front Fork Oil Capacity: 169 ml (5.95 Imp oz)

Frequently Asked Questions

  • What is the fuel octane requirement for the GSX400F?

The fuel is recommended to be either gasoline that has an octane rating between 85 - 95 or preferably higher than that.

  • Can you advise how many kgs should an engine oil be?

An oil that has an API classification of SD or SE and a viscosity rating of SAE 10W/40 should be used on the engine.

  • What is the protocol for oil and oil filter replacement?

The oil and filter on the car should be replaced after traveling 1000 kilometers initially and from then on after every 5000 kilometers.

  • My engine is failing to start. What should I do?

Check the battery and also the connections. Confirm that the fuel tank is filled, check if the fuel lines are working, and ascertain if the ignition system and starter motor are functioning as required.

  • Is there any recommended pressure for tires in a GSX400F?

Yes, a recommended solo rider would require a front tire with a pressure of say 175 kPA, equating to 1.75kg/cm squared and a back tire pressure set to 200 kPA or 2.00kg/cm squared.

  • In the case of a GSX400F, is there a method one can follow to determine if a valve is clear or closed?

With the aid of a thickness gauge, measure the valve clearance, this should be done while the engine is still cold. The correct specification of the intake and exhaust valves should fall between 0.08 to 0.13mm.

  • Are there generic parts available instead of Suzuki?

It is advisable to use authentic Suzuki replacement parts to avoid malfunctions and restorations of a motorcycles engine.

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User Manual

Suzuki GSX400F Service Manual
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