Stryker Surgistool 830 Maintenance Manual
Operations/
Maintenance
Manual
Important
Information
File in your
maintenance
records
Medical
Surgistool
Model 830
For parts or technical
assistance call
800 327 0770 (option 2)
Table of Contents
Introduction
Specifications 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warning / Caution / Note Definition 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base Pedal Operation 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjusting The Back Rest 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjusting The Optional Wrist Rests 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preventative Maintenance 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic System Troubleshooting 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing Excess Air From The Hydraulic System 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Jack Descent Rate Adjustment 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking Hydraulic Fluid Level 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base Hood Removal 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Valve Replacement 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Adjustment 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Quick Reference Replacement Parts List 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembly Drawings And Parts Lists
Seat to Base Assembly 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motorcycle Seat to Base Assembly 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Round & Obround Seat Assembly 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motorcycle Seat Assembly 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base Assembly 16, 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Jack Assembly 18−20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pump Pedal Assembly 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Release Pedal Assembly 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Assembly 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Back Rest Assembly 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Wrist Rest Assembly 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Seat Riser Assembly 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Limited Warranty
Obtaining Parts and Service 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Supplemental W
Return Authorization 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Freight Damage Claims 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
arranty Coverage 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction
INTRODUCTION
This manual is designed to assist you with the operation and maintenance of the Model 830 Surgistool II.
Read it thoroughly before using the equipment or beginning any maintenance on it.
SPECIFICATIONS
Maximum Weight Capacity 300 pounds
Upper/Lower Height Range 28.5 − 21 inches
Upper/Lower Height Range w/2” Riser Kit 30.5 − 23 Inches
Stryker reserves the right to change specifications without notice.
WARNING / CAUTION / NOTE DEFINITION
The words WARNING, CAUTION and NOTE carry special meanings and should be carefully reviewed.
WARNING
Alerts the reader about a situation, which if not avoided, could result in death or serious injury. It may also
describe potential serious adverse reactions and safety hazards.
CAUTION
Alerts the reader of a potentially hazardous situation, which if not avoided, may result in minor or moderate
injury to the user or patient or damage to the equipment or other property. This includes special care necessary for the safe and effective use of the device and the care necessary to avoid damage to a device that
may occur as a result of use or misuse.
NOTE
This provides special information to make maintenance easier or important instructions clearer.
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2
BASE PEDAL OPERATION
Operation Guide
A
B
C
SIDE VIEW
(A) Push down to set Surgistool brake. Lift up to release brake.
(B) Pump to raise Surgistool height.
(C) Depress to lower Surgistool height.
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3
ADJUSTING THE BACK REST
A
Operation Guide
To adjust the height of the back rest, turn
knob (A) counterclockwise. Slide the
back rest up or down to the desired height.
Turn knob (A) clockwise and tighten until
the back rest is secure.
To move the back rest closer to the seat
or farther away from the seat, turn knob
(B) counterclockwise. Slide the back rest
in or out. Turn knob (B) clockwise until the
back rest is secure.
B
ADJUSTING THE OPTIONAL WRIST RESTS
To adjust the height of the optional wrist rests, turn
knob (A) counterclockwise. Raise or lower the wrist
rest to the desired height. Turn knob (A) clockwise until the wrist rest is secure.
To pivot the wrist rest assembly, turn knob (B) counterclockwise. Pivot the wrist rest to the desired position.
Turn knob (B) clockwise until the wrist rest assembly
is secure.
A
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B
4
Preventative Maintenance
CHECKLIST
All fasteners secure (reference all assembly prints)
Brake pedal engages with proper tension (page 9)
All casters secure and swivel properly
Wrist rests swivel and raise properly
No rips or cracks in seat, back rest or wrist rest covers
All adjustment knobs intact and functioning properly
No leaks at hydraulic connections
Hydraulic jack holding properly (page 7)
Hydraulic drop rate set properly (page 7)
Hydraulic oil level sufficient (page 8)
Lubricate where required
Serial No.
Completed By:_________________________________ Date:_____________
NOTE
The serial number label is located under the base frame (see page 11 for reference)
NOTE
Preventative maintenance should be performed at a minimum of annually. A preventative maintenance program should be established for all Stryker Medical equipment. Preventative maintenance may need to be
performed more frequently based on the usage level of the product.
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5
Cleaning
Hand wash all surfaces with warm water and mild detergent. Dry thoroughly. DO NOT STEAM CLEAN,
PRESSURE WASH, HOSE OFF OR ULTRASONICALLY CLEAN. Using these methods of cleaning is not
recommended and may void this product’s warranty.
In general, when used in those concentrations recommended by the manufacturer, either phenolic type or
quaternary type disinfectants can be used. Iodophor type disinfectants are not recommended for use because staining may result. The following products have been tested and have been found not to have a harmful effect WHEN USED IN ACCORDANCE WITH MANUFACTURERS RECOMMENDED DILUTION.*
TRADE NAME
A33 Quaternary Airwick (Professional Products Division) 2 ounces/gallon
A33 (dry) Quaternary Airwick (Professional Products Division) 1/2 ounce/gallon
Beaucoup Phenolic Huntington Laboratories 1 ounce/gallon
Blue Chip Quaternary S.C. Johnson 2 ounces/gallon
Elimstaph Quaternary Walter G. Legge 1 ounce/gallon
Franklin Phenomysan F2500 Phenolic Purex Corporation 1 1/4 ounce/gallon
Franklin Sentinel Quaternary Purex Corporation 2 ounces/gallon
Galahad Phenolic Puritan Churchill Chemical Company 1 ounce/gallon
Hi−To r Quaternary Huntington Laboratories 1/2 ounce/gallon
LPH Phenolic Vestal Laboratories 1/2 ounce/gallon
Matar Phenolic Huntington Laboratories 1/2 ounce/gallon
Omega Quaternary Airwick (Professional Products Division) 1/2 ounce/gallon
Quanto Quaternary Huntington Laboratories 1 ounce/gallon
Sanikleen Quaternary West Chemical Products 2 ounces/ gallon
Sanimaster II Quaternary Service Master 1 ounce/gallon
Vesphene Phenolic Vestal Laboratories 1 1/4 ounce/ gallon
DISINFECTANT
TYPE
MANUFACTURER
*MANUFACTURER’S
RECOMMENDED
DILUTION
Quaternary Germicidal Disinfectants, used as directed, and/or Chlorine Bleach products, typically 5.25% Sodium Hypochlorite in dilutions ranging between 1 part bleach to 100 parts water, and 2 parts bleach
to 100 parts water are not considered mild detergents. These products are corrosive in nature and
may cause damage if used improperly. If these types of products are used to clean Stryker equipment,
measures must be taken to insure the unit is rinsed with clean water and thoroughly dried following cleaning.
Failure to properly rinse and dry the unit will leave a corrosive residue on the surface of the unit, possibly
causing premature corrosion of critical components.
NOTE
Failure to follow the above directions when using these types of cleaners may void this product’s warranty.
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Service Information
HYDRAULIC SYSTEM TROUBLESHOOTING
PROBLEM/SYMPTOM SOLUTION
Jack will not raise to full height. Add hydraulic fluid (see below). Check for leaks.
Jack will not hold in raised position. Close the needle valve completely. If the jack holds,
replace valve (page 9). If the jack does not hold, replace jack.
Jack will not pump up. Remove excess air (vacuum) in system (see below).
If the jack still will not pump up, replace jack.
Contact Stryker technical support at 1−800−327−0770 for further assistance.
REMOVING EXCESS AIR (VACUUM) FROM THE HYDRAULIC SYSTEM
1. Pump the jack completely up and continue to pump the pedal after the jack reaches the top. This will
force the air through the system and the jack should now pump up.
JACK DESCENT RATE ADJUSTMENT
1. Pump the jack up to full height.
2. The descent rate butterfly valve is located on the manifold assembly. Reach under the base hood and
turn the valve clockwise to decrease the rate of descent. Turn it counterclockwise to increase the rate
of descent.
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Service Information
CHECKING HYDRAULIC FLUID LEVEL
Required Tools:
5/32” Allen Wrench 3/8” Open End Wrench 3/4” Open End Wrench
Needle Nose Pliers
Procedure:
1. Using a 5/32” Allen wrench and a 3/8” open end wrench, remove the four button head cap screws and
four nylock nuts under the seat holding the seat assembly to the base.
2. Using needle nose pliers, remove the cotter pin under the base weldment plate.
3. Remove the base hood (see page 9).
4. Be sure there are no hydraulic leaks. If there are, the hydraulic jack must be replaced.
5. Lower the jack to the full down position.
6. Using a 3/4” open end wrench, slowly turn the fill plug located on the side of the reservoir counterclockwise to allow excess system pressure to vent. Remove the fill plug.
7. The hydraulic fluid should be visible at the bottom of the fill hole. If it is not, add Mobil Aero HFA hydraulic
fluid (Stryker part number 2020−70−475) until the fluid is visible at the bottom of the fill hole. Replace
the fill plug.
CAUTION
Use of other types of oil may damage hydraulic units.
8. Replace the base hood.
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