T/PUMP®
Series Localized Temperature
Therapy System
TP600 & TP700
Service Manual
2014/06 E.3 101176 REV E www.stryker.com
SYMBOLS
Symbols and Definitions
General Warning
Caution
Warm Water Fill Line
Cold Water Fill Line
Attention, consult Operator’s Manual
Water Levels
Water Flow
Dangerous Voltage
Type BF Applied Part
Do not penetrate with sharp object
Medical Electrical Equipment with Respect to Electrical Shock, Fire, and Mechanical hazards in accordance with UL 60601-1, and CAN/CSA C22.2 No. 601.1, ASTM F 2196-2002
Model or Catalog Number
Manufacturer
Table of Contents
Symbols and Definitions ....................................................................3
Symbols ............................................................................3
Safety Precautions ........................................................................5
Introduction .............................................................................6
Before You Begin......................................................................6
Receiving Inspection ...................................................................6
To Return Pumps To Factory For Repair Or Exchange...........................................6
Introduction ..........................................................................7
Connecting the Pads ...................................................................7
Catalog Descriptions ...................................................................8
Features................................................................................9
Pump Features .......................................................................9
Keypad Features TP600 Series ..........................................................10
Keypad Features TP700 Series ..........................................................11
Keypad Features TP702 Series ..........................................................12
Specifications...........................................................................13
Operating Instructions.....................................................................14
Clik-Tite Connectors...................................................................14
Quick Disconnects....................................................................15
Start-Up Procedure ...................................................................16
Shutdown Procedure ..................................................................16
Cleaning...............................................................................17
Storage / Cleaning....................................................................17
Institutional (Hospital) Cleaning Instructions .................................................18
Pads / Accessories ...................................................................18
Water Temperature Control .................................................................19
Theory of Operation ......................................................................20
Functional Check ........................................................................21
Disassembly / Reassembly .................................................................26
Troubleshooting .........................................................................28
Troubleshooting .........................................................................31
Parts Illustration .........................................................................32
Parts Illustration .........................................................................33
Replacement Parts List....................................................................34
Warranty ..............................................................................36
Warranties..........................................................................36
Pump .............................................................................36
Pad, Single Patient Use ................................................................36
Pad, Reusable .......................................................................36
Parts ..............................................................................36
4 101176 REV E www.stryker.com
Safety Precautions
WARNING
• Risk of explosion. Do not use in the presence of flammable anesthetics.
• Risk of electric shock. Disconnect power before servicing the T/Pump.
• Do not attach the power cord to any moving parts of the bed frame or any location that may be a pinch point or
cause power cord damage. If routed improperly, the power cord may become pinched and could cause electrical
shock.
• This device pumps temperature controlled water through a pad. Set the pad temperature only as directed by and
under the guidance of the prescriber.
• Check the skin integrity of the body surface to which therapy is applied. Evaluate patient response to temperature
application.
• Check patient’s skin for adverse reactions every 30 minutes or as directed by the prescriber. Patients at greatest
risk are those who are unconscious, diabetic, and/or incapacitated.
• Failure to adhere to these warnings could result in patient injury.
• The following Groups/Conditions require additional surveillance:
Group/Condition at risk Potential Injury
Patients with impaired circulation Ischemia
Areas of application under pressure Ischemia
• Only qualified medical service personnel should repair the T/Pump. Improper repair may result in death or serious
injury, equipment damage, or malfunction.
• UseT/PumpTP600&TP700seriescontrolswithMul•T•Pads®. For catalog numbers and descriptions, see page
8.
• Do not place additional heat sources between the patient and pad. Skin damage may result.
• Do not modify the product or any components of the product. Modifying the product can cause unpredictable
operation resulting in injury to the patient or operator. Modifying the product aslo voids the product warranty.
• Do not use accessories other than those specified by Stryker. Using competitor accessories may result in
unpredictable operation resulting in injury to the patient or operator or damage to the product.
• To avoid the risk of shock, unplug the unit before filling the reservoir.
CAUTION
• U.S. Federal law restricts this device to sale by or on the order of a physician.
• Set fluid temperature and monitor patient’s temperature and skin condition as directed by a physician to prevent
injury.
• Additional surveillance required for pediatric patients and patients with impaired circulation.
• Closely monitor areas of application under pressure as well as with use with topical solutions and other heat
sources to prevent injury.
• The use of quaternary disinfectant products may cause damage to the product.
• Frequent or prolonged exposure to higher concentration disinfectant solutions may result in damage to the product.
• Do not cover the control unit with blankets, pillows or other insulating materials. Air flow is required to maintain
system performance.
www.stryker.com 101176 REV E 5
Introduction
BEFORE YOU BEGIN
Read and understand this T/PUMP OPERATOR’S MANUAL and all SAFETY PRECAUTIONS
(see page 5) prior to using the T/Pump.
Only qualified medical service personnel should repair or perform function tests on the T/Pump. Contact your dealer
or Stryker’s Technical Service Department for assistance:
Telephone: 1-800-327-0770
RECEIVING INSPECTION
Check the shipping carton for damage immediately upon receipt. If package damage is discovered, the device should
be unpacked with the carrier’s agent present. Any claims for shortage or damage must be filed with the delivering
carrier by the purchaser. Do not return pumps that were damaged in shipment to Stryker without contacting our
Technical Service Department for advice (see phone numbers below). If damaged goods are returned to Stryker
without notifying the carrier, Stryker will assume the repairs will be made at the customer’s expense.
TO RETURN PUMPS TO FACTORY FOR REPAIR OR EXCHANGE
Merchandise returned to Stryker must be accompanied by a Return Goods Number (RG#), issued by Stryker,
authorizing goods to be returned. Contact Customer Service at:
Customer Service: 1-800-327-0770
6 101176 REV E www.stryker.com
Introduction
INTRODUCTION
WARNING
• Do not modify the product or any components of the product. Modifying the product can cause unpredictable
operation resulting in injury to the patient or operator. Modifying the product aslo voids the product warranty.
• Do not use accessories other than those specified by Stryker. Using competitor accessories may result in
unpredictable operation resulting in injury to the patient or operator or damage to the product.
CAUTION
• U.S. Federal law restricts this device to sale by or on the order of a physician.
• Do not cover the control unit with blankets, pillows or other insulating materials. Air flow is required to maintain
system performance.
Heat therapy is effective in the dilation of blood vessels, thereby increasing the blood flow to the heated area. Heat
therapy has a variety of uses, the most common being treatment of aches and pains in joints and muscles.
Cooling therapy assists in vasoconstriction, decreasing blood flow and decreasing the metabolism in the affected area.
Cooling therapy is applied in the acute phase of injury minimizing blood loss, inflammation of the tissue, and can be
effective in pain management.
The Stryker T/Pump® Localized Temperature Therapy System provides therapy by warming or cooling the enclosed
water,andcirculatingitthroughtheStrykerMul•T•Pad.ThepadisconnectedtotheStrykerT/Pumpwith
easy-to-use Clik-Tite® or quick disconnects.
TheMul•T•Pad® provides the interface for delivering the temperature therapy. The unique button design allows water
to flow and provides trouble-free operation when the pad is folded to form a customized fit. This reduces the number
of pads your facility must keep in inventory. The pads are applied to the part of the body requiring therapy, and the
circulating water maintains the pad at the setpoint temperature. The setpoint temperature (TP700 series only) can be
locked to prevent tampering.
CONNECTING THE PADS
TheMul•T•Pads® can be interconnected using Clik-Tite® connectors to provide therapy to more than one body site at
a time.
Figure 1A: Localized
Temperature Therapy System
with Single Pad with the TP650
and TP700.
www.stryker.com 101176 REV E 7
Figure 1B: Localized Temperature
Therapy System with Multiple Pads.
Introduction
CATALOG DESCRIPTIONS
Catalog # Product Name
TP650 Classic Control Unit
TP700/TP702 Professional Control Unit
TP22B* Mul•T•Pad®: 15"w x 22"l (38cm x 56cm)
All Polymer. 10 per carton
TP22C Mul•T•Pad®: 15"w x 22"l (38cm x 56cm)
Nonwoven fabric on one side, pliable polymer on the other side. 1 per carton
TP3E* Mul•T•Pad®: 3"w x 23"l (8cm x 58cm)
Nonwoven fabric on one side, pliable polymer on the other side. 10 per carton
TP12E Mul•T•Pad®: 13"w x 18"l (33cm x 46cm)
Nonwoven fabric on one side, pliable polymer on the other side. 20 per carton
TP22E Mul•T•Pad®: 15"w x 22"l (38cm x 56cm)
Nonwoven fabric on one side, pliable polymer on the other side. 20 per carton
TP26E Mul•T•Pad®: 18"w x 26"l (46cm x 66cm)
Nonwoven fabric on one side, pliable polymer on the other side. 10 per carton
TP22G Mul•T•Pad®: 15"w x 22"l (38cm x 56cm)
Heavy Polymer, Reuseable. 10 per carton
TP650C Classic Control Unit with quick disconnects
TP700C Professional Control Unit with quick disconnects
TP612E Mul•T•Pad®: 13"w x 18"l (33cm x 46cm)
Nonwoven fabric on each side with quick disconnects. 10 per carton
TP622E Mul•T•Pad®: 15"w x 22"l (38cm x 56cm)
Nonwoven fabric on each side with quick disconnects. 10 per carton
TP626E Mul•T•Pad®: 18"w x 26"l (33cm x 46cm)
Nonwoven fabric on each side with quick disconnect. 10 per carton
*Non-CE Products
To order any of these products contact your dealer or Stryker’s Customer Service Department at:
Telephone: 1-800-327-0770
Or, visit our website at www.stryker.com
8 101176 REV E www.stryker.com
Features
PUMP FEATURES
Easy to Use Keypad See KEYPAD FEATURES on page 10 (TP600 series) and page 11 (TP700 series).
Attached hose 10 ft (305 cm) dual hose. Connectors allow pads to be connected to the pump (Figures 1A
and 1B, page 7).
Flow indicator Indicates no flow. Turns off heater if pump is tipped.
Warm/Cool Delivery Three setpoints on the TP600 series.
Four temperature setpoints on the TP700 series.
Therapy Cycles (TP700
Choose from 20-minute, 30-minute, or Continuous cycles.
series only)
On/Standby Button Indicates power is supplied to the unit.
Over Temp Safety
Limit thermostat shuts off heater if the high temperature limit is exceeded.
Thermostat
Self Check Automatic system check at startup.
Hose/cord Management Convenient and easy storage areas for hose and cord.
Comfortable
Designed for a more comfortable grip when moving the pump.
Handle Design
Dual Micro Processor Two electronic circuits, one over temperature sensing circuit.
Tethered Easy-Open
Prevents misplacing the cap. Only 1/4 of a turn is needed to remove or secure the cap.
Cap
Handle Vents The vents in the handle allow air flow to keep the motor and heater inside the unit cool.
Easy to Use Keypad
On/Standby Button
Comfortable Handle
Handle Vents
Flow Indicator
Tethered Easy-Open Cap
Cord storage
Temperature
Setpoints for warm
or cool delivery
Therapy Time Cycles
(TP700 series only)
Hose Connections
Hose storage
Figure 2: T/Pump Features
www.stryker.com 101176 REV E 9
KEYPAD FEATURES TP600 SERIES
Indicator/
Warning Light
Features
Figure 3: TP600 Series Keypad
See the Troubleshooting section on page 28.
Water Flow
Check hoses and clamps for kinks or occlusions.
Water Level
Check water level.
Setpoints Press the button at the bottom of the setpoint indicator to
toggle through the three setpoints.
High Heat is 107°F (42°C).
Low Heat is 100°F (38°C).
Cooling is 50°F (10°C).
On/Standby
Button
Green indicates the unit is on.
Yellow indicates power is supplied to the unit but the unit
is not on.
10 101176 REV E www.stryker.com
KEYPAD FEATURES TP700 SERIES
Indicator/
Warning Light
Features
Figure 4: TP700 Series Keypad
See the Troubleshooting section on page 28.
Water Flow
Check hoses or clamps for kinks or occlusions.
Water Level
Check water level.
Setpoints Press the button at the bottom of the setpoint indicator
to toggle through the four setpoints. Temperatures are
identified in °C and °F.
Setpoint Lock Prevents tampering.
Press and hold for 2 seconds to lock or unlock the
setpoint.
Therapy
Cycles
Continuous cycle, 30-minute cycle or 20-minute cycle.
On/Standby
Button
www.stryker.com 101176 REV E 11
Green indicates the unit is on.
Yellow indicates power is supplied to the unit but the unit
is not on.
KEYPAD FEATURES TP702 SERIES
Indicator/
Warning Light
Features
Figure 5: TP702 Keypad
See the Troubleshooting section on page 28.
Water Flow
Check hoses or clamps for kinks or occlusions.
Water Level
Check water level.
Setpoints Press the button at the bottom of the setpoint indicator
to toggle through the four setpoints. Temperatures are
identified in °C.
Setpoint Lock Prevents tampering.
Press and hold for 2 seconds to lock or unlock the
setpoint.
Therapy
Cycles
Continuous cycle, 30-minute cycle or 20-minute cycle.
On/Standby
Button
12 101176 REV E www.stryker.com
Green indicates the unit is on.
Yellow indicates power is supplied to the unit but the unit
is not on.
Specifications
120V Models 230V Models
Electrical Classification Class I equipment with Type BF applied part suitable for continuous operation. Not
classified for protection against ingress of liquid. Not classified for use in the presence
of flammable anesthetics.
Size (approx.) 11.5” x 8” x 8”
29.2cm x 20.3cm x 20.3cm
Weight 6.5 lbs (2.9 kg) when empty
9 lbs (4.0 kg) with unit filled with water to heating level
Reservoir capacity 93 oz (2.75 l) maximum
Flow rate 7 gph (26.5 lph) minimum with pad attached
Ambient operating
temperature
Environmental conditions
for transport and storage
Temperature setpoints TP650 Classic
Average temperature
accuracy
Maximum Contact
Surface Temperature
High Limit Safety
Temperature
Power cord International (harmonized) 3-wire cordset Modular
Current leakage 300 microamperes maximum 500µA Max
Ground resistance 0.5 ohm max
Electrical requirements
Voltage (VAC)
Frequency (Hz)
Current (amps)
Certifications MEDICAL ELECTRICAL EQUIPMENT WITH
60°F to 90°F (15.6°C to 32.2°C )
-20°F to 120°F (-28°C to 48°C )
At uncontrolled RH
107°F (42°C) High heat
100°F (38°C) - Low heat
50°F (10°C) - Cooling
TP700 Professional
107°F (42°C)
100°F (38°C)
95°F (35°C)
50°F (10°C)
±2°F at 107°F (±1°C at 42°C)
107°F (42°C)
110°F to 120°F
(43.3°C to 49°C)
120±10%
60
3.1 amperes
RESPECT TO ELECTRICAL SHOCK, FIRE,
AND MECHANICAL HAZARDS ONLY IN
ACCORDANCE WITH UL 60601-1, AND CAN/
CSA C22.2 NO 601.1, ASTM F 2196-2002
TP702
42ºC
38ºC
35ºC
10ºC
230+ 10%
50 Hz
1.6 A
EN 60601-1-2
IEC 60601-1
EN 60601-1
EN 60601-1-2
www.stryker.com 101176 REV E 13
Operating Instructions
CLIK-TITE CONNECTORS
The TP600 & 700 Series T/Pump is supplied with Clik-Tite® connectors.
To connect and disconnect Clik-Tite® connectors from hose to pad:
1. Insert male fittings into female fittings with a twisting motion
(Figures 6A and 6B).
2. When fittings are fully inserted, snap locking ring into place
(Figures 6C and 6D).
3. To disconnect, reverse the procedure.
4. To open or close the hose pinch clamps:
•Open the clamp by pushing the serrated end (Figure 7B).
•Close the clamp by pressing the clamp together (Figure 7C).
Note: Refer to Figure 1B on page 7 when connecting multiple pads.
6A
6C
7B
6B
6D
7C
Figure 6: Clik-Tite® Connectors
14 101176 REV E www.stryker.com
Operating Instructions
QUICK DISCONNECTS
To connect and disconnect quick disconnects to a pad:
1. Push the male coupling onto the female coupling. When you hear an audible click, the connectors are joined
(Figure 7A).
2. To open or close the hose pinch clamps:
•Open the clamp by pushing the serrated end (Figure 7B).
•Close the clamp by pressing the clamp together (Figure 7C).
3. To disconnect, press down on the thumb tab of the female coupling. The couplings will partially disconnect.
4. Pull the male coupling out fully to disconnect (Figure 7D).
7A
7B 7C
7D
Figure 7: Quick disconnects
www.stryker.com 101176 REV E 15
Operating Instructions
START-UP PROCEDURE
WARNING
• Pump must be filled with water prior to operation.
• To avoid the risk of shock, unplug the unit before filling the reservoir.
1. Before filling the pump, attach a pad to the connector hose. Make sure that
there are no kinks in the hose or pad. Open the hose clamps.
2. Open the fill cap on top of the pump.
3. To fill for cooling:
a. Fill with cold water to the Cooling water line.
b. Fill with ice to the full capacity of the reservoir.
4. To fill for heating, fill with room temperature
water to the Heating water line.
5. Plug the T/Pump into a properly grounded Hospital Grade receptacle.
6. Press the On/Standby button. The light next to the selected temperature begins to flash.
7. Use the keypad to set the temperature as directed by the prescriber. For the TP700 only, after setting the
temperature, press and hold the lock Temperature Setpoint button for 2 seconds to lock the setpoint.
Note: If you toggle past the desired setpoint, keep toggling to start at the beginning of
the setpoint column. The selected water temperature will be reached in approximately
15 minutes and the light next to the selected temperature becomes steady.
8. Check the water level. If it drops below the operating level, add water.
9. ApplytheMul•T•Padtothepatientasprescribed.FollowtheMul•T•Padinstructions.
10. Position the pump at or above the level of the pad.
Note: If the pump is placed below the pads, water will drain into the pump when it is shut off. If
the pump has been overfilled or if multiple pads are connected, excess water can leak.
11. When using for cooling, the ice will eventually melt and the setpoint will start flashing. Press on/
standby button so the standby light is lit. Unplug pump from power receptacle. Open fill cap and
invert pump over sink to drain water. Refer back to step #3 and follow through procedure.
SHUTDOWN PROCEDURE
1. Press the On/Standby button so that the Standby light is lit.
2. Unplug the T/Pump.
3. Close all hose clamps.
4. Disconnect pads from pump.
Note: To prevent water spillage, always disconnect pad from pump with connectors raised above the level of the
pad and pump.
5. Coil the hose, and attach the Clik-Tite® connectors together on the hose (See Figure 6, page 14), where
applicable.
6. Secure the hose to the T/Pump using the tube set strap.
7. Wrap the power cord around the unit.
16 101176 REV E www.stryker.com
Cleaning
STORAGE / CLEANING
Storage (Short term) Less than 1 day
1. Close the hose clamps.
2. Disconnect the pad.
3. Connect ends of the connector hoses together, where applicable.
4. Open the hose clamps.
5. Leave water in the reservoir.
6. Coil and fasten the hose using the tube set strap and wrap the power cord around the unit.
Storage (Long term)
1. Drain the pump. (See instructions below.)
2. Coil the hose, rather than folding it, to prevent hose kinks.
3. Fasten the hose using the tube set strap and wrap the power cord around the unit.
Draining
1. Disconnect the T/Pump from AC power.
2. Clamp the hose clamps.
3. Disconnect the pad or hoses from one another, keeping hoses at or above the level of the T/Pump.
4. Open the hose clamps.
5. Remove the fill cap and invert the T/Pump over a sink.
6. When all fluid has drained from the hoses and reservoir, replace the fill cap.
7. Connect the hoses together, where applicable.
www.stryker.com 101176 REV E 17
Cleaning
INSTITUTIONAL (HOSPITAL) CLEANING INSTRUCTIONS
CAUTION
• The use of quaternary disinfectant products may cause damage to the product.
• Frequent or prolonged exposure to higher concentration disinfectant solutions may result in damage to the product.
Note: Change the water monthly or more often depending on use.
Clean the outer surfaces of the T/Pump with one of the following:
•A damp cloth and soapy water.
•Phenolic Disinfectant or 10% bleach solution.
Note: If water is contaminated or not changed for a month, please follow the internal cleaning procedure below.
1. Prepare a germicidal solution according to the manufacturer’s instructions. Stryker, product catalog MTA33.
2. Drain the pump.
3. Connect hose set together, where applicable, or attach a pad to the connector hose.
4. Fill the reservoir to the Heating water line on the back of the reservoir.
5. (TP650) Select Low Heat on the keypad.
(TP700) Select the 95°F (35°C) temperature setpoint on the keypad.
6. Start the T/Pump, and circulate the solution for one hour.
7. Drain the solution and refill the pump with clean water.
Note: In a home environment, perform only step 2 and the refill instructions in step 7.
PADS / ACCESSORIES
OnlyuseMul•T•Pads®. The unique button design allows optimal water flow and provides trouble-free operation when
the pad is folded. This reduces the number of different sizes of pads your facility must keep in inventory.
TheMul•T•PadswithClik-Tite® connectors can be interconnected to provide therapy to more than one body site at
a time (Figure 1B, page 7). Refer to Catalog Descriptions on page 8 for a list of various pads and ordering
information.
18 101176 REV E www.stryker.com
Water Temperature Control
WATER TEMPERATURE CONTROL
There are three devices that control the operation of the heater in the Stryker T/Pump:
• The temperature is thermistor controlled (Figure 8, item 8). This temperature is selectable from the
operator’s keypad (Figure 8, item 10). To prevent unauthorized temperature setting changes, a lockout
key is available on the TP700 / TP702 “Professional” model.
• The limit thermostat (Figure 8, item 2) is mounted on the brass manifold block (figure 8, item 6).
This thermostat senses water temperature flowing to the pad and will shut off the heater if the water
temperature exceeds specific limits (120ºF). The purpose of the limit thermostat is to prevent the pump
from providing water at too high a temperature to the pad.
• The control of the selected temperature is performed by a dual thermistor (Figure 8, item 1) Dual
Processor design. The Control Processor reads its thermistor and determines if heat is required. If heat
is required it sends a signal to an Over Temperature Processor. The Over Temperature Processor reads
its thermistor, and insures the temperature is below the over temperature value, before it allows the
heater (Figure 8, item 5) to turn on.
FLUID SYSTEM
The pump is a sump configuration magnetically coupled to an impedance protected, shaded pole AC Motor (Figure 8,
item 3).
The return hose fitting (Figure 8, item 7) is machined internally to act as an orifice. This maintains a back pressure in
the pad to make it resistant to flow restrictions.
www.stryker.com 101176 REV E 19
10
Theory of Operation
1
9
2
3
8
7
6
4
5
Item Description
1 PC Board (Temperature
Controller)
2 Manifold Backup Limit
Thermostat
3 Pump Motor
4 Tray Assembly
5 Cartridge Heater
6 Brass Manifold Block
7 Return Hose Fitting
8 Temperature Sensor
9 Housing Front Assembly
10 Ribbon to Front Keypad
Figure 8: T/Pump Components
20 101176 REV E www.stryker.com
Functional Check
FUNCTIONAL CHECK - INTERNAL REQUIRED EQUIPMENT
WARNING
• Only qualified service personnel should perform this Functional Check. Improperly fol-
lowing the test procedure may result in equipment damage.
• Do not perform this Functional Check with an empty reservoir. Damage to the T/Pump may result.
• Read through and understand each step before performing the test.
• After any field service, the functional check must be completed to ensure operation.
To assure optimum performance, dependability and safety, the following Functional Check should be performed once
per year (or as specified in the facility's preventive maintenance program).
•TPT9 is used to measure the temperature and the flow of the water entering the pad. (To use quick
disconnects, also order adapter hose P/N 77926000)
•Stop Watch
•Mul•T•Pad
•Test Probe, T/Pump P/N:100925000
•Current Leakage meter
•Ohm Meter
Note:ToorderaTPT9,TestProbeandMul•T•Pad,contactyourdealerorStryker'sCustomerServiceDepartment.
Plug into a properly
grounded outlet.
NOTE: If the ow meter is
connected in reverse, the ow
meter will indicate no ow.
Reverse the pump connections
so that the male tting (with black
O ring) is on the supply side.
Fitting and tube
closest to front of
T/Pump
T/Pad, size "12" or
"22": Be sure pad
is at and at same
level as pump.
Male Clik-Tite
connector
(black O ring)
Figure 9a: Functional Check Setup (Clik-Tite)
T/Pad, size "12" or
"22": Be sure pad is at
and at same level as
pump.
NOTE: If the ow meter is
connected in reverse, the
ow meter will indicate no
ow. Reverse the pump hose
connections to change the
direction of ow.
TPT9:
7 gph (26.5 lph)
minimum.
Read at top
of oat.
TPT9:
7 gph (26.5 lph)
minimum.
Read at top
of oat.
Fitting and tube closest
Plug into a properly
grounded outlet.
www.stryker.com 101176 REV E 21
to front of T/Pump
Figure 9b: Functional Check Setup (quick disconnects)
Adaptor Hose
Assembly
Functional Check
OPERATING TEMPERATURES, FLOW AND OVER-TEMPERATURE SAFETY CIRCUIT CHECK
This section provides a complete check of all T/Pump functions. Refer to Functional Check and Safety Inspection
Form to record test data. Follow the steps in this section carefully, paying particular attention to each step, and its
expected result. If at any time the expected result can not be verified, press the On/Standby button to stop the test,
then restart the procedure. If after a second attempt the expected result can not be verified, press the On/Standby
button to stop the test, then unplug the T/Pump and call your dealer or Stryker’s Technical Service Department for
assistance.
PHYSICAL CONDITION CHECK
1. Examine the plug and line cord along its entire length for physical damage, such as cuts or cracked insulation. A
damaged line cord should be replaced rather than repaired. Check the quality of the strain relief of the line cord.
2. Examine membrane panel for cuts or cracks. If damaged, replace.
3. Visually inspect pump. Check for cracked or damaged plastic parts.
Be sure unit is unplugged. Remove four (4) screws securing upper housings to tray. (reference #13 Parts Illustration - (1) screw by power cord, (1) screw by hose strap and (2) screws in front corners). Perform visual inspection
of all internal parts. Remove any accumulated dirt with a vacuum cleaner or compressed air hose.
4. Check connectors for cracks, missing O rings, or other damage. Replace connectors if necessary.
FLOW & OPERATING TEMPERATURE TEST
Note: Stay present for the full duration of the test to observe all readings and to prevent damage to the T/Pump.
Perform this test on a fully assembled unit.
1. ConnecttheT/PumptotheTPT9andMul•T•PadasshowninFigure9a,9b.Un-kinkthepadandhose.Open
the hose clamps.
2. Open the fill cap on top of the pump.
3. Fill with room temperature water to the Heating water line.
4. Plug the T/Pump into a properly grounded Hospital Grade receptacle.
The T/Pump performs its self test of the lights and audible alarm, with light pattern and short audible beep.
The T/Pump goes to Standby mode with only the Standby light on.
5. Press the On/Standby button.
6. Set the temperature to 107ºF (42ºC). For TP700 Series pumps, select Continuous Therapy Mode. Allow
temperature to stabilize. Stabilization is indicated by a steady (not flashing) light at the temperature setpoint.
7. After stabilization, allow 5 minutes before proceeding. The T/Pump controls to 107°F (42°C) at the inlet to the pad
for the duration of the test.
8. On the TPT9, take a temperature reading every 1/2 minute for 5 minutes, average the 10 readings and record the
flow reading from the TPT9. Verify the average temperature is at 107°F +/- 2°F (42ºC+/-1°C) and flow is 7 gph
(26.5 lph) minimum.
Note: If the T/Pump does not reach the temperature and flow, press the On/Standby button, unplug the unit,
check the pad and hoses for kinks and start over.
9. Press the On/Standby button and unplug the unit.
Note: If at any time the Function test needs to be stopped, press the On/Stanby button.
22 101176 REV E www.stryker.com
Functional Check
BACKUP LIMIT THERMOSTAT TEST
This test is used to insure the temperature at the pad stays below a safe level in an over temperature condition.
Figure 10: Connection of Test Temperature Sensor
Test Procedure:
1. To perform this test you will need to separate the upper housing from the center tray assembly by removing 4
screws (reference #13 parts illustration (1) screw by power cord, (1) screw by hose strap and (2) screws in front
corners to install the Test probe, as shown in figure 10). Be sure to position test probe away from motor fan.
2. Plug the T/Pump into a properly grounded Hospital Grade receptacle.
The T/Pump performs its self test of the lights and audible alarm, with light pattern and short audible beep.
The T/Pump goes to Standby mode with only the Standby light on.
3. Press the On/Standby button. The T/Pump starts running at the default Setpoint of 100ºF (38ºC). Note: The
Control & Over Temperature processor are reading the room temperature. This makes the system “believe” it
will always require the heater due to the temperature the processors read is below the required Setpoint. This
will drive the water flowing through the system to a temperature that will “trip” the thermostat (in approximately
10 to 15 minutes). Record the peak temperature read by the thermometer. The temperature recorded must be
between 110ºF (43.3ºC) and 120ºF (49ºC). If the thermostat operates outside its intended range, it must be
replaced. After the thermostat “Trips” the system will cool down to a temperature that resets the thermostat
(in approximately 20 to 25 minutes). This “Trip”/Reset cycle will continue until the unit is put back into Standby
mode.
4. Press the On/Standby button. The T/Pump goes into Standby mode.
5. Unplug the T/Pump.
6. Unplug the Test probe, and plug the Original Temperature Sensor back in.
7. Close the unit. Reinstall screws removed in step #1 and tighten to secure.
www.stryker.com 101176 REV E 23
Functional Check
LEAK TEST
• Immediately upon completion of the previous test, tilt unit towards you so the front is down. Hold for three (3)
minutes.
• Return the unit to upright position and carefully check the reservoir tray joint for leaks. Repeat process turning
pump on back face. If leakage is found, refer to DISASSEMBLY/REASSEMBLY, Reservoir section.
GROUND RESISTANCE CHECK
WARNING
Risk of electrical shock. Be sure unit is unplugged when performing the ground resistance test.
1. Use a ground resistance meter to measure the resistance between the ground pin on the plug and the brass
manifold block (Figure 8, item 6). Contact is available through the hole where the hoses connect to the pump.
This value should not be more than 0.5 ohm.
CURRENT LEAKAGE CHECK
It will be convenient to check current leakage at this point since the unit is full and connected to a pad.
1. Measure the maximum current leakage in all combinations of heater “ON” or “OFF” and On/Standby “ON” or
Standby. Access to chassis ground for current leakage testing is available through the hole where the hose
connects to the pump. The highest reading is typically less than 100 microamperes (200 microamperes for 230
volt model). Record the highest reading.
2. Disconnect leakage meter setup.
This completes the recommended functional test for the Stryker T/Pump. If the pump passes all the requirements of
this section and the Functional Check and Safety Inspection Form, the pump should be considered operational and
suitable for return to service.
24 101176 REV E www.stryker.com
Functional Check
Inspection forms vary from hospital to hospital. The following sample form is intended as a guide so that the important
parameters are recorded.
T/Pump Functional Check and Safety Inspection Form
Date:_______________
Model Number:___________________ Serial Number:___________________
Item Value Okay Action
1
Inspect physical condition (line cord, plug, housing)
Inspect hose connections and connectors
2
Measure flow, >7 gph (26.5 lph)...indicate value
3
Measure operating temperature @ 107ºF +2ºF
(42ºC+1ºC)...Indicate average
4
Backup limit test 110ºF - 120ºF (43.3ºC - 49ºC)
5
Leak Test
6
Measure ground resistance, <0.5 ohm...indicate value
Needed?
(check one)
Action
Taken
7
Measure current leakage, <100µA (120 V), <200µA (230
V)
Signature:______________________________________________________________________
www.stryker.com 101176 REV E 25
Disassembly / Reassembly
RESERVOIR
•Unplug the Unit.
•Drain the Reservoir.
•Remove the nine (9) screws which retain the Reservoir to the Tray assembly.
•Lift the Tray assembly from the Reservoir and set aside.
Note: Be careful to keep the Upper Housing with the tray. It can be lifted from the tray, but there are wires
connecting the two parts.
UPPER FRONT & REAR HOUSING
•Perform the Steps for Reservoir disassembly.
•Remove the four (4) screws from the back of the Upper Housing handle.
•Remove the Rear Housing to the Tray, or Front Housing.
PC BOARD
•Perform the steps for Reservoir and Upper Front &Rear Housing disassembly.
•Lift the Upper Front Housing from the Tray assembly.
•Remove the Keypad Ribbon cable (Figure 8, Item 10) from the PC Board (Figure 8, item 1).
•Remove the Temperature Sensor (Figure 8, Item 8) from the PC Board.
•Remove the 6 wires from the PC Board.
•Remove the 3 Screws from the PC Board.
HEATER KIT ASSEMBLY
•Perform the Steps for Reservoir and Upper Front & Rear Housing disassembly.
•Remove the two (2) screws from the Manifold backup limit thermostat (Figure 8, Item 2).
•Remove the 2 wires from the Cartridge Heater. One goes to the PC-Board, the other goes to a neutral
wiring connector.
•Remove the Temperature Sensor (Figure 8, Item 8) from the Brass Heater Manifold.
•Cut the Gray Hose connected to the Brass Heater Manifold.
•Remove the two (2) brass fittings on the bottom of the Tray assembly which hold the brass manifold block
to the tray.
•Discard the two (2) o-rings between the brass heater manifold and the tray assembly.
26 101176 REV E www.stryker.com
Disassembly / Reassembly
HEATER ASSEMBLY
Perform the Steps for Reservoir and Upper Front & Rear Housing disassembly.
Remove the 2 wires from the Cartridge Heater. One goes to the PC-Board, the other goes to a neutral wiring connector.
Remove the (2) brass fittings on the bottom of the Tray assembly which holds the brass manifold block to the tray.
To assemble, reverse the disassembly steps. Special attention is required for the following:
1. Gray hose can be placed in warm water (<50°C) to facilitate installation on manifold fittings.
2. All o-rings must be seated. The reservoir o-ring is shaped, and shape must be aligned with the reservoir.
3. All fittings on the manifold should have teflon tape applied to prevent leaks.
4. Insure wires are cleared from between enclosures and away from enclosure screws.
5. Insure wires are routed away from the cooling fan blades.
6. For proper screw size and location for reservoir and housing, refer to parts illustration and replacement parts list.
7. Transfer the serial number to the new reservoir and cover with serial number label window.
8. When needed, the membrane ribbon must be routed as shown in Figure 11. This prevents interference between
the ribbon and moving components.
Membrane Ribbon
Front Housing
PCB Kit
Figure 11: Ribbon Cable Routing
www.stryker.com 101176 REV E 27
Troubleshooting
Problem Possible Cause Remedy
T/Pump will NOT Turn ON. The electrical cord is NOT plugged into
a properly grounded Hospital Grade
receptacle.
Damaged cord or plug.
Defective PC Board.
Defective Membrane Panel.
T/Pump will NOT Pump. Water level is LOW or reservoir is EMPTY
Loss of POWER to motor.
Defective Motor / Defective Impeller
magnet or magnet driver assembly.
Insert the plug fully into the properly
grounded Hospital Grade receptacle.
Visually check the power cord for any
defects. If defective, replace the power
cord.
Refer to T/PUMP will NOT heat.
Replace the Membrane Panel.
Refill with room temperature water to
proper level.
Check the POWER (TP650(C)/TP700(C)
- 120V ± 10% or TP702 - 230V ± 10% )
across the motor connections. If present
check for defective motor / defective
impeller magnet or magnet driver
assembly. If there is NO power, replace
the PC Board.
Replace the motor if the fan is NOT
spinning when the unit is plugged in
and in run mode. Otherwise, check the
impeller for any obstruction or replace the
Impeller magnet assembly.
Warning indicator ON with
unit in Standby Mode.
Temperature or Therapy
Time buttons DO NOT
Work (TP700 Series Only).
Unit shut down in an OVER temperature
condition.
The buttons have been LOCKED.
Defective Membrane Panel.
If the fan is spinning and there is no
defect on the impeller magnet assembly,
check the magnet driver assembly to
see if the screw holding the driver magnet
to the motor shaft is tight.
Empty the reservoir and refill with room
temperature water.
Make sure all clamps are OPEN.
Press the On/Standby button.
Verify flow through the pad.
The Warning light will turn OFF within 5
minutes.
Press and hold the lock button for two (2)
seconds.
Replace the Membrane Panel.
28 101176 REV E www.stryker.com
Troubleshooting
Problem Possible Cause Remedy
Flow indicator and Standby
indicator are ON with
T/Pump NOT pumping.
Flow indicator light is ON. Water flow to pad or hose is
Warning indicator &
Audible alarm (Flash /
Beep).
Unit detected a Flow warning for more
than 5 minutes, thus goes to Standby.
RESTRICTED.
Clamp is CLOSED.
Water level is low or reservoir is EMPTY.
T/Pump is filled with water that is too
HOT.
A High Heat (107°F / 42°C) or Cooling
Setpoint was selected
(50°F / 10°C).
Loss of Power while unit was in a
Therapy mode. (Possible Power Fail.)
Reference “Flow indicator light is ON”
(see below).
Correct the problem, and press the On/
Standby to put the unit back into Run
mode.
Straighten the hose.
Open the clamp.
Refill with room temperature water to
proper level.
Refill with room temperature water to
proper level.
Indication only: A Setpoint outside body
temperature range is selected.
Insert the plug fully into the receptacle,
place the unit into Standby mode, then
unplug the
T/Pump. If Power is removed while unit
is in On-Mode, the Power Fail alarm will
beep for approximately 10 minutes.
Both the Temperature and
Therapy Cycle Setpoint
lights are BLINKING
(TP700 Series Only).
Temperature Setpoint light
BLINKING.
Indication only to indicate an “ON”
Unit is running after a 20- or 30- minute
“OFF" Therapy Cycle period, has reached
the desired Setpoint, and is now timing
the 20- or 30- minute ON cycle period
(TP700 Series only).
The unit just went into, or came out of
Lock mode (TP700 Series only).
Unit is in “OFF” Therapy Cycle time. Indication only.
Unit is warming up to the selected
Setpoint.
Unit is in Cooling mode, for longer than
40 minutes.
Therapy Cycle period is timing.
Indication only.
Indication only.
Follow the "shutdown" procedure. Drain
the water in reservoir to ice fill level,
and refill with ice. Follow the "start-up"
procedure.
www.stryker.com 101176 REV E 29
Troubleshooting
Problem Possible Cause Remedy
T/Pump will NOT Heat. Reservoir is EMPTY.
Flow is BLOCKED.
Therapy Cycle is OFF.
Heater is NOT receiving Power, or is
defective.
Refill with room temperature water to
proper level.
Reference “Flow indicator light is ON”
above.
Wait for Therapy Cycle ON.
Check if the Set Point is set too low.
Remove cover and check Power
(TP650(C)/TP700(C) - 120V ± 10% or
TP702 - 230V ± 10% ) to the heater at
J2 on the PCB (See Figure 12). NOTE:
Power to J2 cycles ON and OFF.
If Power is present and thermostat is
CLOSED, heater is probably defective.
Cold heater resistance is approximately
49 ohms (120V) or 180 ohms (230V).
Replace heater if required.
If Power is present and thermostat is
OPEN, thermostat is probably defective.
Replace thermostat if it does not pass
Backup Limit Thermostat Test from
Functional check.
T/Pump will NOT Cool. Reservoir is EMPTY.
Flow is BLOCKED.
Ice is DEPLETED.
Water LEAKS from hose
connectors.
Damaged O-ring.
Locking ring on Clik–Tite® connector is
NOT snapped into place (See Figure 6)
Quick disconnect NOT seated properly.
If there is NO Power to the heater,
replace the PC Board.
Refill with room temperature water to
proper level.
Reference “Flow indicator light is ON”
section (see PG. 27).
Drain excess water to Cooling water
line and fill remainder of reservoir with
ice.
Replace Clik–Tite® connector.
Male: P/N: 03887001
Female P./N: 03884001
Snap Clik–Tite® connector SHUT.
Secure pad connection to pump (See
quick disconnects). Replace connectors
or pad if defective.
30 101176 REV E www.stryker.com
Troubleshooting
Figure 12: Wiring Diagram
www.stryker.com 101176 REV E 31
Parts Illustration
1K
19
2K
6K
3K
4K
5K
Figure 13: Parts Illustration for Kits
32 101176 REV E www.stryker.com
53
12
39
33
37
15
40
Parts Illustration
21
44
43
25
14
52
3
41
16
49
38
51
26
12
17
2
8
28
5
6
11
28
36
12
13
9
29
16
1
7
7
1
10
31
50
27
32
30
20
18
Figure 14: Parts Illustration Continued
www.stryker.com 101176 REV E 33
Replacement Parts List
Item PN Qty Description
1K
2K
3K
4K
5K
6K 100820000 1 KIT: Reservoir Assembly. Includes Reservoir, Gasket, Rubber Feet, Label.
10 81002048 1 Tubing, PVC,Panacea 1/4 ID x 3/8 OD x 6" LG
11 90018029 1 Screw, Machine 4-40 x 1/2" FH Phillips
12 90018075 9 Screw Mach PH CR 8-32 UNC 2A x 3/8 LG S
13 90018082 4 Screw, Machine Pan HD #8-32 x 1 SST
14 90049005 2 LockWasher, Spring #6 SST
15 90076018 1 Bushing, Straight Thru (HEYCO #1210)
16 90295019 2 O-Ring
17 90295020 1 O-Ring, Silicone
18 90385000 4 Cup, Suction
19 90514002 3 Screw Type "BT" Thread Cutting Pan HD SST. #4 x 5/16" LG
20 90514013 4 Screw Type "BT" Thread Cutting Pan HD SST. #6 x 7/8" LG
21 90514020 4 Screw Type "BT" Thread Cutting #8 x 3/4" LG
22 90603000 1 Label Ground Identification
23 91275059 1 Screw, Mach, Flat C'Sunk HD, CR SST 6-32 x 3/8 LG
24 91390000 1 Toroid, Ferrite Ring
25 91454052 2 Screw, Mach, Fillister Head #6-32 x 1/4 LG SST
26 100092000 2 Connector Lever Nut 3 Terminal
27 100127000 1 Reservoir
100822002 1 KIT: Upper front & Rear Housing. Includes both Front & Rear plastic housing, Label, Membrane Panel
100822001 1 KIT: Upper front & Rear Housing. Includes both Front & Rear plastic housing, Label, Membrane Panel
100822000 1 KIT: Upper front & Rear Housing. Includes both Front & Rear plastic housing, Label, Membrane Panel ( TP702 ).
100898000 1 KIT: PC Board/Sensor Assembly - This assembly comes with a pre-calibrated sensor and PCB assembly. They
100898001 1 KIT: PC Board/Sensor Assembly - This assembly comes with a pre-calibrated sensor and PCB assembly. They
100819000 1 KIT: Upper Rear Housing Assembly. Includes Rear Plastic Housing with Label ( TP650(c) ).
100819001 1 KIT: Upper Rear Housing Assembly. Includes Rear Plastic Housing with Label ( TP700(c), TP702 )
100818000 1 KIT: Upper Front Housing Assembly. Includes Front Plastic Housing with Membrane Panel ( TP650(c) ).
100818001 1 KIT: Upper Front Housing Assembly. Includes Front Plastic Housing with Membrane Panel ( TP700(c) ).
100818002 1 KIT: Upper Front Housing Assembly. Includes Front Plastic Housing with Membrane Panel ( TP702 ).
100821001 1 KIT: Heater Assembly. Includes Brass Manifold, 2 O-Rings, 4 Fittings. ( TP650(c), TP700(c) ).
100821000 1 KIT: Heater Assembly. Includes Brass Manifold, 2 O-Rings, 4 Fittings ( TP702 ).
1 03394000 1 Fitting, Manifold
2 03791001 2 Strap Assembly - Hose
3 04152000 1 Fan
5 08086000 1 Hose Assembly - Clik Tites
6 08648000 6 Hose Assembly - quick disconnects (colder)
7 Source
Locally
8 Source
Locally
9 81002028 1 Tubing, PVC, Panacea 1/4 ID x 3/8 OD x 3 1/2" LG
(TP650(c)).
(TP700(c)).
are a "Matched" set. Do not use the old sensor with the new PC Board or the old PC Board with the new sensor
( TP650(c), TP700(c)).
are a "Matched" set. Do not use the old sensor with the new PC Board or the old PC Board with the new sensor
( TP702 ).
3 Tape, Teflon, 1/4" Wide
5 Ty-Wrap, Self Locking
34 101176 REV E www.stryker.com
Replacement Parts List
28 100129000 1 Tray Assembly (TP650(c), TP700(c) )
100129001 1 Tray Assembly ( TP702 )
29 101157000 1 Impeller/Magnet Assembly
30 100132000 1 Impeller Housing Bottom
31 100133000 1 Impeller Housing Top
32 100134000 1 Pin, Impeller
33 100139000 1 Housing, Front Assembly
36 100152000 1 O-Ring, Reservoir
37 100261000 1 Motor/Plate Assembly (TP650(c), TP700(c) )
100261001 1 Motor/Plate Assembly (TP702 )
38 100267000 1 Cord, Power Assy (TP650(c),TP700(c) )
39,40 100269001 1 Membrane Panel - Professional (TP700(c) )
100269002 1 Membrane Panel - Classic (TP650(c) )
100269003 1 Membrane Panel - CE ( TP702 )
41 100275000 1 Cap, Tethered, Rivet Assembly
42 101158000 1 Magnet Driver Assembly (Not Shown)
43 100288000 1 Label, Instruction Classic (TP650 )
44 100288001 1 Label, Instruction Professional (TP700 )
45-48 100289000 1 Label, Ratings Classic (TP650 )
100289001 1 Label, Ratings Professional (TP700 )
100289002 1 Label, Ratings Classic W/quick disconnects (TP650c )
100289003 1 Label, Ratings Professional W/quick disconnects (TP700c )
100289004 1 Label, Ratings CE Professional (TP702 )
49 100292000 1 Clip, Cord
50 100378000 1 Cap (for Impeller Pin)
51 100578000 1 Label, Danger
52 100256002 1 Heater Assembly 230 VAC (TP702)
100256001 1 Heater Assembly 120 VAC
53
PC001 1 Power Cord (Continental Europe) - (TP702)
PC002 1 Power Cord (United Kingdom) - (TP702)
PC003 1 Power Cord (Australia) - (TP702)
www.stryker.com 101176 REV E 35
Warranty
WARRANTIES
Stryker equipment and products are warranted against defects in material and workmanship under normal use, and
operation from the date of purchase, for the time periods listed below for the respective equipment and products.
Except for such warranty, Stryker disclaims all other expressed and/or implied warranties including, but not limited to,
the implied warranties of merchantability and of fitness for a particular purpose.
PUMP
All labor performed and parts provided free of charge for a period of one (1) full year from the date of purchase,
provided the equipment is returned with prior authorization prepaid to Stryker. The expected service life for this
product is two (2) years.
PAD, SINGLE PATIENT USE
Free replacement of product where defects in materials and/or workmanship are evident at time of delivery, provided
the product is returned with prior authorization prepaid to Stryker.
PAD, REUSABLE
Free replacement of product where defects in materials and/or workmanship occur within 90 days from date of
delivery, provided the product is returned with prior authorization prepaid to Stryker.
PARTS
Defective parts will be exchanged free of charge where defects in materials and/or workmanship occur within 90 days
from date of delivery, provided the parts are returned with prior authorization prepaid to Stryker.
36 101176 REV E www.stryker.com
Stryker Medical
3800 E. Centre Avenue
Portage, Michigan 49002
USA
2014/ 06 101176 Rev E www.stryker.com
Loading...