~
~
~
~
~.~
~
~
~
~
FIG
.1
1IG 1 I B-2}
REF-NO
.
PART NO
.2
.6
11101
11101 20FID
09206
09103
11141-20F00
04211
11191
09150
09103-10272
01120
09103
07120
09168
1
.401
00492-00456
09492
09482-00458
05482-00460
03482-00461
13101
09280
02122
09402-56208
11171
11173
0910607009
09106-07010
09161
11192
01.550
01550-113807
1-1
1
2 11!15-151)72
3
6
7 11151
8
9
10
11
1 ~,
13
14
15
,6-1
16-2
16-3
16-4 09+'92
16-5
16
17
18
19
20
21
22
23
24
25
26
27
28
.20F00
.OW01
.06026
.13189
.33E00
.13E40
.10082
.05403
.06103
.06123
.05023
.20860
.004,7
.00459
.20E00
.46006
.)6163
.19FO0
.19F(
.11049
.
13E00
.10807
FRONT CYLINDER HEAD
•
_
DESCRIPTION
14EAD ASSY, CYLINDER FRONT
*EAD ASSY
GUIDE
PINIF2X81(11}
BOLT {6x391
,ASKET
PIN
BOLT CYLINDER HEAD SIDE FACE
WASHER
WAS
BOLT
E OL
BOt f {6x 70
BOLT
GASKET 15 HA13x
GASKET SE I
SPARK PLUG (NGK
SPARK PLUG IDENSO
SPARK PLUG (NGK
SPARK PLUG (DENSO,U27ESR-N}
SPARK PLUG (NGK,CR10F1
SPARK PLUG (DENSO,U31 ESR
PIPE ASSY, INTAKE FRONT
.0
SCREW
CLAMP
COVER
GASKET
SOLT (7x17 5a
BOLT (7x31)
WASHER
CUSHION
DOLT
BOLT
. CYLINDER FRONT
. VALVE
. CYLINDER HEAD
. HEAD COVER
HEP I10
(lux
160)
T
RING
. CYLINDER HEAD FRONT
. CYLINDER HEAD COVE4
. HEAD COVER BOLT
5)19
.x2 41
.1 ~I
.CRBE+
.C
.U24E5R NI
R
;E)
•H
Q-TY
REMARKS
1
1
E33
4
4
12
1
2
I
1
4
4
1
2
1
1
1
OPT
1
1
1
GPT
1
OPT
1
OPT
)
DPT
I
1
1
2
1
1
1
2
1
2
1
1
1
A1RCLEANER
k•rrrar
~
-1-. f'
-c-we~rvirrracr
Oa
IpPAM1ICACfl
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. . .
. ---
.
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(GEAR $i1
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1
SV650 Y E31E33
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-
-
D-12
IGR-T10NXi
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.--
--..- --.-.
J-97~REAMNH
n_A7~Cia7 Tlri rnf1wro
VCV
J-3?4~RlSSIeISfION~--
14-12
Tt)QYSIChW LANs-..-
d2
p•lst
~
~
~
~
~
~1~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~1~
~1~
~
~
~1~
~
~
~1~
~
~
~
~
~
~
~
~
~
~
~
~
~
FIG 2
( B•3}~REAR CYLINDER HEAD
QTY
FIG
g 10-1~
4--
911o-
19
.2
It,
.4~4
3
Al,
.5
-
s1
3 4
~e, _
4
4
9 10
I
~ 1~'1 4
~- --4
ton---3-4
-
.9
{11
1
4
10
22-
N-ill
I
REF NiO.PART NO.~
DESCRIPTION
~
1-1~11103-20F00~HEAOASSY, CYLINDER REAR~1
1-2~1I103
2
3
4
5
6
7
6
9
10
1'
12
13
14
15
16
.1~0rA82
16-2~091 2-00457~SPAR!( PLUG IDENSO
.6-3
16-4~09462
16-5
16
.6
17
18
19
20
21
22 11173
23
24
25
26
27
.20F10~HEAD ASSY, CYLINDER REAR
11115
.16D72
.GUIDE
.
VALVE
09206-08001~PIN (52XBX11(
09103
.06026
11141
.20F00~GASKET, CYLINDER HEAD
04211 .13169
11161-33E00~BOLT
1 1 1
,91-13E00
09160-10082
09103-10272~Br
BOLT 16x39)
PIN
. CYLINDER HEAD SIDE F4CE
. HEAD COVER
WASHER
WASHER (10 5x19x2 01
•1
(10x160)
09103-06103~BOLT r5X701
07110-36493~BOLT
01550-10557~BOLT
07120-06123
0164
.06023~GASKET (5 13) 031 1
#BOLT
2)
.00456~SPARK PLUG (NGK•CR6E)
094$2
.00458~SPARK PLUG (HGK
.CR9E)
.00459~SPAR({ PLUG (DENSO
09462
.0046'1
09482-00461
13102-20f00~PIPE
09260-46006
SPARK PLUG (NGK cR10E)
SPARK PLUG (DENSO U31ESR-N)
.INIA'E REAR
ASSY
0 RING
02122-06163~SCREW
09402
.56206
11112
.19100
.19100
0910€-07009
09106-07010
CLAMP
COVER, CYLINDER HEAL' REAR
GASKET, CYLINDER HEAD COYER
BOLT (7x17
BOLT
.5)
(7Y,31)
091$1-11008~WASHER
11192
.13E00~CUSHION, HEA COVER BOLT
01550-10807~BOLT
.U24ESR•N1
.U27ESR-N}
REMARKS
E's3
4
4
12
1
7
1
1
4
4
2
1
1
1
!
1
OPT
OPT
OPT
OPT
1
I
2
1
1
1
2
1
2
1
1
4
0
2
SV650 Y E3/E33
53
FIG-3
s-A
FIG•3(
B-4)
2
PAR1IUO
1121420F0U-0F0
112'7
.20F1004
11220
.20Fr0d1F0
11220.20F1000
112d -19001
1124..-19F00
04211-1319
UB71$-IOOF3
AA21
.D6251
REF-N0-
1
.1
1
2
.1
2-2
3
4
5
o
7
4
CYLINDER
.
DESCRIPTION
CYLINDER, FRONT
CYLINDER
CYLINDER
CYLINDER
GASKET, CYLINDER FRONT
GASKET CPUNDERREAR
PIN
NUT 4
,TUD BOLT
. FRONT
. REAR
. REAR
Q.TY
REMARKS
1
1
E33
1
t
E33
1
1
4
4
40
0
3
SV650 Y E31E33
14
FiG
.4
REI.NO.
1
.1
1-2 11301
1
.3
2
3
3A
4
S
6
7
9
9
10
11
11A
lie
12
13
14
15
16
17
18
19
20
21
22
FIG4[9-5)
PART NO
11301
11301
.
.20630
.
24931
.20640
09206.11417
11315
.19FOO
09166-06023
01547
.06503
01547-06507
07120-05553
07120
.85803
09493.2801(
09260-04004
03493
.28010
09280
.040(A
15591-06$00
11391
.20F10
.12106
09247
09168
.12002
09260
.12009
16438
.19F00
09106-06075
09280
.04004
09493-26007
015508123
0915&05029
09248-16012
09168.16002
CRANKCASE
OESCRIP1'IQN
C" tIKCASE SET
CRANKCASE SET
CRANKCASE SET
PIN (IIX20)
ORING
. CRANKCASE
GASKET (5 BX 13X
12)
BOLT
BOLT
BOLT
BOLT
. OIL GALLERY CYLINDER
JET
0 RING
JET
.10 4 OI
[ D
2
. OIL
GALLERY MISSION
0 RING 101 2 11) 4 01
UNION
. OIL FILTER
;TANG
PLATE OIL
PLUG 112X281
GASKET 112 1X16 2X3 7)
0 RING (D 1910 12 6)
PLATE, PISTON COOLING JET
BOLT (012)
0 RING (D 12
.10 4 0)
JET 1130)
BOLT
GASKET
PLUG
GASKET ~ 16X22K2)
TV
1
t
t
2
I
1
3
1
3
4
2
i
1
1
+
1
1
1
1
2
2
2
2
3
3
1
1
REMARKS
111683-
E NO
E33
E NO 111583-
ft- 20
'-19
*-Engirt Cuep and Ftamr%
he {rtJercd on the
14yb24
rhcsc proccdur
htfure
4
SV650 Y E3IE33
Iur ih+towdo
:d+c
ails
tit
(
rprcsI++
Fr4mc'I-nl
.
C11G,1) If y[ru have
1 -
1
.
pIrasc i ail•"
plaiing your c+rdsr
dx
musl
o
I+1
: r I orm
•n
I
rsyyudirIK
Pam I uurdrnatrrr
33
REP-No
23
24
15
26
27
15
29
30
31
32
FIG 4(& 6)
PART NO
.
11323
01517-06123
01550-06123
091F8-06023
09103
09103
09103
09319-31101
0819-31128
31820-23D00
CRANKCASE
.
DESCRIPTION
.19F00
.10726 BOLT SIOx260)
.10041
.12054
PLATE
. OIL SEPARATOR
BOLT
BOLT
GASKET 158X13x12)
BOLT {10x215}
BOLT111x310}
NUT
NUT
SWITCH ASSY Oil PRESSURE
Q
. .
L V
REMARKS
1
2
2
2
I
1
1
1
1
1
5
SV650YE3/E33
16
~
~
~
FIG 5
( 8,7)
REF,NO,
FIG
.5
$0
19
0-12
1
2
3
4
5
6
7
5
9
10
11
12
13
13A
14
15
16
17
18
19-1
19.2
20
21
22
23
FART NO
11310-tgF00
11971
.33210
1148Z•19F00
04211
.09149
09103,06204
0910306205
11370-19F00
1454-19FQ('
09103
.06180
09103-0607
09259
.20009
09280-17003
11361-19F00
01947-(AAS7
11351-19
11483-I9F00
.09149
04211
01547
.06357
01547
.05657
09168
.06023
09168-06023
09259-26012
09280-22008
09248160112
09168
.16092
CRANKCASE COVCR
.
DESCRIPTION
COVER, CLUTCH INNER
LENS
. CYL
LEVEL CHECK
G
ASKET
. CI.UTCH COVE 't tNNER
PIN
BOLT
1
90L
COVER CLUTCH OUTER
O RING CLUTCH COVFR Qi1TER
BnLT
BOLT
PLUG
~} RIi O 10
COVER INGIN`
'1
COVER
GASKET MAC"CT' COVER
PIN
BOLT
BOLT
GASKE f (F 6XI3A1 Z
GASKET (5 w
PLUG
0 RING ID 31, ID 22 7{
PLUG
GASKET 113 8X18 8x0 4)
80L1
. MAG'AET"
l 1
IC 1~ Si
.,13R 2)
SPROCKET
;
Q'T'Y
1
1
2
6
2
1
1
5
3
1
1
3
1
1
2
8
2
1
3
1
1
1
REMARKS
E NO 111683-
j11li
CL1
WI
14
20
40
6
SV850 V E3AE33
~
C-a0
io11AM1ui0E COYER
. ... 11-07
b-tt
i
firEAiR
lMZF71NC..
ArTFDM1IL
~
J-47
A~rnEi%.......~-r-
L
+wpl3uIaw
~
a•'a
17
,
Ali
CLEANER
FIG
~
.6
C-4!
ICIIANECAlE
Cv6I.-.
. 1-v FRONT 1RiYE
. .
FIbSE...
i-of a"
$1ylIlS.-
. -:n-17
FIG.fi(B- B
REF-
No-1
2
2-2 I n28-191`00
2-3
2-4
2 .
2
2-9
2
2 10
3
3
3
4
6
7-1
7-2
7-3
7
8
9
10
11
12
13
14
15
16
17
18
18
7
OFT10kru^„
.1
6
.7
.9
.1
.2
.3
.4
.1
.2
SV650Y E3/E33
PART NO
12000-20$40
12'28
IZ22L19P00
12229-I9F00 000
1222-19F00-0E0
12226-)9F00-0F0
17228
12228
12228
12228.19FD0
12229
12229
12229
1160
12,63
1216S-21&50
12164-46E01
1216446E01-OBO
12164-46EJ1-OC0
121644SE01-ODO
21111
21112
12731
17451
12541
09126,06011
12111
12140
12151 05A00
09381-20004
12100-20fOO-050
12100-20F00-100
~
;
.
.19F00
.02'
.01K
.0C0
.19FMDGO
.19F00
.0H0
.19F00
.OID
.OJ0
.OAD
.19F 10
.1 SF I O-OBO
.t9f 10,CC0
.20FO0
.17050
.
0A0
.20F00
.19FOD
.19FO0
.19F00
.20FOO
.20F0000
.20F00
?-
CRANKSHAFT
DESCRIPTION
CRANkSHAFT SET
WA
SH1 R- THRUST (T 1925)
WASHER
. THRUST (T 195)
WASHER, THRUST (1 19751
1VASHER
. THRUSTIT20)
WASHER, THRUSTIT2 0251
OVASHER
. THRUST IT 2 05)
WASHER, THRUST (T 2 075)
WASHER
. THRUST (T 2 1)
WASHER, THRUST (1 2 125)
. CRANK PIN
. CRANK PIN
~
MwEEI
."
{T2151
WASHER THRUST
BEARING
. CRANKSHAFT
BEARING CRANKSHAFT
BEARING CRANKSHAFT
CONNECTING ROD A3SY
BOLT
. CONNECTING ROD
PIN CONNECTING ROO
BEARING
BEARING, CRANK PIN
BEARING, CRANK FIN
NEARING
. PRIMARY DRIVE
GEAR
MT
. PRIMARY DRIVE GEAR
SPROCKET, CAM CHAI I DRIVE
GEAR, WATER PUMP DRIVE
RETAINER, CRANKSHAFT BRG LH
SCREW
PISTON
RING SET, PISTON
PIN, PISTON
CIRCLIP
PISTON SET (05 0 5)
PISTON SET (OS 101
47 ~WAR
Q'TY
1
1
1
1
4
4
4
2
4
4
4
4
4
1
1
1
2
2
2
2
4
OPT
2
OPT
2
NUT F-
THERE IS A BE ik
AVAII
PART 4 99104-1113IRGKT-020
REFFR TO PARTS BUI
0 41192-02 FOR EXPLANATION
irI1~M#I1=fiiOM-.. .~p-W
J-0's
KEMA11K8
SEE
NOTE
BELOW
3EF
NOTE
BELOW
.Atl1
.F FOR I IIIs MODEI
3(
5V650
(1999)
I tis
.I-EIIN
1
;
Kit
.
Is
~
~
~
~
~
~
~
~
~
~
FIG
7 (
FIG
C- 2)
REF.NO.
.7
1
2
3
4
PART NO
12611-20F01
09206-12001
12600
.20610
07130.08163
StARTER CLUTCH
.
DESCRIPTION
Gam
PIN
CLUTCH SET, STARTER
BOLT
.
STARTER IDLE
Q
. .
T Y
REMARKS
1
1
1
6
,~ -
~-TR CLEANER...
∎hrrvnv
40
6
5V650 Y E
~
C-08
C
.nG
dRXM1LCASE
M&bwiAlC
COYER
.~4-07
A
. BA COflEY ral *ere
knM bfARE
nl>.-.
T-
f-a
I7 iEw
-
•-
SHiFTilic
r
.an
D-ir
"-AT
P7fOMA1"
-JAn17ATfle
•
:IE33
~
iin r
J~a7~rtEAN YIFIEfL
J-
~
R-aT nFAT
.
-u-
--
-'-
-
~
TAIL COYF.R
.__
.~
.
J-P+
. . ..H-II
._
.
AMiNILLION
ru
mLIGIAL LAMP
C2
~
. . .
p-SG
F-0i
~9~
F(G
.8 (
FIG-8
1 1
15 13
13
10
12
11
9
7
'Lo
S
-
2
12-n
,,p~,
11-40
'
G 3)
.NO-
AEF
2
3
4
I
5
6
7 12911-4
8
9
1 J
11
12
3
14
15
15-2
15-3
15-4
15-5
15
15-1
15
15-9
15-10
15
15 .12
15.13
15-14
15-15
15-16 12892
15-17
15
15-19
15-20
15-21
PART NO
127,0-2000
12720-2000
12730
.2730
12'+0-20F00
12600 06824
99000
.64491
12912
.20F00
12920-33EIG
1 2931
.33E 10
1293
.1-39€40
0928-11)4002
12932-i7E50,;OTTER VALVE
.17EQ0
126 1
.1
128 2
.45CQD-120
12892-05COQ-125
12892~0-130
1289 USCO0-135
12897
.1 sCO014G
.6
12892
.05C00
12892-05C%15()
.8
12692
.05000
12092-05COO-160
12992
.0 000
.11
12 92-05C00-17O
1289205C0G-175
5000-180
12882
.
12893-05000-185
12892-05C0C1490
.05000
12892-06000-200
.18
12892
.05004
12892
.05000-21b
12892-05000
12892-05000
CAM SHAFT 7 VALV
.
DESCIkIIP'flON
CAN SHAFT
CAM SHAFT, EXHAUST FRONT
CAM SHAFT
CAM S)
SHIM SET-TAPPET
CASE TAPPET SHIM
QO
VALVE
VALVE
SPRING SET_ VALVE
RETAINER VALVE SPRING
SEAT-VALUE SPRING
OIL SEAL (4 5X10x8
TAIPEI
HIM
SHIM, TAPPET IT I 25)
SHIM
SHIM, TAPPET (T 13
SHIM
.145
SHIM, TAPPET IT 1 15j
S,1IM
.155
SHIM,TAPPET (T 155)
SHIMTAPPET(T16U)
.165
SHIM
SHIM, TAPPET (1 170)
SHIM
SHIM
SHIM
SHIM, TAPPET {T 190)
.195
SHIM
SHIM
.205
SHIM
SHIM, TAPPET (T 2
SHIM, TAPPET (T 215)
.215
.220
SHIM, TAPPET (T
. INTAKE FRONT
. INTAKE REAR
.AFT- EXHAUST REAR
. INTAKE
. EXHAUST
. TAPPET rT 1 70
. TAPPET IT 1
. TAPPET IT 140)
. TAPPET (T 1
.TAPPET (T 1851
. TAPPET (T 1
. TAPPET (T
. TAPPET (T-1
. TAPPET (T 1
.TAPPET (T
.APPT=T (T 2 05)
. T
QTY
)
301
1
.)
O)
.75)
.180) B
.65)
.951
.20r
10)
.2-20)
REMARKS
1
1
1
t
OPT NOT SHOWN
I
1
4
4
9
B
B
8
15
8
B
8
8
d
B
B
8
P
B
8
8
B
6
8
8
8
8
B
8
8
40
0
9
SV650 Y E31E33
C3
FIG
.9
REKND
1
2
3
4
5
6
f
a
9
10
11
12
F1G
.9 (
.
PART NO
12750
12771
12782
07130
12811
12812
06211-06161
12830
12837-33E00
12834
12837-24A10
07130-06253
C- 4)
.
.19F00
.19100
.19F00
.06123
.19FDO
.35C00
.19FID
.33E00
CAM;;RAIN
QTY
DESCR1rTION
CHAIN, CAM SHAFT DRIVE
. CAM CHAIN NO 1
GUIDE
GUIDE, CAM CHAIN NO 2
B0LT
TENSIONER
BOLT, CAM CHAIN TENSIONER
WASHER
ADJUSTER ASSY
GASKET
PLUG
GASKET TENSIONER ADJUSTER
BOLT
. CAM CHAIN
.TEIWSIONER
. TENSIONER ADJUSTER
. I ENSIONER ADJUSTER
RL%ARKS
2
2
2
6
2
2
2
2
2
2
2
4
40
0
10 SY650 Y
EA33
C4
FIG 10{ C- 5)
E1
.74O
.
MRT NO,
1 .1
1
2-1
2-2
3
4
5
6
F
B
9
10
11
12
13
13-2
14
15
16
17
17
.2
.1
.1
.2
13201
13201-20F40
13202
13202
13502
13481-19F00
13507
13501
13418
09280
13481
13392-44038
13391
13381
13383.2000
13383-2740
1325&33E00
13667 .20F00
0
.112
09493
09492
1B 13291
19
20
21
21A
22
23
24
25
13268-48700
13279-19F10
1
1
295-29900
13191-05AOO
13508-11C00
09492
13385.33E00
09491
.20F20
.20F20
.20FAO
.07F00
.33€00
.33E00
.33€00
.05 0
.33€00
.17E60
.33E1
04123
.
.32007
.30013
.29900
.15011
.27014
CARBURETOR
DESCRIPTION
CARBURETOR ASSY
CARBURETOR ASSY
CARBURETOR ASSY
CARBURETOR ASST
COVER ASSY
.
;PRIFG
DIAPHRAGM
. FRONT
. FRONT
. REAR
. REAR
. DIAPHRAGM
VALVE PISTON
HCtL*
0 RING ID 1 910015)
SPRING
WASHER
E RING
RING
,
NEEDLE JET eE42-54
11
NEEDLE JE1 t5E43-54 11
0 RING
FUNNEL
SCREW
jET,PtLOT AIR (160)
JET
.
PILOT
AIR (150)
WASHER
SPRING
AOJU37ER 123+4)
.0 RING
.PLUG
CAP
JET, PILOT 115)
HOLDER, JET
JET, MAIN (137 5)
QTY
REMARKS
1
1
E33
1
1
E33
2
2
2
2
2
2
2
2
2
2
E33
'
2
4
2
2
E33
2
2
2
2
2
I
FRONT
2
2
2
40
0
11
S'+650 Y E3dE33
C5
FIG 101 C-6)
REF-NO-
2t)
27
20
29
30
31
32
33
34
35
36
37
39
39 134170TF00
40
41
47
43
dd
45
46
PART NO
13376-19FOO
13254-92910
1337a20FOO
13250
13602 .45AIC
02112
13247 .13A00
13247
13502 .10F00
13417 .19F00
13480
1w 1
13414
13778JBE20
1311 -19F00
1366110
13421
13601-05148
1326744800
13271-A4800
.
.33E00
.05121
.33E00
.10F
()
.0414B
.01400
.19F00
CARBURETOR
DESCRIIMON
FILTER
FLOAT PIN
VALVE AS5Y .NEEDLE
FLOAT ASSY
SCREW
SCREW
SCREW DRAIN
SCREW
COVER ASSY
SPRING
OAPH11AGM
ASS'+ 2
SCRE'.`.
PLU1vG€R
SPRIN
O
=TARTEP
;
RING
HOLDER GUIDE
CAP CARBURETOR
PIfTE
SCREW
SCREW
SPRING
Q"1
_
'
1'
REMARKS
2
2
2
2
2
5
2
4
1
d
2
2
I
7
2
2
1
REAR
1
REAR
12 SV6fO Y
EYE
33
C6
~
~
~
~
~
~
~
~
F10
.1 1
REF-140
.
1
2
3
4
5
fi
7
8
9
10
11
12
I ;
14
15
16
17
16 13602
19
20
21
22
23-1
23
.2
24
25
26
27
29
FIG 11(C
. 7}
?ARTNO
136M4
13664
13684
13684
13695-188
13611
10
.19140
.19F10
.19F20
.19F(
.,
.
,
1368fi-19FO0
13671-19FIO
09352-50903
13462
13441
13502-05109
.680
.20F00
20F40
13512-19100
13314 19FOO
.19F00
13267
13271-33000
13580-19F00
.19950
13553
.19F00
13563
.19F00
13615-45010
13279
.19F00
CARBURETOR
DESCRIPTION
HOSE
HOSE (53X1O5X125)
HOSE (111II5X90I
HOSE {5 3X t0 51
NIPPLE
CLIP
HOSE I')(11X2501
CLIP
HOSE
15A9xI
.U)I
PLA1E
FLATS
sckEw
eOL 1
NU1
ADJUST SCRE>vr
SPRING
SENSOR ASST
SCRE W
ASS
Y
LEVER
PIN
WASHEP
PLATE
. IDLE ADJUST
13683-10020 HOSE (5X9X60)
13684
.20130
09352
.509014100
13695-4SB00
13684
.19F20
13687
.20F40
09401
.10410
HOSE (5x91401
HOSE (5x91[6001
H IPPLE 2
HOSE I5 3X 10 5)
HOSE (5 3X 10 5)
CUP
FITTINGS
.;S-
Q'TY
1
1
1
1
1
6
2
1
1
1
r
4
1
1
2
1
2
1
1
I
I
I
I
4
RE..MA
.RILS
E3 E28
L 600 .115
E33
E33
E33
L 600-
.125
E33
E33
E13
E33
MAC CLEANER
TTEI'I
rAM CMAIM
em LM AFT I VALVE.. C- OS ICwLIRI~R
r~~~TM
~
.
.
~
F!TT1Mg C-en
C-00
1-04
C-Y4
LRAfMCCA#E DYER
UAIECALE
FIAMWAFY
LECTe1CAL
13 SV650 Y
. . .
1-0r
-
~
~
~
~
TROUT MME
1-IS FRONT CALI~
1-IS
FRONT CYLIa1RER 11W 1-12
1-14
FRONT FINMR
F-e6 seerT Fee! e~srt∎
i,ou...-*T
~
1-06
~
C-11
. !-1]
K"
IDLE IAR
~
~
E
=,tER
I
MTTCH
Wft
a.,Apreuelrt._. A-Is
~
0-i2-Wrlawu-::::....'
RApIATOR
11-02
1.94
OADIATOM
F-11 REAR CA111'1e1.. .
NELI ra1eM1011 LEPER..1-01
1e0lE
~
E31E33
~
3=a3
0-IT
0-I
. J-IS
TiI~AR
!1147
a
RrEE3OIETER
∎TAIO
wnEEl
TAIL
T
. .~.
~
. .
COYER~W-11
~
~
7-I1
W-II
F-1'
a-e!
lisl>IOR
IIURReINWI.LA1rt_.. .
IOMNIIRG LAN
~TLI FIRlr
~fIRIMC HARtIA
. .::::.a ie
L
~
.
~
P-N
M-4t
0-04
F-4
C1
'
I
~
~
~
~
~
~
~
~
~
FIG 12
(
FIG-12
EF.NO
R
1 .1
1
2
3
3A
4
5
61
6
7
8
9
10
11
tZ
13
1A
15
.2
.2
C- 9)
.
FART NO
f3700-20F00
13700-?010 CLEANER ASSY- AIR
13561 .20F40
13170-20F10
13170
.20F00
137B0
.20F00
02142
.05203
13870
.15
.00
13870
.20F10
09401
.14301
.41810
13959
094U1
.14301
13840-70F00
09308-13001
03142-05163
13854-20F00
.15101
09401
09355
.11165
.
.600
AIR CLEANER
P&9CPIPT14N
CLEANER ASSY
. AIR
TUBE, OUTLET
CLAMP
. CUTLET TUBE FRONT
CLAMP
. OUTLET TUBE REAR
. AIR CLEANER
FILTER
SCREW
TUBE DRAIN
TUB
:- DRAIN
CLIP
PLUG
CLIP
OIL RET 1RN
TANK
GROMMET
SCREW
TUBE
. BREATHEkCPANK'
CLIP
. BREATHER CYLINDER
TUBE
{11Yf1SA&00i
.1153
.
Q•TY
t
I
2
1
1
1
1
1
1
2
I
1
1
t
1
1
4
1
:1E1111ARK5
E33
E33
EXCEPT E33
ExCEPTE33
L 600
.220
II
40
.Lilt C
PA
~
TTERY
W
CAM tiitAPi
CHAIN
FAMEA
~
~
.
.
/ YALV!
C-01
ICRA*CAIE COVEL.. .
E-14 CRA*CAU
.
.
C-04
.
.
VIAMq[IYAF><
C-05~YLiiIOER
R-[7
FI1UMT
[RARE
~
~
~
i-1S FROKT
P•1P
FROMT
1-64 FROPT FEw~ER
K17fE..,
CALIPER-
CYLE11[>ER
~
~
HEAD 1-1Z
I'C7
1-06
G-11
-
~
FT1
P1TTIMG,
LIAR
E L(YER
tpt11'cJt
E
.
~
~
~
0-12'
M•02
P-!4
F-1)
14
SYWSW Y E3PE33
---
TIONAL
~
GTATOR
RA
GTATORMIAIOL[
tJEIATOR
REAR CALIP[R
~
FIOiE
-
E1
J-P'
w
J-Is
E.
!'
4
_1
ta
~
~
A' TAP
; p
~
.SJVER.. . ,
.
.iTtI
J'1R
R-I E
H^li
F-1Z
e-A,
m
--
"
!TYRI! ISF L LAW
6wolP
MA TIER PL[ M'
AI*a*`
LAPEL
~
.c
.same
.
. ,.R-p
~
.
a
M-!9
9-04
&_w
.
-
Ie
•
~
~
~
~
~
~
FIG
. 13
FIG 13(Q 2)
REE.NO.
1
2
3
4 14771
5
6
r
8
9
10
11
12
t
13
14
15
16
1 r`
18
19
PART NO
14150-19F00
14160-19F 10
11181-2201
.32E00
07120
.08403
07120
.08403
09118-0M
01550-06457
09180
.08152
n9320
.17O48
09160-0B138
08361
.250088
01421
.06753
:'l1A•19F11
09160
.08140
01550-0$457
091$0156
09320
.12049
083t..5088
MUFFLER
.
DESCRIPT10N
PIPE, EXHAUST REAR
PIPE, EXHAUST FRONT
GASKET, EXHAUST PIPE
CONNECTOR
BOLT
8OL T
BOLT {8x40}
BOLT
SPACER (6 6X 12X24 2)
CUSHION
WASHER (8 5X30X2 31
NUT
BOLT STUD (8X25)
•H
MUFFLER
C1
WASHER (B 5X33X2 5)
BOLT
SPACER 1B 61(127(25 5)
CUSHION
NUT
. MUFFLER
REMARKS
1
1
2
2
1
1
1
1
2
2
1
1
4
1
1
1
1
1
1
40
MR CLEAMER..~
pArrERM
rm
GHAIM
CAM SHAFT f VA
CIURETMR FITTIIIRR C-OT
~
~
~
.LVE.. C-03 C'7LINEER
C-U CFAMICCASC DOVER-.
E-OA
C-d+
•
OtAMICCASF
A~iAFr
LEfTRICAL
~
~
~
~
I-07
FRONT s11rLxj MQ'>jE--1•R7~ ARtFTiMg-
9-05
FISCALIPER
A-114
FROIrr CYLI11p1ER
A-Of
FRONT FE1fDER.. . .tG-11~AICLE i1i'TCM
E-i5
FINN? FORK B&MM
~
HEAD ∎-/2
1-04-
14*
MANX6
F
LEVER
Ari-- ImIISrric
~
~
:--.: b-i2
~
. .
. C-10
M-02
M-4A
F-11
15
SV650YE31E33
APTIWML
RRIATOR HDSF
RAbIATOR
REAR
~
~
CALIPER
AR '~ISHIOM LEVER
T.. J-OTjl£AR 1MEEl
. D-O7 ¢EAT TAIL CQYEI
. .
.
~
D- O6
J- OS
. J-03 STAJC
T
~
ISPEEOOIEIRE
~
D2
~
~
. . .
y f
. M-1i
M-1-0
F-R2
G
. .IlMIRING
msMYuic.i.
law*
.
IMAIING LA L
/MT[R PSR~
MARIIEEi
. ..6-14
LAMP
~
~
. .
. .
F-4A
M-i?
D-Sr.I
~
F•rf4
~
FIG
11
. 14
REF.NO.
1
2
3
4
S
6
7
8
9
10
11
12
13 0911
14
15
16
17
18
19
FOG.14 10
16400
02112-06253
16331
091B1
09261.04009
08331
01517
09320
0916006257
.31
PART NO
1b440
16520
16523
1b510
15100 19F00
16321
09261
08331-31383
09355.50105•&00
.
.20FOO
.4BE00
.10158
.31106
.17C20
.32E00
.49EOO
.06123
.34E00
6,+.06115
.09v36
.19F00
.06002
OIL PUIIP i FUEL PUMP
QTY
DESCRIPTION
PUMP AS SY, ENGINE OIL
SCREW
GEAR, 0'L PUMP DRIVEN (NT
SHIM
Pid (1X13 BI
CIRCL!P
VALVE ASSY
STRAINER ENGINE OIL
C4P OIL STRAINER
BOL T 2
FILTER ASS'.. ENGINE OIL
PSJMFASSY FL
aOLT F,-EL °U MP
CLICHIc*4 DUEL PUMP
SPACER ',JEL F
,3i AS ENGINE OIL PUMP DRIVE
ROLLER POD 616)
:
;IRCL1F
HOSE
. OIL RELIEF
:JMP
. VACUUM
34k
3
1
1
1
1
1
I
1
1
1
2
2
2
I
1
I
1
REMAIRIGS
L 600•150
SR CLEANER
~
;MRY
16
SV650 Y E31E33
~
~
t-Od
ItRAM[CAfiE COYER.. .
E'04
CIIAMICASE
~
. /-~T FROMT'/RIiIfE MLLE..
/-45
FIT CALIPER
. I-Ot ~EAR lNIF71MC-~
.
1
.04
=L IIA*
~
0•i2
H-0Z
a7I01M1
RALIATLR 1CUE
~
•
~
}-OT
13-41?
R'rAR t111EE1
XX&T
~
Tail COYER
1-04
. . .
hR~11I~1L>r
. M-11 TI1MItSMI1L LAND
~
. . .
L-SG
f-"
D3
~
F
FIG
.15
IG.IS(D.
RET.NO
.
PART NO
1
2
3
3A
4
5
1s
0#
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
17400
11411
17491
17533
17511
0910006162
09164
09168-6025
1747002F11)
D928310001
09262
08332-11086
17416
5435-33400
0211' 06163
17415
09T68-09009
09103-062%
09280
OB231
17461
09181
092F1M4O02
4)
.
.19F02
.19F00
.19F01
.02F00
.19Fi]O
.06006
.10014
.19F00
.14300
.22001
.31106
.19F(J0
.10159
WATER PLeMP
{MOC"_ L x y
DESC1MINTION
PUMP ASSY
. WATER
CASE.WATER PUMP
IMPELLER
WASHER
. WATER PUMP
. IMPELLER
SHAFT WATER PUMP
BOLT (6x131
LOCK WASHER
GASKET 4
15x2 21
SEAL MECRANICAL
OIL SEAL 110x211(51
BEARING,10x26*81
ERIN+
0 RING
0 RING
SCREW
BOLT DRAIN
GASKET
(8 2x14)f11
BOLT
Ih ?
410218i
0
R1NG
CIRCLIP
. WATER PUMP DRIVEN
GEAR
SHIM
ROLLER
REMARXS
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
3
2
'
1
i
1
*ill
NATTERY
CLEAIIF.R~
~
C--1a
E-LS
iRAlKCVW
CRAWCASE
~
cbVER
. . .
. A-o7-FRONT iAAKL- K0SE..
i-r5
FROMT CALIi'ER
REFER TO Fr'G 15x(0
17
SY650 Y E3E33
i
-
I•ii
~
I-4L
_sit"
~Ale
II4L4
1141
a-1
~
H-02
:
~
drrIQo
M IATL1R HQCE
. . . .
•
.
.51 FOR MQO1=L
WAY
i
0-47
SEAT TAIL COVE11.. .
iiHEiL
. .
Y
04
-
-
4~
. X-IL VionlOWL
eues+ll
#'vi
LAW—
~
o-lr
. P-116
~
~
~
~
~
~
0
REE,PIO,
1
2
3
4
5
E
7
8
9
1tl
11
12
13
14
15
16
1"
1S
FIG 15A( 0
PAIT NO
17100-1W1a
17411
.19600
t7491-19F10
17470-02610
09283
.10004
09262-10014
08332
.11006
1741&19F00
17435
.33400
021t2-06163
17415
:-11300
.[]Q{i0S
DG1IJO
119103-06206
0928)-22001
08331-31106
17461
.19Ff1)
0,4181 10158
03261
.04002
.51
WATER PUMP MODEL Yj
.
PESCU1r
PUMP ASSY
CASE
IMPELLER/SHAFT
SEAL
04L SEAL IIOX21xh,
BEARING
E PING
0 RING
0
SCREW
BOLT DRAIN
GASKFT,F
80L1
O RING +r
CiFCllp
GEA
$HIM
ROLLER
noN
. WATER
. WATER PUMP
. MECHANICA'
I10x
2f
RING
;r14-Ii
.4 WATER PUMP pRr1[N
tin
.
REMARKS
1
1
1
I
1
•i
J
1
1
1
i
2
1
1
S
1
1
1
1
MR
CLEAMEiI
~
. . .
∎ATT>
:Rw
~AII
CHAIN
GEM S W r
r&Yil..tT,r tiTT1i1GQ r
~
.
YALVT.. C-IS Er41NOt1R
C-IS CIAECASF CWWEI
E-14
CRAIR
CIA
:CASE
IKlNAFT
~
.il -
C-I4
.F7~, F!`Titf
18 SV655a Y E3+E33
. .
.
~
~
. 1-17
1.15
1-I1
4-14
6-ma
FrROW
MA1fE MOiE..M
FI10(r CALIPER
FROkT C L I NER
Fltr11 FEMIEI
~
S
t Fnw fur!∎
t-IT
~
MW 1-02
~
L- 1I
G-I1
e
.0,,
~~
E MR
PAMLE LEVER
E fiFiTCM
as
0,r a1r
~
~
...~f•1T
.c r rt~G
R-42
M-11
. S b
QRT1dMl
i
~
PAmI
RADIATOR..
PEAR rALIFER
~AI f1LIYtM LFYFR
~
a-I4 SEAT
J-08 li-EEDOIETER
.
J-IS
LTAM
~
~
~
iTR14IlIIIfiION
W11114Ipf4L LAM
i1IISI IIIG LA
II-1∎
F-12
6- IFS
TER PLOW
IRING IIIRIEIC}i~F-I9
./EL
~--. .
~
~
wF-06
M-11
0.04
D5
.,
•
-
_
11
~
~
~
~
~
PIG
.16
REF
1
.1
1
.2
2
3
4
5
6
7
8
9
. 4U
.
FIG 16I D
17114-19FIO
1771419F00
17761-19FOQ
09139-06027
17WO
0155006103
09146
09320-14012
0919406290
0911$-06097
PART NO
.19FlO
.06'15
.6)
.
RADIATOR
DE3CwmrnON
RADIATORASSY
RADIATORASSY
GOVfR, RADIATOR
SCREW 16X121
FAN ASSY
BOLT
NUT
CUSHION
SPACER 165x1OX12~
BOLT r8X25i
WATER
.WATER
. RADIATOR
Q`1T
Rte _
1
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1
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