IMPORTANT
File in your
maintenance
records
Model 2030/2031
MAINTENANCE MANUAL
For Parts or Technical Assistance
1–800–327–0770
Critical Care Bed
INTRODUCTION AND SET–UP INFORMATION
Introduction 1–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 1–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warning/Caution/Note Information 1–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warranty 1–2, 1–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Tips and Guidelines 1–4, 1–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Set–Up Procedures 1–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bed Symbols 1–7 – 1–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PREVENTIVE MAINTENANCE
Cleaning 2–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preventive Maintenance Checklist 2–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Information 2–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING
Troubleshooting Guide 3–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Epic+ Battery Backup Troubleshooting Guide 3–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRICAL SYSTEM INFORMATION
CPU Board 4–2, 4–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Supply 4–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional StryKair Power Supply 4–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Epic II+ Display CPU Board 4–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Epic II+ AC Crossover Board 4–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Bed Exit Board 4–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Bed Communications Tester 4–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head Wall Output Configuration 4–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Inverter Protection Features and Voltage Points 4–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
QUICK REFERENCE REPLACEMENT PARTS LIST
Quick Reference Replacement Parts List 5–1, 5–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BASE MAINTENANCE
Static Discharge Precautions 6–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Pedal Replacement 6–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift Motor and Capacitor Removal and Replacement 6–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift Housing Removal and Replacement 6–5, 6–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift Potentiometer Replacement and Adjustment 6–7, 6–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift Potentiometer “Burn–In” Procedure 6–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift Motor Coupler Replacement 6–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power and Sensor Coil Cord Replacement 6–10, 6–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Battery Removal and Replacement 6–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LITTER MAINTENANCE
Scale System Diagnostics and Calibration 7–2, 7–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Load Cell Replacement 7–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head Motor Removal and Replacement 7–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Knee Motor Removal and Replacement 7–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Supply Removal and Replacement 7–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CPU Board Removal and Replacement 7–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fowler and Lift Potentiometer “Burn–In” Procedure 7–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Smart–TV Interface “Burn–In” Procedure 7–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Epic II+ AC Crossover Board Replacement 7–10, 7–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Epic II+ Display/CPU Board Replacement 7–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SIDERAIL MAINTENANCE
Head and Foot End Siderail Cover Removal 8–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head and Foot Molded Siderail Replacement 8–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head End Siderail Cable Replacement 8–4, 8–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FOOT BOARD MAINTENANCE
Foot Board Hinge Removal 9–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foot Board Module Replacement 9–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foot Board Interface Plug Replacement 9–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ASSEMBLY DRAWINGS AND PARTS LISTS
Base Assembly 10–3 – 10–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift Assembly 10–11 – 10–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Isolation Plate Assembly 10–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Shaft Assembly 10–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Crank Assembly 10–17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Bar Assembly 10–18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6” Caster Assembly 10–19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6” Steer Caster Assembly 10–20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6” Wheel Assembly 10–21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8” Caster Assembly 10–22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8” Steer Caster Assembly 10–23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8” Wheel Assembly 10–24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Epic II+ Base Assembly 10–25 – 10–30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Epic II+ Base Power Assembly 10–31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bottom Cover Assembly 10–32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Epic II+ Battery Tray Assembly 10–33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Litter Assembly 10–35 – 10–46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Actuator Box Cover Assembly 10–47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fowler Brake Kit Assembly 10–48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Epic II+ Litter Assembly 10–49– 10–54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head End Siderail Assembly 10–55 – 10–62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head End Siderail Outer Panel Assembly 10–63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head End Siderail Inner Panel Assembly 10–64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ASSEMBLY DRAWINGS AND PARTS LISTS (CONTINUED)
Head End Siderail Latch Assembly 10–65, 10–66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head End Siderail Smart TV Module Assembly 10–67, 10–68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foot End Siderail Assembly 10–69 – 10–72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Siderail Release Lever Assembly 10–73, 10–74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Siderail Bypass Detent Clip Assembly 10–75. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head Board Assembly 10–76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foot Board Assembly 10–77 – 10–83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foot Board Main Module Assembly 10–84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foot Board Emergency Drop/Cardiac Chair Module Assembly 10–85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foot Board Bed Exit Module Assembly 10–86, 10–87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foot Board Scale Module Assembly 10–88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pendant Assembly 10–89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removable I.V. Pole Assembly 10–90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–Stage I.V. Mounting Assembly, Foot End 10–91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–Stage I.V. Mounting Assembly, Head End 10–92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–Stage I.V. Mounting Assembly, Dual Head End 10–93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–Stage I.V. Pole Assembly 10–94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I.V. Pole Latch Assembly 10–95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fowler X–Ray Cassette Holder Assembly 10–96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Siderail Transducer Mount Assembly 10–97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I.V. Pole Transducer Mount Assembly 10–98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Defibrillator Tray Assembly 10–99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pleur–Evac Rack with Defibrillator Tray Assembly 10–100– 10–101. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pleur–Evac Rack Assembly 10–102. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Siderail Pleur–Evac Rack Assembly 10–103. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foot End Pump Rack Assembly 10–104. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Upright Oxygen Bottle Holder Assembly 10–105. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Bed Extender Pad 10–106. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Siderail Pad Set 10–107. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTRODUCTION
This manual is designed to assist you with the operation of the Stryker Model 2030 Epic II and Epic II + Critical
Care Beds. Read it thoroughly before using the equipment.
SPECIFICATIONS
Maximum Weight Capacity 500 pounds or 227 kilograms
Weigh System Capacity (optional equipment) patients weighing up to 500 pounds or
patients weighing up to 227 kilograms
Weigh System Accuracy (optional equipment) 1% of total patient weight
Overall Bed Length/Width L–91” /W–42.5” or L–231 cm /W–108 cm
Minimum/Maximum Bed Height (Standard)
Minimum/Maximum Bed Height (Enhanced)
Fluoro Access 17.5” (Epic II), 16” (Epic II+)
Knee Gatch Angle 0 to 30
Back Angle 0 to 90
Trendelenburg/Reverse Trendelenburg –14 to +14
Electrical Requirements 115 VAC, 60 Hz, 7.0 Amps
Battery Voltage (Optional) 24 V, 31 Ah
Noise Level > 65 Decibels
18.25” to 32.5” – 46.5 cm. to 82.5 cm. (6” casters)
20.25” to 34.5” – 51.5 cm. to 88 cm. (8” casters)
19.9” to 34.5” – 50.5 cm. to 88 cm. (6” casters)
21.9” to 36.5” – 56 cm. to 93 cm. (8” casters)
Stryker reserves the right to change specifications without notice.
WARNING / CAUTION / NOTE DEFINITION
The words WARNING, CAUTION and NOTE carry special meanings and should be carefully reviewed.
WARNING
The personal safety of the patient or user may be involved. Disregarding this information could result in injury
to the patient or user.
CAUTION
These instructions point out special procedures or precautions that must be followed to avoid damaging the
equipment.
NOTE
This provides special information to make maintenance easier or important instructions clearer.
page 1–1
Warranty
Limited Warranty:
Stryker Medical Division, a division of Stryker Corporation, warrants to the original purchaser that its products
should be free from defects in material and workmanship for a period of one (1) year after date of delivery.
Stryker’s obligation under this warranty is expressly limited to supplying replacement parts and labor for, or
replacing, at its option, any product which is, in the sole discretion of Stryker, found to be defective. Stryker
warrants to the original purchaser that the frame and welds on its beds will be free from structural defects
for as long as the original purchaser owns the bed. If requested by Stryker, products or parts for which a
warranty claim is made shall be returned prepaid to Stryker’s factory. Any improper use or any alteration or
repair by others in such manner as in Stryker’s judgement affects the product materially and adversely shall
void this warranty. Any repair of Stryker products using parts not provided or authorized by Stryker shall void
this warranty. No employee or representative of Stryker is authorized to change this warranty in any way.
Stryker Medical stretchers are designed for a 10 year expected life under normal use conditions and appropriate periodic maintenance as described in the maintenance manual for each device.
This statement constitutes Stryker’s entire warranty with respect to the aforesaid equipment. STRYKER
MAKES NO OTHER WARRANTY OR REPRESENTATION, EITHER EXPRESSED OR IMPLIED, EXCEPT
AS SET FORTH HEREIN. THERE IS NO WARRANTY OF MERCHANTABILITY AND THERE ARE NO
WARRANTIES OF FITNESS FOR ANY PARTICULAR PURPOSE. IN NO EVENT SHALL STRYKER BE
LIABLE HEREUNDER FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING FROM OR IN ANY
MANNER RELATED TO SALES OR USE OF ANY SUCH EQUIPMENT.
To Obtain Parts and Service:
Stryker products are supported by a nationwide network of dedicated Stryker Field Service Representatives.
These representatives are factory trained, available locally, and carry a substantial spare parts inventory to
minimize repair time. Simply call your local representative, or call Stryker Customer Service at (800)
327–0770.
Service Contract Coverage:
Stryker has developed a comprehensive program of service contract options designed to keep your equipment operating at peak performance at the same time it eliminates unexpected costs. We recommend that
these programs be activated before the expiration of the new product warranty to eliminate the potential of
additional equipment upgrade charges.
A SERVICE CONTRACT HELPS TO:
Ensure equipment reliability
Stabilize maintenance budgets
Diminish downtime
Establish documentation for JCAHO
Increase product life
Enhance trade–in value
Address risk management and safety
page 1–2
Warranty
Stryker offers the following service contract programs:
SPECIFICATIONS GOLD SILVER PM* ONLY
Annually scheduled preventative maintenance X X
All parts,** labor, and travel X X
Unlimited emergency service calls X X
Priority one contact; two hour phone response X X X
Most repairs will be completed within 3 business days X X
JCAHO documentation X X X
On–site log book w/ preventative maintenance & emergency service records X
Factory–trained Stryker Service Technicians X X X
Stryker authorized parts X X X
End of year summary X
Stryker will perform all service during regular business hours (9–5) X X X
* Replacement parts and labor for products under PM contract will be discounted.
** Does not include any disposable items, I.V. poles (except for Stryker HD permanent poles), mattresses, or damage re-
sulting from abuse.
Stryker Medical also offers personalized service contracts.
Pricing is determined by age, location, model and condition of product.
For more information on our service contracts, please call your local representative,
or call (800) 327–0770 (option #2).
Return Authorization:
Merchandise cannot be returned without approval from the Stryker Customer Service Department. An authorization number will be provided which must be printed on the returned merchandise. Stryker reserves the
right to charge shipping and restocking fees on returned items.
SPECIAL, MODIFIED, OR DISCONTINUED ITEMS NOT SUBJECT TO RETURN.
Damaged Merchandise:
ICC Regulations require that claims for damaged merchandise must be made with the carrier within fifteen
(15) days of receipt of merchandise. DO NOT ACCEPT DAMAGED SHIPMENTS UNLESS SUCH DAMAGE
IS NOTED ON THE DELIVERY RECEIPT AT THE TIME OF RECEIPT. Upon prompt notification, Stryker
will file a freight claim with the appropriate carrier for damages incurred. Claim will be limited in amount to
the actual replacement cost. In the event that this information is not received by Stryker within the fifteen
(15) day period following the delivery of the merchandise, or the damage was not noted on the delivery receipt
at the time of receipt, the customer will be responsible for payment of the original invoice in full.
Claims for any short shipment must be made within thirty (30) days of invoice.
International Warranty Clause:
This warranty reflects U.S. domestic policy. Warranty outside the U.S. may vary by country. Please contact
your local Stryker Medical representative for additional information.
page 1–3
Safety Tips and Guidelines
Before operating the 2030, it is important to read and understand all information in this manual. Carefully read
and strictly follow the safety guidelines listed on this page.
It is important that all users have been trained and educated on the inherent hazards associated with the
usage of electric beds.
WARNING
The 2030 is not intended for use with patients less than two years of age.
Powered bed mechanisms can cause serious injury. Operate bed only when all persons are clear of the
mechanisms.
To help reduce the number and severity of falls by patients, always leave the bed in the lowest position
when the patient is unattended.
Leave the siderails fully up and locked when the patient is unattended. When raising the siderails, listen
for the ”click” that indicates the siderail has locked in the up position. Pull firmly on the siderail to ensure
it is locked into position.
Siderails are not intended to be a patient restraint device. It is the responsibility of the attending medical
personnel to determine the degree of restraint necessary to ensure a patient will remain safely in bed.
Always keep the caster brakes applied when a patient is on the bed (except during transport). Serious
injury could result if the bed moves while a patient is getting in or out of bed. After the brake pedal is
applied, push on the bed to ensure the brakes are locked. When moving the bed, toggle the steer pedal
to put the bed in the steer mode. This locks the swivel motion of the right foot end caster and makes the
bed easier to move.
When large spills occur in the area of the circuit boards, 110 volt cables and motors, immediately unplug
the bed power cord from the wall socket. Remove the patient from the bed and clean up the fluid. Have
maintenance completely check the bed. Fluids can affect the operational capabilities of any electrical
product. DO NOT put the bed back into service until it is completely dry and has been thoroughly tested
for safe operation.
Do not steam clean or hose off the bed. Do not immerse any part of the bed. The internal electric parts
may be damaged by exposure to water. Hand wash all surfaces of the bed with warm water and mild
detergent. Dry thoroughly. Quaternary Germicidal Disinfectants, used as directed, and/or Chlorine
Bleach products, typically 5.25% Sodium Hypochlorite in dilutions ranging between 1 part bleach to 100
parts water, and 2 parts bleach to 100 parts water are not considered mild detergents. THESE PROD-
UCTS ARE CORROSIVE IN NA TURE AND MAY CAUSE DAMAGE TO YOUR BED IF USED IMPROPERLY. If these types of products are used to clean Stryker patient care equipment, measures must be
taken to insure the beds are wiped with clean water and thoroughly dried following cleaning. Failure to
properly rinse and dry the beds will leave a corrosive residue on the surface of the bed, possibly causing
premature corrosion of critical components. Failure to follow the above directions when using these types
of cleaners may void this product’s warranty.
Clean Velcro AFTER EACH USE. Saturate Velcro with disinfectant and allow disinfectant to evaporate.
(Appropriate disinfectant for nylon Velcro should be determined by the hospital.)
Preventative maintenance should be performed at a minimum of biannually to ensure all bed features
are functioning properly. Close attention should be given to safety features including, but not limited to:
safety side latching mechanisms, frayed electrical cords and components, all electrical controls return
to off or neutral position when released, caster braking systems, no controls or cabling entangled in bed
mechanisms, leakage current 100 MA maximum, scale and bed exit systems calibrated properly.
Always unplug bed during service or cleaning. When working under the bed with the bed in the high posi-
tion, always place blocks under the litter frame and set the brakes to prevent injury in case the Bed Down
switch is accidently pressed.
Explosion Hazard – do not use bed in the presence of flammable anesthetics.
page 1–4
Safety Tips and Guidelines
WARNING
If your bed is equipped with the Epic II+ Option:
Always unplug the power cord and push the battery power on/off switch to the “OFF” position before ser-
vice or cleaning. When working under the transport frame, always place blocks under the litter frame to
prevent injury in case the Litter Down switch is accidently activated.
The battery tray assembly weighs 50 pounds. T ake care when removing the two hex head screws secur-
ing it to the base frame or personal injury could result.
Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known
to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after
handling.
WARNING
Potential pinch points
page 1–5
Set–Up Procedures
It is important that the 2030 is working properly before it is put into service. The following list will help ensure
that each part of the bed is tested.
Plug the bed into a properly grounded, hospital grade wall receptacle and ensure the ”Power” LED light
at the foot end of the bed comes on.
WARNING
The 2030 is equipped with a hospital grade plug for protection against shock hazard. It must be plugged directly into a properly grounded three–prong receptacle. Grounding reliability can be achieved only when a
hospital grade receptacle is used.
Plug the optional interface cable into the 37 pin connector under the litter frame at the head end of the
bed, and into the ”Patient Station”, ”Head Wall”, ”Docker Station”, or equivalent (whichever applies). Test
the interface cable to verify it is functioning properly.
WARNING
Use only a Stryker supplied interface cable. Use of any other cable may cause the bed to function improperly
which may result in patient or user injury.
Ensure the siderails raise, lower and store smoothly and lock in the up and intermediate positions
Ensure that all four casters lock when the brake pedal is engaged
NOTE
Ensure that the ”Brake Not Set” LEDs located on the outside of the head end siderails and on the foot board
control panel come on when the brakes are disengaged.
Run through each function on the foot board control panel to ensure that each function is working properly.
Run through each function on both head end siderails to ensure that each is working properly.
If your bed is equipped with the Epic+ Option:
Unplug the power cord from the wall socket. Push the battery power switch located on the lower left cor-
ner of the head end to the “ON” position. Again, verify each function on the foot board and siderails is
operating properly.
If any problems are found during bed set–up, contact Stryker Customer Service at 800–327–0770.
Damaged Merchandise
ICC Regulations require that claims for damaged merchandise must be made with the carrier within fifteen
(15) days of receipt of merchandise. DO NOT ACCEPT DAMAGED SHIPMENTS UNLESS SUCH DAMAGE
IS NOTED ON THE DELIVERY RECEIPT AT THE TIME OF RECEIPT. Stryker Customer Service must be
notified immediately. Stryker will aid the customer in filing a freight claim with the appropriate carrier for damages incurred. Claim will be limited in amount to the actual replacement cost. In the event that this information
is not received by Stryker within the fifteen (15) day period following the delivery of the merchandise, or the
damage was not noted on the delivery receipt at the time of receipt, the customer will be responsible for payment of the original invoice in full.
Claims for any short shipment must be made within thirty (30) days of invoice.
page 1–6
Bed Symbols
Warning, Refer to Service/Maintenance Manual
~
Alternating Current
Type B Equipment: equipment providing a particular degree of protection against electric shock, particularly regarding allowable leakage current and reliability of the protective earth connection.
Class 1 Equipment: equipment in which protection against electric shock does not rely
on BASIC INSULA TION only, but which includes an additional safety precaution in that
means are provided for the connection of the EQUIPMENT to the protective earth conductor in the fixed wiring of the installation in such a way that ACCESSIBLE METAL
PARTS cannot become live in the event of a failure of the BASIC INSULATION.
IPX4: Protection from liquid splash
Dangerous Voltage Symbol
Protective Earth Terminal
Potential Equalization Symbol
Medical Equipment Classified by Underwriters Laboratories Inc. with Respect to Electric Shock, Fire, Mechanical and Other Specified Hazards Only in Accordance with UL
2601–1 and CAN/CSA C22.2 No. 601.1
page 1–7
Bed Symbols
1. Press to raise back section.
2. Press to raise knee section.
3. Press to lower back section.
4. Press to lower knee section.
5. Press to activate nurse call.
6. Press to lower the head end of the bed (Trendelenburg).
7. Press to lower the foot end of the bed (Reverse Trendelenburg).
8. Press to raise the litter. If your bed is equipped with the enhanced height option, continue to hold the
button an additional 5 seconds after the first stop. The litter will raise an additional 2 inches.
9. Press to lower the litter.
10. Press to activate emergency CPR positioning.
11. Press to activate emergency Cardiac Chair positioning.
page 1–8
1. Press to raise knee section.
Bed Symbols
2. Press to raise back section.
3. Press to lower knee section.
4. Press to lower back section.
5. Press to activate the nurse call.
6. Press to turn on the TV or radio. Press again to change TV channels and to turn off the TV.
7. Press to increase the TV or radio volume.
8. Press to decrease the TV or radio volume.
9. Press to turn on the room lights. Press again to turn off.
10. Press to turn on the reading light. Press again to turn off.
page 1–9
Bed Symbols
1. Press repeatedly for low, medium and high settings for the siderail control lights. Continue to press this
switch to turn off the siderail control lights and the nurse call indicator light.
2. Press to lock out all bed motion controls on the siderails. Press again to unlock.
3. Press to lock out Back motion control on the siderails. Press again to unlock.
4. Press to lock out Knee motion control on the siderails. Press again to unlock.
5. Press to lock out bed up/down motion controls on the siderails. Press again to unlock.
6. Press to raise bed. If your bed is equipped with the enhanced height option, continue to hold the button
an additional 5 seconds after the first stop. The litter will raise an additional 2 inches.
7. Press to lower bed.
8. Press to lower head end of bed (Trendelenburg).
9. Press to lower foot end of bed (Reverse Trendelenburg).
1. Press to raise back section.
2. Press to raise knee section.
3. Press to lower back section.
4. Press to lower knee section.
page 1–10
Bed Symbols
1. Press to activate the emergency CPR drop function. The bed will level from T rendelenburg/reverse Tren-
delenburg, the Fowler will lower to flat, the Knee will lower to flat and the litter will lower to full down.
2. Press to activate the Cardiac Chair function. The Knee will raise, the Fowler will raise or lower to approxi-
mately 52 and the bed will tilt to approximately –12 reverse Trendelenburg (foot end down) or –14
if the bed has the enhanced height option. Release the button to stop bed movement: hold the button until
movement stops to complete the function.
1. Push to activate Bed Exit function.
2. Push to deactivate Bed Exit function.
3. “BED EXIT ON” LED – will light when the BED EXIT function is armed.
page 1–11
Bed Symbols
1. Press to arm or disarm the Bed Exit function.
2. Press to select the zone desired for Bed Exit function.
3. “BED EXIT ON” LED – will light when the BED EXIT function is armed.
1. LCD – displays patient weight. Trendelenburg angle is displayed when the scale is not active.
2. Press to zero bed. Also press to scroll while Menu Mode is active.
3. Press to enter and exit the Menu Mode.
4. Press when adding or removing equipment to the bed.
5. Press to turn weigh system on and off. Also press to scroll while Menu Mode is active.
6. Press to change weight from pounds to kilograms or back. Also press while using the Menu Mode.
7. Press to display the Trendelenburg or Fowler angle of the bed.
page 1–12
Bed Symbols
page 1–13
Bed Symbols
OPTIONAL EPIC II+ CONTROL PANEL
UP
DOWN
1
2
3
KNEE BACK
4
5
6
PLUG BED IN TO CHARGE
7
1. Press and hold to raise the litter. If your bed is equipped with the enhanced height option, continue to
hold the button an additional 5 seconds after the first stop. The litter will raise an additional 2 inches.
2. Press and hold to lower the litter
3. Press to raise the Knee section.
4. Press to lower the Knee section.
5. Press to raise the Back section.
6. Press to lower the Back section.
7. The “Plug Bed In To Charge” LED will be illuminated while the battery power switch is on if the battery
level is low. Plug the bed power cord into the wall socket to charge the batteries.
page 1–14
GENERAL INFORMATION
This section contains cleaning instructions and a checklist to assist with the routine preventive maintenance
and cleaning of your equipment.
In the text, the words “right” and “left” refer to the right and left sides of a patient lying face up on the bed.
PREVENTIVE MAINTENANCE CONTENTS
Cleaning 2–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preventive Maintenance Checklist 2–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Information 2–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page 2–1
Cleaning
Hand wash all surfaces of the bed with warm water and mild detergent. Dry thoroughly. DO NOT STEAM
CLEAN, PRESSURE WASH, HOSE OFF OR ULTRASONICALLY CLEAN. Using these methods of cleaning
is not recommended and may void this product’s warranty.
Clean Velcro AFTER EACH USE. Saturate Velcro with disinfectant and allow disinfectant to evaporate. (Appropriate disinfectant for nylon Velcro should be determined by the hospital.)
In general, when used in those concentrations recommended by the manufacturer, either phenolic type or
quaternary type disinfectants can be used with Staph–Chek fabrics. Iodophor type disinfectants are not recommended for use on Staph–Chek fabrics because staining may result. The following products have been
tested by the Herculite Laboratory and have been found not to have a harmful effect on Staph–Chek fabrics
WHEN USED IN ACCORDANCE WITH MANUFACTURERS RECOMMENDED DILUTION.*
TRADE NAME DISINFECTANT
TYPE
A33 Quaternary Airwick (Professional Products Division) 2 ounces/gallon
A33 (dry) Quaternary Airwick (Professional Products Division) 1/2 ounce/gallon
Beaucoup Phenolic Huntington Laboratories 1 ounce/gallon
Blue Chip Quaternary S.C. Johnson 2 ounces/gallon
Elimstaph Quaternary Walter G. Legge 1 ounce/gallon
Franklin
Phenomysan
F2500
Franklin Sentinel Quaternary Purex Corporation 2 ounces/gallon
Galahad Phenolic Puritan Churchill Chemical Company 1 ounce/gallon
Hi–Tor Quaternary Huntington Laboratories 1/2 ounce/gallon
LPH Phenolic Vestal Laboratories 1/2 ounce/gallon
Matar Phenolic Huntington Laboratories 1/2 ounce/gallon
Omega Quaternary Airwick (Professional Products Division) 1/2 ounce/gallon
Quanto Quaternary Huntington Laboratories 1 ounce/gallon
Sanikleen Quaternary West Chemical Products 2 ounces/ gallon
Sanimaster II Quaternary Service Master 1 ounce/gallon
Vesphene Phenolic Vestal Laboratories 1 1/4 ounce/ gallon
Phenolic Purex Corporation 1 1/4 ounce/gallon
MANUFACTURER
*MANUFACTURER’S
RECOMMENDED
DILUTION
Quaternary Germicidal Disinfectants, used as directed, and/or Chlorine Bleach products, typically 5.25% So dium Hypochlorite in dilutions ranging between 1 part bleach to 100 parts water, and 2 parts bleach to 100
parts water are not considered mild detergents. These products are corrosive in nature and may cause damage to your bed if used improperly. If these types of products are used to clean Stryker patient handling equipment, measures must be taken to insure the beds are rinsed with clean water and thoroughly dried following
cleaning. Failure to properly rinse and dry the beds will leave a corrosive residue on the surface of the bed,
possibly causing premature corrosion of critical components. Failure to follow the above directions when using these types of cleaners may void this product’s warranty.
REMOVAL OF IODINE COMPOUNDS
This solution may be used to remove iodine stains from mattress cover and foam footrest pad surfaces.
1. Use a solution of 1–2 tablespoons Sodium Thiosulfate in a pint of warm water to clean the stained area.
Clean as soon as possible after staining occurs. If stains are not immediately removed, allow solution to
soak or stand on the surface.
2. Rinse surfaces which have been exposed to the solution in clear water before returning bed to service.
page 2–2
Preventive Maintenance Checklist
All fasteners secure
Engage brake pedal and push on the bed to ensure all casters lock securely
Optional locking steer caster engages and disengages properly
Siderails move, latch and stow properly
All functions on siderails working properly (including LED’s)
Head End Control Panel working properly (including LED) – optional equipment
Confirm battery powered functionality – optional equipment
CPR release working properly
Foot prop intact and working properly
I.V. pole working properly
Optional Foley bag hooks intact
Optional chart rack intact and working properly
Optional CPR board not cracked or damaged and stores properly
No cracks or splits in head and foot boards
All functions on footboard working properly (including LED’s)
No rips or cracks in mattress cover
Power cord not frayed
No cables worn or pinched
All electrical connections tight
All grounds secure to the frame
Ground impedence not more than 100 milliohms
Current leakage not more than 100 microamps
Bed Serial No.
Completed By:_________________________________ Date:_____________
NOTE
Preventative maintenance should be performed at a minimum of annually. A preventative maintenance program should be established for all Stryker Medical equipment. Preventative maintenance may need to be
performed more frequently based on the usage level of the product.
page 2–3
General Information
NOTE
To prevent a low battery condition when the bed is not plugged in, position the cord out switch at the head
end of the bed to the off position. The switch is identified by the label shown below. If the switch is not positioned as shown below and the bed power cord and pendant cord are unplugged, the life of the back–up battery will be significantly reduced.
If the power light (located on the foot board) is flashing, the Nurse Call battery needs to be replaced. The
battery is located on the patient’s left side at the head end of the bed. No tools are required to replace the
battery. Unplug the bed power cord from the wall socket and replace the battery.
BATTERY CHARGER CIRCUIT BREAKER (EPIC II+ OPTION)
If the battery charger circuit breaker(s) located under the litter on the patient’s head end, left side are tripped,
refer to the troubleshooting section of the maintenance manual.
page 2–4
GENERAL INFORMATION
This section contains troubleshooting charts to assist with the diagnosis of a problem with your equipment.
In the text, the words “right” and “left” refer to the right and left sides of a patient lying face up on the bed.
TROUBLESHOOTING CONTENTS
Troubleshooting Guide 3–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Epic II+ Battery Backup Troubleshooting Guide 3–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page 3–1
Troubleshooting Guide
DEFINITIONS:
DMM = Digital Multi–Meter
PCB = Printed Circuit Board
CPU = Central Processing Unit
NOTE
See page 4–2 through page 4–7 for an outline of bed PCB’s and voltage test points.
PROBLEM/FAILURE RECOMMENDED ACTION
No power to bed A. Check circuit breaker on bed.
B. Check for 120 VAC power at J1 on power sup-
ply. See page 4–4 for power supply voltage test
points.
C. Check for DC voltages on J2 (Pins 1,2,3 & 6)
on power supply. See page 4–4 for power supply
voltage test points.
No bed down motion. A. Enter diagnostics, (see page 7–2) and press
bed down. If motion is present, re–burn lift potentiometers. Monitor Pin 3 and Pin 2 of HDR7 and
HDR12 on the CPU PCB using DMM. Verify voltage changes on Pin 3 with changes in lift motion.
See page 7–8 for voltage parameters for low and
high limits.
B. If no down motion in diagnostic, check for 120
VAC power on HDR33 and HDR34, Pin 1 and Pin
3, of the CPU.
C. Check for 1.1–1.5 VDC signal on O6 and O8
Pin 1 and HDR2 Pin 5 of the CPU PCB.
D. Check for motion interrupt jumper on HDR3.
No bed up motion. A. Check 120 VAC power on HDR33 and HDR34,
Pin 1 and Pin 6, of the CPU board.
B. Check for 1.1–1.5 VDC signal on O5 and O7
Pin 1 and HDR2 Pin 5 of the CPU PCB.
No Gatch down motion. A. Check for 120 VAC power on HDR30 Pin 1 and
Pin 3 of the CPU board.
B. Check for 1.1–1.5 VDC signal on O3 Pin 1 and
HDR2 Pin 5 of the CPU PCB.
No Gatch up motion. A. Check for 120 VAC on HDR30, Pin 1 and Pin 2
of the CPU board.
B. Check for 1.1–1.5 VDC on O1 Pin 1 and HDR2
Pin 5 of the CPU PCB.
No Fowler down motion. A. Check for 120 VAC power on HDR29 Pin 3 and
Pin 1 of the CPU board.
B. Check for 1.1–1.5 VDC signal on O4 Pin 1 and
HDR2 Pin 5 of the CPU PCB.
No Fowler up motion. A. Check for 120 VAC on HDR29, Pin 1 and Pin 3
of the power supply.
B. Check for 1.1–1.5 VDC on O2 Pin 1 and HDR2
Pin 5 of the CPU PCB.
page 3–2
Optional Epic II+ Battery Backup Troubleshooting Guide
This section of the troubleshooting guide includes the battery backup functions. When using this guide, assume the bed is functioning properly when powered by the AC line cord with the exception of the battery
charging components.
PROBLEM/FAILURE
ON/OFF switch is in the on position
but the power LED is off and the bed
does not function.
ON/OFF switch is in the on position,
the power LED is on, and the bed
does not function.
ON/OFF switch is in the on position,
the power LED is on, and the bed
does not function.
The bed power cord is plugged in
but the battery does not charge.
POSSIBLE CAUSE RECOMMENDED ACTION
No DC voltage from the batteries. A. Check the fuse (F1) on the power
board (see page 4–4) – replace if neces-
sary (p/n 59–730).
B. Check battery + to battery – on the
power board for greater than 22VDC.
C. Verify the battery voltage is greater
than 22 VDC.
D. Check the battery fuse – replace if nec-
essary (p/n 2040–1–802).
E. Check the cable connections from the
batteries to the display board.
F. Check the ON/OFF switch and cabling.
Display board is not functioning or
is locking out all functions.
The thermostat on the inverter/
charger board has tripped, indicating a temperature above 110
C (230 F).
The battery charger is not functioning.
A. Check the safety switches on the drive
bar.
B. Verify the battery voltage is greater
than 22 VDC.
C. Verify the display board is functioning.
D. Check all cable connections on the dis-
play and power boards.
A. Wait approximately 3–5 minutes to a l-
low the inverter/changer board to cool
down. The power LED will light again.
A. Check the circuit breakers on the litter.
B. Check the battery charger.
C. Check all cable connections on the
charger.
page 3–3
Notes
page 3–4
GENERAL INFORMATION
This section contains circuit board layouts and other information on the electrical system of the bed.
ELECTRICAL SYSTEM INFORMATION CONTENTS
CPU Board 4–2, 4–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Supply 4–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Smart TV Circuit Board 4–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Epic II+ Display/CPU Board 4–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Epic II+ AC Crossover Board 4–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Bed Exit Board 4–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Bed Communications Tester 4–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head Wall Output Configuration 4–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Inverter Protection Features and Voltage Points 4–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page 4–1
CPU Board
EPIC II CPU (BED EXIT/SCALE) – 2030–700–13 EPIC II+ CPU (BED EXIT/SCALE) – 2040–700–11
(ZONE BED EXIT/SCALE) – 2030–700–14 (ZONE BED EXIT/SCALE) – 2040–700–12
page 4–2
59–137
Shunt for
No Nurse Call
CPU Board (Continued)
EPIC II CPU (BED EXIT/SCALE) – 2030–700–13 EPIC II+ CPU (BED EXIT/SCALE) – 2040–700–11
(ZONE BED EXIT/SCALE) – 2030–700–14 (ZONE BED EXIT/SCALE) – 2040–700–12
CONNECTOR
LOCATION
HDR 2 W +12 VDC Pin 1 Pin 4 or 5 Relays & Siderails
HDR 2 W +5 VDC Pin 2 & 3 Pin 4 or 5 +5 VDC from Power
HDR 2 W –12 VDC Pin 6 Pin 4 or 5 Relays & Siderails
HDR 6 ZZ +5 VDC Pin 1 Pin 4 +5 VDC for Fowler Pot
HDR 6 ZZ 0 – 5 VDC Pin 3 Pin 4 Fowler Pot Wiper
HDR 7 J 0 – 5 VDC Pin 3 Pin 2 Head Lift Pot Wiper
HDR 7 J +5 VDC Pin 4 Pin 2 +5 VDC for Head Lift
HDR 12 C +5 VDC Pin 1 Pin 2 +5 VDC for Foot Lift
HDR 12 C 0 – 5 VDC Pin 3 Pin 2 Foot Lift Pot Wiper
HDR 29 CC 0 VAC w/o Switch
HDR 29 CC 0 VAC w/o Switch
HDR 30 GG 0 VAC w/o Switch
HDR 30 GG 0 VAC w/o Switch
HDR 32 O 110 VAC Pin 1 Pin 2 Line Voltage to Bed
HDR 33 N 0 VAC w/o Switch
HDR 33 N 0 VAC w/o Switch
HDR 34 G 0 VAC w/o Switch
HDR 34 G 0 VAC w/o Switch
CABLE
LOCATION
VOLTAGE POSITIVE
Neutral Pin 1 Pin 2 Gatch Up
110 VAC w/Switch
Neutral Pin 1 Pin 3 Gatch Down
110 VAC w/Switch
Neutral Pin 3 Pin 1 Fowler Up
160 VAC w/
Switch
Neutral Pin 3 Pin 2 Fowler Down
120 VAC w/
Switch
Neutral Pin 1
120 VAC w/
Switch
Neutral Pin 1
120 VAC w/
Switch
Neutral Pin 1
120 VAC w/
Switch
Neutral Pin 1
120 VAC w/
Switch
LEAD
or 4
or 4
or 4
or 4
NEGATIVE
LEAD
Pin 3 Head Lift Down
Pin 6 Head Lift Up
Pin 3 Foot Lift Down
Pin 6 Foot Lift Up
DESCRIPTION
Light Voltage
Supply
Light Voltage
Pot
Pot
page 4–3
POWER SUPPLY – P/N 59–157
Power Supply
CONNECTOR
LOCATION
J1 110V Pin 1 Pin 2
J2 12V Pin 1 Pin 4 or 5
J2 5V Pin 2 Pin 4 or 5
J2 5V Pin 3 Pin 4 or 5
J2 GND Pin 4 Pin 4 or 5
J2 GND Pin 5 Pin 4 or 5
J2 –12V Pin 6 Pin 4 or 5
VOLTAGE POSITIVE LEAD NEGATIVE LEAD
page 4–4
Smart TV Circuit Board
OPTIONAL SMART TV CIRCUIT BOARD – P/N 3001–330–970
CONNECTOR
LOCATION
HDR 1 5 VDC Pin 2 Pin 1 Regulated 5 VDC Power to the board
HDR 1 Digital Control Pin 3–5 Pin 1 Serial control lines
HDR 1 5 VDC Pin 6 Pin 1 5 VDC for option relay
HDR 3 +5 or +12 VDC 2 Pin 1 Power/control line from the TV
DB1 +5 or +12 VDC Pin 34 Pin 33 Power/Control line from the TV
VOLTAGE POSITIVE
LEAD
NEGATIVE
LEAD
DESCRIPTION
Note: This header provides TV control to
a non–Stryker pendant
Note: If this polarity is reversed, place
the shunts of J8 in the alternate position
page 4–5
Optional Epic+ Display/CPU Diagram
OPTIONAL EPIC II+ DISPLAY/CPU – P/N 2030–31–910
CONNECTOR
LOCATION
HDR 4 (L) Battery voltage around 24VDC Pin 3 Pin 1 Battery Voltage into the
HDR 1 (H) 0–5VDC Pin 2 Pin 1 Control Pot Wiper Voltage
HDR 6 (J) Battery voltage around 24VDC Pin 1 Pin 5 Battery Voltage Return
VOLTAGE POSITIVE
LEAD
NEGATIVE
LEAD
DESCRIPTION
Display/CPU Board
from On/Off Switch
page 4–6
Optional Epic+ AC Crossover Board Diagram
OPTIONAL EPIC II+ AC CROSSOVER BOARD – P/N 2040–31–900
CONNECTOR
LOCATION
HDR 5 (A) 120VAC Pin 4 Pin 1 AC Input to Board from
HDR 1 (C) 120VAC Pin 3 Pin 1 AC Input to Board from
HDR 2 (B) 120VAC Pin 2 Pin 1 AC Output of Board to
HDR 4 (E) +5VDC Pin 4 Pin 1 +5VDC when AC is
HDR 3 (D) Continuity Pin 3 Pin 1 Relay Contacts.
VOLTAGE POSITIVE LEAD NEGATIVE
LEAD
DESCRIPTION
the Inverter with the
Power Cord Unplugged
the Wall Receptacle
Main Power
Unplugged from the
Wall Receptacle
Closed when Power
Cord is Unplugged.
Turns on the Inverter
page 4–7
Optional Bed Exit Circuit Board
OPTIONAL BED EXIT BOARD – PART NUMBER 3002–508–900
CONNECTOR
LOCATION
HDR 1 Main Keypad
NEGATIVE
LEAD
HDR 2, Pin 3
POSITIVE
LEAD
Pin 8 5 VDC LED Supply Voltage
VOLTAGE DESCRIPTION
page 4–8
3001–303–165 Optional Bed Communications Tester
Item Part No. Part Name Qty.
A 3001–303–160 BCT Unit 1
B 3001–303–825 37–Pin Cable 1
C 3001–303–162 Instructions 1
D 3000–303–871 9V Battery 1
page 4–9
Head Wall Output Configuration
37–PIN CONNECTOR
Pin 1 Option 2 Common
Pin 2 Read Light
Pin 3 Room Light
Pin 4 Speaker High
Pin 5 Pot Wiper
Pin 6 Radio Common
Pin 7 Nurse Call Interlock
Pin 8 Audio Transfer –
Pin 9 Audio Transfer +
Pin 10 Interlock +
Pin 11 Interlock –
Pin 12 Spare
Pin 13 Options 3 Common
Pin 14 Pot Low Common
Pin 15 Pot High Common
Pin 16 Nurse Answer Light +
Pin 17 Option 1 NO/NC
Pin 18 Option 1 Common
Pin 19 Nurse Call Light +
Pin 20 Option 2 NO/NC
Pin 21 Option 3 NO/NC
Pin 22 Option 3A NO/NC
Pin 23 Option 2A Common
Pin 24 Option 2A NO/NC
Pin 25 Nurse Call +
Pin 26 Nurse Call NO/NC
Pin 27 Room/Read Light Common
Pin 28 Nurse Call Light –
Pin 29 Nurse Answer Light –
Pin 30 Priority NO/NC
Pin 31 Priority Common
Pin 32 Option 3A Common
Pin 33 TV –
Pin 34 TV +
Pin 35 Speaker Low Common
Pin 36 Audio Shield
Pin 37 Radio NO/NC
STRYKER PENDANT PORT
1 Scan Line
2 Audio (–)
3 Nurse Call (+)
4 +5 VDC
5 Scan Line
6 Scan Line
7 Nurse Call (–)
8 TV Channel Up
9 Backlight
10 Audio (+)
11 Gatch Up/Fowler In/Foot Up/DMS Firm
12 Gatch Down/Fowler Out/Foot Out/DMS
Soft
13 Fowler Up/Trend In
14 Fowler Down/Trend Out
15 Audio Shield
16 Not Used – Socket Filled
17 Bed Up
18 Ground
19 Read Light/Bed Down
20 Room Light
page 4–10
Optional Inverter Protection Features and Voltage Points
The optional Epic+ inverter has several features to prevent internal damage:
1. Low Battery Voltage – If the battery voltage at the inverter drops below the low voltage cut–off, an alarm
will sound and the inverter will shut of f. When battery voltage increases to 95% of nominal battery voltage,
the inverter will restart.
2. High Battery Voltage – If the battery voltage input rises above the high voltage cut–off, the inverter will
shut off. When the battery voltage input drops back within the normal voltage range, the inverter will restart.
3. Over–Temperature – If the inverter gets too hot, it will shut off. The overheating may be caused by high
ambient temp er a t u r e , b l o c k e d a i r f l o w o r a n ov e r load condition. When the inverter reaches an acceptable
temperature, it will restart.
4. Over–Power – The inverter will source up to its maximum power rating. If the load requires more, the
output voltage will be lowered to supply no more than its maximum power so the maximum power from
the inverter is reduced to a safe amount.
WARNING
The optional inverter generates 115VAC, the same as a wall receptacle. To prevent injury, do not put anything
into the electrical outlets other than an appliance power cord. Keep the outlets covered when not in use.
Do not submerge the unit or subject it to moisture.
VOLTAGE POSITIVE LEAD NEGATIVE LEAD
Approximately 24VDC Battery Red Battery Black
Approximately 120VAC Line Brown Neutral Blue
page 4–11
Notes
page 4–12
ELECTRICAL COMPONENTS
AC CROSSOVER BOARD (EPIC II+ OPTION) 2040–31–900
CPU KIT (BED EXIT/SCALE), EPIC II 2030–700–13
CPU KIT (ZONE BED EXIT/SCALE), EPIC II 2030–700–14
CPU KIT (BED EXIT/SCALE), EPIC II+ 2040–700–11
CPU KIT (ZONE BED EXIT/SCALE), EPIC II+ 2040–700–12
DISPLAY/CPU BOARD (EPIC II+ OPTION) 2030–31–910
FOOT BOARD KEYBOARD (S/R LIGHTS, LOCKOUTS, ETC.) 3001–500–930
FOOT BOARD SCALE DISPLAY 3001–507–900
FOOT BOARD SCALE KEYBOARD 3001–507–910
FOOT BOARD BED EXIT KEYBOARD 3001–508–900
INVERTER/CHARGER BOARD 3002–1–920
POWER SUPPLY 59–157
SMART TV CIRCUIT BOARD 3001–330–970
SIDERAIL BOARDS
INSIDE BOARD 3001–400–930
OUTSIDE BOARD 3001–400–910
SMART TV BOARD, RIGHT 5000–400–920
SMART TV BOARD, LEFT 5000–400–930
SPEAKER W/CABLE 3000–403–831
OTHER COMPONENTS
BATTERY TRAY ASSEMBLY 3002–1–15
CAPACITOR, FOWLER & GATCH 59–779
CAPACITOR, FOWLER & GATCH, 230V 59–153
CAPACITOR, LIFT 59–778
CAPACITOR, LIFT, 230V 3221–200–243
CASTER, 6” 3001–200–60
CASTER, STEER, 6” 3001–200–50
CASTER, 8”, OPTIONAL 3001–200–90
CASTER, STEER, 8”, OPTIONAL 3001–200–80
COIL CORD, LIFT POWER 3001–200–864
COIL CORD, LIFT SENSOR 3001–200–815
COMMUNICATIONS TESTER 3001–303–165
ISOLATION PLATE KIT, LIFT MOTOR 3000–200–723
LOAD CELL 3001–307–57
MOTOR COUPLER KIT, LIFT 3000–200–725
MOTOR, FOWLER & GATCH W/CLUTCH 3001–300–705
page 5–1
OTHER COMPONENTS (CONTINUED)
MOTOR, FOWLER & GATCH W/CLUTCH, 230V 3221–300–705
MOTOR, LIFT (SAME FOR HEAD AND FOOT END) 3000–200–213
MOTOR, LIFT, 230V (SAME FOR HEAD AND FOOT END) 3221–200–213
PAINT, TOUCH–UP, OPAL, BOTTLE W/BRUSH 7000–1–321
PAINT, TOUCH–UP, OPAL, SPRAY CAN 7000–1–318
POTENTIOMETER, FOOT END 3001–200–230
POTENTIOMETER, FOWLER W/CABLE 2035–32–803
POTENTIOMETER, HEAD END 3001–200–240
POWER CORD 39–254
SIDERAIL COVER, RIGHT 3000–336–11
SIDERAIL COVER, LEFT 3000–336–12
SIDERAIL COVERS (SET OF FOUR) 2040–130
SINGLE TUBE OF GREASE 3000–200–700
page 5–2
GENERAL INFORMATION
This section contains tool lists and step–by–step procedures to assist with the maintenance and servicing
of the base portion of your equipment.
In the text, the words “right” and “left” refer to the right and left sides of a patient lying face up on the bed.
BASE MAINTENANCE CONTENTS
Static Discharge Precautions 6–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Pedal Replacement 6–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift Motor and Capacitor Removal and Replacement 6–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift Housing Removal and Replacement 6–5, 6–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift Potentiometer Replacement and Adjustment 6–7, 6–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift Potentiometer “Burn–In” Procedure 6–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift Motor Coupler Replacement 6–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power and Sensor Coil Cord Replacement 6–10, 6–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Battery Removal and Replacement 6–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page 6–1
Static Discharge Precautions
The electronic circuits in the 2030 are completely protected from static electricity damage only while the bed
is assembled. It is extremely important that all service personnel always use adequate static protection when
servicing the electronic systems of the 2030. Whenever you are touching wires, you should be using static
protection.
Static Protection Equipment
The necessary equipment for proper static protection is:
1 static wrist strap; 3M part number 2214 or equivalent,
1 grounding plug; 3M part number 61038 or equivalent,
1 test lead with a banana plug on one end and an alligator clip on the other; Smith part number
N132B699 or equivalent.
Stryker has available the following equipment for proper static protection:
Complete static protection system – part number 3000–000–753
1 grounding plug – part number 3000–000–754
1 static wrist strap – part number 3000–000–755
1 test lead – part number 3000–000–756
CAUTION
All electronic service parts will be shipped in static shielding bags. Do not open the bags until you have completed steps 2 and 3 of the following procedure. Do not place unprotected circuit boards on the floor . All circuit
boards to be returned to Stryker Medical should be shipped in the static shielding bags the new boards were
shipped in.
Static Protection Procedure
1. Unplug the power cord from the wall receptacle.
2. Insert the grounding plug into a properly grounded hospital grade wall receptacle. Plug the banana plug
of the test lead into the receptacle on the grounding plug. Connect the alligator clip on the other end of
the test lead to a ground point on the bed.
3. Place the static control wrist strap on your wrist. Connect the alligator clip at the other end of the wrist strap
cord to a ground point on the bed.
BED
page 6–2
GROUNDING DIAGRAM
Brake Pedal Replacement
Required Tools:
5/16” Hex Allen Wrench Torque Wrench Loctite 242
Hammer Punch #2 Phillips Screwdriver
Bungee Cords (or Equivalent)
Procedure:
5. Raise the litter to the full up position.
6. Unplug the bed power cord from the wall socket.
7. Using a #2 Phillips screwdriver, remove the three screws holding both the head end and the foot end upper lift covers. If you want, hold the covers out of the way by using bungee cords (or the equivalent) to
secure them to the litter top.
8. Using a 5/16” hex Allen wrench, remove the two bolts holding the brake pedal to the brake rod.
9. Using a hammer and punch, remove the roll pins holding the brake shaft crank to the brake rod on both
the head and the foot end.
10. Push the brake rod through the frame until the brake pedal is clear. Remove the brake pedal.
11. Reverse the above steps to attach the new brake pedal.
NOTE
Use Loctite 242 when reinstalling the bolts and torque the bolts to 25 foot–pounds.
page 6–3
Lift Motor and Capacitor Removal and Replacement
Required Tools:
3/8” Socket Wrench w/Extension 5/16” Socket Wrench Floor Jack
Side Cutters 7/16” Open End Wrench 2x4 (or Equivalent)
C
D
B
A
FOOT END
Procedure:
NOTE
If you need more space to work under the base frame, place a 2x4 across the base frame rails and use a
floor jack to raise the base frame off the floor.
1. Unplug the bed power cord from the wall socket. Using a 5/16” socket wrench, remove the six bolts hold-
ing the lower lift cover to the base and remove the cover.
2. Disconnect the two connectors (A) at the motor capacitor.
3. Disconnect the white connector (B) from the power cord.
4. Using side cutters, cut the cable ties holding the capacitor (C) to the base and remove the capacitor.
5. Using a 3/8” socket wrench, remove the four screws (D) holding the motor assembly in the lift housing
and remove the motor assembly.
6. Reverse the above steps to install the new motor.
NOTE
The drive shaft on the new motor probably will have to be turned to be aligned with the coupler. Use a 7/16”
open end wrench to turn the drive shaft of the motor.
The procedure for lift motor and capacitor removal and replacement is the same for both ends of the bed.
page 6–4
Lift Housing Removal and Replacement
Required Tools:
#2 Phillips Screwdriver Bungee Cord (or Equivalent) 5/16” Socket Wrench
Side Cutters 9/16” Socket Wrench Floor Jack
7/32” Hex Allen Socket Wrench Sawhorses (or Equivalent) 2x4 (or Equivalent)
3/8” Socket Wrench (w/ 6” extension)
Procedure:
NOTE
If you need more space to work under the base frame, place a 2x4 across the base frame rails and use a
floor jack to raise the base frame off the floor.
1. Unplug the bed power cord from the wall socket.
2. Using a 5/16” socket wrench, remove the six bolts holding the lower lift cover to the base and remove
the cover.
3. Using a #2 Phillips screwdriver , remove the three screws holding the upper lift cover to the base. If you
want, hold the covers out of the way by using bungee cords (or the equivalent) to secure them to the litter
top.
4. Remove the lift motor and capacitor (refer to procedure on page 6–4).
5. Remove lift potentiometer (refer to procedure on page 6–7).
6. Using a 5/16” socket wrench, remove the cable clamps holding the power and sensor coil cords on top
of the lift housing assembly. Cut the cable ties and disconnect the coil cords from under the lift housing.
The power and sensor coil cords are now free of the lift housing assembly. Drape them up out of the way.
7. Using a 7/32” hex Allen socket, remove the two screws holding the lift screws to the header crossbar
plate.
8. Lift the litter top up and support it about 6” above the lift screws with sawhorses or the equivalent.
page 6–5
Lift Housing Removal and Replacement (Continued)
A
FOOT END – BOTTOM VIEW
9. Under the base, using a 9/16” socket, remove the four nuts (A) holding the lift housing to the base.
10. Lift up and out on the lift housing assembly to remove it from the base.
CAUTION
To ensure proper reattachment of the power and sensor coil cords, refer to the procedure on page 6–10.
Refer to the procedure on page 6–7 for reattachment of the lift potentiometer.
11. Reverse the above steps to reinstall the lift housing assembly after service is completed.
NOTE
The procedure for lift housing removal and replacement is the same for both ends of the bed.
page 6–6
Lift Potentiometer Replacement and Adjustment
Required Tools:
#2 Phillips Screwdriver Bungee Cord (or equivalent) 5/16” Socket Wrench
3/8” Open End Wrench Side Cutters
C
B
B
A
Procedure:
1. Raise the litter to the full up position.
2. Unplug the bed power cord from the wall socket.
3. Using a 5/16” socket wrench, remove the six bolts holding the lower lift cover to the base and remove
the cover. If you want, hold the covers out of the way by using bungee cords (or the equivalent) to secure
them to the litter top.
4. Using a #2 Phillips screwdriver, remove the three screws holding the upper lift cover to the base. If you
want, hold the covers out of the way by using bungee cords (or the equivalent) to secure them to the litter
top.
5. Using side cutters, cut the cable tie (A) holding the pot cable to the coil cord.
6. Unplug the pot cable from the sensor coil cord. If replacing a pot at the head end of the bed, unplug the
cables attached to the brake sensor switch.
7. Pull the pot cable up through the base.
8. Using a 3/8” open end wrench, remove the two bolts (B) holding the pot housing (C) to the lift housing.
page 6–7
Lift Potentiometer Replacement and Adjustment (Continued)
9. Lift up and out on the pot housing assembly to remove it from the lift housing.
10. Before installing the new pot on the bed, turn it clockwise until it stops. Turn it back counterclockwise
two full (360) revolutions. This allows a ”window” position for proper upper and lower limits.
11. Reverse steps 4–8 to install the new pot and pot housing assembly.
12. After installing the new pot, the “burn–in” procedure below must be followed.
NOTE
Be sure to maintain the pot position while installing.
Lift Potentiometer ”Burn–In” Procedure
1. Unplug the bed power cord from the wall socket.
2. On the foot board control panel, hold down the Bed Motion Lock and Knee Lock Out buttons simultaneously.
3. While holding down the above two buttons, plug the power cord into the wall socket. Release the two
buttons. The Siderail Control Lights LED on the foot board control panel should be flashing, indicating
the bed is in the diagnostics mode.
4. From the foot board, run the litter full up to a “hard stop”.
5. Hold down the Bed Motion Lock button until the light flashes. If your bed has the enhanced height op-
tion, you must first press and hold the Knee Down button and then press the Bed Motion Lock button
until the light flashes.
6. Release the button and unplug the power cord from the wall socket.
7. Plug the power cord back in to the wall socket. Run the bed to full down, then full up to verify the bed
limits.
8. The distance between the floor and the top of the litter seat section (without a mattress) on a standard
bed should be approximately 18.25” with the litter fully down and 32.5” with the litter fully up. For an enhanced height bed, the distances are 19.9” and 34.5”.
NOTE
These values are for beds equipped with 6 inch casters. Add two inches to both measurements for beds
equipped with 8 inch casters.
page 6–8
Lift Motor Coupler Replacement
Required Tools:
5/16” Socket Wrench 3/8” Socket Wrench (w/6” Extension) Floor Jack
2x4 (or Equivalent)
C
B
A
Procedure:
NOTE
If you need more space to work under the base frame, place a 2x4 across the base frame rails and use a
floor jack to raise the base frame off the floor.
1. Unplug the bed power cord from the wall socket.
2. Using a 5/16” socket wrench, remove the six bolts holding the lower lift cover to the base and remove
the cover.
3. Using a 3/8” socket with an extension, remove the four bolts (A) holding the isolation plate (B) to the lift
housing and lower the lift motor and isolation plate assembly to allow access to the coupler (C).
4. The motor coupler can now be removed from the lift housing.
5. Reverse the above steps to install the new motor coupler and bushings.
page 6–9
Power and Sensor Coil Cord Replacement
Required Tools:
#2 Phillips Screwdriver Side Cutters 5/16” Socket Wrench
Bungee Cord (or equivalent) 5/16” Nut Driver Floor Jack
2x4 (or Equivalent)
Procedure:
NOTE
If you need more space to work under the base frame, place a 2x4 across the base frame rails and use a
floor jack to raise the base frame off the floor.
1. Unplug the bed power cord from the wall socket.
2. Using a 5/16” socket wrench, remove the six bolts holding the lower lift cover to the base and remove
the cover.
3. Using a #2 Phillips screwdriver, remove the three screws holding the upper lift cover to the base. If you
want, hold the covers out of the way by using bungee cords (or the equivalent) to secure them to the litter
top.
4. Using side cutters, cut the cable ties holding the power and sensor coil cords to the base. Remove the
ground wir e c o m i n g f r o m t h e s e n s o r c o r d t h a t i s a t t a c h e d t o t h e b a s e ( n o t e t h e s t a r w a s h e r a r r a n g ement).
5. Disconnect the cables going to the motor and the lift potentiometer (at the head end, the sensor cord is
also attached to the brake switch sensor).
6. Pull both cords up through the frame of the bed and the lift housing.
7. Using a 5/16” socket wrench, remove the two screws (A) holding the cable clamps* to the top of the lift
housing.
8. Using a 5/16” socket wrench, remove the two screws (B) securing the cable clamps* to the underside
of the header crossbar assembly.
9. Pull both coil cords up through the header crossbar assembly.
10. Disconnect the power and sensor coil cords from the connectors.
11. The cords should now be completely removed from the bed. Reverse the above steps to install the new
power and sensor cords.*
CAUTION
* When the power and sensor coil cords are being replaced, secure the cable clamps to the cords at the first
coil both on the top and on the bottom to assure there is not too much slack in the cords between the top of
the lift housing assembly and the bottom of the header crossbar. Be sure the clamps are fastened at exactly
the correct angle, as shown by the arrows in the illustration. Arrange the cords exactly as shown in the illustration (left in front of right). If this is not done correctly, damage to the cords will result.
page 6–10
Power and Sensor Coil Cord Replacement Illustration
B
B
A
A
VIEW FROM CENTER OF BED
page 6–11
Optional Battery Removal and Replacement
Required Tools:
Torx T27 7/16” Wrench
1/2” Socket Wrench Bungee Cords
Phillips Screwdriver
Procedure:
1. Raise the litter to full up. Unplug the
power cord from the wall socket and
push the battery power on/off switch to
the “OFF” position.
2. Using a Phillips screwdriver, remove the
four screws holding the base hood to the
base frame.
3. Lift the base hood and support it from
the litter frame using bungee cords or
the equivalent.
4. Properly ground yourself (see
page 6–2 for static discharge precautions).
5. Open the cable clamp at the head end,
left side of the base frame and remove
the cables from the clamp.
6. Using a Torx T27, remove the four
screws (A) holding the electronics box
cover and remove the cover.
7. Disconnect the two battery cables (B).
A
B
WARNING
The battery tray assembly weighs 50
pounds. Use caution when removing the
two hex head screws securing it to the base
frame or personal injury could result.
Battery posts, terminals and related accessories contain lead and lead compounds,
chemicals known to the State of California to
cause cancer and birth defects or other reproductive harm. Wash hands after han-
dling.
8. Support the battery tray assembly from
the bottom. Using a 7/16” hex socket or
wrench, remove the two screws (C) supporting the battery tray.
9. The back of the battery tray assembly
has a lip which catches on the electronics box. Lift up and out to remove the
battery tray assembly.
10. Reverse steps 1 – 9 to install the
new batteries. Complete the last
four items of the set–up proce-
dures on page 1–6.
C
page 6–12
GENERAL INFORMATION
This section contains tool lists and step–by–step procedures to assist with the maintenance and servicing
of the litter portion of your equipment.
In the text, the words “right” and “left” refer to the right and left sides of a patient lying face up on the bed.
LITTER MAINTENANCE CONTENTS
Scale System Diagnostics and Calibration 7–2, 7–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Load Cell Replacement 7–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head Motor Removal and Replacement 7–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Knee Motor Removal and Replacement 7–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Supply Removal and Replacement 7–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CPU Board Removal and Replacement 7–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fowler and Lift Potentiometer “Burn–In” Procedure 7–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Smart TV Interface “Burn–In” Procedure 7–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Epic II+ AC Crossover Board Replacement 7–10, 7–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Display/CPU Board Replacement 7–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page 7–1
Scale System Diagnostics and Calibration
Diagnostic Mode Functions:
1. Calibrate Scale: This is required in the field if a CPU board or a load cell is replaced.
2. Display Corner: This function displays the individual reference numbers for each load cell assembly and
can be used to isolate a defective load cell.
3. Init. to Defaults: This may be required in the field when replacing a CPU board or a load cell.
4. Erase E–prom: This is a factory setting not used in the field.
5. Display Factor: This is a factory setting not used in the field.
5. Exit Diagnostics: Changes made in the diagnostic mode must be saved in permanent memory using this
function. Switching off power without saving will reset all variables to their previous values.
Diagnostic Mode:
NOTE
It requires two people to enable the diagnostic mode for the scale system.
1. To enter diagnostic mode, unplug the bed’s power cord from the wall socket.
2. Press and hold down the LBS/KGS button.
3. While still holding the LBS/KGS button, plug the bed’s power cord into the wall socket.
4. After two seconds, release the LBS/KGS button. The LCD should display “CALIBRATE SCALE”. The
diagnostic mode is now active.
Displaying Individual Load Cell Outputs:
A defective load cell can be detected by entering diagnostics and displaying individual load cell outputs.
1. Enter the diagnostic mode. The LCD will display “CALIBRATE SCALE” when the diagnostic mode is acti-
vated.
2. Repeatedly press and release the up or down arrow button (ZERO or SCALE ON/OFF) until the LCD dis-
plays “DISPLAY CORNER”.
3. Press and release the ENTER button (LBS/KGS). The LCD should display “PICK CORNER NOW”.
The four buttons listed in the group below function as POSITION buttons corresponding with the four corners of the bed’s litter. Whenever the LCD displays “PICK CORNER NOW”, press one of these buttons
to select the load cell assembly at the desired corner.
A. ZERO = head end, patient’s left side
B. CHANGE EQUIP. = head end, patient’s right side
C. TREND/FOWLER ANGLE = foot end, patient’s right side
D. LBS/KGS = foot end, patient’s left side
4. Press and release the position button that corresponds with the load cell to be checked. The LCD should
display “X/X=NNN.N”. ”X/X” represents the initials of the selected corner, i.e. H/R will be displayed for
the patient’s head end, right side. ”NNN.N” represents the resistance of the load cell.
5. Repeat step four for each corner. Head end weight readings will normally be lower than foot end weights.
Weight readings should be constant. A drifting 000.0 or 999.9 weight, or a reading that does not change
when weight is applied to that corner of the bed indicates a problem with the selected load cell assembly
or load cell cable.
6. When all the load cell outputs have been checked, repeatedly press and release the SCALE ON/OFF but-
ton until the LCD displays “EXIT DIAGNOSTICS”. Press the ENTER button (LBS/KGS) to exit diagnostics.
page 7–2
Scale System Diagnostics and Calibration
Verifying Scale Accuracy:
1. Zero the empty bed. Place a known weight on the center of the bed; the heavier the better and no less
than 100 pounds. The displayed weight should be within 1% of the actual weight.
2. If the displayed weight is not accurate, remove the weight from the bed and proceed to the Scale Calibration
section.
Scale Calibration:
NOTE
It requires two people to enable the calibration mode for the scale system.
Raise the siderails when calibrating the scale to avoid getting inaccurate scale readings due to possible interference between the siderails and the casters.
Calibrate the scale system with a known 200 pound weight. If exactly 200 pounds is not available, the factory
default for calibration will have to be changed as described in step 8.
1. To enter the calibration mode, unplug the bed’s power cord from the wall socket.
2. Press and hold down the LBS/KGS button.
3. While still holding the LBS/KGS button, plug the bed’s power cord into the wall socket.
4. After two seconds, release the LBS/KGS button. The LCD should read “CALIBRATE SCALE”. The cal-
ibration mode is now active.
5. Using the up or down arrow button (ZERO or SCALE ON/OFF), toggle through the menu until “INIT . TO
DEFAULTS” is displayed. Press and hold the ENTER button (LBS/KGS) until “SAVING DEFAULTS” is
displayed. Release the ENTER button.
6. Using the up or down arrow buttons (ZERO or SCALE ON/OFF), toggle through the menu until “CALI-
BRATE SCALE” is displayed.
7. Press and hold the ENTER button (LBS/KGS). Zero the bed, following the displayed instructions. When
the bed is zeroed, the LCD should display “REF X100=<2 0000”. This is the factory default for 200
pounds. If 200 pounds will be used to calibrate the scale, proceed to step 9.
8. If exactly 200 pounds is not available, change the display to match the weight you are using. Pressing
the TREND/FOWLER ANGLE button will move the cursor position to the right. Pressing the up arrow
(ZERO) button will increase the numbers. Pressing the down arrow (SCALE ON/OFF) button will decrease the numbers. Scroll through the numbers until they match the weight you will use for calibration.
9. Press and release the SCALE ON/OFF button and the LCD will display “PRESS REV. TREND”. Press
the button with the Reverse Trendelenburg symbol (feet down/head up) until the bed reaches full reverse
Trend. Release the button and the LCD will display “DO NOT TOUCH BED”.
10. The LCD will display “PRESS TREND.” Press the button with the T rendelenburg symbol (feet up/head
down) until the bed reaches full trend. Release the button and the LCD will display “DO NOT T OUCH BED”.
11. The LCD will display “CALIBRATE SCALE”. This indicates the calibration procedure is complete.
12. Exit scale calibration by pressing the up arrow button (ZERO) until the LCD displays “EXIT DIAGNOSTICS”. Press the ENTER (LBS/KGS) button to exit.
13. Level the bed at a full up or full down position. Remove the weight and zero the bed.
14. Verify scale accuracy and functionality before returning the bed to service.
page 7–3
Load Cell Replacement
Required Tools:
9/16” Socket Wrench 9/16” Open End Wrench Saw Horse (or Equivalent)
Wire Cutters
Replacement Procedure:
1. Raise the Fowler or knee section, depending which end of the litter needs service.
2. Unplug the load cell connector from the load cell cable.
3. Using wire cutters, remove the wire ties holding the cable to the frame.
4. Using a 9/16” socket and a 9/16” open end wrench, remove the two bolts holding the load cell to the litter
cross tube and remove the load cell.
5. Using a saw horse, support the litter at the end where the load cell was removed. Reverse the above
procedure to install the new load cell.
NOTE
Scale calibration procedure must be performed after the load cell is replaced (see page 7–3).
page 7–4
Head Motor Removal and Replacement
Required Tools:
T27 Torx 7/16” Socket Wrench 3/8” Socket Wrench
Wire Cutters
Procedure:
1. Run the litter to the full up position and remove the mattress from the bed.
2. Fold the foot section back toward the head end of the bed. Electrically run the knee section to full up.
If the knee section will not move electrically, pull the foot section toward the head end of the bed while
pulling the CPR release handle (located at the head end of the bed). The knee section will raise.
3. Using a T27 torx, remove the four screws holding the cover to the actuator box and remove the cover.
4. Remove the two CPR release cables from the CPR release bracket. Using a 3/8” socket wrench under-
neath the actuator box, remove the two bolts holding the release bracket to the actuator box and remove
the bracket from the actuator box.
5. Disconnect all the electrical connections going to the head motor and move aside any wiring that could
interfere with the removal of the motor.
6. Using a 3/8” socket wrench underneath the actuator box, remove the four bolts holding the motor mount-
ing bracket to the actuator box. Lift up and out on the motor to remove it.
7. Remove the motor mounting bracket from the old motor and install it on the replacement motor.
8. Reverse steps 3 through 6 to install the replacement motor.
9. Verify the bed is working properly before returning it to service.
page 7–5
Knee Motor Removal and Replacement
Required Tools:
T27 Torx 7/16” Socket Wrench 3/8” Socket Wrench
Wire Cutters
Procedure:
1. Run the litter to the full up position and remove the mattress from the bed.
2. Fold the foot section back toward the head end of the bed. Electrically run the knee section to full up.
If the knee section will not move electrically, pull the foot section toward the head end of the bed while
pulling the CPR release handle (located at the head end of the bed). The knee section will raise.
3. Using a 7/16’ socket wrench, remove the mounting bolt on the litter for the knee dampening cylinder. This
leaves the knee dampener mounted only to the seat panel.
4. Using a T27 torx, remove the four screws holding the cover to the actuator box and remove the cover.
5. Remove the two CPR release cables from the CPR release bracket. Using a 3/8” socket wrench under-
neath the actuator box, remove the two bolts holding the release bracket to the actuator box and remove
the bracket from the actuator box.
6. Disconnect all the electrical connections going to the knee motor and move aside any wiring that could
interfere with the removal of the motor.
7. Pull the foot panel toward the head end of the bed. This causes the knee motor linkage to roll past center
and allows the motor to be removed without supporting the knee section.
8. Using a 3/8” socket wrench underneath the actuator box, remove the four bolts holding the motor mount-
ing bracket to the actuator box. Lift up and out on the motor to remove it.
9. Remove the motor mounting bracket from the old motor and install it on the replacement motor.
10. Install the replacement motor.
11. Reverse step 3 – 5 to reinstall the knee dampener, CPR bracket and actuator box cover.
12. Pull the foot panel toward the foot end of the bed. This causes the knee motor linkage to roll back past
center. If this step is not done, damage to the motor or linkage will occur.
13. Verify the bed is working properly before returning it to service.
page 7–6
Power Supply Removal and Replacement
Required Tools:
T27 Torx Needle–Nose Pliers
Procedure:
1. Run the litter to the full up position and remove the mattress from the bed.
2. Fold the foot section back toward the head end of the bed. Electrically run the knee section to full up.
If the knee section will not move electrically, pull the foot section toward the head end of the bed while
pulling the CPR release handle (located at the head end of the bed). The knee section will raise.
3. Using a T27 torx, remove the four screws holding the cover to the actuator box and remove the cover.
4. Properly ground yourself (see page 6–2)
5. Unplug all electrical connections from the power supply.
6. Using needle–nose pliers, squeeze the four stand–offs supporting the power supply and pull up gently
on the power supply to remove it.
7. Reverse steps 2 through 5 to install the new power supply.
8. Verify the bed is working properly before returning it to service.
CPU Board Removal and Replacement
Required Tools:
T27 Torx Needle–Nose Pliers
Replacement Procedure:
1. Run the litter to the full up position and remove the mattress from the bed.
2. Fold the foot section back toward the head end of the bed. Electrically run the knee section to full up.
If the knee section will not move electrically, pull the foot section toward the head end of the bed while
pulling the CPR release handle (located at the head end of the bed). The knee section will raise.
3. Using a T27 torx, remove the four screws holding the cover to the actuator box and remove the cover.
4. Properly ground yourself (see page 6–2)
5. Unplug all electrical connections from the CPU board.
6. Press the six stand–offs away from the board while gently lifting the board up and out.
7. Install the replacement CPU board.
NOTE
After the replacement CPU board is installed, a “burn–in” procedure must be performed for the Fowler and
lift motor potentiometers (see page 7–8)
If the bed is equipped with a scale system, a scale calibration procedure must also be performed after the
replacement CPU board is installed (see page 7–3).
page 7–7
Fowler and Lift Potentiometer ”Burn–In” Procedure
NOTE
It requires two people to enable the diagnostics mode for the bed.
1. Unplug the bed power cord from the wall socket.
2. On the foot board control panel, hold down the bed motion lock button and the button to lock out the siderail controls for the knee. While still holding the buttons, plug the bed power cord into the wall socket.
Release the foot board buttons. The siderail control lights LED should be flashing to indicate the bed is
in diagnostics mode.
3. Using the foot board controls, run the Fowler up to 90. Press and hold the button on the foot board to
lock out the siderail controls for the back until the padlock LED flashes. Release the button.
4. Using the foot board controls, run the Fowler down to 0 . Press and hold the button on the foot board
to lock out the siderail controls for the knee until the padlock LED flashes. Release the button..
5. To “burn in” the Bed Up/Down limits, raise the bed completely up until it can’t go any farther. Press and
hold the “Bed Motion Lock” button. The “Bed Motion Lock” LED will light. Continue to hold the “Bed Motion
Lock” button until the “Bed Motion Lock” LED flashes. The flashing LED indicates the limits have been
set. Release the “Bed Motion Lock” button and unplug the bed power cord from the wall socket to complete
the “burn–in” mode. If your bed has the enhanced height option, you must first press and hold the Knee
Down button and then press the Bed Motion Lock button until the light flashes.
6. Plug the bed power cord into the wall socket and verify the back and bed lift limits are set properly before
returning the bed to service.
7. The distance between the floor and the top of the litter seat section (without a mattress) on a standard
bed should be approximately 18.25” with the litter fully down and 32.5” with the litter fully up. For an enhanced height bed, the distances are 19.9” and 34.5”.
NOTE
These values are for beds equipped with 6 inch casters. Add two inches to both measurements for beds
equipped with 8 inch casters.
page 7–8
Optional Smart TV Interface ”Burn–In” Procedure
This procedure is used for selecting the style of TV interface needed for your bed. If traditional TV is desired,
no calibration is required. If optional Smart TV is available on the bed, select one of the TV manufacturers
listed in the table below.
SET–UP
Ensure the communication cable is connected between the bed and the Db37 wall port or the pillow
speaker port of the nurse call system. If available, a bed communication tester can be used instead of
the hospital wiring.
PROCEDURE
1. Place the bed in the lift potentiometer burn–in mode (see page 7–8 ).
2. Notice the Nurse Call LED (yellow) is flashing. Notice the Nurse Answer LED (green) is flashing on/off
slowly.
3. Press and release the TV ON/OFF switch on the bed’s siderail once. Notice the Nurse Call LED flashes
once. This is the first selection of TV manufacturers for the Smart TV mode. Notice the Nurse Answer
LED (green) is flashing on/off slowly. The Nurse Answer LED will only light when the Nurse Call LED
(yellow) is flashing.
4. Press and release the TV ON/OFF switch on the bed’s siderail to scroll to other TV manufacturers. Notice
the number of times the Nurse Call LED flashes matches the number listed in the table below and represents the TV manufacturer selected.
5. When the desired TV manufacturer has been selected, unplug the bed power cord from the wall socket
and plug it back in to complete the Smart TV burn–in procedure.
NOTE
If the bed is connected to a television during the burn–in procedure, the television will turn on when the correct
setting is selected.
TV MANUFACTURER SELECTION FOR SMART TV BURN–IN PROCEDURE
Press and release TV ON/OFF switch: Nurse Call LED (Yellow) TV Manufacturer
One time One flash RCA 1
Two times Two flashes RCA 2
Three times Three flashes Zenith 1
Four times Four flashes Zenith 2
Five times Five flashes Phillips/Magnavox
Six times Six flashes Magnavox
(models 9120, 9220, 9320)
Seven times Seven flashes Traditional TV
Eight times Eight flashes Traditional Plus
page 7–9
Optional Epic+ AC Crossover Board Replacement
Required Tools:
T27 Torx 1/2” Box End Wrench #2 Phillips Screwdriver
Wire Cutters Small Flat Blade Screwdriver Needle Nose Pliers
5/16” Nut Driver
Replacement Procedure:
1. Raise the litter and the head end to the full up position.
2. Remove the head board from the bed.
3. Unplug the power cord from the wall socket and push the battery power on/off switch to the “OFF” posi-
tion.
4. Using a 5/16” nut driver, remove the screw (A) holding the power cord clamp to the bumper weldment
and remove the clamp from the bumper.
FIGURE 1
page 7–10
A
Optional Epic+ AC Crossover Board Replacement
5. Using a T27 Torx, remove the four bolts (C) at the head end of the bed holding the control bar mounting
bracket to the head end (see Figure 2).
6. Using a #2 Phillips screwdriver, remove the three screws (D) holding the control bar cover to the head
end of the bed (see Figure 3).
C
FIGURE 2
D
D D
FIGURE 3
7. Using a T–27 Torx, remove the 2 bolts holding the AC crossover board cover to the head end frame and
remove the cover.
8. Disconnect all wires from the AC crossover board.
9. Using needle nose pliers, release the four mounting stand–offs from the board and remove the board.
10. Reverse steps 9 – 12 to install the new board.
1 1. Reverse steps 1 – 8 of the control bar potentiometer replacement procedure on page 7–11 to reassemble
the bed.
page 7–11
Optional Epic+ Display/CPU Board Replacement
Required Tools:
T27 Torx 1/2” Box End Wrench #2 Phillips Screwdriver
Wire Cutters Small Flat Blade Screwdriver Needle Nose Pliers
5/16” Nut Driver
Replacement Procedure:
1. Follow steps 1 – 8 of the AC Crossover Board replacement procedure on page 7–10 & page 7–11.
2. Disconnect all wires from the display/CPU board.
3. Using a #2 Phillips screwdriver, remove the six screws holding the display/CPU board to the control bar
cover and remove the board.
4. Reverse steps 2 & 3 to install the new board.
5. Reverse steps 1 – 8 of the AC Crossover Board replacement procedure on page 7–10 & page 7–11 to
reassemble the bed.
page 7–12
GENERAL INFORMATION
This section contains tool lists and step–by–step procedures to assist with the maintenance and servicing
of the siderail portion of your equipment.
In the text, the words “right” and “left” refer to the right and left sides of a patient lying face up on the bed.
SIDERAIL MAINTENANCE CONTENTS
Head and Foot End Siderail Cover Removal 8–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head and Foot Molded Siderail Replacement 8–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head End Siderail Cable Replacement 8–4, 8–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page 8–1
Head and Foot Siderail Cover Removal
Required Tools:
#2 Phillips Screwdriver
Removal Procedure:
1. Unplug the power cord from the wall receptacle.
2. Using a #2 Phillips screwdriver, remove the 8 phillips screws (A) holding the covers (B) to the siderail.
CAUTION
There are two cables connecting the outside cover to the head end siderail. Be careful not to pull on them
when removing the cover.
3. Remove the cables from the siderail. Make note of the proper location for the cables.
4. Reverse the above steps to reattach the cover.
CAUTION
Do not snag the cables when installing the siderail cover.
NOTE
Follow the same procedure for siderail cover removal for the foot end rails.
page 8–2
Head and Foot Molded Siderail Replacement
Required Tools:
#2 Phillips Screwdriver 3/8” Nut Driver
Procedure:
1. Unplug the bed power cord from the wall socket.
2. Remove the siderail cover (see page 8–2).
3. Using a 3/8” nut driver, remove the four screws (A) holding the molded rail (C) to the siderail support
assembly (B).
NOTE
Note the location of the spacers (D) for re–assembly purposes.
4. Pull up on the molded rail (C) to remove it from the siderail assembly.
5. Reverse the above steps to install the new molded rail.
page 8–3
Head End Siderail Cable Replacement
Required Tools:
#2 Phillips Screwdriver Side Cutters
Procedure:
1. Run the head section fully up.
2. Unplug the bed power cord from the wall socket.
3. Using a #2 Phillips screwdriver, remove the eight screws holding the siderail cover and remove the cover.
4. Put the siderail in the down position.
5. Using a #2 Phillips screwdriver, remove the two screws (E) holding the rear siderail pivot arm cover to
the pivot arm. Remove the cover to expose the siderail cables.
page 8–4
Head End Siderail Cable Replacement (Continued)
6. Using side cutters, clip the cable ties (A) holding the cables together.
7. Using a #2 Phillips screwdriver, remove the cable clamp (C) from the siderail.
8. Disconnect cable (B) from the circuit board and cable (D) from the speaker.
NOTE
The speaker and nurse call are optional equipment and may not be in the siderail as shown.
9. Pull the cables through the siderail (toward the center of the bed).
10. Unplug the cable assembly (F) underneath the head section.
11. Reverse the above steps to install the new cable.
CAUTION
Be sure to position the cables on both sides of the pivot arm, as shown in the illustration on page 8–4, before
reattaching the pivot arm cover. If not done properly, the cover will not fit tightly and damage could occur to
the cables.
page 8–5
Notes
page 8–6
GENERAL INFORMATION
This section contains tool lists and step–by–step procedures to assist with the maintenance and servicing
of the foot board portion of your equipment.
FOOT BOARD MAINTENANCE CONTENTS
Foot Board Hinge Removal 9–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foot Board Module Replacement 9–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foot Board Interface Plug Replacement 9–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page 9–1
Foot Board Hinge Removal
A
C
A
A
C
B
A
C
Required Tools:
#2 Phillips Screwdriver
Procedure:
1. Using a #2 Phillips screwdriver, remove the screws (A & B) holding the door and hinge assembly to the
foot board.
2. If replacing the hinge only, use a Phillips screwdriver to remove the screws holding the hinge to the door .
3. Reverse the above steps to attach the replacement door and/or hinge.
NOTE
Screw (B) is a machine screw and must be reinstalled in the proper hole.
page 9–2
Foot Board Module Replacement
A
A
A
Required Tools:
#2 Phillips Screwdriver
Procedure:
1. Unplug the bed power cord from the wall socket. Remove the foot board hinge (see above).
NOTE
Regardless of which module is being replaced, the farthest module to the right must be removed first.
2. Pull the module out of the foot board and disconnect the cable from the module (A).
3. Reverse the above steps to install the new module.
CAUTION
The modules must be overlapped as shown in the illustration to prevent fluids from entering the board cavity
and causing damage.
page 9–3
Foot Board Interface Plug Replacement
Required Tools:
#2 Phillips Screwdriver
A
B
A
BOTTOM VIEW OF FOOT BOARD
Procedure:
1. Unplug the bed power cord from the wall socket.
2. Remove the foot board from the bed to access the bottom of the board.
3. Properly ground yourself (see page 6–2 for static discharge precautions).
4. Using a #2 Phillips screwdriver, remove the eight screws holding the foot board door to the foot board
and remove the door.
5. Using a #2 Phillips screwdriver, remove the two screws (A) holding the plug to the foot board.
6. Disconnect the cable from the foot board module cable. Note proper placement of the cable so it will be
reconnected properly.
7. Reverse the above steps to install the new interface plug.
CAUTION
Be sure to install the plug with the flat edge (B) at the top left, as shown in the illustration, or the foot board
interface plug will not mate properly with the bed and damage to the plug or foot board could result.
page 9–4
GENERAL INFORMATION
This section contains assembly drawings and parts lists to assist with the identification of individual components of the equipment and accessories.
In the parts lists, the words “right” and “left” refer to the right and left sides of a patient lying face up on the
bed.
ASSEMBLY DRAWINGS AND PARTS LISTS CONTENTS
Base Assembly 10–3 – 10–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift Assembly 10–11 – 10–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Isolation Plate Assembly 10–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Shaft Assembly 10–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Crank Assembly 10–17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Bar Assembly 10–18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6” Caster Assembly 10–19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6” Steer Caster Assembly 10–20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6” Wheel Assembly 10–21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8” Caster Assembly 10–22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8” Steer Caster Assembly 10–23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8” Wheel Assembly 10–24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Epic II+ Base Assembly 10–25 – 10–30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Epic II+ Base Power Assembly 10–31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bottom Cover Assembly 10–32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Epic II+ Battery Tray Assembly 10–33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Litter Assembly 10–35 – 10–46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Actuator Box Cover Assembly 10–47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fowler Brake Kit Assembly 10–48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Epic II+ Litter Assembly 10–49– 10–54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head End Siderail Assembly 10–55 – 10–62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head End Siderail Outer Panel Assembly 10–63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head End Siderail Inner Panel Assembly 10–64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page 10–1
ASSEMBLY DRAWINGS AND PARTS LISTS CONTENTS (CONTINUED)
Head End Siderail Latch Assembly 10–65, 10–66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head End Siderail Smart TV Module Assembly 10–67, 10–68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foot End Siderail Assembly 10–69 – 10–72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Siderail Release Lever Assembly 10–73, 10–74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Siderail Bypass Detent Clip Assembly 10–75. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head Board Assembly 10–76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foot Board Assembly 10–77 – 10–83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foot Board Main Module Assembly 10–84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foot Board Emergency Drop/Cardiac Chair Module Assembly 10–85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foot Board Bed Exit Module Assembly 10–86, 10–87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foot Board Scale Module Assembly 10–88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pendant Assembly 10–89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removable I.V. Pole Assembly 10–90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–Stage I.V. Mounting Assembly, Foot End 10–91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–Stage I.V. Mounting Assembly, Head End 10–92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–Stage I.V. Mounting Assembly, Dual Head End 10–93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–Stage I.V. Pole Assembly 10–94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I.V. Pole Latch Assembly 10–95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fowler X–Ray Cassette Holder Assembly 10–96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Siderail Transducer Mount Assembly 10–97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I.V. Pole Transducer Mount Assembly 10–98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Defibrillator Tray Assembly 10–99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pleur–Evac Rack with Defibrillator Tray Assembly 10–100 – 10–101. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pleur–Evac Rack Assembly 10–102. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Siderail Pleur–Evac Rack Assembly 10–103. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foot End Pump Rack Assembly 10–104. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Upright Oxygen Bottle Holder Assembly 10–105. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Bed Extender Pad 10–106. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Siderail Pad Set 10–107. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page 10–2
Base Assembly and Options
FOOT END
HEAD END
page 10–3
Base Assembly and Options
page 10–4
Installation of Roll Pin
into Brake Shaft Crank
Typical 4 Places
Base Assembly and Options
HEAD END
HEAD END
page 10–5
Base Assembly and Options
FOOT END
HEAD END LEFT SIDE
page 10–6
Base Assembly and Options
Typical Both Ends
Typical Both Ends
page 10–7
Base Assembly and Options
Base Assembly Common Components – Part Number 3002–200–3 (Reference Only)
Item Part No. Part Name Qty.
A3–121 Hex Washer Hd. Screw 2
B3–122 Hex Washer Hd. Screw 8
C3–333 Hex Hd. Cap Screw 4
D7–52 Truss Hd. Torx 4
E11–310 Washer 4
F11–333 Flat Washer 4
G11–417 Washer 4
H16–2 Nylock Nut 8
J16–98 Hex Flange Nut 8
K16–104 Nylock Nut 4
L18–36 Plastic Clip Nut 4
M23–25 Hex Washer Hd. Screw 2
N26–14 Roll Pin 4
P38–151 Cable Tie 4
R 3002–200–316 Brake Track Roller 1
S 3000–200–305 Brake Shaft Bushing, Right 2
T 3000–200–328 Brake Guide Bushing 4
U 3000–200–331 Brake Shaft Bushing, Left 2
W 3000–200–343 Brake Switch Bracket 1
X 3000–300–2 Plastic Clip Nut 12
Y 3000–300–58 Plunger Switch 1
Z 3000–300–113 8” Cable Tie 6
AA 3001–200–14 Edge Strip 8
AB (page 10–11) Head End Lift Assembly 1
AC (page 10–11) Foot End Lift Assembly 1
AD 3001–200–306 Brake Pedal Shaft Bearing 4
AE 3001–200–317 Brake Cam Shaft Bushing 4
AF 3001–200–334 Brake Return Extension Spring 2
AG (page 10–16) Brake Shaft Assembly, Left 1
AH (page 10–16) Brake Shaft Assembly, Right 1
AJ 3002–200–301 Brake Ratchet Track 1
AK 3002–200–302 Brake Ratchet Link Assembly 1
AL 3002–200–305 Brake Ratchet Crank, Left 1
AM 3002–200–306 Brake Ratchet Crank, Right 1
AN 3002–200–307 Brake Latch Spring 1
AP 3002–200–308 Brake Ratchet Crank Pin 1
AR 3002–200–311 Brake Shaft 2
AS 3002–201–312 Brake Cam 2
AT 3002–200–313 Brake Cam Spacer 1
AU 3002–200–314 Brake Mounting Bracket 2
AW (page 10–17) Brake Crank Assembly 2
AX (page 10–18) Brake Bar Assembly 2
AY 3000–200–349 Special Narrow Washer 2
AZ 3000–300–115 Stand–Off 1
page 10–8
Base Assembly and Options
Base Assembly, Epic Bed – Part Number 2030–246–3 (Reference Only)
Item Part No. Part Name Qty.
AB (page 10–11) Head End Lift Assembly 1
AC (page 10–11) Foot End Lift Assembly 1
BB 23–25 Hex Washer Hd. Screw 13
BC 23–264 Truss Hd. Screw 2
BD 52–800 Mounting Standoff 2
BE 988–2–708 Caution Label 2
BF 3000–200–9 Uni–Pan Cover 2
BG 3000–200–601 Brake Pedal Label 2
BH 3000–200–602 Stryker Logo Label 2
BK 3001–200–22 Bottom Cover 2
BL 3002–200–102 Base Weldment 1
GA 2030–000–101 Bellows 2
Base Assembly, Zoom ICU Option – Part Number 2040–244–3 (Reference Only)
Item Part No. Part Name Qty.
AB (page 10–11) Head End Lift Assembly 1
AC (page 10–11) Foot End Lift Assembly 1
BL 3002–200–102 Base Weldment 1
CA 3000–300–115 Stand–Off 1
CB 13–18 External Tooth Lock Washer 1
CD 715–1–156 Ground Chain 1
CE 2025–31–805 Ground Strap 1
CF 3000–200–343 Brake Switch Bracket 1
CG 3000–300–58 Switch Plunger 1
CH 3001–200–306 Brake Pedal Shaft Bearing 2
GA 2030–000–101 Bellows 2
Base Assembly, 6” Caster Option – Part Number 3001–999–138 (Reference Only)
Item Part No. Part Name Qty.
FA 715–1–156 Ground Chain 1
FB (page 10–20) 6” Steer Caster Assembly 1
FC (page 10–19) 6” Caster Assembly 3
Base Assembly, 8” Caster Option – Part Number 3001–999–139 (Reference Only)
Item Part No. Part Name Qty.
FA 715–1–156 Ground Chain 1
FB (page 10–23) 8” Steer Caster Assembly 1
FC (page 10–22) 8” Caster Assembly 3
FD 2025–1–47 Caster Cover, Right 4
FE 2025–1–48 Caster Cover, Left 1
page 10–9
Base Assembly and Options
Base Assembly, Steer Option – Part Number 3001–999–137 (Reference Only)
Item Part No. Part Name Qty.
EA 3–349 Hex Hd. Cap Screw 1
EB 5–16 Carriage Bolt 1
EC 16–11 Nylock Nut 1
ED 23–92 Truss Phillips Hd. Screw 4
EE 30–52 Snap Bushing 2
EF 38–414 Pedal Extension Spring 1
EG 38–416 Lever Extension Spring 1
EH 45–8O–Ring 1
EJ 52–305 Brass Flat Washer 1
EK 3000–200–336 Steer Pedal 1
EL 3000–200–337 Push Fit Ball Plunger 1
EM 3000–200–339 Steer Lock Lever Bushing 1
EN 3000–200–341 Steer Pedal Bushing 1
EP 3000–200–347 Special Washer 1
ER 3000–200–348 Special Wide Washer 1
ES 3000–200–349 Special Narrow Washer 1
ET 3001–200–306 Brake Pedal Shaft Bearing 2
EU 3001–200–342 Steer Cable Assembly 1
EW 3001–200–370 Steer Lock Lever 1
EX 3001–200–371 Steer Pedal Arm 1
EY 5000–90–13 Steer Label 1
Base Assembly, Epic+ Steer Option – Part Number 2030–999–137 (Reference Only)
Item Part No. Part Name Qty.
EA 3–349 Hex Hd. Cap Screw 1
EB 5–16 Carriage Bolt 1
EC 16–36 Nylock Nut 1
ED 23–92 Truss Phillips Hd. Screw 4
EE 30–52 Snap Bushing 2
EF 38–414 Pedal Extension Spring 1
EG 38–416 Lever Extension Spring 1
EH 45–8O–Ring 1
EJ 52–305 Brass Flat Washer 1
EL 3000–200–337 Push Fit Ball Plunger 1
EM 3000–200–339 Steer Lock Lever Bushing 1
EN 3000–200–341 Steer Pedal Bushing 1
EP 3000–200–347 Special Washer 1
ER 3000–200–348 Special Wide Washer 1
ES 3000–200–349 Special Narrow Washer 1
ET 3001–200–306 Brake Pedal Shaft Bearing 2
EU 3001–200–342 Steer Cable Assembly 1
EW 3001–200–370 Steer Lock Lever 1
EX 2030–200–1 Steer Pedal Assembly 1
EY 5000–90–13 Steer Label 1
page 10–10
Lift Assembly, Head and Foot End
Top View
2040–243–250 (Foot – Enhanced Height) 2040–243–200 (Head – Enhanced Height)
3001–200–201 (Head – Standard Height)3001–200–251 (Foot – Standard Height)
Item Part No. Part Name Qty. Item Part No. Part Name Qty.
A (page 10–12) Common Lift Assembly 1 G 3001–200–815 Sensor Coil Cord 1
B 3000–200–52 Bellows Bracket 1 H 3–128 Hex Washer Hd. Screw 2
C4–245 Flanged But. Hd. Screw 2 J 3–121 Hex Washer Hd. Screw 2
D34–22 Cord Clamp 2 K 3001–200–240 Head End Pot. Ass’y1
E3–123 Hex Washer Hd. Screw 2 3001–200–230 Foot End Pot. Ass’y1
F 3001–200–864 Power Coil Cord 1 M 34–381 Cord Clamp 2
page 10–11
Lift Assembly (Common)
page 10–12
Assembly part number 3000–200–275 (Standard Height)
Assembly part number 2040–243–275 (Enhanced Fluoro Height Option)
(reference only)
Lift Assembly (Common)
AM
AV
Lift Motor Ass’y
M
B
AM
N
V
G
AM
K
AK
Q
Lower Lift Housing Ass’y
F
D
V
A
Upper Lift Housing Ass’y
E
Idler Gear Ass’y
(Manual Override Shaft)
J
AK
R
Motor Pinion Gear Ass’y
K
AK
P
Idler Gear Ass’y
H
Inner Screw Ass’y
P/N 3000–200–249 (Standard Height) Shown
P/N 2040–200–249 (Enhanced Fluoro Height) Not Shown
AB
AD
Coupler Receiver Ass’y
page 10–13
Lift Assembly (Common)
Item Part No. Part Name Qty.
A 3000–200–201 Upper Lift Housing 1
B 3000–200–202 Lower Lift Housing 1
C 3000–200–251 Outer Screw 2
D 3000–200–204 Upper Housing Sleeve 2
E 3000–200–205 Upper Stage Nut 2
F 3000–200–249 Inner Screw, Standard Height 2
2040–200–249 Inner Screw, Enhanced Height 2
G 3000–200–207 Lower Stage Nut 2
H 3000–200–208 Glide Bushing 4
J 3000–200–209 Motor Pinion Gear 1
K 3000–200–210 Idler Gear 2
L 3000–200–252 Output Gear 2
M (page 10–15) Motor Isolation Plate Ass’y1
N 3000–200–213 Lift Motor 1
3221–200–213 230V Lift Motor 1
P 3000–200–218 Idler Shaft, Lift 1
Q 3000–200–219 Idler Man. Over. Shaft 1
R 3000–200–220 Input Pinion Shaft 1
S 3000–200–223 Output Gear Thr. Washer 4
T 3000–200–224 Input Gear Thr. Washer 2
U81–212 Thrust Needle Roller Brg. 1
V 3000–200–226 Pinion Shaft Bushing 6
W 3001–200–228 Mounting Standoff 4
X26–231 Dowel Pin 2
Y 3001–200–235 Man. Override Shaft Ass’y1
Z 3001–300–19 Isolation Sleeve 4
AA 3000–200–233 Lift Motor Coupler 1
AB 3000–200–234 Coupler Receiver 1
AC 3000–200–241 Crush Washer 2
AD 3000–300–455 Isolation Bushing 4
AE 3000–200–245 Gear Washer 5
AF 3000–200–246 Nylon Washer 1
AG 11–408 Flat Washer 4
AH 3–82 Hex Hd. Cap Screw 4
AJ 4–213 Soc. Hd. Cap Screw 4
AK 58–44 Woodruff Key 3
AM 3–331 Hex Washer Hd. Screw 4
AP 28–121 Retaining Ring 2
AQ 28–97 Retaining Ring 1
AR 26–178 Roll Pin 1
AS 11–308 Serrated Belleville Washer 4
AV 3000–300–604 Warning Label 1
AX 3000–200–239 Pot. Drive Gear Shaft 1
AY 3000–200–216 Potentiometer Drive Gear 1
page 10–14
3000–200–723 Isolation Plate Assembly
Assembly part number 3001–200–214 (reference only)
Item Part No. Part Name Qty.
A 3001–200–213 Isolation Plate 1
B 3000–300–442 Grommet 4
page 10–15
Brake Shaft Assembly, Left and Right
B
Assembly part number 3001–200–340 (Left)
A
C
Assembly part number 3001–200–345 (Right)
A
B
C
Item Part No. Part Name Qty.
A 3000–200–314 Brake Shaft 1
B 3001–200–325 Brake Pedal 1
C4–270 Soc. Hd. Cap Screw 2
page 10–16
Brake Crank Assembly
Assembly part number 3002–200–330 (reference only)
Item Part No. Part Name Qty.
A14–4 Washer 4
B25–146 Semi–Tubular Rivet 4
C 3000–200–302 Brake Shaft Crank 2
D 3001–200–311 Brake Link 1
E 3001–200–312 Dog Leg Brake Link 1
F 3002–200–309 Brake Crank 1
page 10–17
Brake Bar Assembly
Assembly part number 3002–200–335 (reference only)
Item Part No. Part Name Qty.
A5–18 Carriage Bolt 4
B16–35 Nylock Hex Nut 6
C 3000–200–318 Guide Pin 2
D 3000–200–321 Brake Ring 2
E 3000–200–323 Brake Bar 1
F 3000–200–324 Brake Bar Bumper 2
G 3002–200–310 Brake Bar Return Spring 2
H 7000–1–326 Sealing Tape As Req’d
page 10–18
3001–200–60 6” Caster Assembly
Item Part No. Part Name Qty.
A (page 10–21) Wheel Assembly 1
B16–60 Lock Nut 1
C3–342 Hex Hd. Cap Screw 1
D 3001–200–61 Caster Horn w/Bearing 1
page 10–19
3001–200–50 6” Steer Caster Assembly
Item Part No. Part Name Qty.
A (page 10–21) Wheel Assembly 1
B16–60 Lock Nut 1
C3–342 Hex Hd. Cap Screw 1
D 3001–200–51 Steer Caster Horn w/Bearing 1
page 10–20
5000–2–10 6” Molded Wheel Assembly
Item Part No. Part Name Qty.
A81–226 Bearing 2
B 715–1–255 Wheel Bushing 2
C 5000–2–20 Molded Wheel 1
D 6060–2–46 Bearing Spacer 1
page 10–21
3001–200–90 Optional 8” Caster Assembly
Item Part No. Part Name Qty.
A (page 10–24) Wheel Assembly 1
B16–60 Hex Nut 1
C3–99 Hex Hd. Cap Screw 1
D 3001–200–76 Caster Horn 1
NOTE
The hex head cap screw (item C) must be threaded through the caster horn in the direction shown to avoid
damaging the plastic caster covers.
page 10–22
3001–200–80 Optional 8” Steer Caster Assembly
Item Part No. Part Name Qty.
A (page 10–24) Wheel Assembly 1
B16–60 Hex Nut 1
C3–99 Hex Hd. Cap Screw 1
D 3001–200–81 Caster Horn 1
NOTE
The hex head cap screw (item C) must be threaded through the caster horn in the direction shown to avoid
damaging the plastic caster covers.
page 10–23
2025–1–49 Optional 8” Wheel Assembly
B
B
C
A
C
D
Item Part No. Part Name Qty.
A52–503 Bearing Spacer 1
B81–226 Bearing 2
C 715–1–255 Wheel Bearing 2
D 2025–1–46 Wheel 1
page 10–24
Assembly part number
2030–201–210 (reference only)
HEAD END
Optional Epic+ Base Assembly
page 10–25
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