Stryker FL28C Maintenance Manual

MAINTENANCE MANUAL
ELECTRIC MED/SURG BED
Model FL28C
TECHNICAL ASSISTANCE AND PARTS
Canada: 1 888 233-6888 United States: 1 800 327 0770 Outside Canada and the United States: Contact your local representative
Manufactured by Stryker
72-1079E MM FL28C REV A February 2009 F15-44-B Printed in Canada
TABLE OF CONTENTS
1. INTRODUCTION................................................................................................................... 5
1.1 Specifications ................................................................................................................. 5
1.2 Technical Support........................................................................................................... 6
1.3 Warning, Caution, Note Definition................................................................................... 6
1.4 Static Discharge Precautions.......................................................................................... 6
1.5 Warranty......................................................................................................................... 7
Limited Warranty .......................................................................................................... 7
To Obtain Service and/or Parts .................................................................................... 7
Return Authorization..................................................................................................... 8
Damaged Merchandise ................................................................................................ 8
1.6 Symbols.......................................................................................................................... 8
2. PREVENTATIVE MAINTENANCE ........................................................................................ 9
2.1 Bed Cleaning and Mattress Care.................................................................................... 9
2.2 Lubrication Requirements............................................................................................. 10
Actuator Screw Lubrication......................................................................................... 10
2.3 Preventative Maintenance Program.............................................................................. 12
Annual Checklist......................................................................................................... 12
Recommended Spare Parts ....................................................................................... 13
3. TROUBLESHOOTING ........................................................................................................ 15
3.1 Troubleshooting Guide.................................................................................................. 15
4. MAINTENANCE PROCEDURES ........................................................................................ 18
4.1 Siderail Maintenance Procedures ................................................................................. 18
Head Siderail Assembly Replacement........................................................................ 18
Head Rail Replacement.............................................................................................. 19
Head Siderail Mechanism Replacement..................................................................... 19
Foot Siderail Assembly Replacement......................................................................... 19
Foot Rail Replacement............................................................................................... 20
Foot Siderail Mechanism Replacement ...................................................................... 20
Siderail Outer Panel Membrane Replacement............................................................ 21
Speakerphone/Siderail Inner Panel Membrane Replacement..................................... 22
4.2 Foot Board Maintenance Procedures............................................................................ 24
Foot End Control Membrane Replacement................................................................. 24
Scale System LCD Display Replacement (Optional) .................................................. 25
4.3 Mattress Support Maintenance Procedures .................................................................. 26
Foot Section Replacement ......................................................................................... 26
Thigh Section Replacement........................................................................................ 27
Seat Section Replacement......................................................................................... 27
Head Section Replacement........................................................................................ 28
Fowler Actuator Replacement .................................................................................... 30
Knee Gatch Actuator Replacement ............................................................................ 32
Hi-Lo Actuator Replacement....................................................................................... 33
Motor Control Board Replacement ............................................................................. 35
Nurse Call (Optional) and GEN lll (optional) Control Board Replacement................... 36
Nurse Call (Optional) Control Board Replacement......................................................36
Power Connector Replacement ..................................................................................37
Power Connector Fuse Replacement..........................................................................37
Scale Control Board/Bed Exit Buzzer (Optional) Replacement....................................38
Toroidal Transformer Replacement (100/200/220/240V International Series Beds -) ..39
Load Cell Replacement (Optional) ..............................................................................40
Scale Calibration (Optional) ........................................................................................41
Verifying the Scale Accuracy ....................................................................................41
Scale Calibration ......................................................................................................42
Auto Contour Micro Switch Replacement (Optional) ...................................................44
CPR Micro Switch Replacement (Optional).................................................................46
Micro Switch Attached to the Head Section Lever ....................................................46
Micro Switch Attached to the Frame.........................................................................47
CPR Activation Cable Replacement (Optional) ...........................................................47
CPR Pneumatic Cylinder (Optional)............................................................................47
4.4 Base Maintenance Procedures......................................................................................49
Brake/Steer Pedal Replacement.................................................................................49
Steer Wheel Caster Replacement...............................................................................50
Steer Wheel Assembly Replacement..........................................................................50
Steer Wheel Swing Arm Assembly Replacement........................................................51
Bed Caster Replacement............................................................................................52
Brake Rod Replacement.............................................................................................53
Appendix A: Circuit Diagrams...................................................................................................54
Appendix B: Maintenance Menu: Signification of Error Codes ..................................................58
Introduction Chapter 1
1. INTRODUCTION
This manual is designed to assist in the servicing of the Stryker's FL28C Med/Surg Beds. Read it thoroughly before beginning any service on the bed. Qualified maintenance personnel should be able to refer to this manual at all time when servicing the bed.
This Maintenance Manual is an integral part of the bed and should be included if the bed is sold or transferred.
1.1 SPECIFICATIONS *
Safe Working Load** 500 lb (227 kg) Scale System (Optional)
- Capacity
- Accuracy
- Operating Angular Range Overall Length/Width
- Siderails Up
- Siderails Down Weight w/Boards 472 lb (214.1 kg) Patient Sleep Surface 35 x 80" (89 x 203 cm) adjustable to 82" (208 cm) and
Recommended Mattress Size Mattress Maximum Thickness
Min/Max Bed Height 14 1/2 to 29" (36.8 to 73.7 cm) Fowler Angle 0 to 61° Knee Gatch Angle
- with Auto Contour (optional)
- without Auto Contour Trendelenburg/Reverse Trendelenburg +14 to -14° Environmental Conditions
- Transport and Storage
- Ambient Temperature
- Relative Humidity
- Atmospheric Pressure
- Operating ***
- Ambient Temperature
- Relative Humidity
- Atmospheric Pressure Electrical Requirements**** - all electrical
requirements meet CSA C22.2 No. 601.1, UL 60601-1 and IEC 60601-1, 60601-2-38 specifications.
* Stryker pays special attention to product improvement and reserves the right to change specifications without notice.
** The Safe Working Load specified is the sum of the mattress and accessory weight (100 lb/45.4 kg) and the patient's weight.
*** Operating environment recommended to ensure the scale system (optional) precision. **** The device has a 10% duty cycle.
Patients weighing up to 500 lb (227 kg) ± 2 % for weight from 100 to 500 lb (45.3 to 227 kg) ± 2 lb for weight under 100 lb (45.3 kg)
-12° to +12°
94 5/8 x 40" (240.34 cm x 101.6 cm) 94 5/8 x 39" (240.34 cm x 99.06 cm)
84" (213 cm) 35 x 80" (89 x 203 cm); 35 x 82" (89 x 208 cm); 35 x
84" (89 x 213 cm) 6" (15.24 cm)
0 to 24° 0 to 32°
-40 to 70°C (-40 to 158°F) 10 to 100% 500 to 1060 hPa
18.3 to 26.7°C (65 to 80°F) 20 to 80% without condensation 700 to 1060 hPa
100V, 50-60Hz, 7.5A - Two 250V, 10A Fuses 120V, 50-60Hz, 4.0A (9.8A w/120V Optional Auxiliary Outlet) - Two 250V, 10A Fuses 200V, 50-60Hz, 3.2A -Two 250V, 6.3A Fuses 220V, 50-60Hz, 2.9A -Two 250V, 6.3A Fuses 240V, 50-60Hz, 2.7A -Two 250V, 6.3A Fuses
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1.2 TECHNICAL SUPPORT
For questions regarding this product, contact the following Technical Service department or your local representative:
Stryker Canada Stryker Medical 1 888 233-6888 1 800 327-0770 45, Innovation Drive 3800, East Centre Avenue Hamilton, Ontario, L9H 7L8 Portage, MI 49002 Canada USA
1.3 WARNING, CAUTION, NOTE DEFINITION
The words WARNING, CAUTION and NOTE carry special meanings and should be carefully reviewed.
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The personal safety of the patient or user may be involved. Disregarding this information could result in injury to the patient or user.
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These instructions point out special procedures or precautions that must be followed to avoid damaging the equipment.
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Notes provide special information to make maintenance easier or important instruction clearer.
1.4 STATIC DISCHARGE PRECAUTIONS
The electronic circuits of the bed are protected from static electricity damage only while the bed is assembled. It is extremely important that all service personnel always use adequate static protection when servicing the electronic components of the bed.
Static Protection Equipment
The necessary equipment for a proper static protection is:
1 static wrist strap
1 grounding plug
1 test lead with a banana plug on one end and an alligator clip on the other.
Static Protection Procedure
1. Unplug the bed power cord from the
BED
wall outlet.
2. Insert the grounding plug into a properly grounded hospital grade wall receptacle. Plug the banana plug of
GROUNDING DIAGRAM
the test lead into the receptacle on the grounding plug. Connect the
alligator clip on the other end of the test lead to a ground point on the bed.
3. Place the static control wrist strap on your wrist. Connect the clip at the other end of the wrist strap cord to a ground point on the bed.
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Introduction Chapter 1
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1.5 WARRANTY
LIMITED WA RRANTY
All Stryker products are guaranteed against material or manufacturing defects, improper operation of mechanisms, and premature wear of bed components under normal use conditions.
For questions regarding warranty, please contact the Technical Service department (see section
1.2) or your local representative.
TO OBTAIN SERVICE AND/OR PARTS
To Require Service For an on-site diagnosis of a malfunction by one of our Field Service Representative, contact
the Technical Service department (see section 1.2) or your local representative.
To Order Parts Contact the Technical Service department (see section 1.2) or your local representative and
provide the following information that can be found on the serial number plate and the manufacturer's nameplate affixed respectively to the right side of the frame at the foot end of the bed, and on the right side of the head end casing:
HEAD END
B C
D
MANUFACTURER NAMEPLATE
SERIAL NUMBER PLATE
FOOT END
Figure 1.5
From the serial plate, write down the serial number (A).
From the manufacturer's nameplate, write down the bed model (B), the production number
(C), ex. FL28-XXXX, and the Customer's Guide number (D).
Consult the parts lists and the drawings contained in the Customer Guide third section, “Parts Lists”, to identify the defective part. Write down the information.
Write down a description of the problem encountered while using the equipment.
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It is very important that you refer to the parts lists and drawings of the Parts Lists manual specific to the bed needing repair.
The Technical Service representative can help you identify the parts to be replaced. However, if an error occurs when ordering, the user remains responsible for the parts ordered. Stryker will take back wrong parts ordered but will not assume shipping charges, and restocking fees will be charged to the user unless a Field Service Representative has been requested for an on-site diagnosis of the malfunction.
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RETURN AUTHORIZATION
Merchandise cannot be returned without approval from the Technical Service department. An authorization number will be provided, which must be clearly printed on the returned merchandise. Stryker reserves the right to charge shipping and restocking fees on returned items.
DAMAGED ME R CHANDISE
Claims for damaged merchandise must be made with the carrier within fifteen (15) days of receipt of merchandise. DO NOT ACCEPT DAMAGED SHIPMENTS UNLESS SUCH DAMAGE IS NOTED ON THE DELIVERY RECEIPT AT THE TIME OF RECEIPT. Upon prompt notification, Stryker will file a freight claim with the appropriate carrier for damages incurred. Claims will be limited in amount to the actual replacement cost. In the event that this information is not received by Stryker within the fifteen (15) day period following the delivery of the merchandise, or the damage was not noted on the delivery notice at the time of receipt, the customer will be responsible for payment of the original invoice in full.
Claims for any short shipment must be made within five (5) days of invoice.
1.6 SYMBOLS
Warning, refer to accompanying documents
Fuse rating for 100V and 120V electric systems
10A 250V
Fuse rating for 200V, 220V and 240V electric
6.3A 250V
systems
Protective Earth (ground)
lternating Current
Type B Equipment
IPX4 Protection from liquid splash
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Pr eventative Maintenance Chapter 2
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2. PREVENTATIVE MAINTENANCE
2.1 BED CLEANING AND MATTRESS CARE
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When large fluid spills occur in the area of the circuit boards, cables and motors, immediately unplug the bed power cord from the wall outlet, remove the patient from the bed and clean up the fluid. Have maintenance completely check the bed. Fluids can have an adverse effect on operational capabilities of any electrical product. DO NOT put the bed back into service until it is completely dried and has been thoroughly tested for safe operation. Ensure, among other things, that the plastic components being used as covers for the siderail mechanism arms and the foot end casing are removed and that the parts they cover are thoroughly dried.
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Do not use harsh cleaners, solvents or detergents. Equipment damage could occur. Do not steam clean, hose off or ultrasonically clean the bed. Do not immerse any part of the bed. The bed electrical parts may be damaged by exposure to water.
Germicidal disinfectant, used as directed, and/or Chlorine Bleach products are not considered mild detergents. These products are corrosive in nature and may cause damage to your bed if used improperly. If these types of products are used, ensure the beds are wiped with clean water and thoroughly dried following cleaning. Failure to properly rinse and dry the beds will leave a corrosive residue on the surface of the bed, possibly causing premature corrosion of critical components. Failure to follow the above directions when using these types of cleaners may void this product warranty.
CLEANING BEDS
Hand wash all surfaces of the bed with a soft cloth moistened with a solution of lukewarm water and a mild detergent.
Wipe the bed clean and dry thoroughly to avoid build up of cleaning solution.
MATTRESS CARE
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Inspect the mattress after each use. Discontinue use if any cracks or rips, which may allow fluid to enter the mattress, are found in the mattress cover. Failure to properly clean the mattress, or dispose of it if defective, may increase the risk of exposure to pathogenic substances and
bring about diseases to the
patient and user.
may
Inspection
Implement local policies to address regular care, maintenance, and cleaning of mattresses and covers. The cover cleaning procedure can be found below and on the bed label.
Inspect the mattress cover inner and outer surfaces and the zip fasteners regularly for signs of damage. If the mattress cover is heavily stained or soiled, or is torn, remove the mattress from service.
Cleaning
Stains: Wash with lukewarm water using a mild detergent. Rinse with water and let dry. For tough stains, use bleach diluted with ten parts of water.
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2.2 LUBRICATION REQUIREMENTS
The only components of the bed needing periodic verification and lubrication are the four actuator screws and the clevis pin holding the head actuator to the head section lever. They should be checked every year and lubricated every two years.
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The bed uses oil-impregnated shoulder spacers at hinge points. Do not lubricate these shoulder spacers. When shoulder spacers are found worn, replace them.
ACTUATOR SCREW LUBRICATION
Required Tools:
No. 2 Phillips Screwdriver 1/4" Ratchet (w/6" extension) and 5/16" socket OG2 Grease Brush Bung ee Cord
Procedure:
B
Clevis Pin
1. Raise the bed fully up and apply the brakes.
2. Remove if applicable the head section plastic cover (optional).
3. Fully raise the head section.
4. Remove the head board.
5. Unplug the bed power cord from the wall outlet.
6. Apply grease all over the clevis pin.
7. Fully raise and lower the head section several times to spread the grease.
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B
Figure 2.2
Pr eventative Maintenance Chapter 2
Head and Thigh Actuators
8. Raise the bed fully up and apply the brakes.
9. Remove if applicable the head and foot section plastic covers (optional).
10. Fully raise the head section and flatten the thigh section. Lower the four siderails.
11. Unplug the bed power cord from the wall outlet.
12. Lift and fold back the foot section toward the head end of the bed. Secure the foot section to the bed using a bungee cord.
13. Using a no. 2 Phillips screwdriver, remove the four screws (A) holding the cover plate to the frame and remove the plate. Remove the optional night light if present.
14. Using a 1/4" ratchet (w/6" extension) and a 5/16" socket, remove the two screws (B) holding the dust tube of each actuator. Push the tube back to uncover the screw threads.
15. Using a brush, apply grease on the screw threads. Make sure the grease reaches the bottom of the threads.
16. Replace the dust tubes.
17. Replace the cover plate.
18. Lower the foot section.
19. Plug in the bed power cord and, using the electric controls, raise and lower several times the Fowler and Knee Gatch to spread the grease evenly.
Hi-Lo Actuators
1. Lower the bed completely and apply the brakes. Flatten the mattress support.
2. Lower the four siderails.
3. Remove if applicable the head and foot section plastic covers (optional), to reach the Hi-Lo actuators. Otherwise, fully raise the head section, and lift and fold back the foot section toward the head end of the bed. Secure the foot section to the bed using a bungee cord.
4. Unplug the bed power cord from the wall outlet
5. Using a brush, apply grease on the threads through the dust tube side openings of both Hi­Lo actuators. Make sure the grease reaches the bottom of the threads.
6. Lower the foot section.
7. Plug in the bed power cord and, using the electric controls, raise and lower the bed several times to spread the grease evenly.
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2.3 PREVENTATIVE MAINTENANCE PROGRAM
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When servicing use only identical replacement parts provided by Stryker.
ANNUAL CHECKLIST
All fasteners secure. Inspect for excessive wear the oil-impregnated bronze shoulder spacers found at the bed
hinge points. Do not lubricate these spacers. Replace as needed.
Check the grease present on the components detailed in section 2.2, lubricate if needed
(see section 2.2). Lubricate them at least every two years.
On both sides of the bed, depress fully down the side of the pedal identified with a red
sticker and ensure that the brakes are applied and the bed is immobilized. Toggle the pedal to neutral and ensure the brakes are released.
On both sides of the bed, depress fully down the side of the pedal identified with a green
sticker and ensure that the steer wheel is engaged. Toggle the pedal to neutral and ensure that the steer wheel disengages.
Siderails move, latch and stow properly. All controls of the foot end panel working properly, including LED's. Calibrate the scale (optional). Refer to the scale calibration procedure on page 41. All siderail controls working properly.
Ensure that the nurse call (optional) alarm sounds in the nurse station.
Verify the CPR emergency release (optional) using both CPR release handles: raise the
Fowler fully up and, using the CPR handle, lower the Fowler gradually to flat position by pulling, holding and releasing the handle several times. Ensure the Knee Gatch (if raised) also starts flattening when the Fowler is completely down. Following the complete lowering of the Fowler, wait approximately 30 seconds - the time for the Fowler actuator to reset - and verify that the actuator has indeed reset itself by raising the Fowler fully up.
Verify the Fowler, Knee Gatch and Hi-lo movements to ensure that the motion interrupt
switch integrated to the four electric actuators is operating properly.
Auxiliary outlet (option available only with 120V beds) working properly. Night light (optional) working properly. No cracks in the boards, siderails, wheel covers, steer wheel hood (optional) and plastic
covers (optional) of the head and foot sections.
Head end bumpers tightly secured to frame and working properly. No rips or cracks in mattress cover. Replace if so. Power cord intact. No cables pinched or worn. All electrical connections tight. All grounds secure to the frame. All casters roll properly. Check caster for cuts, wear, etc.
Measure current leakage and grounding continuity of the bed and the auxiliary outlet
(optional). Check with our Technical Service (see section 1.2) for the acceptable values.
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Pr eventative Maintenance Chapter 2
RECOMMENDED SPARE PARTS
The following is a list of recommended on hand spare parts for the FL28C bed. Description Part Number Parts List
Electric/Electronic Components Motor Control Board QDF23-0315 OL280116/117 Scale Control Board (Optional) QDF28-0265 OL280005 S.A. Scale Display (Optional) QDF28-0266 OP280001/002
/003 Nurse Call Control Board (Optional) QDF20-0126 OL280024 Nurse Call (optional) / Gen lll (optional) Control Board QDF20-0121 OL280035 Micro Switch 1325P003 OL280031 Push Button Micro Switch QDF9159 OL280031 Power Connector 23-0267 OL280116/117 Fuse - Fast Acting 10A, 250V for 100/120V Electric Systems QDF8078 OL280116/015 Fuse - Slow Blow 6.3A, 250V for 200/220/240V Electric Systems QDF8068 OL280016/017
/018 Power Cord with Straight N A Molded Plug QDF8066 OL250053
Power Cord with 90° N A Molded Plug (Optional) QDF8066-90D OL250055 Foot Board/Control Board Cable QDF28-0259 OL28116/117 Speakerphone w/Connectors (Optional) QDF26-0111 OL280026 Night Light (Optional) QDF9539 OL250018 Load Cell w/Long Cable QDF14-1367 OL280005 Load Cell w/Short Cable QDF25-0218 OL280005 Auxiliary Power Outlet (Optional) QDF8024 OL250029 5A Circuit Breaker (for Optional Auxiliary Power Outlet) QDF9025 OL250029 Hi-Lo Actuator 28-0760 OL280116/117 Head Section Actuator 28-0761L OL280116/117 Thigh Section Actuator 28-0762 OL280116/117 Toroidal Transformer (International Series Bed) QDF14-1160 OL280117 Stand Off Pins: Motor Control Board
Stand Off Pins: Scale Control Board (Optional)
QP23-0258 QDF8011
OL280116/117
OL280005 Strain Relief Bushing QDF9541 OL280116/117 Female Screw Lock QDF2047
Foot Board Components Round Self-Sticking Screw Cover QDF28-0334 L28-015
Siderail Components
"Lift To Release" Self-Sticking Sticker QDF28-0146 L28-012/002 Oblong Self-Sticking Screw Cover QDF28-0145 L28-012/002
Mattress Support Components Head Section Plastic Cover (optional) 28-0101 OL280032 Foot Section Plastic Cover (optional) 28-0103 OL280032 Steel Head Section (Optional) 28-0197L OL280007 Steel Foot Section (Optional) 28-0196L OL280007
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Seat Section 28-0345L OL280032 Thigh section 28-0034L OL280032 CPR Mechanism Long Cable (Optional) QDF19-0815 OL280034 CPR Mechanism Short Cable (Optional) QDF19-0354 OL280034 CPR Mechanism Pneumatic Cylinder (Optional) QDF5090 OL280034 Foot End Mattress Retainer 17-0211L OL250022/023
Hi-Lo Mechanism Components Right "Stub-Acme" Nut QP13-0677-05 OL280116/117 Nut Support QPA25-0380 OL280116/117
Base Components Foot End Casing Plastic Cover QP28-0111 L28-005 Plastic Base Tube Cover QP25-0023 L28-020 6" Caster w/Locking Mechanism R25-0388-13 OL280003 5th Steer Wheel RL5 L28-006 Right Wheel Cover QP28-0299-13 L28-020 Left Wheel Cover QP28-0300-13 L28-0 20 Brake/Steer Pedal QP28-0130-13 L28-006
Miscellaneous OG2 Grease M0027 Touch-Up Paint - Opal PD018 Ty-rap Q DF9518 Nylon Cable Dia. 3/4" QDF9532 Coupling for Ty-rap QDF9533
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Troubleshooting Chapter 3
3. TROUBLESHOOTING
Please consult the following troubleshooting guide before calling the Technical Service department (see section 1.2).
3.1 TROUBLESHOOTING GUID E
PROBLEM/FAILURE WHAT TO CHECK
No power to bed
Is the power cord connected to the power connector and plugged into the wall outlet?
Is the bed power switch at the head end of the bed turned on?
Is the power cord severed? Replace if needed.
Are the two fuses inside the power connector still operational (see page 37)?
Verify power at wall outlet.
No bed up or down motion when:
the siderail command is used
the foot board command is used
No Fowler up or down motion when:
the siderail command is used
the foot board command is used
The Fowler does not fully raise
Is the total lockout activated (LED (padlock) on)? If so, deactivate it.
Is the cable of the siderail control panel properly connected to the bed receptacle under the mattress support?
Check points of the “No power to bed” problem described above.
Is the Fowler lockout activated (LED (padlock) on)? If so, deactivate it.
Is the total lockout activated (LED (padlock) on)? If so, deactivate it.
Is the cable of the siderail control panel properly connected to the bed connector under the mattress support?
Check points of the “No power to bed” problem described above.
This situation happens when the CPR handle is used to partly lower the Fowler. The use of the CPR mechanism for this purpose creates a situation where the Fowler motor is out of sync with the actual position of the Fowler. To correct the situation:
Completely lower the Fowler using the CPR handle or the Fowler down control to enable the Fowler motor to reset itself.
Refer to the "Emergency CPR Release" section of the Operations Manual for more information.
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No Knee Gatch up or down motion when:
the siderail command is used
the foot board command is used
No Auto Contour motion (optional))
Improper operation of the CPR positioning (optional): Knee Gatch does not lower and/or the Fowler actuator does not reset.
The weight shown on the scale display (optional) is incorrect.
Scale display (optional) reads OVERLOAD or shows incorrect weight.
Angle shown on the scale display (optional) is incorrect
Is the Knee Gatch lockout activated (LED (padlock) on)? If so, deactivate it.
Is the total lockout activated (LED (padlock) on)? If so, deactivate it.
Is the cable of the siderail control panel properly connected to the bed connector under the mattress support?
Check points of the “No power to bed” problem described above.
Is the Knee Gatch or total lockout activated (LED (padlock) on)? If so, deactivate it.
Check and replace if needed the two Auto Contour limit switches (see page 44).
Check and replace if needed (see pages 46 and 47) the two CPR limit switches.
Zero the bed without the patient in it (see the "Scale System Usage" section in the Operations Manual).
Calibrate the scale (see page 41).
The weight present on the bed is superior
to the scale capacity, which is 500 lb (227 kg). If the patient weight is superior to 500 lb (227 kg), do not use the scale. If not the case, zero the scale after having removed the patient from the bed. This situation often results from equipment added to the bed without using the add/remove equipment procedure (see the Operations Manual). The weight of this equipment is then added to the patient's weight.
One or more load cell cable not properly connected or completely disconnected from the scale control board (see figure 4.3E, page 38 for the connecting positions of the load cell cable).
Calibrate the scale (see page 41).
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Troubleshooting Chapter 3
Scale display (optional) does not turn on when the scale is activated.
Scale (optional) displays "No scale found".
All lockout LEDs (padlock icons) flash or the word Error appears at the bottom of the LCD display.
Press ENTER key twice.
Turn the main power switch off and turn it
on.
Lift the foot board and gently replace it into position taking care to completely push it down so that the connectors match correctly.
Check points of the “No power to bed” problem described above.
Scale user interface cable not properly connected or completely disconnected from the scale control board (J6 connector, see drawing L28-008 in the parts list manual).
Press the ENTER key. If message persists, contact our Technical Service (see section 1.2). If message disappears, data displayed is correct and current procedure can be resumed.
The scale is unable to measure the weight due to an electrical problem. Please contact our Technical Service (see section 1.2).
Bed Exit system (optional) does not operate properly.
Bed Exit system (optional) does not work at all or alarm goes off when Bed Exit is activated.
Nurse call (optional) or Bed Exit (optional) signal does not reach the nurse desk.
Verify that the load cell cables are properly connected to the scale control board (see figure 4.3E, page 38 for the illustration of the load cell cable connecting positions).
Check points of the “No power to bed” problem described above.
One or more load cell cable are not properly connected or are completely disconnected from the scale control board (see figure 4.3E, page 38 for the load cell cable connecting positions).
Check points of the “No power to bed” problem described above.
Check the connecting cable.
Check the wall outlet.
Contact the Technical Service (see 1.2)
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4. MAINTENANCE PROCEDURES
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Only field technicians from Stryker or service personnel trained by Stryker should perform the procedures detailed in this maintenance manual, especially those related to the Scale (option) and Bed Exit (option) systems. Failure to observe this restriction can result in serious damage to material and/or severe injury to people.
To prevent injury when working under the bed with the bed in the high position, always place blocks under the mattress support frame and apply the brakes.
Always unplug the bed power cord from the wall outlet when servicing or cleaning the bed.
NOTE
Throughout this maintenance manual, the words “right” and “left” refer to the right and left sides of a patient lying face up on the bed.
4.1 SIDERAIL MAINTENANCE PROCEDURES
HEAD SIDERAIL ASSEMBLY REPLACEME NT
Required Tools:
1/2" Wrench 3/16" Allen Key Cutting Pliers
Procedure:
B
B
Figure 4.1
1. Run the bed fully up and apply the brakes.
2. Remove the head section plastic cover (optional). Fully raise the head section and raise the siderail needing repair.
3. Unplug the power cord from the wall receptacle.
4. Loosen the lock ring (A) and unplug the siderail cable.
5. Using cutting pliers, remove the Ty-raps holding the siderail cable to the frame.
6. Using a 3/16" Allen key and a 1/2" wrench, remove the four locknuts/bolts (B) holding the siderail assembly to the head section and remove the assembly. Support the assembly when removing the last bolts.
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