Stryker MV3 5900 Maintenance Manual

Download

Page 1

MMVV33™™ BBaarriiaattrriicc BBeedd

MMaaiinntteennaannccee MMaannuuaall

5900

5900-009-002 Rev A.0

2019/08

Page 2

Page 3

SSyymmbboollss





Refer to instruction manual/booklet

Operating instructions/Consult instructions for use

General warning

Caution

Warning; electricity

Fuse rating

Do not drill

Hydraulic oil pressure

Pinch/crush hazard

Non-ionizing radiation

Catalogue number

Serial number

European medical device

CE mark

5900-009-002 Rev A.0 EN

Authorized representative in the European Community

For US Patents see www.stryker.com/patents

Manufacturer

Page 4

Safe working load

≤2m ≥18m

87VL

Mass of equipment

Maximum patient weight

Adult patient biometrics

Alternating current

Direct current

Duty cycle of product

Unit provides terminal for connection of a potential equalization conductor. The potential equalization conductor provides direct connection between the unit and potential equalization busbar of the electrical installation.

Protective earth ground

IIPPXX44

Protection from liquid splash

Type B applied part

Medical Equipment Classified by Underwriters Laboratories Inc. With Respect to Electric Shock, Fire, and Mechanical Hazards Only in Accordance with ANSI/AAMI ES60601-1:2005/(R)2012 and A1:2012 C1:2009/(R)2012 and A2:2010/(R)2012, CAN/CSA-C22.2 No. 60601-1:14, IEC 60601-2-52:2009/A1:2015, CAN/CSA-C22.2 No. 60601-2-52:11 with Amendment 1:2017.

In accordance with European Directive 2012/19/EU on Waste Electrical and Electronic Equipment (WEEE) as amended, this symbol indicates that the product should be collected separately for recycling. Do not dispose of as unsorted municipal waste. Contact local distributor for disposal information. Ensure infected equipment is decontaminated prior to recycling.

EN 5900-009-002 Rev A.0

Page 5

TTaabbllee ooff CCoonntteennttss

Warning/Caution/Note Definition ..............................................................................................................................3

Summary of safety precautions ................................................................................................................................4

Introduction ...............................................................................................................................................................5

Product description .................................................................................................................................................5

Indications for use ...................................................................................................................................................5

Clinical benefits ......................................................................................................................................................5

Expected service life ...............................................................................................................................................5

Disposal/recycle.................................................................................................................................................5

Contraindications ....................................................................................................................................................6

Specifications .........................................................................................................................................................6

Product illustration ..................................................................................................................................................8

Contact information .................................................................................................................................................8

Serial number location.............................................................................................................................................9

Preventive maintenance .........................................................................................................................................10

Error codes ............................................................................................................................................................. 12

Electrical diagram ................................................................................................................................................... 18

Cable routing...........................................................................................................................................................19

Maintenance menu ................................................................................................................................................. 20

Language............................................................................................................................................................. 20

Set clock .............................................................................................................................................................. 20

Actuator maintenance ...........................................................................................................................................21

Scale maintenance ............................................................................................................................................... 21

Calibrate scale .................................................................................................................................................22

Angle maintenance ...............................................................................................................................................22

Calibrate angles ...............................................................................................................................................22

Width maintenance ...............................................................................................................................................23

Calibrate deck widths........................................................................................................................................ 23

Patient station....................................................................................................................................................... 24

Test modes ..........................................................................................................................................................24

Battery maintenance .............................................................................................................................................24

Service ....................................................................................................................................................................25

Protecting against electrostatic discharge (ESD) .....................................................................................................25

Battery replacement ..............................................................................................................................................25

Caster replacement...............................................................................................................................................26

Main control board replacement .............................................................................................................................26

AVB board replacement ........................................................................................................................................27

Footboard keypad/display replacement ..................................................................................................................28

Footboard main cable replacement ........................................................................................................................28

Fowler actuator replacement.................................................................................................................................. 29

Gatch actuator replacement................................................................................................................................... 29

Thigh actuator replacement ...................................................................................................................................30

Lift actuator replacement (head/foot) ...................................................................................................................... 31

Load cell board replacement, head end and foot end ............................................................................................... 31

Load cell assembly replacement ............................................................................................................................ 32

Siderail replacement, head end..............................................................................................................................33

Siderail replacement, foot end................................................................................................................................33

IV pole attachment ................................................................................................................................................34

Patient helper attachment ......................................................................................................................................34

Top level assembly .................................................................................................................................................36

Upper frame assembly............................................................................................................................................ 41

Deck assembly, seat section .................................................................................................................................. 47

Deck pan assembly, seat deck, patient right.......................................................................................................... 54

5900-009-002 Rev A.0 1 EN

Page 6

Deck pan assembly, seat deck, patient left ............................................................................................................ 55

Deck assembly, head section ................................................................................................................................. 56

Deck pan assembly, head deck, patient right......................................................................................................... 65

Deck pan assembly, head deck, patient left ...........................................................................................................66

Lock assembly, head deck position........................................................................................................................ 67

Deck assembly, knee section .................................................................................................................................68

Deck pan assembly, knee deck, patient right.........................................................................................................72

Deck pan assembly, knee deck, patient left ...........................................................................................................73

Deck assembly, foot section ...................................................................................................................................74

Deck pan assembly, foot deck, patient right...........................................................................................................81

Deck pan assembly, foot deck, patient left .............................................................................................................82

HILO frame assembly ............................................................................................................................................. 83

Lower frame assembly............................................................................................................................................ 87

Caster frame assembly........................................................................................................................................... 89

Rail assembly, head ...............................................................................................................................................93

Rail assembly, foot ............................................................................................................................................... 101

Timing link assembly ............................................................................................................................................ 108

Rail arm assembly, power/communication........................................................................................................... 109

Rail arm assembly, nurse call/speaker................................................................................................................. 110

Rail arm assembly, no cable................................................................................................................................. 111

Bracket assembly, lower rail slide ........................................................................................................................ 112

Latch lock assembly, left head/right foot - 5900200023....................................................................................... 113

Latch lock assembly, right head/left foot - 5900200024....................................................................................... 114

Power supply cord ................................................................................................................................................ 115

Accessory cord, type B 120V................................................................................................................................ 116

Footboard assembly - 5900200025...................................................................................................................... 117

Expandable headboard assembly - 5900200026................................................................................................. 120

EMC information ................................................................................................................................................... 123

0039-254-000 ....................................................................................................................................................... 128

5900400037, 5900400040.................................................................................................................................... 129

5900400038.......................................................................................................................................................... 130

5900470017.......................................................................................................................................................... 131

5900470018, 5900470019.................................................................................................................................... 132

EN 2 5900-009-002 Rev A.0

Page 7

WWaarrnniinngg//CCaauuttiioonn//NNoottee DDeeffiinniittiioonn

The words WWAARRNNIINNGG, CCAAUUTTIIOONN, and NNOOTTEE carry special meanings and should be carefully reviewed.

WWAARRNNIINNGG

Alerts the reader about a situation which, if not avoided, could result in death or serious injury. It may also describe potential serious adverse reactions and safety hazards.

CCAAUUTTIIOONN

Alerts the reader of a potentially hazardous situation which, if not avoided, may result in minor or moderate injury to the user or patient or damage to the product or other property. This includes special care necessary for the safe and effective use of the device and the care necessary to avoid damage to a device that may occur as a result of use or misuse.

NNoottee -- Provides special information to make maintenance easier or important instructions clearer.

5900-009-002 Rev A.0 3 EN

Page 8

SSuummmmaarryy ooff ssaaffeettyy pprreeccaauuttiioonnss

Always read and strictly follow the warnings and cautions listed on this page. Service only by qualified personnel.

WWAARRNNIINNGG

• Always use this product for bariatric use only per the details on the product labeling and specifications from this manual.

• Do not use this product for psychiatric, pediatric, or home health care use.

• Do not use this product in an oxygen rich environment.

• Always use Stryker approved mattresses that have been tested for compatibility with the product frame to avoid the risk of patient entrapment.

• Do not lower the litter too low or the litter may not be supported.

• The use of accessories, transducers, and cables, other than those specified or provided by the manufacturer, could result in increased electromagnetic emissions or decreased electromagnetic immunity and result in improper operation.

• Portable RF communications equipment, including peripherals such as antenna cables and external antennas, should be no closer than 12 inches (30 cm) to any part of MMVV33, including cables specified by the manufacturer.

• Avoid stacking or placing equipment adjacent with other equipment to prevent improper operation of the products. If such use is necessary, carefully observe stacked or adjacent equipment to make sure that they are operating properly.

CCAAUUTTIIOONN

• Improper usage of the product can cause injury to the patient or operator. Operate the product only as described in this manual.

• Do not modify the product or any components of the product. Modifying the product can cause unpredictable operation resulting in injury to patient or operator. Modifying the product also voids its warranty.

• Always make sure that the product is clear of obstacles before you use motion functions.

• Always calibrate the product angles when you replace the main control board or any actuator or product damage may occur.

• Always use ESD protective equipment before opening antistatic bags and servicing electronic parts.

• Do not place unprotected circuit boards on the floor.

• Always perform this procedure in a secure location with the floor jack secure to the base frame before you remove the caster to prevent the risk of injury.

• Do not put your hands or feet below the caster when you remove or attach the caster to prevent the risk of injury.

• Always leave the bolts loose in the support holes, so the bolt head is out far enough to stop the lift mechanism slide block.

EN 4 5900-009-002 Rev A.0

Page 9

IInnttrroodduuccttiioonn

This manual assists you with the operation or maintenance of your Stryker product. Read this manual before operating or maintaining this product. Set methods and procedures to educate and train your staff on the safe operation or maintenance of this product.

CCAAUUTTIIOONN

• Improper usage of the product can cause injury to the patient or operator. Operate the product only as described in this manual.

NNoottee

• This manual is a permanent part of the product and should remain with the product even if the product is sold.

• Stryker continually seeks advancements in product design and quality. This manual contains the most current product information available at the time of printing. There may be minor discrepancies between your product and this manual. If you have any questions, contact Stryker Customer Service or Technical Support at 1-800-327-0770.

PPrroodduucctt ddeessccrriippttiioonn

The Stryker model 5900 MMVV33™™ bariatric hospital bed is an AC-powered adjustable hospital bed designed to be utilized with a patient support surface matching the deck size of the bed frame. MMVV33 consists of a Fowler and knee Gatch to aid in the adjustment of the surface contour of the bed, moveable and latchable siderails, and electronic controls located in the footboard and siderails. The positioning and provides visual alerts when those parameters set by the health care professional (HCP) are altered.

BBeedd®® Awareness system allows users to set various bed parameters to monitor bed

IInnddiiccaattiioonnss ffoorr uussee

WWAARRNNIINNGG

• Always use this product for bariatric use only per the details on the product labeling and specifications from this manual.

• Do not use this product for psychiatric, pediatric, or home health care use.

• Do not use this product in an oxygen rich environment.

The MMVV33 bariatric bed is intended to provide a patient support surface for medical purposes and to provide a method of transporting patients within a healthcare facility. It is intended to be used with bariatric, adult, non-behavioral health patients with a BMI of 30 kg/m² or greater and weighing 250 lb (113.4 kg) or more.

CClliinniiccaall bbeenneeffiittss

Patient treatment, patient positioning, and diagnostic

EExxppeecctteedd sseerrvviiccee lliiffee

The 5900 MMVV33 bariatric bed has an eight year expected service life under normal use conditions and with appropriate periodic maintenance.

The backup batteries have a one year expected service life under normal use conditions.

DDiissppoossaall//rreeccyyccllee

Always follow the current local recommendations and/or regulations governing environmental protection and the risks associated with recycling or disposing of the equipment at the end of its useful life.

5900-009-002 Rev A.0 5 EN

Page 10

CCoonnttrraaiinnddiiccaattiioonnss

None known.

SSppeecciiffiiccaattiioonnss

WWAARRNNIINNGG -- Always use Stryker approved mattresses that have been tested for compatibility with the product frame to avoid the risk of patient entrapment.

Safe working load NNoottee:: Safe working load indicates the sum of the occupant, accessories, and mattress weight.

1102 lb

500 kg

Maximum patient weight

Product weight

Scale system capacity maximum 1102 lb 500 kg

± 4.4 lb (2 kg) for patients weighing 225 (102 kg) to 882 lb (400 kg)

Scale system accuracy

± 6.6 lb (3 kg) for patients weighing 886 (402 kg) to 1102 lb (500 kg)

92 in. x 38.3 in. 233.7 cm x 97.2 cm

Overall length and width

Patient sleep surface

Siderails stowed

Siderails at low, intermediate, and high position

36 in. (91.4 cm) deck position

42 in. (106.7 cm) deck position

92 in. x 42 in. 233.7 cm x 106.7 cm

92 in. x 48 in. 233.7 cm x 121.9 cm

92 in. x 40.5 in. 233.7 cm x 102.9 cm

92 in. x 46.5 in. 233.7 cm x 118.1 cm

92 in. x 52.5 in. 233.7 cm x 133.4 cm

80 in. x 34.5 in.

80 in. x 40.5 in.

1027 lb

902 lb

203.2 cm x 87.6 cm

203.2 cm x 102.9 cm

465.8 kg

409.1 kg

48 in. (121.9 cm) deck position

Bed height to top of seat litter

Knee Gatch position 0° to 20° ± 2°

Fowler position

Foot position

Trendelenburg and reverse Trendelenburg

Electrical requirements

NNoottee -- Class I Electrical Equipment: Protection against electrical shock relies on connection to protective earth of an appropriately rated hospital grade outlet.

Hospital grade GFCI auxiliary outlet

EN 6 5900-009-002 Rev A.0

80 in. x 46.5 in.

12 in. to 28 in. 30.5 cm to 71.1 cm

0° to 60° ± 2°

0° to 13° ± 2°

+12° to -12°

120 VAC, 60 Hz, 8A 230 VAC, 50 Hz, 4A

120 VAC, 60 Hz, 6A

203.2 cm x 118.1 cm

230 VAC, 50 Hz, 3A

Page 11

Battery voltage

95 °F (35 °C)

50 °F

(10 °C)

140 °F (60 °C)

-40 °F

(-40 °C)

80%

20%

95%

10%

106 kPa

70 kPa

106 kPa

50 kPa

NNoottee -- Always replace with Stryker approved batteries.

12 VDC (x2) (Stryker part number: 5900280025)

Duty cycle

2 minutes ON, 18 minutes OFF

Application environments 1, 2, 3, and 5 per IEC 60601-2-52

Maximum acoustic sound pressure

< 60 dBA

CCoommppaattiibbllee mmaattttrreessss

Bariatric non-powered support surface

Length

Width Thickness

Bolster width, patient right and patient left

Bolster thickness, patient right and patient left

(28850555001)

79.5 in.

201.9cm45 in. 114.3cm7 in. 17.8 cm

6 in. 15.2

7 in. 17.8

NNoottee -- Minimum mattress firmness: ILD at 50% - minimum of 108 lbf

Stryker reserves the right to change specifications without notice.

Specifications listed are approximate and may vary slightly from product to product or by power supply fluctuations.

EEnnvviirroonnmmeennttaall ccoonnddiittiioonnss

OOppeerraattiioonn SSttoorraaggee aanndd ttrraannssppoorrttaattiioonn

Ambient temperature

Relative humidity (non-condensing)

Atmospheric pressure

5900-009-002 Rev A.0 7 EN

Page 12

PPrroodduucctt iilllluussttrraattiioonn

FFiigguurree 11 –– MMooddeell 55990000 MMVV33 bbaarriiaattrriicc bbeedd

A B C Caster M D CPR release handle N E F Footboard P Siderails G H Headboard R I J

120/230 VAC hospital grade GFCI outlet Brake/steer pedal

Foley bag hooks

Footboard control panel

BBeedd Awareness lights

Integrated pump rack

K L Mattress retainer

O Siderail release button

S Footboard lock switch

Mattress deck expansion handle

Operator control panel Patient control panel

Support surface Nurse Call speaker

CCoonnttaacctt iinnffoorrmmaattiioonn

Contact Stryker Customer Service or Technical Support at: 1-800-327-0770.

Stryker Medical 3800 E. Centre Avenue

Portage, MI 49002 USA

EN 8 5900-009-002 Rev A.0

Page 13

NNoottee -- The user and/or the patient should report any serious product-related incident to both the manufacturer and the

Competent authority of the European Member State where the user and/or patient is established.

To view your operations or maintenance manual online, see https://techweb.stryker.com/.

Have the serial number (A) of your Stryker product available when calling Stryker Customer Service or Technical Support. Include the serial number in all written communication.

SSeerriiaall nnuummbbeerr llooccaattiioonn

You can find the serial number (A) below the headboard at the head of the bed (Figure 2).

FFiigguurree 22 –– SSeerriiaall nnuummbbeerr llooccaattiioonn--ooppeerraattoorr vviieeww

5900-009-002 Rev A.0 9 EN

Page 14

PPrreevveennttiivvee mmaaiinntteennaannccee

Remove the product from service before you perform the preventive maintenance inspection. Make sure that all items listed during annual preventive maintenance for all Stryker Medical products. You may need to perform preventive maintenance checks more often based on your level of product usage. Service only by qualified personnel.

NNoottee -- Clean and disinfect the exterior of the support surface before inspection, if applicable.

Inspect the following items:

All welds

All fasteners are secure

Casters lock with brake pedal applied

Casters are secure and swivel

Casters are free of wax and debris

Center light LED and bumper LEDs flash when brakes are released

Steer function works

Siderails move, latch, and stow

Deck expands, retracts, and locks in all positions

CPR release operates

IV pole is intact and operates (option)

Foley bag hooks intact

No cracks or splits in headboard, footboard or siderail panels

No rips or cracks in mattress cover

All functions on head end siderails operate (includes LEDs)

All functions on footboard operate (includes LEDs)

No cracks or damage to control overlays

Scale system calibrated

Night light operates

Power cords and plug not frayed or damaged

No cables worn or pinched

No damage to nurse call connections

All electrical connections tight

All ground strap cables are secure to the frame

Ground impedance not more than 200 mΩ (milliohms)

Current leakage not more than 300 µA (microamps)

Apply grease to the litter grease points (see maintenance manual for locations)

Ground chains intact

Trendelenburg/reverse Trendelenburg angle accuracy is minimum +12° to -12°

Fowler angle accuracy is 0° - 60° ± 2°

Fowler holds position at 30° with weight

Siderail switches operate (iiBBeedd Awareness)

Center light LED and bumper LEDs operate (iiBBeedd Awareness)

Inspect footboard control labels for signs of degradation

EN 10 5900-009-002 Rev A.0

Page 15

Inspect hi-lo actuators for oil leaks

Inspect footboard connector housing for cracks or damage

All motions function

Nurse call functions

Auxiliary outlets function (test ground fault interrupter)

Replace batteries (one year expected service life)

Set clock to local date and time

Product serial number:

Completed by:

Date:

5900-009-002 Rev A.0 11 EN

Page 16

EErrrroorr ccooddeess

Error codes are detailed in the table below.

EErrrroorr ccooddee CCaauussee

0.02 Error on non volatile memory (nvm)

0.03 Watchdog switch in wrong position or broken (comWatchdogDisabled)

0.04 Software version mismatched or missing board (softwareVersionMismatch)

0.05 Brake switch malfunction (brake)

0.06 Obstruction switch malfunction (obstruction)

0.07 CPR switch/cable malfunction (cprHandle)

0.08 FSC_KPD board is not responding (FSC_KPD_missing)

TTrroouubblleesshhoooottiinngg

1. Reboot product

2. Replace MCU

1. Toggle watchdog switch on MCU

1. Reboot product

2. Check for a missing board error, if missing take corrective action on cable or board

1. Check brake cable and switch

1. Check each of the four obstruction switches and cables

1. Check CPR switch, cable, and head actuator

1. Check cable

2. Check AVB board (electrical issue)

0.09 FSC_GUI board is not responding (FSC_GUI_missing)

0.1 SRK PL board is not responding (SRK_PL_missing)

0.11 SRK PR board is not responding (SRK_PR_missing)

0.12 PSI board is not responding (PSI_missing)

1. Check cable

2. Check FSC_KPD

• Software in bootloader mode

• Software incorrect

• Electrical issue

3. AVB board (electrical issue)

1. Check cables

2. Check junction boards

3. Check SRK board

4. Check SRC (software and electrical)

1. Check cables

2. Check junction boards

3. Check SRK board

4. Check SRC (software and electrical)

1. Check cables

2. Check junction boards

EN 12 5900-009-002 Rev A.0

Page 17

EErrrroorr ccooddee CCaauussee

TTrroouubblleesshhoooottiinngg

0.13 ACB HILO foot board is not responding (ACB_HILO_FT_missing)

0.14 ACB HILO head board is not responding (ACB_HILO_HD_missing)

0.15 ACB foot board is not responding (ACB_FT_missing)

0.16 ACB head board is not responding (ACB_HD_missing)

0.17 ACB knee board is not responding (ACB_KN_missing)

0.18 SRC foot patient left board is not responding (SRC_FT_PL_missing)

0.19 SRC head patient left board is not responding (SRC_HD_PL_missing)

1. Check cables

2. Check junction boards

1. Check cables

2. Check junction boards

1. Check cables

2. Check junction boards

1. Check cables

2. Check junction boards

1. Check cables

2. Check junction boards

1. Check cables

2. Check junction boards

1. Check cables

2. Check junction boards

0.2 SRC foot patient right board is not responding (SRC_FT_PR_missing)

0.21 SRC head patient right board is not responding (SRC_HD_PR_missing)

0.22 DPM foot board is not responding (DPM_FT_missing)

0.23 DPM head board is not responding (DPM_HD_missing)

0.24 DPM MID board is not responding (DPM_MID_missing)

0.25 SMB foot board is not responding (SMB_FOOT_missing)

0.26 SMB head board is not responding (SMB_HEAD_missing)

1. Check cables

2. Check junction boards

1. Check cables

2. Check junction boards

1. Check cables

2. Check junction boards

1. Check cables

2. Check junction boards

1. Check cables

2. Check junction boards

1. Check cables

2. Check junction boards

1. Check cables

2. Check junction boards

5900-009-002 Rev A.0 13 EN

Page 18

EErrrroorr ccooddee CCaauussee

TTrroouubblleesshhoooottiinngg

0.27 AVB board is not responding (AVB_missing)

0.29 Real Time Clock is not responding (RTC chip fail)

0.3 CPR handle switch stuck (StuckCPRhandle)

1.05 24V is out of range (24V)

1.08 Battery not connected to the system or completely depleted (batteryMissing)

1.09 Damaged battery (batteryShort)

1. Check cables

2. Check junction boards

1. Reboot product

2. Replace MCU, if 0.02 is present, also issue with PMB charger chip

3. Replace PMB

1. Check CPR handle

2. Check pull cable

3. Check head actuator

1. Power cable issue

2. PMB ciruit error, replace PMB

1. Check cables

2. Replace battery

1. Replace batteries

1.1 Unable to communicate with accelerometer (Accelerometer error)

1.11 HILO foot configuration error (HiloFoot config)

1.12 HILO foot drive circuit error (HiloFoot Drive ckt)

1.13 HILO head configuration error (HiLo Head config)

1. Reboot product

2. Replace MCU, if 0.02 is present, also issue with PMB charger chip

3. Replace PMB

1. WD switch position

2. Reboot product

1. Check 24V cable to ACB

2. Disconnect actuator from ACB

3. Replace ACB

1. WD switch position

2. Reboot product

3. Check HILO head potentiometer cable (30159)

4. Check HILO head counts in actuator maintenance menu

5. Check HILO head counts in angle maintenance menu

• Check if counts are between 1024-1033 or

not moving

6. Check HILO foot potentiometer cable (30124)

7. Recalibrate angles

EN 14 5900-009-002 Rev A.0

Page 19

EErrrroorr ccooddee CCaauussee

TTrroouubblleesshhoooottiinngg

1.14 HILO head drive circuit error (HiLo Head Drive Ckt)

1.15 Foot actuator configuration error (Foot config)

1.16 Foot drive circuit malfunction (Foot Drive ckt)

1.17 Head actuator configuration error (Head config)

1. Check 24V cable to ACB

2. Disconnect actuator from ACB

3. Replace ACB

1. WD switch position

2. Recalibrate angles

3. Reboot product

4. Check foot counts in angle maintenance menu

• Check if foot counts are stored between power cycles

• If they are not stored, EEPROM error

5. Replace board

1. Check 24V cable to ACB

2. Disconnect actuator from ACB

3. Replace ACB

1. WD switch position

2. Reboot product

3. Check head potentiometer cable (30141)

4. Check head counts in actuator maintenance menu

1.18 Head drive circuit malfunction (Head Drive ckt)

1.19 Knee actuator configuration error (Knee config)

1. Check 24V cable to ACB

2. Disconnect actuator from ACB

3. Replace ACB

1. WD switch position

2. Reboot product

3. Check knee counts in actuator maintenance menu

• Check if knee counts are stored between

power cycles

• If they are not stored, EEPROM error

• Replace board

• Recalibrate angles

4. Check HILO foot counts in actuator maintenance menu

• Check if counts are between 1024-1033 or

not moving

5. Check HILO foot potentiometer cable (30124)

6. Recalibrate angles

5900-009-002 Rev A.0 15 EN

Page 20

EErrrroorr ccooddee CCaauussee

TTrroouubblleesshhoooottiinngg

1.2 Knee drive circuit malfunction (Knee Drive ckt)

1.21 PSI configuration error (PSI config)

1.22 Patient left foot SRC configuration error (SRC PL Foot config)

1.23 Patient left head SRC configuration error (SRC PL Head config)

1.24 Patient right foot SRC configuration error (SRC PR Foot config)

1. Check 24V cable to ACB

2. Disconnect actuator from ACB

3. Replace ACB

1. Replace switch if this appears only in some positions

2. WD switch position

1. Replace switch if this appears only in some positions

2. WD switch position

1. Replace switch if this appears only in some positions

2. WD switch position

1. Replace switch if this appears only in some positions

2. WD switch position

1.25 Patient right foot SRC configuration error (SRC PR Head config)

1.26 DPM foot configuration error (DPM FT config)

1.27 DPM head configuration error (DPM HD config)

1.28 DPM MID configuration error (DPM MID Config)

1. Replace switch if this appears only in some positions

2. WD switch position

1. Calibration error

2. Trim error

• If values from DPM maintenance screen are

at 36 and less than 600, this error bit is set

3. WD switch position

1. Calibration error

2. Trim error

• If values from DPM maintenance screen are

at 36 and less than 600, this error bit is set

3. WD switch position

1. Calibration error

2. Trim error

• If values from DPM maintenance screen are

at 36 and less than 600, this error bit is set

3. WD switch position

EN 16 5900-009-002 Rev A.0

Page 21

EErrrroorr ccooddee CCaauussee

TTrroouubblleesshhoooottiinngg

1.29 SMB head configuration error (SMB Head Config)

1.3 SMB foot configuration error (SMB Foot Config)

1.31 AVB configuration error (AVB Foot Config)

1. Load cell missing

2. EEPROM error on board

3. Secondary scale missing (also will set 0.25)

4. WD switch position

1. Load cell missing

2. EEPROM error on board

3. Secondary scale missing (also will set 0.25)

4. WD switch position

1. WD switch position

5900-009-002 Rev A.0 17 EN

Page 22

EElleeccttrriiccaall ddiiaaggrraamm

AVB 5900280034

+12VDC+12VDC

J21

MAINS AC TO DC POWER SUPPLY

5900410023

+12VDC+12VDC

5900430029

USB

5900410022

DC POWER - 5900280025

AC POWER - 5900280026

SMB HEAD - 5900280039

PEIZO SPE

AKER

5900280035

MID DECK FRAME (SEAT)

HEAD DECK FRAME (FOWLER)

5900430156

5900410002 5900410002

5900410002

ALT TUCK

LOCKTUCK

5900430156

5900410002 5900410002

5900410002

ALT TUCK

LOCKTUCK

5900430156

5900410002 5900410002

5900410002

ALT TUCK

LOCKTUCK

5900430156

5900410002 5900410002

5900410002

ALT TUCK

LOCKTUCK

PCBA, S1 JCTN

PL-OUT PR-IN 5900400052

5900430059

PCBA, S1 JCTN

PL-IN PR-OUT 5900400051

PL HEAD RAIL SRC

590040004201

PR HEAD RAIL SRC

590040004202

PR PATIENT

RAIL SRK

5900470018

PR STAFF RAIL SRK

5900470025

5900430044

PL PATIENT

RAIL SRK

5900470019

PL STAFF RAIL SRK

5900470026

5900430044

59002

80009

SPEAKER

5900430036

FOOT DECK FRAME

5900430060

UPPER LITTER FRAME

5900200094

3 1

UNDERBED ENCLOSURE

LOWER FRAME

UPPER

BLINDMATE

LOWER

BLINDMATE

PCBA S1 IOM AVB 5900400039

PCBA, S1 IOM PSI

5900400038

[DB37 BED PORT]

1/4

JACK

EHA

5900430118

LA31

EHA

5900430118

PCBA, S1 JCTN

PL-OUT PR-IN

5900400052

iBED BUMPER

LIGHT ASSY 5900280053

iBED BUMPER

LIGHT ASSY 5900280053

iBED LIGHT

5900400032

5900430131

5900430148

5900430162

5900430133

5900200152

5900430161

5900410022

5900430146

5900430083

5900430146

5900430147

5900430030

5900430091

5900430092

5900430144

5900430159

5900430124

5900430155

590043012

5900430141

590043014

HEAD ACTUATOR W/ CPR 5900420009

HILO HEAD ACTUATOR 5900420010

HILO FOOT ACTUATOR

5900420010

FOOT ACTUATOR

5900420011

KNEE ACTUATOR 5900420012

5900430123

590043012

5900430122

IOM ACB (KNEE) 5900280045

IOM ACB (FOOT)

5900280046

IOM ACB (HILO FOOT)

5900280043

5900430121

PCBA

S1 IOM SMB

HEAD

590040003501

RS485

INT

LC2

LC1

5900430160

00430042

5900430119

5900430138

5900430120

5900430149

5900430047

LA34

FSC

5900470017

PCBA, S1 JCTN

PL-IN PR-OUT

5900400051

LA31

DECK POSITION SENSOR (SEAT) 590040004102

IOM ACB (HEAD)

5900280044

IOM ACB (HILO HEAD)

5900280042

ROTARY

POT

5900410034

PCBA, S1 MCU

5900400037

5900400040

PCBA, S1 IOM PMB

OBS1

OBS2

OBS3

OBS4

J21

J15

J25

J24

J23

J5J10

5900410004

OBS

5900430130

5900430129

5900430130

5900410022

ACB

590040004403

5900430140

ACB

5900400044041

ACB

590040004402

ACB

590040004405

5900430151

5900430136

5900430135

5900200051

DECK POSITION SENSOR (HEAD) 590040004101

5900200153

DECK POSITION SENSOR (FOOT) 590040004103

PCBA

S1 IOM SMB

FOOT

590040003502

RS485

INT

LC2

LC1

SMB FOOT - 5900280040

ACB

590040004401

BRAKE

5900430137

5900430134

PCBA, S1 JCTN PL-OUT PR-IN

5900400052

PCBA, S1 JCTN PL-IN PR-OUT

5900400051

5900430132

FOOTBOARD 5900200025

FOOT BRACKET 5900200135

PSI DB37 5900280033

5900280051

5900430142

ROTARY

POT

5900410034

PCBA, S1 JCTN PL-OUT PR-IN

5900400052

5900430059

PCBA, S1 JCTN PL-IN PR-OUT

5900400051

PL FOOT RAIL SRC

590040004203

PR FOOT RAIL SRC

590040004204

5900280009

SPEAKER

5900430036

HEAD RAIL

FOOT RAILS

5900430157

5900430143

LOAD CELL

5900280027

LOAD CELL

5900280027

LOAD CELL

5900280027

LOAD CELL

5900280027

EN 18 5900-009-002 Rev A.0

Page 23

CCaabbllee rroouuttiinngg

5900-009-002 Rev A.0 19 EN

Page 24

MMaaiinntteennaannccee mmeennuu

The maintenance menu provides access to the following settings:

• Language

• Set clock

• Actuator maintenance

• Scale maintenance

• Angle maintenance

• Width maintenance

• Patient station

• Maintenance log

• Clear maintenance log

• Test modes

• Battery maintenance

To access the maintenance menu:

1. On the footboard control panel, press EEnntteerr to access the SSeettttiinnggss menu.

2. Highlight MMaaiinntteennaannccee and press EEnntteerr.

3. Use the up and down arrow buttons to highlight each number.

4. Press EEnntteerr to increase the number.

NNoottee -- The number will increase to 9 until it resets to 0.

5. The maintenance code is as follows: 2, 4, 6

6. Highlight PPrroocceeeedd and press EEnntteerr to access the maintenance menu.

LLaanngguuaaggee

To change the display language:

1. Enter the

2. Highlight LLaanngguuaaggee and press EEnntteerr.

3. Highlight the desired language and press EEnntteerr.

Maintenance menu

(page 20).

SSeett cclloocckk

To change the product clock:

1. Enter the

2. Highlight SSeett cclloocckk and press EEnntteerr.

3. In the clock setting menu you will see the following options:

• Year

• Month

• Day

• Hour

• Minute

4. Use the up and down arrow buttons to highlight each option and press EEnntteerr to set.

Maintenance menu

(page 20).

EN 20 5900-009-002 Rev A.0

Page 25

5. Highlight PPrreessss √√ ttoo sseett and press EEnntteerr to set the product clock.

AAccttuuaattoorr mmaaiinntteennaannccee

CCAAUUTTIIOONN -- Always make sure that the product is clear of obstacles before you use motion functions.

Actuator maintenance allows you to bypass the set limits of the product actuators for testing and troubleshooting.

To access actuator maintenance:

1. Enter the

2. Highlight AAccttuuaattoorr mmaaiinntt.. and press EEnntteerr.

3. In actuator maintenance you will see the following options:

• Both hilos up

• Both hilos down

• Hilo foot up

• Hilo foot down

• Hilo head up

• Hilo head down

• Foot up

• Foot down

• Head up

• Head down

• Knee up

• Knee down

4. Use the up and down arrow buttons to highlight a movement and press and hold EEnntteerr to move the actuator.

Maintenance menu

(page 20).

SSccaallee mmaaiinntteennaannccee

Scale maintenance provides access to the following:

• Gross weight

• Net weight

• Center of gravity

• Load cells foot end

• Load cells head end

• Enable NAWI Scale

• Calibrate scale

To access scale maintenance:

1. Enter the

2. Highlight SSccaallee mmaaiinntt.. and press EEnntteerr.

3. Use the up and down arrow buttons to highlight each number.

4. Press EEnntteerr to increase the number.

NNoottee -- The number will increase to 9 until it resets to 0.

5. The scale maintenance code is as follows: 4, 3, 2

Maintenance menu

(page 20).

5900-009-002 Rev A.0 21 EN

Page 26

6. Highlight PPrroocceeeedd and press EEnntteerr to access scale maintenance.

CCaalliibbrraattee ssccaallee

NNoottee -- Make sure that the product litter deck is flat and horizontal before you calibrate the scale.

TToooollss rreeqquuiirreedd::

• 91 kg (200 lb) calibrated weight

PPrroocceedduurree::

1. Enter the

2. Enter

3. Highlight CCaalliibbrraattee ssccaallee and press EEnntteerr.

4. Remove all weight from the product and press EEnntteerr.

NNoottee -- All weight includes the mattress and accessories.

5. Place the calibrated weight at the head left outer corner and press EEnntteerr.

NNoottee

• Do not touch the product during calibration.

• Make sure that the product is not against a wall during calibration.

6. Place the calibrated weight at the foot left outer corner and press EEnntteerr.

7. Place the calibrated weight at the foot right outer corner and press EEnntteerr.

8. Place the calibrated weight at the head right outer corner and press EEnntteerr.

9. The product screen displays CCoommpplleettee and sends you to the scale maintenance menu when calibration is complete.

Maintenance menu

Scale maintenance

(page 20).

(page 21).

AAnnggllee mmaaiinntteennaannccee

Angle maintenance provides access to the following:

• Foot hilo angle (counts)

• Head hilo angle (counts)

• Foot act position (counts)

• Head act position (counts)

• Knee act position (counts)

• Inclinometer

• Calibrate angles

1. Enter the

2. Highlight AAnnggllee mmaaiinntt.. and press EEnntteerr.

CCaalliibbrraattee aanngglleess

CCAAUUTTIIOONN

• Always calibrate the product angles when you replace the main control board or any actuator or product damage may occur.

• Always make sure that the product is clear of obstacles before you use motion functions.

Maintenance menu

(page 20).

NNoottee -- Make sure that the product litter deck is flat and horizontal before you calibrate the angles.

Calibrate angles allows you to set the motion limits for the product actuators.

EN 22 5900-009-002 Rev A.0

Page 27

To calibrate the angles:

1. Enter the

2. Enter

3. Highlight CCaalliibbrraattee aanngglleess and press EEnntteerr.

4. Raise the product to high height and press EEnntteerr.

5. Lower the product to low height and press EEnntteerr.

6. Lower the product knee and foot actuators and press EEnntteerr.

7. The product screen displays CCoommpplleettee and sends you to the angle maintenance menu when calibration is complete.

Maintenance menu

Actuator maintenance

(page 20).

(page 21).

WWiiddtthh mmaaiinntteennaannccee

Width maintenance provides access to the following:

• Head State

• Mid State

• Foot State

• Head raw position

• Mid raw position

• Foot raw position

• Calibrate deck widths

• Trim Foot

• Trim Mid

• Trim Head

To access width maintenance:

1. Enter the

2. Highlight WWiiddtthh mmaaiinntt.. and press EEnntteerr.

Maintenance menu

(page 20).

CCaalliibbrraattee ddeecckk wwiiddtthhss

NNoottee -- Make sure that all siderails are in the full up position when you perform this procedure.

To calibrate the deck widths

1. Enter the

2. Enter

3. Highlight CCaalliibbrraattee ddeecckk wwiiddtthhss and press EEnntteerr.

4. Put all decks to the 36” position and press EEnntteerr.

5. Manipulate each siderail and press EEnntteerr.

6. Put all decks to the 42” position and press EEnntteerr.

7. Manipulate each siderail and press EEnntteerr.

8. Put all decks to the 48” position and press EEnntteerr.

9. Manipulate each siderail and press EEnntteerr.

10.The product screen displays CCoommpplleettee and sends you to the width maintenance menu when calibration is complete.

Maintenance menu

Width maintenance

(page 20).

(page 23).

5900-009-002 Rev A.0 23 EN

Page 28

PPaattiieenntt ssttaattiioonn

The patient station menu allows the user to set the product to patient station interface.

Patient station provides access to the following settings:

• Priority call on alarm: a priority call will occur at the nursing station on bed exit alarm

• Nurse call on alarm: a nurse call will occur at the nursing station on bed exit alarm

• Priority call on iBed alertL a priority call will occur at the nursing station on iBed alert

• Cord out relay closed: set the cord out relay

• Audio transfer relay closed: set the audio transfer relay

• Nurse call interlock relay close: set the nurse call interlock relay

• Select nurse call type: select normally open/closed nurse call

To access the patient station settings:

1. Enter the

2. Highlight PPaattiieenntt ssttaattiioonn and press EEnntteerr.

Maintenance menu

(page 20).

TTeesstt mmooddeess

The test mode menu provides access to the following settings:

• Lamp test: turns on all lamps, with either dim or bright backlight

• Siderail display: leaves the siderail angle display on continuously

To access test modes:

1. Enter the

2. Highlight TTeesstt mmooddeess and press EEnntteerr.

Maintenance menu

(page 20).

BBaatttteerryy mmaaiinntteennaannccee

Battery maintenance provides access to the following:

• Charge state

• PMB Bus V

• PMB IIN

• IBAT

• Battery voltage

To access battery maintenance:

1. Enter the

2. Highlight BBaatttteerryy MMaaiinntt.. and press EEnntteerr.

Maintenance menu

(page 20).

EN 24 5900-009-002 Rev A.0

Page 29

SSeerrvviiccee

PPrrootteeccttiinngg aaggaaiinnsstt eelleeccttrroossttaattiicc ddiisscchhaarrggee ((EESSDD))

CCAAUUTTIIOONN

• Always use ESD protective equipment before opening antistatic bags and servicing electronic parts.

• Do not place unprotected circuit boards on the floor.

NNoottee -- Always ship back circuit boards to Stryker in the same antistatic bags that the new boards were originally shipped in.

The electronic circuits in the product are completely protected from static electricity damage when factory assembled. Always use adequate static protection when servicing the electronic systems of the product. All service personnel must use static protection whenever they are touching wires.

Sample antistatic protection equipment includes:

• 1 antistatic wrist strap

• 1 grounding plug

• 1 test lead with a banana plug on one end and an alligator clip on the other end

Make sure that you follow the ESD manufacturer’s instructions for appropriate protection against static discharge.

BBaatttteerryy rreeppllaacceemmeenntt

TToooollss rreeqquuiirreedd::

• 5/32” hex driver

• #2 Phillips screwdriver

• 3/8” nut driver

PPrroocceedduurree::

1. Raise the product to the highest height position.

2. On the footboard control panel, press EEnntteerr to access the SSeettttiinnggss menu.

3. Highlight SShhuuttddoowwnn and press EEnntteerr.

4. Unplug the power cord from the wall outlet.

5. Push down on the brake pedal to apply the brake.

6. Using a 5/32” hex driver, remove the two screws and flat washers that secure the motion interrupt pan to the litter weldment. Remove the motion interrupt pan.

7. Using a #2 Phillips screwdriver, remove the two screws from the power supply mounting bracket closest to the center of the bed.

8. Using a #2 Phillips screwdriver, remove the two screws from the power supply mounting bracket closest to the outside of the bed.

9. Hinge the batteries down.

10.Unplug the two battery supply cables from the main control board.

11.Unplug the USB cable from the main control board.

12.Using a 3/8” nut driver, remove the nut that secures the ground cable to the battery mounting plate.

13.Lift up to remove the battery mounting plate assembly from the litter.

14.Reverse steps to reinstall.

15.Verify proper operation of the product before you return it to service.

5900-009-002 Rev A.0 25 EN

Page 30

CCaasstteerr rreeppllaacceemmeenntt

CCAAUUTTIIOONN

• Always perform this procedure in a secure location with the floor jack secure to the base frame before you remove the caster to prevent the risk of injury.

• Do not put your hands or feet below the caster when you remove or attach the caster to prevent the risk of injury.

TToooollss rreeqquuiirreedd::

• #2 Phillips screwdriver

• Small flat head screwdriver

• 5 mm hex wrench

• Small floor jack

PPrroocceedduurree::

1. On the footboard control panel, press EEnntteerr to access the SSeettttiinnggss menu.

2. Highlight SShhuuttddoowwnn and press EEnntteerr.

3. Unplug the power cord from the wall outlet.

4. Using a small flat head screwdriver, remove and save the four base cover screw caps.

5. Using a #2 Phillips screwdriver, remove and save the four screws that secure the base cover to the base frame. Remove and save the base cover.

NNoottee -- Set the brakes to the neutral position.

6. Using a small floor jack, raise the base frame high enough to remove the caster.

7. Using a 5 mm hex wrench, remove and save the caster locating screw. Remove and discard the caster.

8. Reverse steps to reinstall.

NNoottee -- The caster stem has a red and green half. Face the red half of the caster stem toward the foot end of the bed.

9. Verify proper operation of the product before you return it to service.

MMaaiinn ccoonnttrrooll bbooaarrdd rreeppllaacceemmeenntt

TToooollss rreeqquuiirreedd::

• 5/32” hex driver

• #2 Phillips screwdriver

• 3/8” nut driver

• ESD system

PPrroocceedduurree::

1. Raise the product to the highest height position.

2. On the footboard control panel, press EEnntteerr to access the SSeettttiinnggss menu.

3. Highlight SShhuuttddoowwnn and press EEnntteerr.

4. Unplug the power cord from the wall outlet.

5. Push down on the brake pedal to apply the brake.

6. Using a 5/32” hex driver, remove the two screws and flat washers that secure the motion interrupt pan to the litter weldment. Remove the motion interrupt pan.

7. Using a #2 Phillips screwdriver, remove the two screws from the power supply mounting bracket closest to the center of the bed.

EN 26 5900-009-002 Rev A.0

Page 31

8. Using a #2 Phillips screwdriver, remove the two screws from the power supply mounting bracket closest to the outside of the bed.

9. Hinge the batteries down.

CCAAUUTTIIOONN

• Always use ESD protective equipment before opening antistatic bags and servicing electronic parts.

• Do not place unprotected circuit boards on the floor.

10.Unplug the two battery supply cables from the main control board.

11.Unplug the USB cable from the main control board.

12.Using a 3/8” nut driver, remove the nut that secures the ground cable to the battery mounting plate.

13.Lift up to remove the battery mounting plate assembly from the litter.

14.Unplug all cables from the main control board. Make note of how the cables are labeled and plugged in.

15.Using a #2 Phillips screwdriver, remove the two screws that secure the main control board assembly to the litter.

16.Grasp the main control board mounting bracket where you removed the two screws and pull down.

17.Reverse steps to reinstall.

18.Verify proper operation of the product before you return it to service.

AAVVBB bbooaarrdd rreeppllaacceemmeenntt

This procedure applies to both the head end and foot end AVB board.

TToooollss rreeqquuiirreedd::

• #2 Phillips screwdriver

• ESD system

PPrroocceedduurree::

1. On the footboard control panel, press EEnntteerr to access the SSeettttiinnggss menu.

2. Highlight SShhuuttddoowwnn and press EEnntteerr.

3. Unplug the power cord from the wall outlet.

4. Push down on the brake pedal to apply the brake.

5. Using a #2 Phillips screwdriver, remove and save the three screws that secure the AVB board assembly to the litter frame.

6. Remove the AVB board assembly from the litter frame.

CCAAUUTTIIOONN

• Always use ESD protective equipment before opening antistatic bags and servicing electronic parts.

• Do not place unprotected circuit boards on the floor.

7. Disconnect all cables from the AVB board assembly.

8. Using a #2 Phillips screwdriver, remove and save the two screws that secure the beeper to the AVB board assembly. Remove and save the beeper.

9. Discard the AVB board assembly.

10.Reverse steps to reinstall.

11.Verify proper operation of the product before you return it to service.

5900-009-002 Rev A.0 27 EN

Page 32

FFoooottbbooaarrdd kkeeyyppaadd//ddiissppllaayy rreeppllaacceemmeenntt

TToooollss rreeqquuiirreedd::

• #2 Phillips screwdriver

• Pick

• ESD system

PPrroocceedduurree::

1. On the footboard control panel, press EEnntteerr to access the SSeettttiinnggss menu.

2. Highlight SShhuuttddoowwnn and press EEnntteerr.

3. Unplug the power cord from the wall outlet.

4. Push down on the brake pedal to apply the brake.

5. Using a pick, remove and save the front label from the footboard.

6. Using a #2 Phillips screwdriver, remove the three screws that secure the back panel to the footboard.

7. Remove and save the back panel.

8. Using a #2 Phillips screwdriver, remove and save the six screws and six washers that secure the keypad/display to the footboard.

CCAAUUTTIIOONN

• Always use ESD protective equipment before opening antistatic bags and servicing electronic parts.

• Do not place unprotected circuit boards on the floor.

9. Disconnect the keypad/display cable. Remove and discard the keypad display.

10.Reverse steps to reinstall.

11.Verify proper operation of the product before you return it to service.

FFoooottbbooaarrdd mmaaiinn ccaabbllee rreeppllaacceemmeenntt

TToooollss rreeqquuiirreedd::

• #2 Phillips screwdriver

• Pick

• ESD system

PPrroocceedduurree::

1. On the footboard control panel, press EEnntteerr to access the SSeettttiinnggss menu.

2. Highlight SShhuuttddoowwnn and press EEnntteerr.

3. Unplug the power cord from the wall outlet.

4. Push down on the brake pedal to apply the brake.

5. Using a pick, remove and save the front label from the footboard.

6. Using a #2 Phillips screwdriver, remove the three screws that secure the back panel to the footboard. Remove and save the back panel.

7. Using a #2 Phillips screwdriver, remove and save the six screws and six washers that secure the keypad/display to the footboard.

CCAAUUTTIIOONN

• Always use ESD protective equipment before opening antistatic bags and servicing electronic parts.

• Do not place unprotected circuit boards on the floor.

EN 28 5900-009-002 Rev A.0

Page 33

8. Disconnect the keypad/display cable. Remove and save the keypad display.

9. Remove the footboard from the product.

10.Using a #2 Phillips screwdriver, remove and save the two screws that secure the footboard main cable to the bottom of the footboard.

11.Remove the footboard main cable from the footboard and discard.

12.Reverse steps to reinstall.

13.Verify proper operation of the product before you return it to service.

FFoowwlleerr aaccttuuaattoorr rreeppllaacceemmeenntt

TToooollss rreeqquuiirreedd::

• Needle nose pliers

• Small flat screwdriver

• Syn-Tech grease (3000-200-719)

PPrroocceedduurree::

1. Raise the product to the highest height position.

2. On the footboard control panel, press EEnntteerr to access the SSeettttiinnggss menu.

3. Highlight SShhuuttddoowwnn and press EEnntteerr.

4. Unplug the power cord from the wall outlet.

5. Push down on the brake pedal to apply the brake.

6. Raise both head end siderails to the up and locked position.

7. Pull the CPR release handle to lower the fowler down.

8. Using needle nose pliers, remove both rue ring retaining clips from the clevis pins that attach the actuator to the litter weldment and fowler weldment.

9. While supporting the actuator with one hand, remove the head end clevis pin and then lower the actuator down.

NNoottee -- Apply a thin coat of Syn-Tech grease to the clevis pin when you reinstall.

10.Using a small flat screwdriver, unlock the gray CPR pull retainer from the red CPR pull to loosen the CPR pull retainer.

11.Using a small flat screwdriver, remove the gray CPR pull retainer from the red CPR pull. A white spacer between the CPR pull and the CPR cable retaining bracket will fall out. Save the white spacer.

12.Remove the CPR cables from the CPR cable retaining bracket.

13.Using a small flat screwdriver, release the retaining ring from the power and sensor cable quick connects and disconnect the cables from the actuator. When re-connecting the cables, fully seat and lock the cable quick connector retaining ring.

14.While supporting the actuator with one hand, remove the foot end clevis pin and then lower the actuator down.

NNoottee -- Apply a thin coat of Syn-Tech grease to the clevis pin when you reinstall.

15.Reverse steps to reinstall.

16.Verify proper operation of the product before you return it to service.

GGaattcchh aaccttuuaattoorr rreeppllaacceemmeenntt

TToooollss rreeqquuiirreedd::

• Needle nose pliers

• Small flat screwdriver

5900-009-002 Rev A.0 29 EN

Page 34

• Syn-Tech grease (3000-200-719)

PPrroocceedduurree::

1. Raise the product to the highest height position.

2. On the footboard control panel, press EEnntteerr to access the SSeettttiinnggss menu.

3. Highlight SShhuuttddoowwnn and press EEnntteerr.

4. Unplug the power cord from the wall outlet.

5. Push down on the brake pedal to apply the brake.

6. Raise both foot end siderails to the up and locked position.

7. Using a small flat screwdriver, release the power/sensor cable quick connect and disconnect the cable from the actuator. When re-connecting the cables, fully seat and lock the cable quick connector retaining ring.

8. Using needle nose pliers, remove both rue ring retaining clips from the clevis pins that attach the actuator to the litter weldment and fowler weldment.

9. While supporting the actuator with one hand, remove the head end clevis pin and foot end clevis pin and then lower the actuator down.

NNoottee -- Apply a thin coat of Syn-Tech grease to the clevis pin when you reinstall.

10.Reverse steps to reinstall.

11.Verify proper operation of the product before you return it to service.

TThhiigghh aaccttuuaattoorr rreeppllaacceemmeenntt

TToooollss rreeqquuiirreedd::

• Needle nose pliers

• Small flat screwdriver

• Syn-Tech grease (3000-200-719)

PPrroocceedduurree::

1. Raise the product to the highest height position.

2. On the footboard control panel, press EEnntteerr to access the SSeettttiinnggss menu.

3. Highlight SShhuuttddoowwnn and press EEnntteerr.

4. Unplug the power cord from the wall outlet.

5. Push down on the brake pedal to apply the brake.

6. Raise both foot end siderails to the up and locked position.

7. Using needle nose pliers, remove the rue ring retaining clip from the head end clevis pin that attaches the actuator to the litter weldment.

8. Using needle nose pliers, remove the circle ring retaining ring from the foot end clevis pin that attaches the actuator to the thigh weldment.

9. While supporting the actuator with one hand, remove the head end clevis pin and the foot end clevis pin and then lower the actuator down.

NNoottee -- Apply a thin coat of Syn-Tech grease to the clevis pin when you reinstall.

10.Using a small flat screwdriver, release the power/sensor cable quick connect and disconnect the cable from the actuator. When re-connecting the cables, fully seat and lock the cable quick connector retaining ring.

11.Reverse steps to reinstall.

NNoottee -- Route the power/sensor cable over the top of the actuator when you reinstall the actuator.

12.Verify proper operation of the product before you return it to service.

EN 30 5900-009-002 Rev A.0

Page 35

LLiifftt aaccttuuaattoorr rreeppllaacceemmeenntt ((hheeaadd//ffoooott))

TToooollss rreeqquuiirreedd::

• Needle nose pliers

• (2) 3/8” x 1” grade 8 bolt and nut

• Syn-Tech grease (3000-200-719)

PPrroocceedduurree::

1. Run the actuator up or down to remove the litter load from the actuator.

2. Raise both siderails to the up and locked position at either the head end or foot end.

3. If the activator still runs:

a. Raise the product to the highest height position to expose the base weldment support holds on both sides.

CCAAUUTTIIOONN -- Always leave the bolts loose in the support holes, so the bolt head is out far enough to stop the lift mechanism slide block.

b. Insert two 3/8” bolts through the support holes in the base weldment from the inside out and then thread the nuts

onto the bolts to keep the bolts from falling out.

WWAARRNNIINNGG -- Do not lower the litter too low or the litter may not be supported.

c. Lower the litter until the lift mechanism slides touch the 3/8” bolt heads. You should be able to wiggle the actuator by

hand after you remove the litter load from the litter surface. If not, lower the litter more until the actuator is loose.

4. If the activator does not run:

a. Put the bed into the Maintenance mode (limits bypassed) and then go to the Actuator Maintenance Menu. Select the

actuator that needs to be moved and see if it will run.

b. See step 2a.

5. If the actuator will not run with the limits bypassed in step 4a, use a hoist, with a strap around and under the litter, to remove the litter load from the actuator and support the litter surface on the end that has failed.

6. On the footboard control panel, press EEnntteerr to access the SSeettttiinnggss menu.

7. Highlight SShhuuttddoowwnn and press EEnntteerr.

8. Unplug the power cord from the wall outlet.

9. Using the cable quick connector release, unlock the cable from the motor control box so that it is loose.

10.Using needle nose pliers, remove both rue ring retaining clips from the clevis pins that attach the actuator to the litter weldment and lift weldment.

11.While supporting the actuator with one hand, remove the head end clevis pin and foot end clevis pin and then lower the actuator down.

NNoottee -- Apply a thin coat of Syn-Tech grease to the clevis pin when you reinstall.

12.Reverse steps to reinstall.

13.Verify proper operation of the product before you return it to service.

LLooaadd cceellll bbooaarrdd rreeppllaacceemmeenntt,, hheeaadd eenndd aanndd ffoooott eenndd

TToooollss rreeqquuiirreedd::

• #2 Phillips screwdriver

• Small flat head screwdriver

• ESD system

5900-009-002 Rev A.0 31 EN

Page 36

PPrroocceedduurree::

1. Push down on the brake pedal to apply the brake.

2. On the footboard control panel, press EEnntteerr to access the SSeettttiinnggss menu.

3. Highlight SShhuuttddoowwnn and press EEnntteerr.

4. Unplug the power cord from the wall outlet.

5. Using a small flat head screwdriver, remove and save the four base cover screw caps.

6. Using a #2 Phillips screwdriver, remove and save the four screws that secure the base cover to the base frame. Remove and save the base cover.

7. Using a #2 Phillips screwdriver, remove and save the two screws that secure the load cell board assembly to the base weldment. Remove the load cell board assembly.

CCAAUUTTIIOONN

• Always use ESD protective equipment before opening antistatic bags and servicing electronic parts.

• Do not place unprotected circuit boards on the floor.

8. Disconnect the communication cable and the two load cells from the load cell board assembly. Discard the load cell board assembly.

9. Reverse steps to reinstall.

10.Recalibrate the scale (

11.Verify proper operation of the product before you return it to service.

Calibrate scale

(page 22)).

LLooaadd cceellll aasssseemmbbllyy rreeppllaacceemmeenntt

TToooollss rreeqquuiirreedd::

• #2 Phillips screwdriver

• Small flat head screwdriver

• Needle nose pliers

• Ratchet

• 1/2” socket

• Small floor jack

PPrroocceedduurree::

1. Push down the brake pedal to apply the brake.

2. On the footboard control panel, press EEnntteerr to access the SSeettttiinnggss menu.

3. Highlight SShhuuttddoowwnn and press EEnntteerr.

4. Unplug the power cord from the wall outlet.

5. Using a small flat head screwdriver, remove and save the four base cover screw caps.

6. Using a #2 Phillips screwdriver, remove and save the four screws that secure the base cover to the base frame weldment. Remove and save the base cover.

7. Using a small floor jack, near the load cell that you need to replace, push downward on the jack’s lever to raise the lift support tube upward.

8. Using needle nose pliers. remove and save the rue clip and pin from the base frame weldment.

9. Using a ratchet and 1/2” socket, remove and save the two bolts that secure the load cell assembly to the base frame weldment..

NNoottee -- When you reinstall the load cell assembly, orient the load cell assembly up, so you can secure the bolts by hand to start.

10.Using needle nose pliers, remove the load cell assembly from the base frame weldment.

EN 32 5900-009-002 Rev A.0

Page 37

11.Using a #2 Phillips screwdriver, remove and save the two screws that secure the inspection cover to the base frame weldment. Remove and save the inspection cover.

12.Using a #2 Phillips screwdriver, remove and save the two screws that secure the board assembly to the base frame weldment. Remove and save the board assembly.

13.Disconnect the load cell assembly and remove the cable from the base frame weldment. Discard the load cell assembly.

NNoottee -- Note the routing of the load cell cable for reinstallation.

14.Reverse steps to reinstall.

15.Recalibrate the scale (

16.Verify proper operation of the product before you return it to service.

Calibrate scale

(page 22)).

SSiiddeerraaiill rreeppllaacceemmeenntt,, hheeaadd eenndd

TToooollss rreeqquuiirreedd::

• T15 Torx driver

• T27 Torx driver

• Needle nose pliers

• Syn-Tech grease (3000-200-719)

PPrroocceedduurree::

1. Raise the product to the highest height position.

2. Raise the Fowler to the full upright position.

3. On the footboard control panel, press EEnntteerr to access the SSeettttiinnggss menu.

4. Highlight SShhuuttddoowwnn and press EEnntteerr.

5. Unplug the power cord from the wall outlet.

6. Push down on the brake pedal to apply the brake.

7. Expand all litter decks to the 48 in. position.

8. Raise the siderail to the up and locked position.

9. Using a T15 Torx driver, remove the two screws that secure the junction board assembly to the siderail carrier. Remove the junction board assembly.

10.Unplug the two siderail cables from the junction board assembly.

11.Using a T27 Torx driver, remove the screw that secures the guide rod to the litter.

12.Push the siderail release button to lower the siderail to the lowest stowed position.

13.Using needle nose pliers, from under the litter surface, slide each glide rod out.

NNoottee -- Save the two rubber washers on each glide rod, one on both sides of the siderail carrier, to reinstall. Use SynTech grease to lube the glide rod, if required.

14.While supporting the rail with one hand, remove both glide rods and remove the siderail assembly.

15.Reverse steps to reinstall.

16.Verify proper operation of the product before you return it to service.

SSiiddeerraaiill rreeppllaacceemmeenntt,, ffoooott eenndd

TToooollss rreeqquuiirreedd::

• T15 Torx driver

• T27 Torx driver

5900-009-002 Rev A.0 33 EN

Page 38

• Needle nose pliers

• Syn-Tech grease (3000-200-719)

PPrroocceedduurree::

1. Raise the product to the highest height position.

2. On the footboard control panel, press EEnntteerr to access the SSeettttiinnggss menu.

3. Highlight SShhuuttddoowwnn and press EEnntteerr.

4. Unplug the power cord from the wall outlet.

5. Push down on the brake pedal to apply the brake.

6. Expand all litter decks to the 48 in. position.

7. Raise the siderail to the up and locked position.

8. Using a T15 Torx driver, remove the two screws that secure the junction board assembly to the siderail carrier. Remove the junction board assembly.

9. Unplug the two siderail cables from the junction board assembly.

10.Using a T27 Torx driver, remove the screw that secures the guide rod to the litter.

11.Push the siderail release button to lower the siderail to the lowest stowed position.

12.Using needle nose pliers, from under the litter surface, slide each glide rod out.

NNoottee -- Save the two rubber washers on each glide rod, one on both sides of the siderail carrier, to reinstall. Use SynTech grease to lube the glide rod, if required.

13.While supporting the rail with one hand, remove both glide rods and remove the siderail assembly.

14.Reverse steps to reinstall.

15.Verify proper operation of the product before you return it to service.

IIVV ppoollee aattttaacchhmmeenntt

TToooollss rreeqquuiirreedd::

• 3/8” ratchet

• 3/16” hex driver

• 1/2” socket

• 9/16” socket

PPrroocceedduurree::

1. Using a 3/16” hex driver, remove and save the power cord retainer shoulder bolt and strap on both sides of the product.

2. Using a 1/2” socket, secure the bracket with the IV pole assembly to the left side of the product with the two supplied bolts and washers.

3. Using a 1/2” socket, secure the bracket with the rest block to the right side of the product with the two supplied bolts and washers.

4. Using a 3/16” hex driver, secure the power cord retainer shoulder bolt and strap on both sides of the product through both brackets.

5. Verify proper operation of the product before you return it to service.

PPaattiieenntt hheellppeerr aattttaacchhmmeenntt

TToooollss rreeqquuiirreedd::

• 3/8” ratchet

EN 34 5900-009-002 Rev A.0

Page 39

• 3/8” hex driver

• 7/16” socket

PPrroocceedduurree::

1. Using a 3/8” hex driver, attach the patient helper mounting bracket with the four supplied screws.

NNoottee -- Make sure that the armrest pin faces upward.

2. On the floor, place the patient helper lifting pole, patient helper cap, and patient helper trapeze hanger together.

3. Using a 7/16” socket, secure the patient helper lifting pole, patient helper cap, and trapeze hanger together with the supplied bolt.

4. With another person, lift and insert the patient helper assembly into the patient helper mounting bracket.

5. Verify proper operation of the product before you return it to service.

5900-009-002 Rev A.0 35 EN

Page 40

TToopp lleevveell aasssseemmbbllyy

TORQUE TO 150-180in/lbs

TORQUE TO

150-180in/lbs

TORQUE TO

150-180in/lbs

NOTE ORIENTATION OF SLIDE BLOCKS (COUNTERBORE HOLES FACE OUTWARD)

TORQUE TO 215-235in/lbs

TORQUE TO 50-70in/lbs

TORQUE TO

50-70in/lbs

5900103001 Rev G (Reference only)

EN 36 5900-009-002 Rev A.0

Page 41

5900-009-002 Rev A.0 37 EN

Page 42

TORQUE TO 50-70in/lbs

TORQUE TO 70-90in/lbs

EN 38 5900-009-002 Rev A.0

Page 43

IItteemm NNuummbbeerr NNaammee QQuuaannttiittyy 1 5900200119 Hi-low frame assembly 1 2 5900340082 Screw, shldr 1/2 x 2.00 - 3/8 UNC

locking patch

3 5900600073 Slide block, fowler & vascular 2 4 0011-003-000 Washer, plain 5/16 x 0.688 AP 4 5 0012-020-000 Washer, lock reg 5/16 4 6 5900340106 Screw, hex head 5/16-UNC x 2.00LG

GR8

7 5900340107 Screw, hex head 5/16-UNC x 1.25”LG

GR8

8 5900350036 Pin, clevis 3/8"DIA x 3.75"LG (3.5" U/L)

zinc

9 0027-022-000 Rue ring, 3/8" 11 10 5900200041 Deck assembly, seat section 1 11 5900200055 Deck assembly, head section 1 12 5900200056 Deck assembly, knee section 1 13 5900200057 Deck assembly, foot section 1 14 0008-031-000 Screw, shldr 3/8 x 2.25 - 5/16-UNC 2 15 0016-036-000 Nut, nylok 5/16-UNC 2 16 5900350049 Pin, clevis 3/8"dia x 3.25"LG (3.00" U/L)

zinc

17 5900200137 Link assembly, Fowler regression S1 1 18 5900350035 Pin, clevis 10mm x 50mm (44mm U/L)

zinc

19 5900350044 Pin, clevis 10mm x 70mm (64mm U/L)

zinc

20 5900200157 Actuator assembly, S1 head w/CPR

release

21 5900350046 Pin, clevis 10mm x 40mm (34mm U/L)

22 5900200026 Exp headboard assembly 1

zinc

23 5900200025 Footboard assembly 1 24 5900200158 Wire guide assembly, expandable deck 4 25 5900340055 Screw, plastite pan head Torx 10-14 x

1" LG zinc

26 5900500022 Pin, rail arm bracket slide 8

5900-009-002 Rev A.0 39 EN

Page 44

IItteemm NNuummbbeerr NNaammee QQuuaannttiittyy 27 5900320016 Washer, EPDM rubber 0.49ID x

1.063OD x 0.093W

28 5900370042 O-ring, AS568A-206 BUNA-N

(0.484IDx0.762oDx0.139W)

29 5900320028 Washer, plain #12 x 0.562 AP 8 30 0004-592-000 Screw, BH Torx 1/4-UNC x 0.75 8 31 5900200130 Rail assembly, patient right, head 1 32 5900200131 Rail assembly, patient left, head 1 33 5900200132 Rail assembly, patient right, foot 1 34 5900200133 Rail assembly, patient left, foot 1 35 5900420011 Actuator, foot 1 36 5900370106 Cotterpin, 3/4" circle 1 37 5900320029 Washer, flat 1/2 x 1-1/4 x 0.063 nylon 2 38 0005-017-000 Bolt, carriage 1/4 - UNC 3/4 LG zinc 6 39 0016-102-000 Nut, thin hex nylock 1/4-20-UNC zinc

GR2

40 5900240108 Gatch arm weldment, foot bail, patient

right

41 5900240109 Gatch arm weldment, foot bail, patient

left

42 0026-012-000 Pin, spring 3/16" x 1.25"LG blk OX 2 43 5900200138 U-joint, sliding expandable deck 1 44 5900430143 HRNS, GND braid D 1 45 5900340079 Screw, #10-32 x 1/2LG hex washer

head elec ground

46 5900420012 Actuator, knee 1 47 5900350047 Lock ring, linak mini-fit connector 4 48 5900500160 Post, cord strap fastener 2 49 8001-000-171 Strap, cord/hose management 2 50 5900520247 Clip, ground strap anti rotate ring 2 51 5900410059 Ferrite, split, snap-on WURTH 0.138''-

0.197'' cable

53 3000-300-113 Cable tie, nylon 8” LG 10

EN 40 5900-009-002 Rev A.0

Page 45

UUppppeerr ffrraammee aasssseemmbbllyy

5900200120 Rev E (Reference only)

5900-009-002 Rev A.0 41 EN

Page 46

DETAIL A

2X / BOX

DETAIL B

EN 42 5900-009-002 Rev A.0

Page 47

DETAIL C

DETAIL D

5900-009-002 Rev A.0 43 EN

Page 48

DETAIL E

Torque item 11 to 50-70 in-lb

EN 44 5900-009-002 Rev A.0

Page 49

IItteemm NNuummbbeerr NNaammee QQuuaannttiittyy 1 5900240094 Upper frame weldment 1 2 5900310020 Nutsert, #10-UNF thick sheet hex body-

zinc

3 5900310007 Nutsert, 1/4-UNC hex body 2 4 5900310025 Nutsert, 5/16-UNC hex body 2 5 5900370023 Grommet, push-in split expandable 1”

hole

6 5900370075 Grommet, push-in locking 3/4” 3 7 5900350051 Strain relief, snap-in ratcheting Ø0.12-

0.75

8 5900370037 Plug, push-in round plastic 7/8” 6 9 5900330021 Bushing, flg 1.000X1.250X1.250LG (flg

1.500X0.188)

10 5900600067 Bumper pad, snap-in hard stop 14 11 5900340079 Screw, #10-32 x 1/2LG hex washer head

12 5900430112 HRNS, gnd braid C 1

elec ground

13 5900280026 Electrical assembly, AC power 1 14 5900280025 Electrical assembly, DC power 1 15 5900280051 Electrical assembly, main power/control 1

5900-009-002 Rev A.0 45 EN

Page 50

IItteemm NNuummbbeerr NNaammee QQuuaannttiittyy 16 5900200164 ASM, HRNS support span 1 17 5900340090 Screw, sems pan PH #10-32UNF x 3/

4LG int wash zinc

18 0034-020-000 P-clamp, 3/8” insulated 3 19 5900350041 Cable tie, fir tree mount 1mm-35mm

bundle blk

20 5900280042 Electrical assembly, IOM ACB-EHA

head lift

21 5900280044 Electrical assembly, IOM ACB-head

deck

22 5900280043 Electrical assembly, IOM ACB-EHA foot

lift

23 5900280045 Electrical assembly, IOM ACB-knee

deck

24 5900280046 Electrical assembly, IOM ACB-foot deck 1 25 5900280033 Electrical assembly, DB37 1 26 5900340071 Screw, sems pan ph #6-32X3/8LG int

wash zinc PL

27 5900410030 Switch, SPDT-N/O-N/C omron D3D-211 4 28 5900520237 Bracket, obstruction sensor switch plate 4 29 5900410030 HRNS, PS output TDK XMS series 1 30 5900430152 HRNS, PS input TDK XMS series 1 31 5900430115 HRNS, AC supply aux 1 32 5900430122 HRNS, primary act pwr-comm A 1 33 5900430155 HRNS, primary act pwr-comm B 1 34 5900430123 HRNS, secondary act pwr-comm 2 35 5900430136 HRNS, act knee pwr-comm 1 36 5900430121 HRNS, NC-AV pwr comm 2 37 5900430135 HRNS, pwr-comm MCU to JCTN seat 1 38 5900430132 HRNS, pwr-comm MCU to JCTN 1 39 5900430142 HRNS, act knee-foot LA31 2 40 5900430124 HRNS, act feedback (long) 1 41 5900430159 HRNS, act feedback 1 42 5900430140 HRNS, act head LA34 1 43 5900430141 HRNS, act head CPR 1 44 5900430131 HRNS, NC-SPKR PSI to JCTN 1 45 5900430134 HRNS, scale pwr-comm 1 46 5900430137 HRNS, brake-steer detect 1 47 5900430130 HRNS, underbed obstruction (short) 3 48 5900430129 HRNS, underbed obstruction (long) 1 49 5900430157 HRNS, DPM patch cable 1 50 5900180108 Label, no drilling 6 51 5900180098 Label, electrical shock warning 7

EN 46 5900-009-002 Rev A.0

Page 51

DDeecckk aasssseemmbbllyy,, sseeaatt sseeccttiioonn

5900200041 Rev E (Reference only)

5900-009-002 Rev A.0 47 EN

Page 52

14 14

Torque item 14 to 25-30 in-lb

EN 48 5900-009-002 Rev A.0

Page 53

5900-009-002 Rev A.0 49 EN

Page 54

2323

EN 50 5900-009-002 Rev A.0

Page 55

5900-009-002 Rev A.0 51 EN

Page 56

IItteemm NNuummbbeerr NNaammee QQuuaannttiittyy 1 5900240025 Frame weldment, seat deck 1 2 5900200038 Deck pan assembly, seat deck, patient

right

3 5900200039 Deck pan assembly, seat deck, patient

left

4 5900600007 Bushing, pinion shaft cover 2 5 5900500027 Pinion shaft, seat deck 1 6 5900560003 Pinion gear, expandable deck 4 7 5900520200P Cover pan, seat deck plated 1 8 5900620005 Cover, seat deck 1 9 5900340081 Screw, flat hex head 5/16-18x3/4lg zinc 2 10 5900340105 Screw, plastite pan head Torx #8-16 x

1.25"LG zinc

11 5900340101 Screw, RD HD FLG hex drive 1/4-UNC x

3/8LG zinc

12 5900310020 Nutsert, #10-unf thick sheet hex body -

zinc

13 5900340114 Screw, plastite pan head PH #10-14 x 1/

2" LG ZNPL

14 5900340017 Screw, pan PH #8-UNC x 0.3125 4 15 5900340090 Screw, sems pan PH #10-32UNF x 3/

4LG INT wash zinc

EN 52 5900-009-002 Rev A.0

Page 57

IItteemm NNuummbbeerr NNaammee QQuuaannttiittyy 16 5900340097 Screw, sems pan PH #6-32x1-1/2LG

INT wash zinc PL

17 5900600035 Mattress keeper, short 2 18 0025-120-000 Rivet, 1/4 x 0.600" LG blind alum 4 19 5900400051 PCBA, s1 jctn hd/ft pl-in/pr-out 1 20 5900280016 Elec assembly, jctn seat in-bd backplate 1 21 5900330003 Bushing, flg 0.375x0.500x0.313lg (flg

0.625x0.062)

22 5900600076 Guard, seat deck mounts gap filler 2 23 5900690076 Label, indicator deck width 2 24 5900430144 HRNS, jctn pwr-comm int mid 1 25 5900200152 Lock assembly, seat deck position 1

5900-009-002 Rev A.0 53 EN

Page 58

DDeecckk ppaann aasssseemmbbllyy,, sseeaatt ddeecckk,, ppaattiieenntt rriigghhtt

5900200038 Rev A (Reference only)

IItteemm NNuummbbeerr NNaammee QQuuaannttiittyy 1 5900560011 Rack, expandable deck 2 2 5900240029 Pan weldment, seat deck, patient right 1 3 5900600006 Bearing, expandable deck guide 2 4 5900600034 Roller, expandable deck 4 5 5900500028 Pin, expandable deck roller 4 6 0025-079-000 Rivet, 3/16 domed SST 8 7 5900690050 Decal, deck lock position sensor 1

EN 54 5900-009-002 Rev A.0

Page 59

DDeecckk ppaann aasssseemmbbllyy,, sseeaatt ddeecckk,, ppaattiieenntt lleefftt

5900200039 Rev A (Reference only)

IItteemm NNuummbbeerr NNaammee QQuuaannttiittyy 1 5900560011 Rack, expandable deck 2 2 5900240030 Pan weldment, seat deck, patient left 1 3 5900600006 Bearing, expandable deck guide 2 4 5900600034 Roller, expandable deck 4 5 5900500028 Pin, expandable deck roller 4 6 0025-079-000 Rivet, 3/16 domed SST 8

5900-009-002 Rev A.0 55 EN

Page 60

DDeecckk aasssseemmbbllyy,, hheeaadd sseeccttiioonn

5900200055 Rev E (Reference only)

EN 56 5900-009-002 Rev A.0

Page 61

Torque item 16 to 25-30 in-lb

5900-009-002 Rev A.0 57 EN

Page 62

2222

EN 58 5900-009-002 Rev A.0

Page 63

5900-009-002 Rev A.0 59 EN

Page 64

12.75±0.125 2x

1.75±0.125 2x

EN 60 5900-009-002 Rev A.0

Page 65

5900-009-002 Rev A.0 61 EN

Page 66

EN 62 5900-009-002 Rev A.0

Page 67

IItteemm NNuummbbeerr NNaammee QQuuaannttiittyy 1 5900240042 Deck weldment, head section 1 2 5900200068 Deck pan assembly, head deck, patient

right

3 5900200069 Deck pan assembly, head deck, patient

left

4 5900600007 Bushing, pinion shaft cover 2 5 5900500072 Pinion shaft, head deck 1 6 5900560003 Pinion gear, expandable deck 4 7 5900200051 Lock assembly, head deck position 1 8 5900520103P Cover pan, head deck electrical top

plated

9 5900520104P Cover pan, head deck electrical bottom

plated

10 5900620007 Cover, head deck 1 11 5900370022 Grommet, push-in locking 5/8" hole 8 12 5900340105 Screw, plastite pan head torx #8-16 x

1.25"lg zinc

5900-009-002 Rev A.0 63 EN

Page 68

IItteemm NNuummbbeerr NNaammee QQuuaannttiittyy 13 5900340101 Screw, rd hd flg hex drive 1/4-unc x 3/8lg

zinc

14 5900310020 Nutsert, #10-unf thick sheet hex body -

zinc

15 5900340114 Screw, plastite pan head ph #10-14 x 1/

2" lg znpl

16 5900340017 Screw, pan ph #8-unc x 0.3125 4 17 5900340090 Screw, sems pan ph #10-32unf x 3/4lg

int wash zinc

18 5900600035 Mattress keeper, short 6 19 0025-120-000 Rivet, 1/4 x 0.600" lg blind alum 12 20 5900400051 PCBA, jctn hd/ft pl-in/pr-out 1 21 5900400052 PCBA, jctn hd/ft pl-out/pr-in 1 22 5900340097 Screw, sems pan ph #6-32x1-1/2lg int

wash zinc pl

23 5900200159 Handle assembly, deck expansion 2 24 5900200160 Handle assembly, CPR 2 25 5900320021 Washer, flat 1.375 x 0.75 x 0.125 acetal 2 26 5900340081 Screw, flat Torx head 5/16-18 x 3/4 tri

lobe zinc

27 5900330003 Bushing, flg 0.375x0.500x0.313lg (flg

0.625x0.062)

28 5900690076 Label, indicator deck width 2 29 5900430091 HRNS, jctn pwr-comm int 1 30 5900430092 HRNS, jctn nc-spkr int 1 31 5900180089 Label, mattress replacement 1 32 3000-300-113 Cable tie, nylon 8” LG 2

EN 64 5900-009-002 Rev A.0

Page 69

DDeecckk ppaann aasssseemmbbllyy,, hheeaadd ddeecckk,, ppaattiieenntt rriigghhtt

5900200068 Rev A (Reference only)

IItteemm NNuummbbeerr NNaammee QQuuaannttiittyy 1 5900560011 Rack, expandable deck 2 2 5900240043 Pan weldment, head deck, patient right 1 3 5900600006 Bearing, expandable deck guide 2 4 5900600034 Roller, expandable deck 4 5 5900500028 Pin, expandable deck roller 4 6 0025-079-000 Rivet, 3/16 domed sst 8 7 5900370022 Grommet, push-in locking 5/8” hole 4 8 5900310020 Nutsert, #10-UNF thick sheet hex body-

zinc

5900-009-002 Rev A.0 65 EN

Page 70

DDeecckk ppaann aasssseemmbbllyy,, hheeaadd ddeecckk,, ppaattiieenntt lleefftt

5900200069 Rev A (Reference only)

IItteemm NNuummbbeerr NNaammee QQuuaannttiittyy 1 5900560011 Rack, expandable deck 2 2 5900240044 Pan weldment, head deck, patient left 1 3 5900600006 Bearing, expandable deck guide 2 4 5900600034 Roller, expandable deck 4 5 5900500028 Pin, expandable deck roller 4 6 0025-079-000 Rivet, 3/16 domed sst 8 7 5900690050 Decal, deck lock position sensor 1 8 5900370022 Grommet, push-in locking 5/8” hole 4 9 5900310020 Nutsert, #10-UNF thick sheet hex body-

zinc

EN 66 5900-009-002 Rev A.0

Page 71

LLoocckk aasssseemmbbllyy,, hheeaadd ddeecckk ppoossiittiioonn

5900200051 Rev A (Reference only)

IItteemm NNuummbbeerr NNaammee QQuuaannttiittyy 1 5900600048 Housing, deck lock/position sensor 1 2 5900600049 Cover, deck lock/sensor housing 1 3 5900500033 Pin, deck lock 1 4 5900370017 Spring, compression deck lock 1 5 5900520100 Plate, deck lock cable mount 1 6 5900430030 HRNS, deck lock/position snsr head

deck

7 5900600053 Arm, deck lock sensor plunger 1 8 5900340009 Screw, pan ph #6-unc x 0.375 tri lobe 2 9 5900340018 Screw, #4-20 tri-lobular 3/8lg 4 10 5900370018 Binding barrel, 10-24 x 3/4lg zinc plated 1 11 0004-665-000 Screw, bhcs #10-unc x 0.313 w/patch 1 12 590040004101 PCBA, iom deck pos mon head 1 13 5900370011 Cable, deck extend push/pull 2

5900-009-002 Rev A.0 67 EN

Page 72

DDeecckk aasssseemmbbllyy,, kknneeee sseeccttiioonn

5900200056 Rev E (Reference only)

EN 68 5900-009-002 Rev A.0

Page 73

5900-009-002 Rev A.0 69 EN

Page 74

Torque item 15 to 25-30 in-lb

EN 70 5900-009-002 Rev A.0

Page 75

7 17

IItteemm NNuummbbeerr NNaammee QQuuaannttiittyy 1 5900240045 Deck weldment, knee section 1 2 5900200072 Deck pan assembly, knee section,

patient left

3 5900200073 Deck pan assembly, knee deck, patient

right

4 5900500041 Pinion shaft, knee deck 1 5 5900560003 Pinion gear, expandable deck 2 6 5900600007 Bushing, pinion shaft cover 1 7 5900620008 Cover, knee deck 1 8 5900330007 Bushing, flg 0.313x0.375x0.125lg (flg

0.500x0.032)

9 5900330003 Bushing, flg 0.375x0.500x0.313lg (flg

0.625x0.062)

10 5900600035 Mattress keeper, short 2 11 0025-120-000 Rivet, 1/4 x 0.600" lg blind alum 4 12 5900340090 Screw, sems pan ph #10-32unf x 3/4lg

int wash zinc

13 5900200159 Handle assembly, deck expansion 2 14 5900370022 Grommet, push-in locking 5/8" hole 4 15 5900340017 Screw, pan ph #8-unc x 0.3125 2 16 5900340114 Screw, plastite pan head ph #10-14 x 1/

2" lg ZnPL

17 5900340081 Screw, flat Torx head 5/16-18 x 3/4 tri

lobe zinc

5900-009-002 Rev A.0 71 EN

Page 76

DDeecckk ppaann aasssseemmbbllyy,, kknneeee ddeecckk,, ppaattiieenntt rriigghhtt

5900200073 Rev A (Reference only)

IItteemm NNuummbbeerr NNaammee QQuuaannttiittyy 1 5900560011 Rack, expandable deck 1 2 5900240047 Pan weldment, knee deck, patient right 1 3 5900600006 Bearing, expandable deck guide 1 4 5900600050 Bearing, slide knee deck 2 5 5900600034 Roller, expandable deck 2 6 5900500028 Pin, expandable deck roller 2 7 0025-079-000 Rivet, 3/16 domed sst 8 8 5900370022 Grommet, push-in locking 5/8” hole 2 9 5900310020 Nutsert, #10-UNF thick sheet hex body-

zinc

EN 72 5900-009-002 Rev A.0

Page 77

DDeecckk ppaann aasssseemmbbllyy,, kknneeee ddeecckk,, ppaattiieenntt lleefftt

5900200072 Rev A (Reference only)

IItteemm NNuummbbeerr NNaammee QQuuaannttiittyy 1 5900560011 Rack, expandable deck 1 2 5900240046 Pan weldment, knee deck, patient left 1 3 5900600006 Bearing, expandable deck guide 1 4 5900600050 Bearing, slide knee deck 2 5 5900600034 Roller, expandable deck 2 6 5900500028 Pin, expandable deck roller 2 7 0025-079-000 Rivet, 3/16 domed sst 8 8 5900370022 Grommet, push-in locking 5/8” hole 2 9 5900310020 Nutsert, #10-UNF thick sheet hex body-

zinc

5900-009-002 Rev A.0 73 EN

Page 78

DDeecckk aasssseemmbbllyy,, ffoooott sseeccttiioonn

5900200057 Rev G (Reference only)

EN 74 5900-009-002 Rev A.0

Page 79

Torque item 16 to 25-30 in-lb

5900-009-002 Rev A.0 75 EN

Page 80

EN 76 5900-009-002 Rev A.0

Page 81

2323

5900-009-002 Rev A.0 77 EN

Page 82

EN 78 5900-009-002 Rev A.0

Page 83

IItteemm NNuummbbeerr NNaammee QQuuaannttiittyy 1 5900240106 Deck weldment, foot section 1 2 5900200074 Deck pan assembly, foot section, patient

left

3 5900200075 Deck pan assembly, foot section, patient

right

4 5900500040 Pinion shaft, foot deck 1 5 5900560003 Pinion gear, expandable deck 4 6 5900600007 Bushing, pinion shaft cover 2 7 5900200153 Lock assembly, foot deck position 1 8 5900620009 Cover, foot deck 1 9 5900340090 Screw, sems pan ph #10-32UNF x 3/

4LG int wash zinc

10 5900200159 Handle assembly, deck expansion 2 11 5900340081 Screw, flat Torx head 5/16-18 x 3/4 tri

lobe zinc

12 5900340105 Screw, plastite pan head Torx #8-16 x

1.25”LG zinc

13 5900340101 Screw, rd hd flg hex drive 1/4-UNC x 3/

8LG zinc

14 5900370022 Grommet, push-in locking 5/8” hole 4 15 5900340114 Screw, plastite pan head PH #10-14 x 1/

2” LG ZnPL

16 5900340017 Screw, pan ph #8-UNC x 0.3125 4

5900-009-002 Rev A.0 79 EN

Page 84

IItteemm NNuummbbeerr NNaammee QQuuaannttiittyy 17 5900330020 Bushing, flg 0.500X0.625X0.313LG (flg

0.875X0.062)

18 5900240107 Gatch weldment, foot bail 1 19 5900620026 Bushing, timing link 2 20 5900500167 Pivot rod, foot bail 1 21 0011-003-000 Washer, plain 5/16 x 0.688 ap 2 22 8839-793-700 Screw, hxcap 5/16-UNC x 0.75 2 23 5900690076 Label, indicator deck width 2 24 5900600036 Mattress keeper, long 1 25 5900540279P Backing plate, foot end mattress keeper

plated

26 0025-120-000 Rivet, 1/4 x 0.600” lg blind alum 3 27 3000-300-113 Cable tie, nylon 8” lg 2

EN 80 5900-009-002 Rev A.0

Page 85

DDeecckk ppaann aasssseemmbbllyy,, ffoooott ddeecckk,, ppaattiieenntt rriigghhtt

5900200075 Rev A (Reference only)

IItteemm NNuummbbeerr NNaammee QQuuaannttiittyy 1 5900560011 Rack, expandable deck 2 2 5900240051 Pan weldment, foot deck, patient right 1 3 5900600006 Bearing, expandable deck guide 2 4 5900600034 Roller, expandable deck 4 5 5900500028 Pin, expandable deck roller 4 6 0025-079-000 Rivet, 3/16 domed sst 8 7 5900690050 Decal, deck lock position sensor 1 8 5900370022 Grommet, push-in locking 5/8” hole 2 9 5900310020 Nutsert, #10-UNF thick sheet hex body-

zinc

5900-009-002 Rev A.0 81 EN

Page 86

DDeecckk ppaann aasssseemmbbllyy,, ffoooott ddeecckk,, ppaattiieenntt lleefftt

5900200074 Rev A (Reference only)

IItteemm NNuummbbeerr NNaammee QQuuaannttiittyy 1 5900560011 Rack, expandable deck 2 2 5900240050 Pan weldment, foot deck, patient left 1 3 5900600006 Bearing, expandable deck guide 2 4 5900600034 Roller, expandable deck 4 5 5900500028 Pin, expandable deck roller 4 6 0025-079-000 Rivet, 3/16 domed sst 8 7 5900370022 Grommet, push-in locking 5/8” hole 2 8 5900310020 Nutsert, #10-UNF thick sheet hex body-

zinc

EN 82 5900-009-002 Rev A.0

Page 87

HHIILLOO ffrraammee aasssseemmbbllyy

576

5900200122 Rev D (Reference only)

5900-009-002 Rev A.0 83 EN

Page 88

EN 84 5900-009-002 Rev A.0

Page 89

DETAIL A

Torque item 11 to 50-70 in-lb

IItteemm NNuummbbeerr NNaammee QQuuaannttiittyy 1 5900200124 Caster frame assembly 1 2 5900200123 Lower frame assembly 1 3 5900370089 Rivet, 1/4 x 1” domed zinc plated steel 8 4 5900580005 Extrusion, lower frame side rail 2

5900-009-002 Rev A.0 85 EN

Page 90

IItteemm NNuummbbeerr NNaammee QQuuaannttiittyy 5 5900350017 Snap-cap cover #12/12 white 8 6 5900350003 Snap-cap washer #12/12 flat bottom 8 7 5900340090 Screw, sems pan ph #10-32UNF x 3/

4LG int wash zinc

8 5900640006 Caster cover 2 9 5900350033 Clevis pin Ø5/16” x 1-3/4” (1-1/2” UL)

zinc

10 0027-019-000 Rue ring, 5/16” 4 11 5900340079 Screw, #10-32 x 1/2LG hex washer head

elec ground

12 5900280039 Electrical assembly, IOM scale-head 1 13 5900280040 Electrical assembly, IOM scale-foot 1 15 5900520201P Plate, caster bracket access cover-

plated

16 5900430133 HRNS, scale interconnect 1 17 5900430161 HRNS, brake-steer detect (lower) 1 18 5900430162 HRNS, scale pwr-comm (lower) 1 19 5900350041 Cable tie, fir tree mount 1mm-35mm

bundle blk

20 5900520247 Clip, ground strap anti rotate ring 3 21 5900500174 Load cell mount shoe 4

EN 86 5900-009-002 Rev A.0

Page 91

LLoowweerr ffrraammee aasssseemmbbllyy

HEAD

END

FOOT

END

Torque item 2 to 150-180 in-lb

HEAD

END

FOOT

END

DETAIL B

5900200123 Rev B (Reference only)

IItteemm NNuummbbeerr NNaammee QQuuaannttiittyy 1 5900240100 Weldment, lower inner frame 1 2 5900340092 Screw, serrated hex flg 5/16-UNC x

0.75LG zinc

5900-009-002 Rev A.0 87 EN

Page 92

IItteemm NNuummbbeerr NNaammee QQuuaannttiittyy 3 5900280027 Sensor assembly, load cell K-SBS 4 4 5900330020 Bushing, flg 0.500X0.625X0.313LG

(FLG 0.875X0.062)

5 5900310020 Nutsert, #10-UNF thick sheet hex body-

zinc

6 5900520226 Wear strip, HILO lift slide 4

EN 88 5900-009-002 Rev A.0

Page 93

CCaasstteerr ffrraammee aasssseemmbbllyy

GREEN/RED CASTER

STEM ORIENTATION

RED SIDE TOWARDS FOOT END OF BED

GREY/RED CASTER

STEM ORIENTATION

RED SIDE TOWARDS FOOT END OF BED

5900200124 Rev D (Reference only)

5900-009-002 Rev A.0 89 EN

Page 94

24 18

APPLY NS-18191-G GREASE TO SHAFT (TYPICAL BOTH ENDS)

CENTER BRAKE CHANGE LEVER DETAIL

( TYPICAL BOTH HEAD AND FOOT)

EN 90 5900-009-002 Rev A.0

Page 95

CASTER CHANGE LEVER DETAILS

( TYPICAL 4 CORNERS)

TORQUE TO

140-160in/lbs TYP

TORQUE TO 140-160in/lbs TYP

GROUND STRAP INSTALLED ON PATIENT LEFT

HEAD & PATIENT RIGHT FOOT INNER FRAME RAILS.

ORIENT GROUND STRAP AS SHOWN

USING ANTI-ROTATE CLIP.

STATIC CHAIN INSTALLED

ON BOTTOM OF HEAD END CASTER BRACKET

(BRAKE SWITCH END)

TORQUE TO

50-70in/lbs

BRAKE SWITCH INSTALLED

ON HEAD END ONLY

TORQUE TO

50-70in/lbs TYP

5900-009-002 Rev A.0 91 EN

Page 96

IItteemm NNuummbbeerr NNaammee QQuuaannttiittyy 1 5900200118 Frame weldment, caster frame with

inserts

2 5900360004 Caster, 558X twin wheel, head, Ø6”,

white

3 5900360005 Caster, 559X twin wheel, foot, Ø6”, white 2 4 5900500168P Shaft, composite brake pedal head

plated

5 5900200045 Brake pedal-composite assembly w/

labels-head

6 5900200161 Brake pedal-composite assembly w/

labels-foot

7 5900560024 Lever, brake rod linkage 4 8 5900560025 Foot pedal change lever 2 9 5900560026 Lever, caster change 4 10 5900500124 Brake transfer rod, 5/8” 2 11 5900540229 Linkage, brake connecting 2 12 5900520180P Bracket, brake switch 1 13 0026-012-000 Pin, spring 3/16” x 1.25”LG blk ox 4 14 5900320030 Washer, lock reg M6 8 15 5900340090 Screw, sems pan ph #10-32UNF x 3/

4LG int wash zinc

16 5900340093 Screw, SHCS M6x1 x 18mm lg zinc 8 17 5900320027 Washer, flat 3/8 x 7/8 x 0.063 nylon 6 18 5900330014 Bushing, FLG 0.625x0.750x0.375LG

(FLG 1.000x0.062)

19 5900330020 Bushing, FLG 0.500x0.625x0.313LG

(FLG 0.875x0.062)

20 5900330003 Bushing, FLG 0.375x0.500x0.313LG

(FLG 0.625x0.062)

21 5900330022 Bushing, FLG 0.510x0.633x0.500LG

(FLG 0.875x0.125)

22 0027-022-000 Rue ring, 3/8” 10 23 5900410030 Switch, SPDT-N/O-N/C omron D3D-211 1 24 5900370089 Rivet, 1/4 x 1” domed zinc plated steel 4 25 5900340079 Screw, #10-32 x 1/2LG hex washer head

elec ground

26 5900430150 HRNS, GND braid E 2 27 3001-200-052 Chain, sash #8 zinc steel-static ground 1 28 5900520247 Clip, ground strap anti rotate ring 2 29 5900320028 Washer, plain #12 x 0.562 AP 8

EN 92 5900-009-002 Rev A.0

Page 97

RRaaiill aasssseemmbbllyy,, hheeaadd

M LOBE ORIENTATION (IDENTIFICATION MARKS FACE OUTWARD)

FLEX CABLE TO BE INSTALLED WITH RED LABEL INDICATOR FLUSH WITH END OF CASTING. ( 1/4")

ROUTE ARM CABLES UNDER POSTS & CONNECT TO PCBA

CASTING CUT-AWAY

FOR CLARITY

5900200130 Rev C (right) (Reference only)

5900200131 Rev C (left) (Reference only)

5900-009-002 Rev A.0 93 EN

Page 98

CENTERLIN

ARM

ENTERLINE OF ARM

INSTALL GEARS WITH ARROWS POINTING TO TOP SCREW

RELATIVE TO ARM CENTERLINE. TYPICAL BOTH ARMS.

START SCREWS IN THREADS - DO NOT TIGHTEN AT THIS TIME.

CONNECT RAIL POSITION HARNESS TO CORRESPONDING

SWITCHES, ORIENT AND INSTALL AS SHOWN.

CONNECT LOCK HARNESS

CONNECTOR DURING LATCH

ASSEMBLY INSTALLATION.

CONNECT TO 6-PIN

HEADER ON PCBA

EN 94 5900-009-002 Rev A.0

Page 99

192X28

APPLY NS-18191-G GREASE TO LENGTH OF RACK

TIGHTEN RACK MESH SET SCREW TO ENSURE GEAR MESH IS TIGHT. FUNCTIONALLY CYCLE TEST TO ENSURE CORRECT SETTING FOR GRAVITY FALL AND "HITCH" ADJUST BOTH LEVER SET SCREWS AT THE SAME TIME.

RACK MESH ADJUSTING SET SCREW

AFTER MESH IS TIGHT, TORQUE ALL GEAR SCREWS TO 45IN/LB (TWICE AROUND)

16X

8.00 0.5

0.25

PLACE TAPE APPROXIMATELY AS SHOWN ON BACKPLATE

1137

5900-009-002 Rev A.0 95 EN

Page 100

WIRE HARNESS ROUTING

ROUTE ALL HARNESSES AS SHOWN.

ROUTE HARNESSES UNDER

PLATE TABS AS SHOWN.

LOOP RAIL ARM HARNESS AS SHOWN, ORIENT P-CLIP HORIZONTALLY. CONNECT TO PCBA.

CABLE TIE WIRES NEATLY

TO BACKPLATE

CABLE TIE WIRES NEATLY

TO BACKPLATE

EN 96 5900-009-002 Rev A.0

Stryker MV3 5900 Maintenance Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

• Language

• Set clock

Maintenance menu

• Calibrate angles

• Calibrate deck widths

Width maintenance