Stryker Booms and Lights User manual

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Booms and Lights

Installation and Service Manual

July 2011 1004-400-061 REV YB www.stryker.com

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Stryker Booms and Lights

Installation and Service Manual

is manual contains condential information that shall not be disclosed or duplicated for any reason other than to use and maintain a

Stryker Booms and Lights. is restriction does not limit the right to use information contained in this manual, if it is obtained from another source without restriction. e information subject to this restriction is contained in all pages of this manual.

Stryker logo, Visum®, and StrykeCam® 2 are registered trademarks of Stryker

Stryker Booms and Lights Installation and Service Manual

1004-400-061 REV YB

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Contents

1. Warnings and Cautions ........................................................................................................................................ 10

1.1 Safeguards and Precautions............................................................................................... 10

1.2 Warnings .......................................................................................................................... 10

2. Product Symbol Denition .................................................................................................................................. 11

3. Tool List ............................................................................................................................................................... 13

3.1 Required Tools .................................................................................................................. 13

3.2 Optional Tools ................................................................................................................... 13

4. Unpacking ........................................................................................................................................................... 14

4.1 Halogen Light ................................................................................................................... 14

4.1.1 Suspension Box .........................................................................................................14

4.1.2 Accessory Box ...........................................................................................................14

4.1.3 Light Head Boxes ......................................................................................................14

4.2 LED Light .......................................................................................................................... 15

4.2.1 Suspension Box .........................................................................................................16

4.2.2 Accessory Box ...........................................................................................................16

4.2.3 Light Head Boxes 1 and 2 ...........................................................................................16

4.3 Flat Panel Arms ................................................................................................................ 17

4.4 Booms .............................................................................................................................. 17

5. Preparing the Mounting (Interface) Plate............................................................................................................ 18

6. Preparing the Suspensions .................................................................................................................................. 19

6.1 Installing the Cable Kit for Lights ....................................................................................... 19

6.2 Surgical Lights .................................................................................................................. 20

6.2.1 Standard Horizontal Arm ...........................................................................................20

6.2.2 Extended Horizontal Arm...........................................................................................20

6.2.3 Alternate Light Installation Instructions.....................................................................21

6.3 Flat Panel ......................................................................................................................... 22

6.4 Booms .............................................................................................................................. 22

6.5 Routing Cables .................................................................................................................. 24

7. Installing the Suspension and Boom Arms .......................................................................................................... 25

7.1 Alternate Light Installation Instructions (Continued) ........................................................... 26

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8. Installing Light Heads ......................................................................................................................................... 27

8.1 LED and Halogen ............................................................................................................... 27

8.1.1 Standard Light ..........................................................................................................27

8.1.2 Low Ceiling Light ......................................................................................................28

9. Powering the System .......................................................................................................................................... 31

9.1 Halogen Lights .................................................................................................................. 31

9.1.1 Electrical and Data Connections .................................................................................31

9.2 LED Lights ......................................................................................................................... 32

9.2.1 Power Supply Box Wall Mount (Optional) ....................................................................32

9.3 Power Supply Box Connections ........................................................................................... 33

9.3.1 Power ......................................................................................................................34

9.3.2 Control .....................................................................................................................34

9.3.3 Wall Control Unit Port ...............................................................................................35

9.3.4 SORN ........................................................................................................................35

9.3.5 SIDNE .......................................................................................................................35

9.3.6 Expansion Port (Optional) ..........................................................................................35

9.4 Visum LED New Installation Setup ...................................................................................... 36

9.4.1 Required Tools ..........................................................................................................36

9.4.2 Installing USB to RS-232 Adapter (for laptops without Serial Ports) ..............................36

9.4.3 Connecting a Laptop to the SIDNE Port on Visum LED System .......................................37

9.4.4 Visum LED Main Menu ...............................................................................................39

9.4.5 New Installation .......................................................................................................39

10. Monitor Assembly ............................................................................................................................................. 40

10.1 Light Flat Panel or Single Panel installation ....................................................................... 40

10.2 Adjusting the Yoke ............................................................................................................ 41

10.2.1 Adjusting the Width ..................................................................................................41

10.2.2 Adjusting the Height .................................................................................................45

10.3 Attaching the Monitor ....................................................................................................... 46

10.4 Balancing the Monitor ....................................................................................................... 48

10.5 Adjusting the Brakes ......................................................................................................... 50

11. Boom Shelf Attachment and Adjusting Brakes/Stops ....................................................................................... 51

11.1 Boom Shelf and Accessories Attachment ............................................................................. 51

11.1.1 FLEXiS Shelf Installation ............................................................................................51

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11.1.2 FLEXiS Handle to MFR Bracket Installation ..................................................................54

11.1.3 FLEXiS Handle to Service Head Installation .................................................................56

11.1.4 Installing Auxiliary Plates ..........................................................................................58

11.1.5 Installing Other Accessories .......................................................................................59

11.1.6 Installing GCX Accessory Track on OSC600 Down Tube ...................................................59

11.1.7 Drawer Installation ...................................................................................................59

11.2 Lights and Flat Panel Arms ................................................................................................. 60

11.2.1 Height Adjustment ...................................................................................................60

11.2.2 Tension Adjustment ..................................................................................................62

11.2.3 Adjusting the Friction Brakes .....................................................................................62

11.2.4 Adjusting the Brake Force of the Extension and Spring Arms ........................................64

11.2.5 Adjusting Down Tube Screws ......................................................................................64

11.3 Adjusting the Cardanic Suspension .................................................................................... 66

11.4 Boom Arms ....................................................................................................................... 67

11.4.1 OSC400 .....................................................................................................................67

11.4.2 OSC600 .....................................................................................................................70

12. Installing Covers ................................................................................................................................................ 72

12.1 Lights and Flat Panel Suspension ....................................................................................... 72

12.2 Booms .............................................................................................................................. 72

12.3 Tandem ............................................................................................................................ 73

12.4 Cable Covers ...................................................................................................................... 75

12.4.1 Flat Panel/Light/Light Suspension .............................................................................75

12.4.2 Light/Flat Panel Suspension - Teacup Installation .......................................................75

12.4.3 MMP200, OSC400, and OSC600 ...................................................................................76

12.4.4 Mounting Motor Ring Covers ......................................................................................77

12.4.5 Replacing Rear End Spring Arm Covers ........................................................................77

12.5 Installing a Flexstrip Kit (Dual Flat Panel Arm Only) ............................................................. 78

13. Accessories ........................................................................................................................................................ 79

13.1 Lights ............................................................................................................................... 79

13.1.1 Halogen In-Light Camera and Weighted Light Handle Assemblies ................................79

13.1.2 LED In-Light Camera and Weighted Light Handle Assemblies .......................................79

13.1.3 Field Upgrade for StrykeCam In-Light Camera .............................................................79

13.1.4 Power Supply Box Components .................................................................................81

13.1.5 Camera Installation ..................................................................................................82

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14. Legacy ............................................................................................................................................................... 84

14.1 Suspension Installation ..................................................................................................... 84

14.2 Installing Spring Arms (if necessary for lights only suspension) ............................................ 84

14.3 Standard Width Yoke ......................................................................................................... 87

14.4 Halogen Light Flat Panel Stop Replacement ........................................................................ 87

14.5 Variant ............................................................................................................................. 89

14.6 Installing GCX Accessory Track on OSC400 Service Head ........................................................ 89

15. Cleaning and Completion .................................................................................................................................. 93

16. Servicing the Visum 600/450 ............................................................................................................................. 94

16.1 Electronic Control System .................................................................................................. 94

16.2 Power Supply Box ............................................................................................................. 96

16.2.1 Halogen Power Supply Box Troubleshooting Guide ......................................................96

16.3 Wall Control ..................................................................................................................... 99

16.4 Plug Layout of the Electronic Control System .................................................................... 101

16.5 Plug Allocation ............................................................................................................... 101

16.5.1 Location of the Plug and Diagnostic LEDs on the Terminal ..........................................102

16.5.2 Plug Allocation Operating Console and Diagnostic LEDs .............................................103

16.5.3 Plug Locations of the Power Box ..............................................................................103

16.5.4 Connections at the front: ......................................................................................... 104

16.5.5 Connections at the back: .........................................................................................105

16.5.6 Connection Structure of Systems ..............................................................................107

16.6 Can Bus Troubleshooting ................................................................................................. 110

16.6.1 Light Block Diagram ................................................................................................ 110

17. Servicing Booms .............................................................................................................................................. 114

17.1 System operation ........................................................................................................... 114

17.2 Troubleshooting ............................................................................................................. 114

17.2.1 Air Leaks .................................................................................................................115

17.3 Miscellaneous Hardware Parts List ................................................................................... 117

17.4 Replacing the Trim Strip .................................................................................................. 119

17.5 Replacing Med Gas .......................................................................................................... 120

17.5.1 Replacing a Nitrogen Regulator ...............................................................................120

17.5.2 Replacing Med Gas Plate..........................................................................................120

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17.6 Replacing the Brake Bladder ............................................................................................ 121

17.7 Reassembling the Service Head ........................................................................................ 127

17.7.1 Removing and Attaching the Front and Back Plates ...................................................127

17.7.2 Removing and Attaching the MFR ............................................................................128

17.7.3 Removing Extrusions ...............................................................................................129

17.7.4 Installing Extrusions ...............................................................................................129

17.7.5 Removing Modules .................................................................................................130

17.7.6 Installing Modules ..................................................................................................132

17.8 Replacing the Motor ........................................................................................................ 133

17.9 Electro-Pneumatic (EP) Module ........................................................................................ 135

17.9.1 Removing the Electro-Pneumatic (EP) Module ..........................................................135

17.9.2 Installing an Electro-Pneumatic (EP) Module ............................................................135

17.10 Generation 1 Service Head ............................................................................................... 136

17.10.1 Replacing a Shelf with Brake ...................................................................................136

17.10.2 Replacing the Brake Button ..................................................................................... 138

18. Servicing the LED ............................................................................................................................................ 140

19. Replacement Part Numbers ............................................................................................................................. 141

20. Contact Information ........................................................................................................................................ 144

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1. Warnings and Cautions

Please read this manual and follow its instructions carefully. The words WARNING, CAUTION, and Note carry special meanings and should be carefully reviewed:

Warning e personal safety of service personnel may be involved. Disregarding

this information could result in injury to the patient.

Caution Special service procedures or precautions must be followed to avoid dam-

aging the equipment.

Warning A warning with a lightening bolt warns of hazardous voltage. All service

must be performed by authorized personnel.

Note Special information to make maintenance easier or important information more

clear.

1.1 Safeguards and Precautions

Stryker trained personnel are the only personnel authorized to install the equipment described in this manual.

Incorrect operation or negligence of safety measures may cause damage to the equipment, bodily injury or death. oroughly read this manual before use.

• Do not add additional weight to the surgical lights.

• Do not place anything over the surgical lights.

• Do not look directly into the surgical light while powered on.

1.2 Warnings

1. Be a qualied/trained installer for this equipment.

2. Test this equipment prior to release for use by hospital personnel.

3. Disconnect the unit from the electric outlet before inspecting or servicing system components. Note that more than one electrical supply may be used. Disconnect all power sources before inspecting.

4. e electrical installation of the operating room must comply with any applicable IEC, CEC, NEC requirements as well as the local codes and pre-installation manual.

Caution Carefully unpack the unit and check to ensure that no damage occurred

during shipment. If damage has occurred, please contact Stryker Communications.

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2. Product Symbol Denition

e following symbols may be found on the Stryker Booms and Lights equipment:

An exclamation mark within a triangle is intended to alert the user to the presence of important operating and maintenance (service) instructions in the literature accompanying the product.

A lightning bolt within a triangle indicates the presence of hazardous voltage. Refer all service to authorized personnel.

Denotes usage tips and useful information.

Denotes compliance to European Community Directive 93-42-EEC.

Indicates the product is compliant “Medical Electrical Equipment with Respect to Electrical Shock, Fire, and Mechanical Hazard only in accordance with UL60601-1.

EDS

(29AZ)

Indicates the product is compliant “Medical Electrical Equipment with Respect to

EDS

(29AZ)

(13PZ)

Electrical Shock, Fire, and Mechanical Hazard only in accordance with CAN/CSA C22.2 No601.1.

Indicates the product is compliant “Medical Electrical Equipment with Respect to Electrical Shock, Fire, and Mechanical Hazard only in accordance with UL60601-1, CAN/CSA C22.2 No601.1.

Indicates hot surfaces.

Denotes compliance to CSA Standard C22.2, 60601.1 - M90, AS 3200, IEC 60601, IEC 60601-2-41, UL 60601, EN 60601

Denotes the date the equipment was manufactured.

Denotes the manufacturer of the device.

A yellow box with a hand within a triangle is intended to warn the user of the presence of an electrostatic sensitive device. Follow ESD prevention procedures.

Denotes product/part number.

Denotes product/serial number.

Denotes lot or batch number.

e acceptable wattage input range for this product.

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In accordance with European Community Directive 2002/96/EC on Waste Electrical and Electronic Equipment, this symbol indicates that the product must not be disposed of as unsorted municipal waste but should be collected separately.

Note: e device does not contain any hazardous materials.

Legal regulations may include specications regarding the disposal of this product. We request that you contact Stryker when you plan to withdraw this device from service for discard.

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3. Tool List

3.1 Required Tools

• Genie li or equipment li, SLC-12 or equivalent

• Torpedo level

• Metric allen set (Shortened 3mm)

• Small and large phillips head

• Small and Large at head screwdriver

• 24mm (15/16 inch) wrench

• Snap ring plier (adjustable to 15mm)

• Torque Wrench (in. lbs.)

• Torque Wrench (. lbs.)

3.2 Optional Tools

• Porta band saw

• Large hand le

• 1/2 inch Drill/Driver

• Tape measure

• Drill bit set

• Hand tool pouch

• Adjustable wrench

• Roofer’s square

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4. Unpacking

4.1 Halogen Light

Warning Use caution when liing heavy objects to avoid serious bodily injury or

damage to the equipment.

e equipment will arrive in shipping boxes on two separate pallets and may be arranged as depicted in the images below. e shipping boxes should contain all the necessary components required to install the halogen light system. Use the image and list below to determine where each component of the light suspension is packaged.

Down Tubes

Suspension

Pallet

Ceiling Covers

4.1.1 Suspension Box

• Light Suspension

• Suspension (Single, Dual, or Triple)

• Spring Arms

• Installation Hardware

• Flat Panel Cable Kit

Accessory Box

Light Head

Pallet

4.1.2 Accessory Box

• Wall Control Unit and Cable Kits

• Power Supply Box

4.1.3 Light Head Boxes

• Halogen light heads

• Light Handle Assemblies

• StrykeCam® In-Light Camera (if purchased)

• Sterilizable Light Handle

• Sterilizable Camera Handle (if StrykeCam was ordered)

If any parts are missing, contact the Shipping and Receiving Department to verify whether a shipping box(es) was le behind. If all boxes were delivered and parts are unaccounted for, call and inform your Project Manager of the missing items.

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Use box cutters to open the shipping box along the seams.

Note Notice that the boxes have “break away” panels to allow easy access to the parts.

Verify that all parts are present and visibly undamaged.

4.2 LED Light

Warning Use caution when liing heavy objects to avoid serious bodily injury or

damage to the equipment.

e equipment will arrive in shipping boxes and may be arranged as depicted in the image below. e shipping boxes should contain all the necessary components required to install the Visum® LED light system. Use the image and list below to determine where each component of the light suspension is packaged.

Light Head Light Head

Suspension Accessory Box

Pallet

*e outlined boxes represent a double shipment of supplies.

Orientation of packaging may arrive dierently.

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Accessory Box Accessory Box

Light Head Light Head

Suspension

Pallet

4.2.1 Suspension Box

• Light Suspension

• Suspension (Single, Dual, or Triple)

• Spring Arms

• Installation Hardware

• Flat Panel Cable Kit

• Tea Cup (EHA only)

4.2.2 Accessory Box

(ere are three boxes within the Accessory Box)

• Ceiling Cover (Box 1)

• Wall Control Unit and Light Cable Kits

(Box 2)

• Power Supply Box and Bezel (Box 3)

• Down Tub e

Extended Horizontal Arm Packaging

4.2.3 Light Head Boxes 1 and 2

• LED light heads

• Light Handle Assemblies

• StrykeCam® 2 In-Light Camera (if purchased)

• Sterilizable Light Handle

• Sterilizable Camera Handle (if StrykeCam 2 was ordered)

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Use box cutters to open the shipping box along the seams.

Note Notice that the boxes have “break away” panels to allow easy access to the parts.

Verify that all parts are present and visibly undamaged.

4.3 Flat Panel Arms

e equipment will arrive in a shipping box on one pallet. e shipping box should contain the Flat Panel Arm System and Ceiling Covers.

e Flat Panel Arm will be fully assembled and completely wired out of the crate. Uncrate pallet and open the shipping box.

Use box cutters to open the shipping box along the seams.

Verify that all parts are present and visibly undamaged.

4.4 Booms

Each Boom will arrive in a shipping box on one pallet. e shipping box should contain a Boom Arm, Service Head, shelves (if applicable), and Ceiling Covers.

Use box cutters to open the shipping box along the seams.

Verify that all parts are present and visibly undamaged.

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5. Preparing the Mounting (Interface) Plate

Remove the hardware bag from the suspension box.

Note Ensure all-thread rods do not interfere with the application of ceiling cover by

performing a dry t. e all-thread rods should not extend below the base of the cover. If they do, cut the rods back.

1. Install six hex nuts below Mounting (Interface) Plate to align ange top approximately even with the bottom of nished ceiling.

2. Use a Torpedo Level to verify that the nuts are level. Measure two sets at a time.

3. Place at washers and Plastic Isolation Discs (required in Europe) below each hex nut to hold in place.

Note Plastic Isolation Discs are only required in Europe.

Caution No more than 8 inches of exposed all-thread rod is allowed between the Pre-

installation Plate and the down tube ange for Seismic considerations. No more than 2 inches of exposed all-thread rod is allowed for Zone 4 installations.

Cover Size

180 mm (7 inches) 153 mm (6 inches)

80 mm (3 inches) 64 mm (2.5 inches)

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6. Preparing the Suspensions

6.1 Installing the Cable Kit for Lights

1. Route the power and control cables between the power supply box and the suspension structure. Verify that the light connectors remain near the ceiling plate, as shown in the gure below.

2. (For LED only) Route the S-Video cable through the pre-installed conduit between the super

structure and video output location.

Note Consult your Project Engineer and/or room drawings to determine the video

output location.

3. Pull the cable between the wall control unit and the power supply box. One end of the wall control unit cable is unterminated.

4. Cut the wall control unit cable to length and terminate it. Connect the wires into the female

connector according to the schematic chart shown below.

P1 P2

RED

BLK

WHT

GRN

SHLD

Schematic

P1 P2

SHLD

Schematic

Wall Control Unit Cable Pin Conguration - LED (le) Halogen (right)

5. Solder the Shield Conductor to the DB9 female connector chassis as shown below.

DB9 Female

Connector

Shield Conductor

Soldered Shield Conductor

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6.2 Surgical Lights

6.2.1 Standard Horizontal Arm

1. Load the suspension shipping box onto a heavy machinery li device.

2. Cut cardboard 9 inches from the top of the box to facilitate hanging suspension. Be careful not to cut cables or scratch the suspension.

3. Mount down tube onto suspension. Use the six at head socket cap screws (taped to down tube) to attach the down tube to the central axis spindle. Tighten all screws with a torque wrench set to 100 lb-in (8.33 lb-, 11.3 Nm). Once all screws have been tightened, retighten each screw to ensure correct torque is set.

If you are installing a at panel along with a dual light suspension, verify that the at panel cable kit is routed through the opening in the down tube.

4. Position the suspension assembly directly below the mount site.

5. Go to Section 7, “Installing the Suspension” to complete installation.

6.2.2 Extended Horizontal Arm

1. Remove all accessories and the cardboard box.

2. Position Genie Life so that forks are underneath the highlighted areas shown in the following gure.

Brown

packaging is

wood

3. Mount down tube onto suspension. Use the six socket cap screws to attach the down tube to the central axis spindle. Tighten all screws with a torque wrench set to 354 lb-in (29.5 lb-, 40 N-m). Once all screws have been tightened, retighten each screw to ensure correct torque is set.

If you are installing a at panel along with a dual light suspension, verify that the at panel cable kit is routed through the opening in the down tube.

White

packaging is

styrofoam

4. Position the suspension assembly directly below the mount site.

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6.2.3 Alternate Light Installation Instructions

1. Load the suspension shipping box onto a heavy machinery li device.

2. Cut cardboard 9 inches from the top of the box to facilitate hanging suspension. Be careful not to cut cables or scratch the suspension.

Hex Nut

Flat Washer

Lock Washer

Hex Nut

Note When necessary, Plastic Isolation Discs surround the mounting plate, but are only

required in Europe.

3. Raise the down tube toward the mount site.

4. Guide the all-thread rods through the holes located on the down tube ange.

e down tube ange must press lightly against the hardware assembly.

5. Place a at washer on alternating all-thread rods followed by a hex nut; tighten the hex nut.

6. Use a Torpedo Level to verify the down tube ange is level across three horizontal planes. If the ange is not level, adjust the hex nuts until the Torpedo Level indicates the down tube ange is level across three horizontal planes. Conrm that the down tube is also level by placing the Torpedo Level on the down tube at three, evenly-spaced locations.

7. Install a at washer, lock washer, and hex nut on the remaining all-thread rods.

Note Plastic Isolation Discs are only required in Europe.

8. Tighten the hex nuts to 75 -lbs. Ensure the lock washers are fully compressed.

9. Remove the hex nuts from the all-thread rods applied in step 5 and install a lock washer and hex nut.

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10. Use a Torpedo Level to verify that the down tube ange is level across three horizontal planes.

11. Connect the ground wire (found on the down tube ange) to the ground lug located in the ceiling.

12. Refer to Section 7 to complete installation.

6.3 Flat Panel

1. Place the suspension onto a heavy machinery li device.

2. Use zip ties to tie the horizontal arm and Spring Arm together to prevent swinging during installation.

3. Raise the Flat Panel Arm for installation; position the arm so the stop is in the specied location (the Project Manager should have this information).

Note e normal stop position is above the bed, allowing 330° of rotation of the upper

arm, with the 30° “dead” spot.

6.4 Booms

Due to door entry height, the ange and drop tube may be removed for entry into the room. e ange and drop tube must be reinstalled before installation of the equipment boom.

If the MMP200/OSC600 Service Head is not assembled:

1. Place pallet securely on material li (e.g., Genie Li).

2. Determine the orientation of the service head before attaching to the down tube, feel for the notch. e notch will be mounted to the front of the service Head.

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Shelf End

3. Remove the four Allen screws from the Service Head using a 5mm Allen wrench.

4. Locate the cable kit end and pass through the service head opening.

MMP200 only

Note e Shelf Wedge kit has a

thick and a thin component. Orientation of the thin side towards the front of the service head is important.

0682-001-345 Wedge Kit

If the OSC400 Service Head is not assembled:

5. Verify which Wedge is the thinner wedge of the 2 halves of the Wedge Kit

6. Place the thinner Wedge towards the front of the Service Head

7. Place the thicker Wedge towards the rear of the Service Head.

8. Connect Service Head to articulating arm.

9. Tighten the four Allen screws to 14.75 lb- (20 Nm) using a 5mm Allen wrench.

10. s

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1. Remove the six (6) Allen screws from the Service Head using a 5mm Allen wrench.

2. Remove the cylinder cover located on the Down Tube. e two (2) halves can be detached by depressing on the two (2) clips with a at edge tool.

3. Rotate the Down Tube and determine the stop location. is point will be installed to the front of the service head.

4. Locate the cable kit end and pass through the service head opening. In some cases, half of the pass-thru plate will need to be removed to feed the cable kit completely through.

Caution Be sure to leave enough slack for the EP Module control cable within the

arm set. Failure to do so may result in damage to the cable upon removal of the EP module.

5. Attach the service head by inserting and tightening the six (6) Allen screws to 7.4 lb- (10 Nm) using a 5mm Allen wrench.

6.5 Routing Cables

is section is only applicable to suspensions with lengthy cable kits.

1. Uncoil the cable kit.

2. Pull the cables from the suspension through the top of the mounting interface plate.

3. Continue to route the cable through the ceiling conduits. Consult your Project Engineer and/or room drawings to determine cable routing through the conduits.

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7. Installing the Suspension and Boom Arms

Hex Nut

Flat Washer

Lock Washer

Hex Nut

Note When necessary, Plastic Isolation Discs surround the mounting plate, but are only

required in Europe.

1. Raise the Suspension assembly toward the mount site.

2. Take care when raising the suspension to prevent pinching cables between the all-thread rods and down tube.

3. Guide the all-thread rods through the holes located on the down tube ange.

e down tube ange must press lightly against the hardware assembly.

4. Pull all cables and electrical connections through the Mounting (Interface) Plate. If ORIS connectivity is going to occur at a later date, tie-wrap cable kit to down tube ange.

5. Place a at washer on alternating all-thread rods followed by a hex nut; tighten the hex nut.

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7. Install a at washer, lock washer, and hex nut on the remaining all-thread rods.

Note Plastic Isolation Discs are only required in Europe.

8. Tighten the hex nuts to 75 -lbs. Ensure the lock washers are fully compressed.

9. Remove the hex nuts from the all-thread rods applied in step 10 and install a lock washer and hex nut.

10. Use a Torpedo Level to verify that the down tube ange is level across three horizontal planes.

11. Connect the ground wire (found on the down tube ange) to the ground lug located in the ceiling.

12. Lower the li device and check the suspension for stability.

13. Pull excess cable through conduit.

7.1 Alternate Light Installation Instructions (Continued)

1. Using a li device, raise the suspension into the down tube.

2. Pull all cables and electrical connections through the Mounting (Interface) Plate. If ORIS connectivity is going to occur at a later date, tie-wrap cable kit to down tube ange.

3. Pull excess cable through conduit.

4. Mount down tube onto suspension. Use the six at head socket cap screws (taped to down tube) to attach the down tube to the central axis spindle. Tighten all screws with a torque wrench set to 100 lb-in (8.33 lb-, 11.3 Nm). Once all screws have been tightened, retighten each screw to ensure correct torque is set.

Note For EHA - Tighten all screws with a torque wrench set to 354 lb-in (29.5 lb-, 40

N-m).

If you are installing a at panel along with a dual light suspension, verify that the at panel cable kit is routed through the opening in the down tube.

5. Take care when raising the suspension to prevent pinching cables between the down tube and suspension.

Page 27

8. Installing Light Heads

8.1 LED and Halogen

Always install the light heads before installing the light handle assembly and In-Light Camera. e camera light head must be installed on the uppermost Light Spring Arm.

In the case of LED only, the physical dierence between a 5-pole Spring Arm and a 9-pole Spring Arm is that the 5-pole slip ring is keyed and the 9-pole slip ring is not. e keys resemble rectangles when viewed from the end of the slip ring.

Note Two people should li the light head to attach it to the Spring Arm.

Light 1 w/

StrykeCam

Note StrykeCam 2 is always associated with Light 1 and is always installed above Light

8.1.1 Standard Light

Head 2.

Triple Arm Visum

LED Light Suspension

Light 2

Visum LED Light Suspension

Monitor

Dual Arm Visum LED Light Suspension

Light 4

Light 3

8.1.1.1 5-Pole Light Head

1. Locate the 5-pole Spring Arm and remove the M3 screw.

2. Slide the Safety Segment Cover up to reveal the Safety Segment and re-insert the M3 screw to hold the cover up.

3. Remove the Safety Segment.

4. Install the 5-pole Light Head.

a. Align the top of the Cardanic Suspension with the bottom of the Spring Arm. b. Align the rectangle-like keys along the outer wall of the 5-pole slip ring, (located in the light

head) with the notches of the Spring Arm Slip Ring.

c. Raise the light head into the Spring Arm.

5. Reinstall the Safety Segment.

Page 28

a. Remove the M3 screw and slide the Safety Segment Cover down. b. Re-insert and tighten the M3 screw to keep the cover in place.

Warning Failure to tighten this screw can cause the Safety Segment Cover to slide

and the light head to fall from the Spring Arm.

8.1.1.2 9-Pole Light Head (LED Only)

1. Locate the 9-pole Spring Arm and remove the M3 screw.

2. Slide the Safety Segment Cover up to reveal the Safety Segment.

3. Remove the Safety Segment.

4. Align the top of the Cardanic Suspension with the bottom of the Spring Arm.

5. Install the 9-pole Light-Head.

Note e 9-pole slip ring is not keyed.

6. Raise the light head into the Spring Arm.

7. Reinstall the Safety Segment. a. Slide the Safety Segment Cover down. b. Tighten the M3 screw to keep the cover in place.

Warning Failure to tighten this screw can cause the Safety Segment Cover to slide

and the light head to fall from the Spring Arm.

8.1.2 Low Ceiling Light

8.1.2.1 Low Ceiling 5-Pole Light Head

1. Locate the 5-pole Spring Arm and remove the brake screw.

Brake Screw

2. Rotate the cu 90° to reveal the rst retaining screw. Remove the retaining screw from the

Spring Arm.

3. Rotate the cu 180° to reveal the second retaining screw. Remove the retaining screw from the

Spring Arm.

4. Install the 5-pole Light Head.

• Align the rectangle-like keys along the outer wall of the 5-pole slip ring (located in the light head) with the notches of the Spring Arm slip ring.

Page 29

• Insert the light head into the Spring Arm. Make sure to support the Spring Arm when assembling.

5. Reinsert the retaining screws removed in steps 2 and 3.

WARNING e cu must be in place before installing the retaining screws.

• Align the retaining ring groove feature on the Cardanic of the light head with the retaining screw holes in the spring arm. A gap will be present between the face of the Cardanic and face of the spring arm when properly aligned. If needed, back the light head out slightly.

Caution Tightening the retaining screws into the wall of the Cardanic without

aligning them into the retaining ring groove may damage the surface of the Cardanic.

• Place the rst retaining screw through the opening of the cu and reinstall it. Tighten the screw completely to ensure that the cu will still rotate freely.

• Rotate the cu 180° to reinstall the second retaining screw. Tighten completely.

Caution Over tightening the Low Ceiling light head to Spring Arm brake screw can

cause permanent damage to the light

• Rotate the cu 90° to insert the brake screw back into place. Tighten the screw until the light head constantly holds the position in which it is placed.

• When adjusting the brake screw aer installing the light for the rst time or any time aer performing preventative maintenance, adjust the brake screw and rotate the joint through a minimum of ve rotations. If aer ve rotations the joint becomes dicult to rotate, the brake screw is over tightened and needs to be readjusted.

8.1.2.2 Low Ceiling 9-Pole Light Head

1. Locate the 9-pole Spring Arm and remove the brake screw.

2. Rotate the cu 90° to reveal the rst retaining screw. Remove the retaining screw from the Spring Arm.

3. Rotate the cu 180° to reveal the second retaining screw. Remove the retaining screw from the Spring Arm.

4. Install the 9-pole light head. Make sure to support the Spring Arm when assembling.

Page 30

Note e 9-pole slip ring is not keyed.

WARNING e cu must be in place before installing the retaining screws.

5. Reinsert the retaining screws removed in steps 2 and 3.

Caution Tightening the retaining screws into the wall of the Cardanic without

aligning them into the retaining ring groove may damage the surface of the Cardanic.

• Place the rst retaining screw through the opening of the cu and reinstall it. Tighten the screw completely to ensure that the cu will still rotate freely.

• Rotate the cu 180° to reinstall the second retaining screw. Tighten completely.

Caution Over tightening the Low Ceiling light head to Spring Arm brake screw can

cause permanent damage to the light

• Rotate the cu 90° to insert the brake screw back into place. Tighten the screw until the light head constantly holds the position in which it is placed.

Page 31

9. Powering the System

9.1 Halogen Lights

9.1.1 Electrical and Data Connections

e electrical system consists of the following parts:

• Wall control box

• Power supply box

• Electronics in light head

1. Mount the wall control box into back box and connect the two cables. Top cable is for Light One (black connector), bottom connection is for Light Two (white connector) and the camera controls.

2. Place the power supply box into designated the location in the documentation station. e front of the power supply box has the video connections, RS-232 connections, and the low voltage connections to the lights. e rear has an IEC connector for 115/230VAC power cord. Additionally a 24VDC safety power connection is provided for countries with this requirement.

Power Supply Box (Front and Rear View)

Note Proper positioning of the light Power supply box in the Documentation Station

with cable connections in the front.

3. Connect the two cables from the wall control box to the proper connectors.

4. Connect the surgical lighting low voltage and listen for an audible click to conrm proper installation.

5. Connect the data cables to the power supply box.

6. Connect hospital-provided 24 VDC backup power to provided connector (if applicable).

Note Have the hospital designated contractor connect the high voltage cord to the

junction box they installed for Light/ Flat Panel models only. Stryker will not make high voltage connections. Do not close the circuit breaker yet.

7. Connect low voltage leads from the power supply box to connections at the top of the surgical lighting suspension.

Page 32

8. Verify all electrical connections are made, then have contractor turn breaker back on. Power up the lights using the wall box.

9. Run lights through control, checking the following order:

a. On/o (10 times each light head). b. Intensity up and down through the full range (10 times per light head). c. Verify reserve bulb indicator is operational by removing the primary bulb from each light

head. e reserve bulb indicator on the wall control panel should light up. Replace primary bulb aer turning o the lights.

Caution DO NOT touch the bulb directly with your hands.

9.2 LED Lights

9.2.1 Power Supply Box Wall Mount (Optional)

e power supply box wall mount should be used to securely install and mount a Visum LED power supply box to a wall.

Mount a standard Hubbell Wiegmann (P/N SC101004) junction box to a wall and then install the power supply box.

Power Supply Box

Control Panel

Note Consult the hospital to determine ideal placement for a power supply box before

mounting the junction box.

Exploded View of Power Supply Box

Customer Supplied Back Box*

Wall Mount Plate

Vertical Side View of

Power Supply Box

and Back Box

Power Supply Box

Customer Supplied Back Box*

*The Back Box is recessed ush within the wall.

Exploded/Side view of Power Supply Box

Wall

Page 33

9.3 Power Supply Box Connections

Place the power supply box in the designated location in the documentation station. e front of the power supply box has RS-232 and low voltage connections. e power inlet connector

is located on the rear side of the power supply box for the 115/230VAC power cord.

Light Control

Light Power

Wall

Connection

Port

SORN

Port

SIDNE

Port

Expansion

Power Supply Box, Front View

12.5

(317.5)

Port

Light Control

Light Power

Circuit Breaker

Power Inlet

7.0

(177.8)

Depth 15.5 (393.7)

INCHES (mm)

Power Supply Box, Rear View

Note Avoid blocking the fan exhausts or placing objects within 2 inches of the fan

exhausts.

To control the Visum LED Surgical Light and StrykeCam 2 In-Light Camera from the wall-mounted control panel, the Light Power Connector and Wall Control Connector must be connected to a power supply box. Review the sets of instructions and diagrams below for connections.

Page 34

9.3.1 Power

Light Power Panel Mount

Light Power Connector Tabs

Light Power Connector Release

Power Supply Box Light Connections

1. Align the Power Connector Tabs with the slots on the Light Power Panel Mount.

2. Insert the Power Connector into the mount and turn it clockwise until you hear a click.

is ensures that the connection is secure.

Light Power Connector

9.3.2 Control

Control Panel Prongs

Control Connector

Power Supply Box Control Connections

Control Panel Mount

Control Connector Release

1. Align the prongs on the Control Panel Mount with the slots on the Control Connector.

e prongs must t into the slots on the Control Connector.

2. Insert the Control Connector into the Control Panel Mount and press until you hear a click.

is ensures that the connection is secure.

Page 35

9.3.3 Wall Control Unit Port

Wall

Control Unit

Port

SORN

Port

SIDNE

Port

Expansion

Port

See the diagram and instructions below to set up and connect the following ports:

• Wall Control Unit Port

• SORN Port

• SIDNE Port

• Expansion Port

Connection Ports

To enable a connection between the wall-mounted control panel, Visum LED Surgical Lights, and StrykeCam 2 In-Light Camera, connect the Wall Control Unit Port on the power supply box to the wall-mounted control panel. Use a Stryker-supplied cable to connect the Wall Control Unit Port to the Wall Mounted Control Panel.

9.3.4 SORN

SORN is a system that enables device management and networking capability among Stryker equipment. Use an Ethernet or CAT 5e cable to connect the SORN port on the power supply box to a local hospital network port.

9.3.5 SIDNE

SIDNE is a voice activation platform that enables an operation room and its equipment to be controlled with voice commands. Use a USB A (male) to B (male) cable to connect SIDNE to the power supply box.

9.3.6 Expansion Port (Optional)

SIDNE can control up to four Visum LED Surgical Lights. To do this, a second power control box is necessary. Use the Expansion port on the rst power supply box to connect a second power supply box to control the additional two lights.

To enable SIDNE to control four surgical lights:

1. Connect the rst power supply box.

2. Insert a second

3. Connect the cable (leading from the Expansion port) to the SIDNE port on the second power supply box (see diagram below).

USB A to B

cable from an available SIDNE device port to the SIDNE port on the

cable into the Expansion Port on power supply box 1.

Page 36

Power supply box 1

Connect Power Supply

Box 1 to Power Supply

Box 2 with a USB A to B

cable.

Power supply

box 2

Dual Power Supply Box for Multiple Light Control

Caution Do not connect the SIDNE device port directly to power supply box 2.

4. Connect the power supply box to 110V/230VAC using a medical grade power cord (included with shipment).

5. Connect the BNC female connectors to the BNC male connectors at the top of the suspension to establish the S-Video connection.

9.4 Visum LED New Installation Setup

9.4.1 Required Tools

• Laptop with a RS-232 COMM Serial Port

• USB to RS-232 Serial Adapter (0682-400-030; if no Serial Port is present on laptop)

• USB to RS-232 Serial Install Driver

• Visum LED Field Service and Installation Cable (0682-001-691)

• Windows Hyperterminal or other terminal program

9.4.2 Installing USB to RS-232 Adapter (for laptops without Serial Ports)

1. Insert Driver CD.

Page 37

2. A Driver and User’s Guide window may appear. Close the window. Do not install from this window.

3. Connect the USB to Serial Adapter. e Found New Hardware Window should open.

4. Select - No, not this time.

5. Click Next.

6. Select - Install from a list of specic location (Advanced). Click Next.

7. Select - Search for the best driver in these locations. Make sure to include the CD-ROM drive by checking the box that says “Search removable media (oppy, CD-ROM...).” Click Next.

8. Wait while Windows searches for Drivers.

9. Select Appropriate Driver (if using Windows XP/2000 the highlighted driver shown in below). Make sure to select “usb 2.0 to RS-232 converter.” DO NOT select cable. Click Next.

10. Click Finish.

11. e Found New Hardware Window will appear again. Repeat Steps 4 through 9 once again selecting the ‘usb 2.0 to RS-232 converter’ and NOT the cable.

12. e USB to RS-232 Serial Adapter is now installed.

9.4.3 Connecting a Laptop to the SIDNE Port on Visum LED System

Note Make sure system is completely connected and fully functional. Failure to do so

may result in improper setup.

1. Insert the USB-B end of the Visum LED Field Service and Installation Cable into the SIDNE port on the Visum LED power supply box.

2. Insert the DB-9 end of the cable into the Serial port of your laptop (or Serial to USB adapter).

3. Power ON the Visum LED power supply box.

9.4.3.1 Launch Hyperterminal

1. Boot up the laptop and login.

2. Select Windows Start, Programs, Accessories, Communications, Hyperterminal.

e Connection Description dialog should display.

3. Enter <VISUM LED> in the Name eld.

4. Click OK. e Connect To dialog box displays.

Connection Description Dialog

Page 38

5. Select a COM Port in the Connect Using eld and click OK.

A COM Properties Window displays.

Connect To Dialog

6. Select the following options for the listed elds:

• Bits per second: 19200

• Data bits: 8

• Parity: None

• Stop Bits: 1

• Flow Control: None

7. Click OK. e Visum LED - HyperTerminal

Screen should display.

COM Properties Dialog

Page 39

Visum LED - HyperTerminal Screen

9.4.4 Visum LED Main Menu

is screen indicates that a connection has been established between your laptop and the Visum LED system.

To view the Main Menu, press “~” on the laptop keyboard. e Visum LED Main Menu should display.

e following information can be accessed from the main menu:

• New Installation

• Service Menu

• View power supply boxCU info

• Test Menu

Visum LED Main Menu

Note Notice that [NOT INSTALLED] displays aer the menu name in the gure above

to indicate the LED Light System has not been installed.

9.4.5 New Installation

To set up a new installation press “0” on your keyboard. e system will prompt you to provide the following information:

• Region Number

• Account Number

• Location of the Installation (room number or operating room number)

• Light Indication: L1 and L2 or L3 and L4.

• Finished Installation, Are you sure ‘y’ or ‘n’ (program is case sensitive)

Note Obtain the Region Number and Account Number from your Project Manager if

this information is unknown to you.

e system completes the installation aer your response to the last inquiry. Enter <x> to exit the installation.

e installation is successful if the LED lights on the Wall Control Unit are not ashing.

Page 40

10. Monitor Assembly

10.1 Light Flat Panel or Single Panel installation

Yoke Anatomy

Part Description Part Description

1 Shroud 10 Central Monitor Support Bracket 2 Shroud Knobs 10. Monitor Vertical Adjust Bracket 3 Monitor Width Adjust Clamp Bottom 12 Handle Assembly 4 Monitor Width Adjust Clamp Top 13 Le Pivot Arm Cable Cover 5 Right Side Support Tube 14 Le Pivot Arm 6 Outer Right Adjust Clamp 15 Inner Le Adjust Clamp 7 Inner Right Adjust Clamp 16 Outer Le Adjust Clamp 8 Right Pivot Arm 17 Le Side Support Tube 9 Right Pivot Arm Cover

Page 41

10.2 Adjusting the Yoke

10.2.1 Adjusting the Width

To adjust the width of the yoke:

1. Remove the power supply from the Central Monitor Support Bracket.

2. Remove the cable cover that is concealing the cables on the le Pivot Arm.

Width Adjust Clamp

Left Pivot Arm

Cable Cover

Central Monitor

Support

Right Pivot Arm

Cable Cover

Remove the cable cover

Note It is not necessary to remove the cable cover from both Pivot Arms, only the le

side where the cables are concealed.

3. Remove the Central Support Bracket by removing the eight M6 socket head screws and all washers using a 5mm Allen wrench.

Caution Before beginning to remove the screws holding the Width Adjust Clamp

together, loosely place two cable ties around each side of the clamp to prevent the yoke from falling once the screws have been removed.

Page 42

Support Straps

Support strap locations

(each yoke will only contain two support straps

even though four are shown in this gure)

4. Remove the eight M5 screws located under the Width Adjust Clamp using a 4mm Allen wrench, and pull down the clamp.

5. Loosen the support strap inside the Width Adjust Clamp that is securing the support tube in place from either the le or the right side. Do not remove the strap completely.

Note For ease of installation, adjust one side at a time.

6. Yoke width is adjusted by inserting the tube alignment pins into the numbered holes in the bottom piece of the Width Adjust Clamp. Use Table 10.1 to determine the correct holes for the monitor, and seat the alignment pins in their respective bracket holes.

Note Measurements presented in the table are estimates only. Adjustments may need

to be made before completing installation to ensure correct balance and t.

7. Secure the horizontal tube to the lower Width Adjust Clamp by tightening the support straps with self tapping screws until the strap is torqued. Avoid tearing the strap.

WARNING Failure to tighten the support straps could result in the yoke falling.

Note Use the inside strap locations when possible.

8. Repeat steps 5-7 for the opposite side.

9. Reassemble the Width Adjust Clamp and secure using the M5 socket head screws. Tighten all screws to 35 lb. in. (3.95 Nm) torque.

WARNING Ensure that all screws are present. Missing screws could result in the yoke

falling.

Note Use a torque wrench to tighten screws. If a torque wrench is not available, do not

attempt to tighten screws yourself, but contact your Stryker representative.

Page 43

3 and 4

Support

Central Monitor

Handle

Adjust Hole

Hole

Depth

Monitor Adjustment

holes

1 and 2

holes

1 and 2

holes

3 and 4

holes

1 and 2

holes

Vertical

Monitor

Adjustment Hole

Table 10.1 - Bracket Adjustments

Height Pin

Placement

5 3 Bottom screws in 8 4 Bottom 2

1 3 Bottom screws in 10 1 Bottom 2

7 7 Bottom screws in 5 1 Top 2 holes 4 and 5

1 1 Top screws in 5 11 Bottom 2

Monitor Width Pin

Stryker Vision

Elect HDTV 26”

Elect 21”

Stryker Vision

Radiance 19” 1 3 Bottom screws in 5 3 Bottom 2

Sony LMD 24” 5 3 Bottom screws in 10 3 Bottom 2

Allowable

Conﬁguration

Most Expanded

Conﬁguration

Most Collapsed

Allowable

Page 44

13 13

1 15 5811 8 11

Width Adjust Clamp

10. Using Table 10.1 as a guide, reattach the Central Monitor Support to the Pivot Arms using all eight socket head screws and related washers, ensuring that each Pivot Arm has a least one serrated washer attached for grounding purposes. Be sure to center the Central Support Bracket within the general assembly. Tighten all screws to 65 lb. in. (7.34 Nm) torque.

WARNING It is necessary to use serrated washers and scratch them through the paint

layer to the actual metal surface to prevent the possibility of electric shock.

Pivot Arm

Central Monitor Support Bracket

Warning Ensure that all screws are present. Missing screws could result in the yoke

falling.

Note Use Table 10.1 as a guide on how to properly adjust the yoke to account for the

center of gravity. If the center of gravity is improperly balanced, the yoke will not perform correctly.

Page 45

10.2.2 Adjusting the Height

Left Cable Cover

Le cable cover

1. Remove the cable cover from the le Pivot Arm where the cables are concealed.

Note It is not necessary to remove

the cable cover from both horizontal arm supports, only the le side where the cables are concealed.

2. Remove the M5 screws from either the le or right Height Adjust Clamp. Use care when removing the screws, as pieces of the clamp may fall o.

Note For ease of installation,

adjust the height one arm at a time.

3. Remove the outer piece of the Height Adjust Clamp and remove the tube alignment pin from the inner piece.

4. Use Table 10.1 to determine the appropriate hole to seat the alignment pin into in the inner piece of the Height Adjust Clamp.

Note Measurements presented in the table are estimates only. Adjustments may need

to be made before completing installation to ensure correct balance and t.

5. Set the alignment pins in their respective bracket holes in the inner Height Adjust Clamp.

6. Reattach the outer Height Adjust Clamp and secure with M5 socket head screws. Tighten all screws to 35 lb. in. (3.95 Nm) torque.

WARNING Ensure that all screws

are present. Missing screws could result in the yoke falling.

Height Adjust Clamp

8. Attach the cable cover to the Le Pivot Arm, using three M4 X 12 button head socket cap screws. Hand tighten all screws fully.

Note Ensure that cables do not get pinched.

7. Repeat steps 1-5 for the opposite Height Adjust Clamp.

Page 46

10.3 Attaching the Monitor

1. Attach the power supply to the Central Support Bracket using cable ties. Tighten the cable ties to prevent movement of the power supply.

2. Ensure that all monitor cables lay at below the power supply and are routed to the right or le.

Caution Take care not to kink the ber optic cable beyond a 5mm bend radius to

prevent damaging it.

WARNING DO NOT OVERLOAD THE ADJUSTABLE YOKE.

Cable Tie Locations

Cable tie locations

3. Lay the monitor screen side down on a at surface.

Caution If there are knobs that extrude from the surface of the monitor, take care to

ensure that they hang o the edge of the table to prevent them from being broken or damaged while installing the Monitor Vertical Adjust Bracket.

Caution Take care not to scratch the monitor screen when placing it face down.

4. Align the holes on the Monitor Vertical Adjust Bracket with the VESA mounting holes on the back of the monitor, using Table 10.1 as a guide. Ensure that the cutout for the handle assembly is at the bottom of the monitor.

5. Secure the Monitor Vertical Adjust Bracket to the back of the monitor using four M4 socket head screws, and tighten using a 3mm Allen wrench.

WARNING Ensure that all screws are present. Missing screws could result in the moni-

tor falling.

6. Align and place the handle assembly on the back of the Monitor Vertical Adjust Bracket using the screw mounting holes. Take care to ensure that the handle assembly does not interfere with the base of the monitor.

7. Secure the handle assembly to the Monitor Vertical Adjust Bracket using two M5 socket head screws and washers; tighten to 35 lb. in. (3.95 Nm) torque.

Page 47

8. From the position shown in the next gure, rotate the Pivot Arms of the support bracket to determine which side is the top to ensure that the monitor is installed right side up. e pivot arm will rotate 90º in one direction only; the side that rotates up is the top.

Top

Bracket rotations

9. Place the monitor onto the Central Monitor Support Bracket so that the Monitor Vertical Adjust bracket is seated outside the Central Monitor Support Bracket.

Vertical Adjust

Bracket

Vertical Adjust

Bracket

Central Monitor

Support

Monitor Vertical Adjust Bracket seated outside the Central Monitor Support Bracket

10. Align the safety guide slots on the Monitor Vertical Adjust Bracket with the center-most two holes on the Central Monitor Support Bracket. Secure the brackets together using four M6 socket head screws, and loosely tighten using a 5mm Allen wrench. Do not tighten screws completely to allow the monitor to slide freely in the safety guides.

11. Tip the monitor up into a vertical position.

12. Slide the monitor backward or forward so that the end of the Monitor Vertical Adjust Bracket sits ush with the back of the Central Support Bracket, or to provide enough space for the power supply. Be sure that the handle does not touch the power supply.

13. Align the bracket adjustment holes on both brackets, and secure them together using four M6

socket head screws and serrated washers. Tighten all screws to 65 lb. in. (7.34 Nm) torque.

14. Connect the cables to the monitor.

Page 48

15. Attach the shroud to the back of the Adjustable Yoke using the four knob screws.

WARNING Ensure that all screws are present. Missing screws could result in the yoke

falling.

10.4 Balancing the Monitor

When the monitor is balanced correctly and the brakes are properly adjusted, the yoke will always hold the position in which it is placed throughout its range of motion. Improper balance and brake adjustments

1 2

3 4 5 6

7 8

1 2 3 4 5 6 7 8 9

may result in the monitor driing when it is released. e vertical and horizontal adjustments of the yoke center of gravity are accomplished by changing the position of the Monitor Vertical Adjust Bracket either on the back of the monitor, in relation to the Central Monitor support bracket, or both.

To test balancing and brake adjustment, move and release the yoke in various positions throughout it’s range of motion. If the monitor dris in any position, use Table 10.2 to determine where the center of gravity is located; use Table 10.1 as an adjustment guide. Note that the yoke’s center of gravity may require adjustment in both the vertical and horizontal directions (for example topheavy or bottom-heavy). If the monitor still continues to dri, tighten the brakes.

Monitor Vertical Adjust Bracket (see Table 10.1)

Page 49

Table 10.2 - Adjusting the Center of Gravity

Monitor Center of Gravity and Drift Direction Condition

The center of gravity is aligned with the pitch adjustment joint, and the yoke is balanced. The monitor does not drift when released from any position with little brake force.

Problem: Monitor is top-heavy

Solution: Move monitor down on Vertical Adjust

Bracket

Problem: Monitor is bottom-heavy

Solution: Move monitor up on Vertical Adjust

Bracket

Problem: Monitor is front-heavy

Solution: Move monitor and Vertical Adjust

Bracket backward on Central Monitor Support

Problem: Monitor is back-heavy

Solution: Move monitor and Vertical Adjust

Bracket forward on Central Monitor Support

If the monitor does not continue to fall forward or backward on its own, it is properly adjusted.

Page 50

10.5 Adjusting the Brakes

Once the center of gravity has been properly adjusted, you may need to tighten or loosen the tension on the brakes.

To adjust the brake tension, insert a 3mm Allen wrench into the socket head screw located on the underside of the respective height adjust arm and tighten the screw in a clockwise direction or loosen in a counterclockwise direction. Only tighten or loosen the screw slightly to determine if it is sucient to hold the monitor in place. Adjust brake screws identically for both sides at the same time (i.e., turn the right side one quarter turn, then turn the le side one quarter turn). Continue to adjust the brakes a little bit at

Brakes

Brake location

a time until they easily hold the monitor in place throughout it’s range of motion.

Page 51

11. Boom Shelf Attachment and Adjusting Brakes/Stops

11.1 Boom Shelf and Accessories Attachment

11.1.1 FLEXiS Shelf Installation

Shelf with handle attached

To install a shelf:

1. Remove the shelf from the packaging. e shelf should include all the parts shown in the gure above, unless it comes without a handle.

2. Assemble the shelf clamps.

a. Combine the clamp pieces as shown in the gure below (Item 1). Use the M8 clamp screw

(Item 2) and clamp nut (Item 3) to loosely assemble the clamps.

b. Assemble the M10 mounting screws (Item 4) through the clamps into the shelf.

Shelf Assembly

Part Part Name

1 Shelf Clamps 2 M6 Clamp Screws 3 Clamp Nuts 4 M10 Mounting Screws

Page 52

3. Loosen the mounting screws (Item 2).

4. Loosen the clamp screws (Item 1 in the following gure) as much as possible without disassembly.

Screw and Nut Locations

5. Slide each clamp assembly apart and position the shelf on the MFRs of the FLEXiS System. e clamps should be able to open enough to directly install the shelf to the desired location. e shelf can also be attached by sliding the clamps onto the MFRs.

6. If the clamps cannot close properly, the shelf may not be level.

7. Fully tighten the clamp screws (Item 1).

8. Fully tighten the mounting screws (Item 2).

1 2

Location of Screws on Access Panel

9. If the shelf has a handle, connect the control cable from the FLEXiS System to the connector on the back of the shelf.

a. Using a Phillips screw driver, open the

access panel (Item 1) on the front or back of the FLEXiS System by removing the eight Phillips screws (Item 2).

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Tether Wire Location

b. e access panel is attached to the

FLEXiS System via a tether wire inside the system to prevent it from falling when removed. Ensure the panel rests on the tether when it is removed and not

on the medical gas hoses.

c. Locate the control cable connector in-

side the FLEXiS System.

Control Cable for a Shelf with Handle

Data Pass-rough Location

d. Pass the control cable through the data

pass-through on the same side as the shelf with handle.

e. Connect the control cable to the shelf

and store cable slack inside the FLEXiS System.

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11.1.2 FLEXiS Handle to MFR Bracket Installation

Part Part Name

1 Clamps 2 M6 Clamp Screws 3 Clamp Nuts 4 M10 Mounting Screws

Handle Assembly

1. Remove the handle to MFR bracket and handle from the packaging. e handle with bracket should include all the parts seen in the gure above. e clamps may be disassembled.

2. If the bracket comes with clamps attached skip to Step 5, otherwise assemble the clamps.

a. Combine the clamp pieces as shown in the gure above (Item 1). Use the M8 clamp screws

(Item 2) and clamp nut (Item 3) to loosely combine the clamps.

b. Assemble the M10 mounting screws (Item 4) through the clamps into the handle. Do not

tighten completely

3. Loosen the mounting screws (Item 4).

4. Loosen the clamp screws (Item 2) as much as possible without disassembly.

5. Slide each clamp assembly apart and position the bracket on the MFRs of the FLEXiS System. e clamps should be able to open enough to directly install the bracket to the desired location.

6. Use a level to ensure the shelf is level.

7. Fully tighten the clamp screws (Item 2).

8. Fully tighten the mounting screws (Item 4).

Page 55

1 2

Location of Screws on Access Panel

9. Connect the control cable from the FLEXiS System to the connector on the bracket.

a. Using a Phillips screw driver, open the

access panel (Item 1) on the front or back of the FLEXiS System by removing the eight Phillips screws (Item 2).

b. Locate the control cable connector in-

side the FLEXiS System. If this handle is the main control interface of the boom use the primary (larger) connector. If this handle is an addition to a shelf control use the extra cord provided with the handle and connect to the secondary (smaller) control cable inside the FLEXiS System.

Primary Control Cable

Secondary Control Cable

Page 56

Data Pass-rough Location

11.1.3 FLEXiS Handle to Service Head Installation

1. Remove the handle to chassis bracket from the packaging.

2. Position the handle and bracket under the FLEXiS System (Item 1) chassis in the desired location.

3. Install the M3 mounting screws (Item 2) into the bottom plate of the FLEXiS System.

c. Pass the control cable through the data

pass-through on the same side as the handle.

d. Connect the control cable to the bracket

and store cable slack inside the FLEXiS System.

Handle to FLEXiS Bracket

1 Handle and Bracket 2 M3 Mounting Screws

Page 57

1 2

Location of Screws on Access Panel

4. Connect the control cable from inside FLEXiS System to the additional cable included with the bracket.

a. Using a Phillips screw driver, open the

access panel (Item 1) on the front or back of the FLEXiS System by removing the eight Phillips screws (Item 2).

b. Locate the control cable connector in-

side the FLEXiS System.

Secondary Control Cable

Strain Relief Plug Location

c. Remove the strain relief plug from the

bottom of the FLEXiS System by punching it out from the inside of the FLEXiS using a screw driver or similar tool.

Caution Take care not to dam-

age the service head when removing the strain relief plug.

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Strain Relief Plug

11.1.4 Installing Auxiliary Plates

d. Pass the small end of the cable provided

with the handle through the strain relief and into the FLEXiS System.

e. Connect the cable to the secondary con-

trol cable inside the FLEXiS System.

f. Connect the cable to the D-sub connec-

tor on the bracket.

g. Measure the appropriate amount of

slack and install the strain relief plug around the cable and into the bottom of the FLEXiS System.

1. Locate a blank plate location to install the auxiliary plate.

2. Remove the two (2) 6-32 screws that hold the plate attached to the service head. ese screws are held in place by either a grounding bracket with pem nut (side modules) or metal screw clips (front or

External View Internal View

Screw Clips

WARNING Low voltage plates, medical gas, and video connection plates cannot be

installed in the same side module as electrical outlets. Reference the project drawing for specic locations to install data or other low voltage plates. Contact a Field Engineer for any deviations to the project drawing for approval

back plate), so there are no screw nuts to account for.

3. Route the appropriate cables through the opening and connect to the auxiliary plate.

4. Push any slack from the cable back into the plate opening and install the auxiliary plate with the two (2) 6-32 screws that were removed in Step 2.

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11.1.5 Installing Other Accessories

For installation instructions on all other accessories, such as for GCX, IV transfer poles, StrykeVac, etc., please refer the manufacturer’s instructions. For instructions on installing a SHAPE Arm, refer to MAP07000.

11.1.6 Installing GCX Accessory Track on OSC600 Down Tube

1. Attach track to clamps with four 10-

4 X 10-24 X 34"

Clamps

4 X 1/4-20 X 2"

24 X 3/4 FHMS. e clamp beveled edges should be oriented toward the top of the upper clamp and toward the bottom of the lower clamp.

2. Attach assembly to service head down tube with mating clamps and four 1/4-20 X 2 SHCS. Position and orient assembly on tube where desired.

11.1.7 Drawer Installation

1. Pull drawer unit to the edge of the frame, tilt drawer upward, and remove from frame.

2. If the shelf has a bottom plate, remove the four screws from the plate. Use tape to hold the plate in place. Make sure that the brake lines and StrykeVac leads (if applicable) are not pinched between the bottom plate and the shelf frame.

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3. Align the four screw holes on the drawer from with the bottom of the plate (if applicable) and shelf frame.

4. Secure the frame using the four M6 X 16 Cheese Head Screws, four lock washers, and four felder washers included with the drawer.

5. Tilt the drawer at an angle, and insert into the frame.

Note For instructions on installing a drawer on a FLEXiS System, refer to the FLEXiS

Operations Manual (P13742).

11.2 Lights and Flat Panel Arms

11.2.1 Height Adjustment

11.2.1.1 Standard Spring Arms

45°

50°

>360°

Wrench size 5

1. Insert the 5mm Hex wrench into the adjustment opening on the Spring Arm.

e opening is located on the end of the Spring Arm near the light head.

2. Turn the adjustment screw clockwise, then check the maximum height of the light head.

Spring Arm Stop Adjustment

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Note e light should not contact any objects near or stationed on the ceiling, includ-

ing the ceiling.

11.2.1.2 Low Ceiling Spring Arms

1. Remove the covers from the Spring Arm.

• Remove the Phillips screws on the side of the Spring Arm.

• Separate the covers while carefully avoiding breaking the plastic clips.

2. Locate the two oval shaped cutouts on the side of the Spring arm.

Spring Arm Cutouts

3. Insert a 3mm Allen wrench into the opening shown and pull down to raise the limit of the arm, and pull up to lower the limit.

Note You may have to push the Spring Arm down to see the Vertical Adjust Wheel

through the oval shaped cutouts.

4. Turn the light head so that the Cardanic is pointed toward the ceiling. Set the upper limit of the Spring Arm to the point that the Cardanic is 2” (50.8mm) below the lowest structure in the ceiling (e.g., sprinkler head).

2” (50.8mm)

Ceiling Clearance

5. Once the limit is set, place the covers back onto the Spring Arm.

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11.2.2 Tension Adjustment

Note e Horizontal Arm and Spring Arm should always be parallel to the oor while

adjusting the tension.

Push the light head toward the ceiling and release it. If the light head dris down, insert a 5mm Hex key in the Spring Arm and turn the key counterclockwise to increase the tension.

>360º

Pull the light head down to the oor and release it. If the light rises, insert a 5mm Hex key in the Spring Arm and turn the key clockwise to decrease the tension.

Wrench size 5

Adjusting Spring Arm

11.2.3 Adjusting the Friction Brakes

Friction brakes hold the suspension in place and prevent driing. If the brakes are too loose, the suspension may dri during use, but if they are too tight, the suspension may be dicult to move. For each arm, there are two brake screws at the central axis and one at the Spring Arm.

Brake Screw

Horizontal Arm Brake Screws

Brake Screw

(SHA Only)

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Brake Screws

Brake Screw

Brake Screws

Brake Screw

Horizontal Arm Brake Screws

(EHA Only)

Warning Disregarding the information concerning the adjustment of the brakes

could result in injury to the patient or physician.

Note If the brakes require excessive tightening or frequent adjustment, refer to the sec-

tion called, “Adjusting the down tube Screws.”

1. Fill the hollow nose of the brass brake pads with Castrol Optipit grease (PN 0682-300-260) and lubricate the faces of the brake pads with a thin layer of the grease.

2. read the brake screws into position using a 4mm hex wrench. Tighten the brake screws until resistance is initially felt; this indicates the brake screws are engaged.

3. Tighten the brake screws:

• Shoulder Screws: 1 revolution (360°) past the point of resistance

• Elbow Screws: ¾ of a turn (270°) past the point of resistance

4. Rotate the extension arm to multiple positions throughout its range of motion to check for driing. If driing is observed, increase the brake force by turning the brake screws clockwise until the suspension no longer dris.

5. Finally, tighten the brake screw an additional:

• Shoulder Screws: 1 revolution (360°) to allow for brake wear

• Elbow Screws: ¼ of a turn (90°) to allow for brake wear

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11.2.4 Adjusting the Brake Force of the Extension and Spring Arms

1. Remove the cover caps.

2. To increase the brake force, turn the two slotted brake screws clockwise.

3. Ensure that the extension and Spring Arms can come to rest in any given position withoutt driing, and that they can be moved easily. If not, slightly turn the screws counterclockwise.

11.2.5 Adjusting Down Tube Screws

If the suspension brakes require excessive tightening or frequent adjustment, it is possible that the suspension is not level. is may be caused by a leaning down tube or loose down tube screws. To check whether the down tube is level, see Section 7. To ensure that the down tube screws are tight, do the following:

1. Rotate the extension arm so that it is below one of the down tube screws (see gure below) and place the remaining arms in a Balance Posture.

Place an extension arm below a vertically-aligned pair of down tube screws.

Place the remaining arms in a Balanced Posture.

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Triple Suspension in Balanced Posture (bottom view):

Extension arms are evenly spaced, and Spring Arms are extended toward the center.

In a dual suspension, the extension arms would be oriented in opposite directions (not shown).

2. While standing on a ladder, place the extension arm on shoulder toward the Spring Arm joint and life suspension up and down (see the gure below). Observe down tube screws for movement. While moving suspension up and down, tighten the two down tube screws that are aligned above the extension arm; tighten down tube screws with a torque wrench set to 100 lbin (8.33 lb-, 11.3 Nm).

Note e specied torque is close to the maximum allowed for the screw. To prevent

stripping the screw, ensure the wrench is fully seated in the screw socket when tightening and replace worn screws and wrenches.

WARNING Keep your back straight and li the suspension with your legs to prevent

injury.

3. Repeat Steps 1 and 2 until all six down tube screws have been tightened.

4. To ensure correct torque is set, retighten each screw with a torque wrench set to 100 lb-in (8.33 lb-, 11.3 Nm).

5. Ensure that all screws are seated against the down tube and li suspension up and down. Repeat Steps 1 and 2 if any screws are not seated, or if there is motion (slop) in the suspension.

Page 66

6. Adjust friction brakes (Section 11.2.1.4) until the suspension no longer dris.

11.3 Adjusting the Cardanic Suspension

Use a 4mm Hex key to adjust the brake screws on the Cardanic suspension. If the brakes are adjusted properly, the light head will not tilt when released and should be easily positioned with the light handle.

• To increase the brake force, turn the screw clockwise.

• To decrease the brake force, turn the screw counterclockwise.

Brake Screws

Cardanic Suspension Brake Screws

(e Low Ceiling light only has one brake screw)

Page 67

Light Suspension Adjustment Points

11.4 Boom Arms

11.4.1 OSC400

11.4.1.1 Mounting Flange

1. Loosen the six set screws (3) in each stop ring (2).

2. Rotate the stop ring (2) to the desired position relative to the xed stop (1).

3. Tighten the six set screws (3) in each stop ring per stop (2).

4. Ensure that stop rings are in desired position and securely fastened by moving the boom

WARNING To prevent the internal supply lines from being twisted o, at least one

stop ring (2) must be locked.

11.4.1.2 Tandem (Long-Flange) Booms

1. To set the stops at the lower ange, the cover (5) must be removed.

2. Remove the three (M3 X 6mm) screws (4) and slide the cover (5) down.

3. Set the stops as described above for the Single (Regular-Flange).

4. Slide the cover (5) up and replace and tighten the three retaining screws (4).

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5. Ensure that the cover (5) and the retaining screws (4) are xed securely.

Adjusting the Mounting Flange

Page 69

11.4.1.3 Middle and Service Head Bearings

e middle bearing and service head bearing mechanical stops are adjusted by shiing the locations of socket-head screws (1) located on the bearing, inside the upper arm and inside the down tube, respectively.

Middle Bearing Adjustment Service Head Bearing Adjustment

Page 70

Note e two preinstalled stop screws (1) limit the lower extension arm swiveling

range to approximately 180 degrees.

1. Remove the stop screw (1).

2. Install the stop screw (1) in the desired threaded hole (2) relative to the xed stop (3) and tighten it.

3. Move or remove second stop screw if necessary.

4. Ensure that stop screws are in desired position and securely fastened by moving the boom

Caution To prevent the internal supply lines from being twisted o, at least one

stop screw (1) must be installed.

11.4.2 OSC600

1. Loosen the socket-head screws (5) and four threaded pins (3) in the mounting ange mechanical stops.

2. Slide mechanical stops (4) on ring (2) to the desired position and tighten socket-head screws (5) and four threaded pins (3).

3. Ensure mechanical stops are seated securely.

4. Repeat for mechanical stops in middle bearing (if available).

5. Repeat for mechanical stops in service head bearing.

Note Adjust pneumatic brakes prior to installing covers.

OSC600 Adjustment

Caution All tubing used inside Service Head is 4mm (5/32 inch) and uses quick

release press-in ttings. To remove the tubing, press in on the ring next to the tubing and carefully pull the tubing out. DO NOT pull on the tubing without pressing in on the release ring or you could damage a component.

Page 71

6. Connect the tubing for supplying the brakes to the pressure regulator mounted above the Service Head.

7. Adjust the regulator for 80 (±5.0) PSIG.

8. Test the brakes:

• Verify the arms remain in place with moderate force applied.

• Press and hold down both brake buttons.

You should hear a short hissing sound as the brake bladders bleed o. Ensure the Booms can be easily moved.

• Individually check each arm by pressing one button at a time.

Note If air seeps continuously when a button is pressed, the lines connected to it may

be reversed. e button should connect the source of air to the bladder when not pressed and shut o the air supply on Port One of the valve while venting Port Two to atmosphere.

Page 72

12. Installing Covers

12.1 Lights and Flat Panel Suspension

1. Loosen the reducing ring and lower it until it rests on the upper Suspension Arm.

2. Assemble the two halves of the ceiling cover around the down tube above the reducing ring.

3. Install the ceiling gasket cover and around the top edge of the ceiling cover

4. Raise the ceiling cover and secure to the four threaded rods with the supplied screws.

5. Slide the reducing ring up to the ceiling cover and tighten.

Warning Failure to properly attach the ceiling cover may result in the ceiling cover

falling during use!

12.2 Booms

1. Install the four threaded rods into the Mounting (Interface) Plate

2. Use one-half of the ceiling cover as a guide to adjust the height of the four threaded rods. Tighten jam nuts against ceiling plate to secure rods in place.

3. Attach the ceiling cover to the four threaded rods with the supplied cosmetic screws.

4. Assemble two halves of the ceiling cover with remaining cosmetic screws.

Round, Single Suspension Ceiling Cover

Low Prole Single Suspension Ceiling Cover

Page 73

Mounting (Interface) Plate

Jam Nut

Ceiling

Low Prole Cover

Boom Bearing

Cosmetic Screw

Cross-Section View of Cover Installation

(Low-Prole Cover Shown)

Warning Failure to properly attach the ceiling cover may result in the ceiling cover

falling during use!

12.3 Tandem

1. Screw (M10) hex nuts with washers (#2 in gure below) on (M10 X 360mm) bolt (#3 in gure below).

Ceiling Cover Installation

2. Screw bolts (#3 in previous gure) to interface plate and tighten. e washers and internal thread of the bolts should point downward. If installation site includes a false ceiling, bolts should extend approximately 4.1-4.7 inches (104-120mm) past the interface plate.

Page 74

Interface Plate

Hexagon nut M10 with washer

Threaded bolt M10 X 360 mm

Ceiling Cover Installation

3. Align the mounting holes of the ceiling cover halves (#4 in the gure) with the threaded bolts (#3 in the gure) and join the two halves (#4 in the gure) using the cover tabs. e tops of the ceiling cover halves should be ush with the ceiling.

Note Covers have two holes for tandem congurations. Use reducer rings to match

cover diameter to mounting ange diameter. Use hole cover when single boom is mounted.

4. Secure the ceiling cover halves (#4 in the gure) by screwing the six cover retaining screws (#1 in the gure) into the threaded bolts.

5. Check ceiling cover halves (#4 in the gure) for secure fastening.

Note If cover does not t due to interference with boom parts, the boom may need to

be repositioned on the all-thread rods.

Note Ceiling cover may be circular.

Warning Improper installation of the Ceiling Covers may result in them potentially

falling into the sterile eld.

Page 75

12.4 Cable Covers

12.4.1 Flat Panel/Light/Light Suspension

Flat Panel Monitor Cables

with Grommet and Cable Tie

Rubber grommet

Cables

1. Route the Flat Panel Monitor cables through the one-inch opening in the down tube and attach the down tube to the suspension.

2. Rotate the upper extension arm in both directions to ensure that sucient cable remains outside the down tube.

e arm should be able to meet both limit stops.

3. Pull the cables out of the down tube an additional inch to ensure sucient cable is available.

4. Wrap a split rubber grommet around the cables and secure the grommet with a cable tie.

e rubber grommet prevents the cables from re-entering the down tube.

5. Place the two halves of the Rotating Cable Cover around the down tube to conceal the cables.

Assembled Cable

Cover

Assembled Cable Cover

6. Use two 6-sheet metal screws to attach the halves together.

7. Use four 6-32 screws to attach the cover to the base.

12.4.2 Light/Flat Panel Suspension - Teacup Installation

For SHA suspensions, fasten the dual suspension Flat Panel cable cover to the lowest Extension Arm with four M3x8 screws.

For EHA suspensions, fasten the dual suspension Flat Panel cable cover to the lowest Extension Arm with two M8x16 screws.

Page 76

ree M3x8 Screws (one is not shown)

(For SHA only)

Two M8x16 Screws

(For EHA only)

12.4.3 MMP200, OSC400, and OSC600

Note When removing the extension arm end cap, be sure to remove the two counter-

sunk screws, securing it in place from the top of the extension arm. Be aware that the ceiling cover may have to be removed in order to access these screws.

1. Orient the cap so that the slotted clips are facing downward and align them with the pins in the extension arm.

2. Push the end cap onto the end of the extension arm, snapping the slotted clips and pin together.

3. Secure the end cap with two countersunk screws.

4. Ensure that the end cap is securely attached to the extension arm.

5. Repeat for each end cap.

Page 77

Warning Improper installation may result in the end cap falling into the sterile eld.

Countersunk Screw (2 for each end cap)

Threaded Hole

Extension Arm End Cap

Slotted Clips (oriented to face down)

Extension Arm Pin (2 for each end cap)

Back View

MMP200/OSC600/OSC400 End Cap Installation

12.4.4 Mounting Motor Ring Covers

12.4.5 Replacing Rear End Spring Arm Covers

Front View

1. Place the semicircular covers around the motor arm bearing and x into place by screwing in two plastic screws M3 X 8 mm and two MLF screws M3 X 6 mm

2. Check that the semicircular covers are securely in place.

1. Use screw driver to separate covers.

2. Place new cover on spring arm.

Page 78

3. Insert ex strip with two holes on top.

4. Insert ex strip with one hole on bottom.

5. Move spring up and down to make sure

12.5 Installing a Flexstrip Kit (Dual Flat Panel Arm Only)

1. Undo the four M4x6mm Phillips screws

spring functions properly.

and remove the covers.

Cover

M4 X 6

Torx Screws

Flexstrip

2. Undo the two torx screws for each exstrip and remove the exstrips.

3. Screw the two cover halves tight using M4x6 mm Phillips screws.

4. Insert the long exstrip into the guideway of the cover halves and screw tight with two torx screws.

5. Insert the three short exstrip into the guideway of the cover halves and screw tight with two torx screws.

Short Metal Strip

6. Check that the cover halves are securely in place.

Short Metal StripLong Metal Strip

Page 79

13. Accessories

13.1 Lights

13.1.1 Halogen In-Light Camera and Weighted Light Handle Assemblies

1. Obtain Handle assembly.

2. Install two bulbs onto the Handle assembly.

Note DO NOT touch the bulb directly with your hands.

3. Position the light head so that it is on its side. With one hand on the hood of the light head, line up the connector of the handle assembly with the connector of the light head, and insert the handle assembly into the light head.

4. Tighten the three thumb screws.

WARNING Failure to tighten the three thumb screws may result in the light handle as-

sembly falling out during use!

13.1.2 LED In-Light Camera and Weighted Light Handle Assemblies

1. Position the light head so that it is on its side. With one hand on the hood of the light head, line up the connector of the light handle assembly with the connector of the light head, and insert the light handle or camera assembly into the light head.

2. Tighten the three thumb screws.

WARNING Failure to tighten the three thumb screws may result in the light handle as-

sembly falling out during use!

13.1.3 Field Upgrade for StrykeCam In-Light Camera

Ensure that the camera kit contains the following:

• In-Light Camera with integrated light handle assembly

• Image Data Transmitter circuit board

• Video and Camera Control board

• Counter weight for the light head

Caution Ensure proper ESD handling precautions are followed while handling all cir-

cuit boards.

Page 80

1. Remove the cover from the light head by removing the 10 Phillips head screws around the circumference of the light head.

2. Gently li the light head cover from the Light.

3. Locate the Light Circuit Board and the Mount for the Image Data Transmitter board.

4. Place the Image Data Transmitter board near its mounting location but do not fasten yet.

5. Using the photo to the le, connect all of the electrical connectors.

6. Remove the original DB-15 connector from location 1.

a. Connect it to location 4 on the Image

Data Transmitter board.

b. Remove the CAN Bus connector from

point 2 and connect it to location 5 on the Image Data Transmitter board.

c. Connect the ribbon cable from the Image Data Transmitter board shown in location 3 and

dress it out behind the light circuit board and connect to location 1.

d. Connect the CAN Bus connector from the Image Data Transmitter to the original light board

in location 2. Dress the wiring using tie wraps as necessary.

e. Using the supplied mounting hardware fasten the Image Data Transmitter board to the

mounts.

7. Mount the camera counter weight to the light head cover using supplied hardware.

e second counter weight mounts inside the light head using existing hardware that holds the hand rail onto the light head. If this weight is present, remove it.

8. Loosen both screws.

9. Remove bottom screws completely and swing the weight out of the way of the bottom screw hole.

10. Re-insert the bottom screw and tighten.

11. Remove the top screw and weight.

12. Replace top screw.

Page 81

Note Do not place the cover on the light head until the entire procedure is complete

and the camera has been tested and aligned.

13.1.4 Power Supply Box Components

Caution Follow ESD prevention procedures.

Warning Ensure the power supply box is not connected to a power source prior to

proceeding with the following instructions.

1. Remove the cover to the power supply box (power supply box) by removing the four screws securing the top.

2. Locate the circuit board mount location between the two power supply circuit boards.

Without Circuit Board With Circuit Board

3. Mount the Camera Control and Video board in the power supply box using supplied hardware.

4. Remove the DB-9 connector from “Wall Control 1” position on the front of the power supply box.

Page 82

5. Connect the female DB-9 connector removed from the power supply box to the male DB-9 connector on the Camera Control and Video board.

6. Mount the female DB-9 connector on the end of the ribbon cable from the Camera Control and Video board to the power supply box front panel.

7. Remove the video cables from the Camera Control board to allow them to be fed through the front of the power supply box. Use your nger to release the clip on the connectors.

8. Route the Video cables through the front of the power supply box. Mount them with supplied hardware.

9. Reconnect the video cables internally to the Camera Control and Video board.

10. Reinstall the cover on the power supply box.

11. Connect the power cable to the power supply box.

13.1.5 Camera Installation

Caution Follow ESD prevention procedures.

12. Remove the original light handle assembly.

13. Put two new light bulbs into the light bulb section of the in-light camera. Ensure they are properly seated and not tilted.

Note Do not touch the light bulbs directly with your ngers. is will shorten bulb life.

Page 83

14. Install the in-light camera.

15. Adjust tension in the Spring Arm to compensate for additional weight of the newly installed camera.

Aer performing test and adjustments, reinstall the cover on the light.

Warning Failure to tighten the three thumb screws may result in the In-Light Cam-

era falling out during use!

13.1.6 Testing

1. Turn the light on and verify that it functions normally and the wall touch panel controls the light.

2. Connect a monitor to the video output of the power supply box.

3. Allow the light to warm up for at least 15 minutes.

4. While monitoring the image quality, perform the following adjustments:

a. Rotate Luminance Carrier level adjust-

ment potentiometer P1 clockwise until the image is lost.

b. Slowly rotate P1 counterclockwise until

the image returns and is stable. Rotate 1/8th of a turn further counterclockwise.

c. Rotate Chrominance Carrier level adjust-

ment potentiometer P2 clockwise until the color signal is lost and the image is black and white.

d. Slowly rotate P2 counterclockwise until

the color returns to the picture. Rotate 1/8th of a turn further counterclockwise.

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14. Legacy

14.1 Suspension Installation

1. Assemble and hang suspension Assembly. a. If suspension is lights suspension only,

attach down tube to suspension, slide reducing ring over down tube (set screws down), then attach ange to down tube, installing all six screws and bolts.

2. Place light suspension system securely on

material-li (e.g., Genie Li).

3. Use cardboard to protect arm from

scratching on li.

4. Position material-li directly under the ceiling mount.

5. Raise material li up slowly, guiding ceiling mount onto the all-thread rods.

6. Pull all cables and electrical connections through mounting (interface) plate.

7. Using alternating bolts, only secure three hex nuts.

8. Using a Torpedo Level, level the ange to zero across three horizontal planes.

9. Install remaining three at washers, lock washers, and hex nuts (24mm).

10. Remove original three hex nuts only and replace with three at washers, lock washers, and hex nuts (24mm).

11. Tighten all six nuts.

12. Verify that the ange is level across three horizontal planes.

13. Lower the material li and check light for steadiness.

14.2 Installing Spring Arms (if necessary for lights only suspension)

1. Remove top cover at the end of the Suspension Arm.

Top Cover

Page 85

2. Loosen brake screws.

Brake Screw

Elbow Cover

Warning Ensure the elbow covers are snapped together tightly. Failure to do so may

cause the elbow cover to fall into the sterile eld.

3. Prepare the snap ring pliers by locating the set screw on the side of the pliers. Use a hex key to turn the screw clockwise. Continue turning the screw until the gap at the tips opens to 15mm when fully extended.

Note It is important to set the stop at 15mm to prevent the retaining ring from being

overextended.

Setting the Snap Ring Pliers

4. Once adjusted, use snap ring pliers to remove the C-Clip and washer.

Note e new Spring Arm should have washers and a C-Clip. e C-Clip and rst

washer may require removal.

Page 86

5. Insert washers into top of Suspension Arm.

6. Raise Spring Arm into the bottom of the suspension. Insert Spring Arm into Suspension Arm and tighten brake screws to hold.

7. Using the adjusted snap ring pliers secure the C-Clip over the pair of washers, making sure it ts securely in the groove at the top of the Spring Arm.

8. Visually inspect to verify that all three sides of the retaining ring are in contact with the inner channel.

Retaining Right Contact Points

9. Ensure the retaining ring is securely seated in its groove as shown in the next gure.

Retaining Ring

Seated in Groove

Groove in Spring Arm

Retaining Ring Properly Seated in Groove of Spring Arm

WARNING e C-Clip must be properly seated or the Spring Arm and light could fall.

10. Replace top cover and ensure end cap is screwed down completely, check for proper keying of electrical connection (align big and little keys with slots).

11. Repeat as necessary.

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14.3 Standard Width Yoke

the screw

Yoke

Handle

Loosen

Yoke

Apparatus

1. If yoke does not have a handle, follow the steps below:

a. Loosen the middle screw on the yoke

apparatus; do not remove the screw completely.

b. Insert the handle and align the groove

on the handle with the screw hole on the yoke apparatus.

c. Tighten the screw to secure the handle

in place.

2. Remove the shroud cover by removing the two knurled screws.

3. Install the Flat Panel Monitor on the Flat Panel yoke and complete all video and power connections.

4. Place the power brick in the special carrier.

5. Place cables in cable holders on inside of the Flat Panel Yoke so that no cables can be seen from the front or side. Secure the power cable in a similar fashion.

6. Place the shroud cover and the two knurled screws back into their original seating.

14.4 Halogen Light Flat Panel Stop Replacement

Light Flat Panel Stop Kit (0682-400-163)

Page 88

1. Remove the three screws and cover.

Screws

Cover

2. Remove two Phillips screws and white disc.

Note

3. Remove the two Allen screws and white stop block.

Note

4. Place the stop pin in any existing stop placement that is suitable to customer needs.

If white disc needs to be replaced, back pull bale through center hole in disc.

If stop block needs to be replaced, back pull cable through center hole in disc.

5. Perform the above steps in reverse to complete the installation.

Note

If existing stop pin has been sheared, leave the sheared pin in existing hole and place a new stop pin in any existing stop placement that is suitable to customer needs.

Page 89

14.5 Variant

1. Place the end cap onto the extension arm and secure it using two countersunk Phillips screws.

2. Check the extension arm end cap and countersunk Phillips screws to ensure they are securely fastened.

3. Repeat for each end cap.

Countersunk Screws

End Cap

Extension Arm

Threaded Holes

Variant End Cap Installation

14.6 Installing GCX Accessory Track on OSC400 Service Head

1. Determine the desired mounting conguration, as shown in the proceeding gure. e track can be oriented upward or downward and can be rotated so that the accessory mounting faces point to the sides or forward.

Accessory Mounting Face

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1/4-20 X 5/8 FHSCS

Accessory Mounting Face

Accessory Mounting Interface

1/4-20 X 1 FHSCS

WARNING Failure to remove all equipment from service head before installation can

Counterbored Holes

2. Attach the accessory track to the mounting bracket in desired conguration with four 1/4-20 X 1 FHSCS. Note that the counterbored holes on the mounting bracket will point upward when mounted on the service head.

3. Remove all equipment from service head, including equipment on shelves, at panel monitors, accessory arms (SHAPE Arms, other GCX accessories), IV poles, etc.

result in injury or damage to the service head and equipment.

4. Remove and save cosmetic caps from screws in top of service head.

5. Determine the direction in which the mounting bracket will be oriented and remove the screw and washer from the hole in the top plate that will be under the rear of the mounting bracket. Save washer, but discard screw.

Page 91

WARNING Remove only one screw from service head top plate. Simultaneous removal

of multiple screws can result in injury or damage to the service head and equipment.

6. Use the Low Head, M10 X 40 SHCS that is supplied with the bracket to attach back of bracket to the service head and tighten. Do not reuse the screw that was removed from the service head.

WARNING Reusing the 30mm screw that was removed from the service head to attach

the bracket can result in injury or damage to the service head and equipment. Use the Low Head, M10 X 40 SHCS that is supplied with the bracket.

7. Rotate the bracket away from ser-

Low Head SHCS, M10

X 40

Washer

vice head and remove the opposite screw and washer. Save washer but discard screw.

Low Head SHCS, M10 X 40

Washer

8. Use the Low Head, M10 X 40 SHCS that is supplied with the bracket to attach front of bracket to the service head. Do not reuse the screw that was removed from the service head.

9. Tighten both mounting screws with 7mm Hex Wrench and attach cosmetic caps.

Page 92

1/4-20 X 5/8 FHSCS

Install GCX Accessories

10. Install GCX accessories in track and install track cap with (4) 1/420 X 5/8 FHSCS.

Page 93

15. Cleaning and Completion

On a ladder, start cleaning at the top of the suspension addressing the ceiling cover and the down tube.

1. Clean the face glass.

2. Provide the primary hospital contact with extra bulbs (halogen only) and sterilizable handles.

3. (In-Service Biomedical and/or maintenance on the lighting system) Focus primarily on brake adjustments, bulb change, and replacing the electrical board in the light head. Review the service plan with the hospital contact.

4. Contact the shipping and receiving representative and notify them that the crates are ready for waste removal.

5. Perform the appropriate QIP for the installation and return to Stryker Communications.

6. Fill out a DHR and mail it to the Designate at Stryker.

Page 94

16. Servicing the Visum 600/450

e various functions of the lights can be operated with the help of a wall control, which communicates with the controls via a CAN bus.

ese functions are explained with user-friendly symbols on the wall control. An external power box is the power supply for all the electronic circuits. A lighting system always consists of two independent lights. One light is set up for a camera system to allow for live recording sessions during surgery.

16.1 Electronic Control System

e electronic control system is designed to control the brightness of halogen lights in medical OR lights. e principle is based on a phase-angle control of the input voltage to eectively control the output voltage for the light.

is function includes:

• Brightness control of the halogen light

• Identication of a defective light, including mechanical switch to a back-up light

• Communication with peripheral devices via CAN bus

• Optional input and output

• Integration of an RS-232 interface

• Connection setup for an electronic camera

• Temperature measurement of the cooling element

e direct voltage (abbreviated DC) is chopped by the electronic circuits. e pulse/no pulse ratio of the resulting PWM signal varies according to the supply voltage and the brightness level settings. Smoothing and stabilizing processes produce the eective light voltage that is supplied to the light.

Using the gure on the following page as a reference, ensure the supply voltage for the low current branch is routed over an input lter circuit (1). is lter circuit complies with the EMC and oers polarity reversal protection and peak limiting. is is followed by several supply voltages (4).

e high current branch, which is designed to supply the lights, has been tted with a separate polarity reversal protection (2).

e input voltage is recorded by two independent measuring circuits (3). e micro-controller (7) calculates the necessary pulse/no pulse ratio to activate the light driver (11 or 13). e supply voltage is forwarded in full strength to the light (L1 or L2). When the previously calculated time window has reached the eectively set voltage of the light, the driver (11 or 13) opens the ground connection so that no more current can continue to ow. Aer a dened frequency ratio, (PWM pulse/no pulse) the driver is closed and the current can ow again.

To maintain a decoupling between high current branch and MC, galvanized isolation is implemented by means of the optocouplers (10 and 12). Two independent light branches (L1, 11, 10 as well as L2, 13, 12) have been provided for the event that one of the lights becomes defective. A motor is activated to change the light (5 + 22) when the electronic circuits recognize by way of the probe (3) that a light is defective and the second light is automatically swiveled into the center of the mirror. is back-up light starts to generate light and a “defective light“ message is sent to the wall control.

e control assembly contains an optional digital output drive and a digital input (6) for possible additional functions.

Page 95

150W Lamp

Lampen 150W

Bulb

Motor

Wechsel-

motor

Switching

Video Modu-

Optional I/O

optioneller Eingang

optioneller Ausgang

Kamera

Camera

lation

Video Modulati on

CAN BusCAN Bus

CAN Bus

1 Kbit

EEPROM

1 Kbit

EEPROM

Can I/O

zum Terminal

CAN

Interface

CAN

Micro-

Mikro-

Controller

Por

Interface

CAN Bus

Filter

5V PS

Netzteil 5V

Micro-

Mikro-

controller

Controller

EMI-Filter

Protection

Over Voltage

CAN-

Polarity Protection

EMV-Fil ter

Verpolungsschutz

Überspannungsschutz

CAN-

Driver

Interfa ce

RS232-

Treiber

Interface

RS-232

Lamp Power

RS232 + Motor + Video Power

Zum Lampenkopf bzw. Kameramodul

To Light Head and Camera Module

Terminal

Serial

RS-232

Interface

RS232

serielle Sc hnittstelle

Opto-

Optical Isolation

Opto-

Entkoppelung

Optical Isolation

Infinity

Electronic Control System

CAN Bus + Power

RS 232

Monitor

Video Demodulati on

24 VDC

Power Box

Driver for Bulb

Treiber

fuer:

Switching Focus

Motor

Wechselmotor

Focusmotor

24V

12V

Netzteil

Power Supply

Lamp 1

Treiber

Driver

Lamp 2

Lampe2

Treiber

Lampe1

Monitoring

Light Status

Temperature

Input Voltage

Messzweige:

Analog

Eingangsspannu ng

TemperaturoPeak Spannu ng

Strom Lampe 1

Strom Lampe 2

Tragarm

Light Suspension

EMI-Filter

Protection

Niederstro m

Verpolschut z

EMV-Filter

Peak Begrenzu ng

Overvoltage Protection

Undervoltage Protection

Over Current

Verpolschut z

Hochstrom

24 V Power

230 VAC /

115 VAC

24 VDC

Main Power

Versorgung +

der Lampen

Spannungs

Light

Leuchte

Anschluß der

Main Power

Safety Power

Page 96

e parameters required for the alignment and the proper functions of the control board are stored in an EEPROM (9). is EEPROM retains its programmed data without external supply voltage.

16.2 Power Supply Box

e power box contains a mains adaptor (15), which is responsible for the power supply of all electronic circuits. e division of the wiring of the whole system takes place here. e wall control may be connected to a monitor, an external PC system (Control) and the wiring for the light in the support arm.

ere is a switchover option for 115V~ / 230V~ on the mains adaptor circuit board (15). To access it, open the housing and bring the slide switch on both circuit boards into the corresponding desired position.

Safety Power is also brought into the power supply box directly as 24VDC. Should the mains power fail, an internal relay will switch over to supply the safety power to the light.

Since a system always consists of two independent lights, as well as a camera, two individual mains adaptors and a connection for a potential camera have been provided. Should a camera be retrotted, the system can be expanded by simply plugging in or screwing in a video demodulator (16).

e electronic control system communicates through the CAN interface (8). When a camera is added, the CAN bus is looped over the video modulator (21) and then led over the support arm system (20) to the power box. e bus reaches the support arm system directly when no camera is added. e bus is then led over the mains adaptor (15) of the camera demodulator (16) to the terminal (18).

16.2.1 Halogen Power Supply Box Troubleshooting Guide

1. Are both lights out and unable to be turned on? If yes, go to the next step. If no, skip to Step 6.

Light 2 Printed

on Circuit Board

Front

Light 1 Printed on

Circuit Board

Halogen Power Supply Box Overview

2. Check the Power output on L1 and L2 by doing the following:

WARNING To avoid the risk of electrical shock, all service must be provided by autho-

rized personnel.

a. Set multimeter to VDC mode. b. Insert multimeter leads as shown in Figure 2.

Page 97

c. Voltage output should be 33VDC +/-

1VDC.

d. If L1 & L2 both have 33VDC power out

the power supply is not the cause of the problem. Continue troubleshooting the rest of the light system.

e. If L1& L2 do not have 33VDC power

out, go to step 3.0.

f. If only one light has 33VDC power out

go to step 6.0 to troubleshoot the side that does not have power out. Investigate the rest of the light system to determine why the light that is getting power from the power supply box is not working.

3. Is the power supply box plugged in? If yes, go to the next step. If no, plug in the power supply box and check the light system for normal operation, as per QIP07056.

4. Is the power supply box power switch in the ON position? If yes, go to Step 5. If no, turn the power switch to the ON position and check the light system for normal operations, as per QIP07056.

5. Does the AC outlet have line power when measured at the wall outlet?

Power Supply Box DC Voltage Measurement

WARNING To avoid risk of electrical shock, all service must be provided by authorized

personnel.

a. Set multimeter to VAC mode. b. Insert multimeter leads into the outlet

as shown in the gure below.

c. Voltage output should be 110-120VAC

for 0682-000-055 power supply boxes. Voltage output should be 220-240VAC for 0682-000-055i international power supply boxes.

d. If line power is present and at the cor-

rect voltage, then replace the power supply box and return it to Stryker Communications through the RMA process.

e. If line power is not present, investigate the reason for this. Check the system for proper opera-

tion once line power is restored, as per QIP07056.

6. For a single line that is out, check the power output on the aected light.

a. Power cycle the power supply box by turning the switch on the back of the box o then back

on.

b. Does the aected light turn back on? If yes, then investigate the rest of the light system for a

CAN-BUS problem. If no, then continue to the next step.

Line Voltage Measurement

Page 98

WARNING To avoid risk of electrical shock, all service must be provided by authorized

personnel.

c. Set multimeter to VDC mode. d. Insert multimeter leads as shown in the previous gure. e. Voltage output should be 33VDC+/- 1VDC. f. If the light that is not working has 33VDC power, the power supply is not the cause of the

problem. Continue troubleshooting the rest of the light system.

g. If the aected light does not have 22VDC power out, go to the next step.

7. Troubleshoot internal power supply components.

a. Turn the power supply box power

switch to the OFF position.

b. Remove the top cover from the power

supply box by removing the four Phillips screws from the sides.

c. Inspect the inside of the power supply

box for obvious damage to the internal components such as physical damage to circuit boards or electrical components, damaged/loose wiring, and blown fuses.

d. Turn the power supply box power

switch to the ON position.

Line Voltage Measurement

e. Check if the “LIGHT POWER” LED is illuminated for the aected light as shown in the gure

below.

f. Using a non-conductive tool, tap the 10A fuse on the power supply box while watching the

“LIGHT POWER” LED. Check to see if the “LIGHT POWER” LED ickers when tapped (this

can indicate a cold-solder failure on this component). g. Turn o power to the power supply box. h. Remove the 10A fuse and discard it. i. Install a new 10A fuse. j. Turn the power supply box power switch to the ON position. k. Does aected light turn on? If yes, then replace the cover on power supply box and test the

light system for normal operation, as per QIP07056. If no, proceed to the next step.

Page 99

10A Fuse

4A Fuse

2A Fuse

“Light Power”

LED

Power Supply Board Fuses and LEDs

l. Turn power supply box power switch to the OFF position. m. Remove and discard the old 4A fuses on the power supply box motherboard and replace with

new 4A fuses.

n. Remove and discard the 2A fuse on the power supply box motherboard and replace with new

2A fuses. o. Turn power supply box switch to the ON position. p. Do both lights work? If yes, then replace the power supply box cover, check the system for

normal operation, as per QIP07056. If no, replace the power supply box cover, remove the

power supply box and return it to Stryker Communications using the RMA process. In-

stall a replacement power supply box and test the light system for normal operation, as per

QIP07056.

16.3 Wall Control

e wall control consists of a front panel with LED display and keys for user input. e electronic circuit with a micro-controller is located behind the front panel. It is responsible for processing the user input for camera and light controls and for output certain operating conditions on the LEDs. Communication with the primary electronic control system takes place via the CAN bus. e electronic control system of the terminal has a 9-pole sub-D plug. All control signals (CAN, serial) and the voltage supply utilize this plug. e circuits are connected separately to comply with EMC regulations.

e terminal has two equivalent electronic control systems, because every light system consists of two independent lights.

e functions of the terminal are briey described in the following diagram.

Page 100

LED1

LED1 8

S1 1

S1 2 S1 5

LED9

LED1 7 S1 0

S1 4

S1 6

S9 LED1 9

S1 3

LED 2..8

LED 10..16

LED Wall Control Panel

S1: Light 2 ON/ OFF S2: Brightness Light 2 dark S3: Brightness Light 2 bright S4: Light 1 ON / OFF S5: Brightness Light 1 dark S6: Brightness Light 1 bright S7: Camera ON / OFF S8: Camera focus down (focus out) S9: Camera auto focus S10: Camera focus up (focus in) S11: White balance (color adjustment) S12: Camera iris down S13: Camera auto-iris S14: Camera iris up S15: Zoom out S16: Zoom in LED1: Light 2 defective LED2..8: Brightness indicator Light 2 LED9: Light 1 defective LED10..16: Brightness indicator Light 1 LED17: Auto focus ON LED18: White balance ON LED19: Auto iris ON

100

Stryker Booms and Lights User manual

Specifications and Main Features

Frequently Asked Questions

User Manual