STUDER INNOTEC |
XP-COMPACT |
User and installer Manual Combi Inverter, Battery charger and Transfersystem
XP-COMPACT XPC 1400-12
XP-COMPACT XPC 2200-24
XP-COMPACT XPC 2200-48
Remote control RCC-01
Temperature sensor CT-35
Solar charge controller XPCxxxx-S
AC cable cover CFC-01
IP-23 top cover C-IP23
STUDER INNOTEC |
TEL: ++41 (0)27 205 60 80 |
Rue des Casernes 57 |
FAX: ++41 (0)27 205 60 88 |
CH-1950 SION |
EMAIL : info@studer-innotec.com |
User manual |
XP-COMPACT V5.1 E |
STUDER Innotec |
XP-COMPACT |
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Summary
1 |
General Information ................................................................................................................. |
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1.1 |
OPERATING INSTRUCTIONS ................................................................................................................................ |
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1.2 |
QUALITY AND WARRANTY................................................................................................................................. |
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1.3 |
WARRANTY DISCLAIMER ................................................................................................................................... |
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1.4 |
LIABILITY DISCLAIMER...................................................................................................................................... |
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1.5 |
PRECAUTIONS .................................................................................................................................................... |
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1.6 |
SPECIAL PRECAUTIONS ...................................................................................................................................... |
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Introduction............................................................................................................................... |
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2.1 |
PRINCIPLE SCHEMATIC ....................................................................................................................................... |
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2.2 |
DESCRIPTION OF MAIN FUNCTIONS..................................................................................................................... |
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2.2.1 |
The inverter................................................................................................................................................... |
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2.2.2 |
The transfer system ....................................................................................................................................... |
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2.2.3 |
The battery charger....................................................................................................................................... |
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2.2.4 The solar charge controller (optional).......................................................................................................... |
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2.2.5 |
Remote control .............................................................................................................................................. |
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2.3 |
BATTERY CONNECTIONS .................................................................................................................................... |
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2.3.1 |
Connection in parallel .................................................................................................................................. |
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2.3.2 |
Connection in serie ....................................................................................................................................... |
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2.3.3 Connection in parallel and in serie............................................................................................................... |
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Mounting and installing ........................................................................................................... |
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3.1 |
INSTALLATION PLACE......................................................................................................................................... |
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3.2 |
FIXING................................................................................................................................................................ |
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3.2.1 |
XP-COMPACT.............................................................................................................................................. |
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3.3 |
PROTECTION COVER IP23................................................................................................................................... |
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3.4 |
CONNECTIONS.................................................................................................................................................... |
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3.4.1 General instructions on connecting .............................................................................................................. |
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3.4.2 Protection cover for the terminals connections ............................................................................................ |
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3.5 |
CONNECTING PANEL / FRONT SIDE ..................................................................................................................... |
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3.6 |
CABLING/WIRING ............................................................................................................................................... |
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3.6.1 |
Pre-installation settings ................................................................................................................................ |
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3.6.2 |
Connection to battery.................................................................................................................................... |
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3.6.3 Connecting the 230Vac-Consumer Appliance (AC OUTPUT) ..................................................................... |
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3.6.4 Connecting the 230Vac Input (AC INPUT)................................................................................................... |
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3.6.5 Connecting the Solar modules: SOLAR +/- (Only with solar option)........................................................... |
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3.6.6 Connection to Auxiliary Contact................................................................................................................. |
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3.6.7 Connection to Temperature Sensor (Temp.) ............................................................................................... |
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Control..................................................................................................................................... |
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4.1 |
DISPLAY AND CONTROL PARAMETERS.............................................................................................................. |
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4.2 |
DISPLAY AND CONTROL PARAMETERS ON REMOTE CONTROL PANEL (OPTIONAL) ............................................ |
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4.3 |
LIGHT EMITTING DIODES (LED)...................................................................................................................... |
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4.4 |
PUSH BUTTONS................................................................................................................................................. |
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4.5 |
TURNING KNOBS.............................................................................................................................................. |
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4.6 |
THE INVERTER ................................................................................................................................................. |
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4.6.1 Charge detection system „Standby“ ........................................................................................................... |
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4.6.2 |
Overload ..................................................................................................................................................... |
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4.6.3 |
Overheating (Over Temp) ........................................................................................................................... |
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4.6.4 |
Battery Condition........................................................................................................................................ |
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4.7 |
THE BATTERY CHARGER .................................................................................................................................. |
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4.7.1 |
Cycle of charge ........................................................................................................................................... |
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4.7.2 |
Equalization charging................................................................................................................................. |
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4.7.3 Default value for battery charger ............................................................................................................... |
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4.7.4 |
Charging current ........................................................................................................................................ |
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4.8 |
THE TRANSFER SYSTEM ................................................................................................................................... |
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4.8.1 Set the transfer voltage threshold ............................................................................................................... |
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4.8.2 FAST (UPS)- MODE for the Transfer Switch............................................................................................. |
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User manual |
XP-COMPACT V5.1 E |
1 |
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STUDER Innotec |
XP-COMPACT |
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4.8.3 Delayed mode of the Transfer System......................................................................................................... |
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4.9 |
THE SOLAR CHARGE CONTROLLER (OPTION).................................................................................................... |
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4.10 |
THE MULTIFUNCTIONAL CONTACT .................................................................................................................. |
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4.11 |
THE TEMPERATURE SENSOR............................................................................................................................. |
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The Remote Control ............................................................................................................... |
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5.1 |
REMOTE CONTROL PLUG-IN.............................................................................................................................. |
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5.2 |
POWER MONITOR.............................................................................................................................................. |
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5.3 |
BATTERY CONDITION:...................................................................................................................................... |
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5.4 |
FAULT INDICATOR............................................................................................................................................ |
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5.4.1 |
Overtemp. (10) ............................................................................................................................................ |
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5.4.2 |
Overload (11).............................................................................................................................................. |
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5.4.3 |
Battery low/high.......................................................................................................................................... |
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5.5 |
DEPORTED ALARM CONTACT AND ON/OFF CONTROL........................................................................................ |
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5.6 |
MANUAL CONTROL OF THE AUXILIARY CONTACT ............................................................................................ |
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Programming .......................................................................................................................... |
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6.1 |
STANDARD SETTING ......................................................................................................................................... |
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6.1.1 |
Battery voltage ............................................................................................................................................ |
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6.1.2 |
Auxiliary contact......................................................................................................................................... |
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6.2 |
RESET VALUE ................................................................................................................................................... |
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6.3 |
BATTERY VOLTAGES AND ABSORPTION TIME:.................................................................................................. |
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6.3.1 Table of voltage and timing threshold......................................................................................................... |
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6.3.2 Set the voltage and timing threshold........................................................................................................... |
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6.4 |
PROGRAM THE AUXILIARY CONTACT ............................................................................................................... |
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6.4.1 |
Principle...................................................................................................................................................... |
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6.4.2 The programming of the Auxiliary Contact is carried out in the following Steps....................................... |
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6.4.3 |
Example ...................................................................................................................................................... |
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6.5 |
DISABLING SOME OF THE XP-COMPACT FUNCTIONS..................................................................................... |
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6.5.1 Diagram of the different mode .................................................................................................................... |
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Maintenance............................................................................................................................ |
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CE Compliance ....................................................................................................................... |
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9 |
Technical Data ........................................................................................................................ |
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User manual |
XP-COMPACT V5.1 E |
2 |
STUDER Innotec |
XP-COMPACT |
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1 General Information
1.1Operating instructions
This manual is a part of the delivery package of every XP-COMPACT inverter-charger. It serves as guidelines for safe and efficient operation of XP-COMPACT. The instructions are only valid for use with the following appliances and options:
-XP-COMPACT XPC 1400-12
-XP-COMPACT XPC 2200-24
-XP-COMPACT XPC 2200-48
-Temperature sensor CT-35
-Remote control RCC-01
-Solar charge controller XPCxxxx-S
-AC cable cover CFC-01
-IP-23 top cover C-IP23
Every person who installs a XP-COMPACT and/or works with it must be fully familiar with the contents of this manual and must follow exactly all the warnings and safety instructions. Installation of or any work on the XP-COMPACT must be carried out by a qualified and trained staff. Installation and application must comply with the respective local installations codes and safety regulations.
1.2Quality and Warranty
During production and assembling, all XP-COMPACT appliances go through many controls and tests. Production, controls and tests are carried out in accordance with firm and established procedures. Every XP-COMPACT has its own serial number, which helps to refer back to its original data in the event of controls or repairs. That is why you should never remove the identification plate showing the serial number. The production assembly and tests on all XP-COMPACT appliances are totally carried out in our company in Sion, Switzerland. The warranty for these appliances is valid for uses and operating possibilities mentioned in this manual.
The warranty period for the XP-COMPACT is 2 years.
1.3Warranty Disclaimer
We do not accept any responsibility for any damages occurring through use, manipulation, working situation and handling, which are not explicitly mentioned in these operating instructions. Following cases are not covered by the warranty:
•High voltage at INPUT (i.e. 48V at the Battery INPUT of XP-COMPACT 1400-12)
•Reverse polarity on Battery connections (+/- reversed)
•Running liquid or oxidation through condensation in the appliance
•Defects caused by force, physical or mechanical means
•Changes not explicitly authorized by STUDER INNOTEC
•Not or only partly tightened screws and nuts after change of fuses or connecting cables
•Connecting other sources of energy such as PV-Modules on the INPUT „SOLAR +/-„
•Transport damage, i.e. through bad handling and /or packing
•Damage from atmospheric over voltage
1.4Liability Disclaimer
Respecting this manual, servicing and method of installation, functioning, application and maintenance of the appliance can not be controlled or supervised by STUDER INNOTEC. Hence we do not accept any liability and responsibility for damages, loses and costs which result through the use of this appliance or which result through incorrect installation, incorrect operation or wrong application and maintenance or which by some other means maybe connected together to these. Similarly, we do not accept any responsibility for any violation of the patents rights or violation of any third party’s rights resulting from the use of this appliance
STUDER INNOTEC reserves the right to modify the technical data or these operating instructions without issuing any prior notice.
User manual |
XP-COMPACT V5.1 E |
3 |
STUDER Innotec |
XP-COMPACT |
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1.5Precautions
This manual must be readily available for the user at all times. The user must be familiar with the precautions and safety aspects.
During operation of XP-COMPACT, high voltages are generated at the connections and inside of the appliance which could be deadly fatal. Work on the appliance and on the installation should only be carried out by qualified and trained personnel.
The whole installation connected with the XP-COMPACT must comply with the respective valid codes and ordinances.
Persons without the written authorization from STUDER INNOTEC are strictly forbidden to carry out any changes or repairs on the appliances. For authorized changes only original parts are to be used.
The XP-COMPACT may only be used when it has been installed in accordance with these instructions and all parts have been correctly assembled and installed.
On the INand OUTPUT points of the XP-COMPACT only the already selected energy sources and consumer appliances should be connected.
In order to carry out any maintenance or repair work on the XP-COMPACT without danger, all connections must be disconnected beforehand.
Caution: Even when a XP-COMPACT has been disconnected from the all connections, at the OUTPUT point there could still be deadly fatal voltages present. To remove these voltages you must switch the XP-COMPACT ON with the ON/OFF switch. After one minute the electronics are discharged and any work can now be safely carried out.
The XP-COMPACT is only suitable for internal use and under no circumstances should it be subjected to snow, rain, or any other wet conditions
By installations in motorized vehicles the XP-COMPACT must be protected from water-spray and any other wet conditions..
The XP-COMPACT may only be connected to lead –acid or lead-gel batteries.
Caution: In normal use lead-acid and lead-gel batteries give out explosive gases. Never smoke or allow a spark or flame in the vicinity of batteries. The batteries must always be stored or placed in a well ventilated area, they should be placed in such a way that there is no danger of short circuiting through carelessness. Never charge frozen batteries.
The XP-COMPACT is not to be used or sold for life support equipment or applications.
1.6Special Precautions
While working on batteries there should always be a second person close to you or within your voice range, in case help is needed.
Plenty of fresh water and soap must be ready at hand so that in case of acid coming in contact with skin, eyes and clothes, the areas in question can be thoroughly washed.
If acid enters the eyes, you must thoroughly wash the eyes with cold running water for at least 15 minutes. It is recommended that you immediately consult a medical doctor.
Baking powder neutralizes battery acid electrolyte. Always keep some at hand.
Special care must be taken when working with metal tools near or on the batteries. With tools such as screwdrivers, spanners etc. short-circuits can result. Sparks produced by the short circuit can cause an explosion.
When working on batteries all personal metal items such as rings, necklaces and bracelets must be removed. Batteries are so powerful that short-circuit with these items can melt them and thus cause severe burns. Always follow the battery manufacturer’s instructions.
Under certain conditions the XP-COMPACT or a connected generator can start automatically. While working on an electrical installation you must ensure that these appliances are disconnected beforehand from the installation.
User manual |
XP-COMPACT V5.1 E |
4 |
STUDER Innotec |
XP-COMPACT |
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2 Introduction
The XP-COMPACT is a sine wave inverter with integrated battery charger and solar charge controller with many additional functions, it has been developed to be used as stand-alone (no grid feeding) AC provider, or as continuous / break-free current supply provider (UPS).
2.1Principle schematic
AC IN
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100nF |
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AC input line |
PE |
2,2nF |
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grid or genset |
2n2nF |
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N |
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2x2,7MΩ |
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Internal bridge |
2x2,7MΩ |
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Not mounted (1) |
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Filter |
eg |
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ar |
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hc |
BATTERY |
Fuse |
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DC |
AC |
e/rt |
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erv |
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CT35 |
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nI |
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1uF |
1uF |
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Microprocessor control
unit
SOLAR
Solar generator
RJ11 |
RJ45 |
6p |
8p |
Max. 6m |
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Temp. |
Remote control |
AC OUT
L
2,2nF |
PE |
AC output line |
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2n2nF |
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N
AUX. CONTACT
Auxiliary dry contact
Transfer delay
Equalize
Display |
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RCC-01 |
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COMPACT |
INVERTER - CHARGER |
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RCC-01 |
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TRANSFER |
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AC IN |
AC OUT |
A |
% |
Max. 40m |
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160 |
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CHARGER |
(Select) |
50 |
60 |
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INVERTER |
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130 |
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RESET |
70 |
100 |
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SOLAR CHARGE |
ALARM |
60 |
80 |
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EQUALIZE |
Over Temp. |
40 |
40 |
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30 |
20 |
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Program |
Overload |
20 |
10 |
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Battery |
10 |
5 |
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Contact active |
Low/High |
regrah C |
retrevnI |
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Contact manual |
OFF |
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AUXILIARY |
CONTACT |
ON/OFF |
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(Program) |
(Change status) |
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Note:
(1) The neutral of the appliance is not connected to the earth whatever the functioning mode is. If requested and according to the local regulation, an automatic connection between Neutral and earth in inverter mode only may be done by installing a bridge internally to the unit. Please contact your installer regarding this point.
2.2Description of main functions
2.2.1The inverter
The sine wave inverter built in the XP-COMPACT generates a sinusoidal AC voltage with an exceptionally precise voltage and stabilized frequency. In order to start large electric motors, the user has the possibility to employ a short-start-power which is 3-times the nominal power of the XPCOMPACT.
The inverter is protected against overload and short-circuits. A power stage with the latest MOSFET power transistors, a toroidal transformer and a fast regulating system make-up a robust and reliable inverter with highest efficiency. A 1-20 Watt adjustable charge detection system serves to provide the smallest energy consumption and ensures a long life for the battery.
2.2.2The transfer system
XP-COMPACT can be connected to an AC source, for example a stand-by emergency generator or the AC network. With the transfer system, on one side you have an alternating voltage at the output for use by the connected consumer appliances. On the other side the batteries are charged. The distribution of energy between the consumer appliances and battery charger is automatic.
User manual |
XP-COMPACT V5.1 E |
5 |
STUDER Innotec |
XP-COMPACT |
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2.2.3The battery charger
The built-in battery charger is so designed that it can charge the battery quickly and fully. A microprocessor controlled, 3 to 4 Step charging process ensures the optimum charging of the batteries. The desired charging current can be set continuously from 0 to maximum, according with particular technical specification (chap.6). The battery charger is meant for the lead-acid and lead-gel batteries. Thanks to the floating charge system the battery can remain continuously connected.
2.2.4The solar charge controller (optional)
With the built-in solar charge controller, the XP-COMPACT is a complete solar-power-center. In a solar installation this controller ensures that the batteries are charged correctly. With the XPCOMPACT, batteries can be charged with a generator and with the solar modules at the same time. The charging of batteries with both energy sources is carried out fully automatically.
2.2.5Remote control
As an option, a remote control can be connected to XP-COMPACT. Extra display and programming possibilities are available on the remote control (see Chap.5). The remote control is supplied with a 20m long cable. This cable can go to 40m long. On the remote control output power and charging current are also monitored.
2.3Battery connections
Lead-acid batteries are normally available in blocks of 2V, 6V or 12V. In most cases, to generate the necessary operating voltage and the capacity of the batteries for the XP-COMPACT many batteries have to be connected together in parallel and or in series. Following three examples are shown:
2.3.1Connection in parallel
12V |
12V |
12V |
12V |
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2.3.2Connection in serie
2V |
2V |
2V |
2V |
2V |
2V |
12V |
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2V |
2V |
2V |
2V |
2V |
2V |
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24V
2V |
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2V |
2V |
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2V |
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2V |
2V |
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12V |
12V |
12V |
12V |
48V |
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User manual |
XP-COMPACT V5.1 E |
6 |
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