Structural Concepts DO3623R Installation Manual

Page 1
READ AND SAVE THESE INSTRUCTIONS
INSTALLATION &
OPEN REFRIGERATED SELF-SERVICE MERCHANDISER
SERVICE DROP-IN REFRIGERATED MERCHANDISER
OPERATING MANUAL
PN 99574
Model DO3637R
Model DO3637R 38 1/8”L x 28 5/8”D x 37 1/4”H (Upper Display Case Only)
Model DO4837R
38 1/8”L x 28 5/8”D x 61 1/8”H (Upper Display Case + Drop-In Refrigeration Unit)
Model DO4837R 50 1/8”L x 28 5/8”D x 37 1/4”H (
Model DO3623R 38 1/8”L x 28 5/8”D x 23 1/4”H (Upper Display Case Only)
50 1/8”L x 28 5/8”D x 61 1/8”H (Upper Display Case + Drop-In Refrigeration Unit)
Upper Display Case Only)
38 1/8”L x 28 5/8”D x 47 1/8”H (Upper Display Case + Drop-In Refrigeration Unit)
Model DO4823R 50 1/8”L x 28 5/8”D x 23 1/4”H (Upper Display Case Only)
50 1/8”L x 28 5/8”D x 47 1/8”H (Upper Display Case + Drop-In Refrigeration Unit)
Note 1. Internal counter height must be at least 28” for refrigeration and proper air flow space. Note 2 (with a minimum 1.42” perimeter) for proper clearance and fit of Drop-In Refrigerated Merchandiser. These combined dimensions require a 30” minimum counter top space for cutout. Note 3 Long (with a minimum 1.42” perimeter) for proper clearance and fit of Drop-In Refrigerated Merchandiser. These combined dimensions require a 30” minimum counter top space for cutout.
. Model DO3637R & 3623R: Service Top Cutout dimensions must be 27.15” Wide x 36.65” Long
. Model DO4837R & DO23R: Service Top Cutout dimensions must be 27.15” Wide x 48.65”
888 E. Porter Road · Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 www.structuralconcepts.com
I:\Oper Manuals\Impulse\DO[L]37R_DO[L]23R_99574.pub
Rev P Date: 8.4.2009
Page 2
TABLE OF CONTENTS
OVERVIEW AND WARNINGS ...………………………..…………………..…….………….....…..
CUSTOMER CABINET PROVISIONS…………………..…………………..…….………….....…..
CLEARANCE AND AIR FLOW ...………………………..…………………..…….………….....…..
VENTING INSTRUCTIONS FOR AIR INTAKE / EXHAUST ……………….……………………..
INSTALLATION ………………………………………………………………………………………..
START-UP AND OPERATION ..………………………………………………………………….….
SECURITY COVER OPTION ………………………………………………………………………..
OPTIONAL NIGHT AIR CURTAIN INSTALLATION & OPERATION INSTRUCTIONS ……….
MAINTENANCE FUNDAMENTALS ..……………………………………………………………….
REFRIGERATION FUNDAMENTALS ……………….………………………………………..…...
REFRIGERATION SLIDE-OUT EXPLODED PICTORIAL …………………………………….….
SERIAL LABEL LOCATION & INFORMATION LISTED / TECH INFO & SERVICE…………...
TROUBLESHOOTING ..………………….……………………………………………….………….
CLEANING SCHEDULE ....…………………………………………………...………………….….
CAREL® TEMPERATURE CONTROLLER INFORMATION …………………………………….
TECHNICAL SERVICE CONTACT INFORMATION & WARRANTY INFORMATION ………...
3
4
5
6
7
8
9
10
11-13
14
15
16
17-18
19
20-22
23
2
Page 3
OVERVIEW AND WARNINGS
OVERVIEW
These Structural Concepts® refrigerated self-service cases are designed to merchandise
packaged products at 5° Celsius / 41° Fahrenheit or less product temperatures.
These cases should be installed and operated according to the following instructions to insure
proper performance.
This unit is designed for the display of products in ambient store conditions where
temperatures and humidity are maintained at a maximum of 24°C / 75°F and 55% relative humidity.
WARNING
ELECTRICAL
HAZARD
WARNING
KEEP HANDS
CLEAR
WARNING
HOT
SURFACE
CAUTION
WARNING
Risk of Electric Shock.
Disconnect Power Before Servicing Unit
WARNING
Hazardous Moving Parts.
Do Not Operate unit with covers removed.
Fan blades may be exposed when deck panel is removed. Disconnect
power before removing deck panel.
WARNING
Evaporator Tray is Hot
CAUTION
Lamps have been treated to resist breakage and must be replaced with a
similarly treated lamp.
3
Page 4
CUSTOMER CABINET PROVISIONS
Customer Cabinet Provisions
Customer provided cabinet must adhere to the minimum requirements in ANSI/UL Std. 471 and
ANSI/NSF Std. 7.
Among the factors that are to be taken into consideration when judging the acceptability of a
cabinet or similar enclosure are mechanical strength, resistance to impact, moisture-absorptive properties, flame resistance, resistance to distortion at temperatures to which the material may be subjected under conditions of use, and resistance to corrosion.
Customer provided cabinet or similar enclosure shall have the strength and rigidity necessary to
resist conditions of intended use without increasing the risk of fire or injury to persons due to total or partial collapse. Cabinet or similar enclosure must be strong enough to hold weight of cabinet and intended product load. Dry weight (no product in case) exceeds 500 pounds.
A nonmetallic cabinet or similar enclosure (or part of an enclosure) shall have a flame spread
index of not more than 200 when tested in accordance with the Standard for Tests for Surface Burning Characteristics of Building Materials, UL 723.
The cabinet or similar enclosure shall be constructed and assembled to reduce the risk of fire
due to the emission of molten metal, burning insulation, flaming particles, or the like, through openings onto flammable material, including the surface over which the refrigeration is mounted.
A sheet metal cabinet or similar enclosure is to be judged for acceptability with respect to its
size, shape, metal thickness. Sheet metal such as galvanized or stainless shall be 0.30 inch (22 gage) or greater.
Steel enclosures shall be protected against corrosion by metallic or nonmetallic coatings, such
as plating or painting.
The refrigeration access panel/door shall be arranged so that main power switch, refrigeration
controller and refrigeration package are accessible without removing parts other than access panel/door.
A hinged or pivoted panel shall be positioned or arranged so that when it is in an open position
falling or swinging due to gravity or vibration will not cause injury to persons.
For electrical protection when installed in its intended manner, louvers and other openings in the
enclosure shall be constructed and located to reduce the risk of unintentional contact with mov­ing, live or hot parts such as fan blades and condensate trays. The minor dimension of such openings shall not exceed 3 inches—See Table 6.1 for Clearance from Openings. Tools are re­quired to remove covers, panels or grilles unless interlock is provided.
Ventilation openings/louvers shall be free of sharp edges and burrs and have spaces large
enough to allow for easy cleaning. Louvers that may be subject to splashes, spills, and overhead drips shall be of a drip-deflecting design.
4
Page 5
CLEARANCE AND AIR FLOW
Service Top Cutout Dimensions
Note: See Manual Cover for Service Top Cutout Dimensions.
Clearance Dimensions
The Refrigerated section must maintain airflow clearance. Dimensions are as follow.
1. 4" Minimum Spacing from bottom of refrigeration frame to bottom of cabinet or floor required for adequate air flow.
2. 9 1/2" Countertop / Facia enclosure space on cabinets or counter to allow for pullout system slide-out.
3. 15" Minimum opening in back of cabinet or counter (to pull out refrigeration system).
4. Back of counter / cabinet ventilation must be at specific space to allow for proper air intake and exhaust. See illustration at right.
5. Front of counter ventilation must be at least 2” to allow proper air intake and exhaust. See illustration at right.
6. Obstruction or restriction of air can void warranty.
Note: See Venting Instructions sections (next page) for more specific Air Intake and Air Exhaust clearance dimensions.
9 1/2” (SEE
NOTE 2)
15”
(SEE NOTES
3 & 4)
2” MIN. (SEE NOTE 5)
4” (SEE NOTE 1)
5
ABOVE ILLUSTRATION APPLIES
TO ALL MODELS
Page 6
VENTING INSTRUCTIONS FOR AIR INTAKE / EXHAUST - ALL CASES
BACK VIEW OF CABINET
AFTER POSITIONED ON
CUSTOMER-SUPPLIED COUNTER/BASE
Warning: The minimum intake and exhaust areas must be allowed (as illustrated
below) or case temperatures may fluctuate beyond safe parameters.
NOTES:
1. BACK OF CABINET MUST BE VENTED A MINIMUM OF 10 1/2” x 11” FOR AIR INTAKE.
2. BACK OF CABINET MUST BE VENTED A MINIMUM OF 2” x 15” FOR AIR EXHAUST.
3. BACK OF CABINET MUST PROVIDE A MINIMUM OF 15” x ENTIRE LOWER SECTION LENGTH FOR MAINTENANCE ACCESS. THIS AREA (AS DIMENSIONED BELOW) WILL ALLOW SERVICE CONTRACTORS TO SLIDE OUT CONDENSING UNIT.
4. SEE REFRIGERATION FUNDAMENTALS FOR VIEW OF CONDENSING UNIT AFTER SLIDE-OUT.
5. AIR INTAKE (ILLUSTRATED BELOW).
6. AIR EXHAUST
(ILLUSTRATED BELOW).
NOTE: ILLUSTRATION SHOWN BELOW MAY DIFFER IN
APPEARANCE FROM YOUR CASE; HOWEVER,
DIMENSIONS ARE APPLICABLE TO ALL CASES.
15”
MINIMUM
AIR
EXHAUST
SPACE
MINIMUM MAINTENANCE ACCESS SPACE TO
RUN ENTIRE LOWER SECTION LENGTH
6
2” MINIMUM AIR EXHAUST SPACE
4” MINIMUM AIR EXHAUST SPACE
Page 7
INSTALLATION
1. Remove Case From Skid
Caution: Case must always remain supported or center of gravity may allow case to fall. Slide to rear of skid and tip backward off skid while
maintaining support. See illustration below.
Upper Display
d
l
o
H
y
l
m
r
i
F
C
Refrigerated
a
e
R
W
e
s
a
S a
C
o
r
F
Drop-In
Section
o
r
i
h
i
d
i
l
e
s
S
m
f e
l
g
n
f
f
O
d
i
k
Case
Slide
Skid
Out
3. Seal Upper Display Case to Base
NSF® Listed Industrial Grade Silicone Seal-
ant is recommended.
Clip tip to allow approximately 1/8” to 3/16”
diameter hole.
Beginning at case
rear, run a consis­tent, solid bead of silicone around entire perimeter.
2. Display Case Setup
SCC® Service Drop-In Refrigerated Merchan-
diser Case consists of two sections: The Upper Display Case and Drop-In Refrigerated Section.
As both sections make up one conjoined unit, it
is both large and heavy. A team effort is re­quired for lowering Case into the Customer Sup­plied Base.
After lowering into Base, adjust into position al-
lowing Case to gingerly rest on Counter Top without marring.
Seal
Seal
Along
Along
Here
Here
7
C
S
r
e
m
o
t
s
u
p
u
B
d
e
i
l
p
e
s
a
Page 8
START-UP AND OPERATION
Case Start-Up
Plug cord into a certified electrical outlet with
ground.
Turn on the Main Power Switch. Switch is in
the Drop-In Refrigerated Section on the rear right hand side of base.
The Temperature Control Module (LED) will
illuminate. Evaporator coil fans and the compressor motor should turn on.
From the front of the case, raise the deck to
confirm that the coil fans are functioning properly.
Turn on the lights. Light Switch is in the Up-
per Display interior of the case at rear right side (see illustration at right).
First time lighting may require a short warm
up period for the bulbs. Slightly dim or a flickering of new bulbs is normal.
Temperature Settings
This case has been tested to maintain a
temperature at or below 5° Celsius / 41° Fahrenheit.
When the merchandiser is in a start up
mode or has been idle for a long period of time, the unit will require 30 minutes in order to pull-down to temperature.
Spirit-Filled Thermometer located in refriger-
ated compartment is for monitoring warmest air temperature in accordance with NSF® Std. 7 (see illustration at right).
The temperature is controlled by a Tempera-
ture Control Module. It is located at the lower-right area (from the case rear) of the Drop-In Refrigerated Section. See top-right illustration for general location.
If a temperature setting change is
required,refer to instructions in the temperature controller section of this operating manual.
Upper
Display
Case
Shelves
Deck
Drop-In
Refrigerated
Section
— Upper Display Case & Drop-In Refrigeration Section —
ON
OFF
—– Main Power “Rocker” Switch —–
Condensate
Pan
Light Switch
Spirit-Filled Thermometer (see illustra­tion below)
Main Power “Rocker” Switch
Temperature
Control Module
8
—– Spirit-Filled Thermometer —–
Page 9
SECURITY COVER OPTION
Illustration below shows optional security cover on sample model. Your case may not have this option.
Model DO3623R Shown Above
9
Page 10
READ AND SAVE THESE INSTRUCTIONS
OPTIONAL NIGHT AIR CURTAIN INSTALLATION & OPERATING INSTRUCTIONS
Night Air Curtain Installation & Operating Instructions
1. Use caution when handling Night Air Curtain.
2. Display case may come with Night Curtain already attached. If not, a retrofit kit will be provided. If using SCC-supplied retrofit kit, attach to display case by centering night curtain along top-front of case as shown in illustration below. Attachment Magnets will hold Night Air Curtain firmly in place.
3. Grasp the handle and pull downward to desired location in front of case (as shown in illustration below).
4. To return Night Air Curtain to its retracted position, grasp handle, lift up and away from its magnetic attachment and carefully wind Night Air Curtain back into roll.
5. Caution! Doing so can eventually destroy Night Air Curtain’s tension and retractability.
6. To entirely detach Night Air Curtain from case, simply lift it upward and away from case. Caution! Do NOT drag Night Air Curtain along top of case or magnets may scratch or mar surface. Simply lift Night Air Curtain upward and away from case.
7. Store in a safe and secure space until needed again.
Do not allow spring-loaded Night Air Curtain to freely snap back into roll.
Night Air Curtain
Attachment Magnets
NOTE: THE
BELOW
ILLUSTRATION
MAY NOT EXACTLY REFLECT
EVERY
PARTICULAR
CASE’S
FEATURES OR
OPTIONS.
Night Air Curtain Retraction Magnets
View of Night Air Curtain
(Topside / Attached)
Night Air Curtain
Retraction Magnets
Acrylic
Sneeze Guard)
View of Night Air Curtain (Underside / Detached)
Night Air Curtain
Retraction Magnets Attachment Points
(Along Front of Case)
10
Page 11
MAINTENANCE FUNDAMENTALS
Adjustable Shelf
Adjustment of the angle of the shelves can be
made by pivoting the lower portion of the shelf bracket in the upright.
The shelves can be adjusted to an angle of:
0, 5, and 10 degrees.
See illustration at right.
Shelf Assembly Removal
Shelves can be removed for cleaning or
adjustments
For lighted shelving, turn off power, unplug the
light cord.
Lift shelf straight up to separate from brackets.
Remove brackets. Note it may be necessary
to remove the nylon shipping bracket retainer. Pliers will be required to accomplish this task.
Light Fixtures
Light fixtures are located at the top inside of case (from the front) and may be provided on the underside of each shelf assembly
Removal of lamp:
Rotate lamp (1/4 turn) so that pins are aligned
in slots and remove bulb.
Installation of lamp:
Align pins with slot.
Insert pins into socket and rotate 1/4 turn to
secure pin contacts in socket.
See illustration at lower right.
Bracket Retainers
Light Fixtures
Light Socket
Shelf Assembly
Shelf Bracket
Adjustment
Notches
Light Fixture
11
Lamp Pins
Page 12
MAINTENANCE FUNDAMENTALS, CONTINUED
Warning, disconnect power before provid­ing maintenance and service to unit. As­sembly or disassembly and servicing to be accomplished by licensed electrical con­tractor.
Evaporator Coil Fans Access and Removal
Fans may be accessed by removing Deck
(covering Fan Shroud, Fan Housing and Coil). See illustrations at right.
Light Ballast Access
Light ballast is located inside the Electrical J-Box. Electrical J-Box is located at lower-right side (from the rear) of the Drop-In Refrigerated Section. See below right illustration for general location.
Electrical J-Box is assembled with Phillips screws. To disassemble, simply use Phillips screwdriver to remove screws.
Removing Rear Doors and Perforated Acrylic Plenum.
Note: Doors are not interchangeable.
There is an Outer and Inner Door. The
Outer door is the right hand door (from case rear). It can be identified by a stop located at the lower right hand corner to the inside of the case.
The Inner Door is the left hand door (from
case rear).
See next page for specifics on access to
and removal of thumbscrews, doors and perforated acrylic plenum.
Fan
Shroud
Fan
Housing
Inner Door
Coil
Fan Shroud
Fan & Housing
Coil
Drain
Outer Door
Thumb­screws holding Sliding Doors to Acrylic Plenum
12
Main Power Switch
Page 13
MAINTENANCE FUNDAMENTALS, CONTINUED
Removing the Rear Doors
Remove Thumbscrews (4 each side).
Thumbscrew removal will allow Rear Doors to be removed.
See illustration on this page for locations
of Thumbscrews, Nuts, Perforated Acrylic Plenum, etc.
Move the doors toward the center of the
case.
Starting with the Outer Door (right hand
door from rear of the case), individually lift each door up toward top of the case and pivot the bottom of door out.
Rear Doors (both Outer and Inner) must
be replaced in the same manner in which they are removed.
Removing Perforated Acrylic Plenum
After Outer and Inner Doors are re-
moved, the Perforated Acrylic Plenum pieces can now be removed.
Slide the Plenum toward the center of
the case.
Starting with the right hand Plenum, lift
up toward the top of the case and pivot the bottom Plenum out.
Perforated Acrylic Plenum pieces must
be replaced in the same manner in which they are removed.
Shelving
Lamp
View of thumbscrew
(4 each side) to be removed.
Thumbscrew
Upright
View of Thumbscrew and Nut from Case Rear. Note: Thumb­screws are only acces­sible from front of case.
Additional view of
Thumbscrew and Nut
Shelving
Bracket
from Case Rear.
View of Perforated
Acrylic Plenum
13
View of Rear
Outer Door
Page 14
REFRIGERATION FUNDAMENTALS
Refrigeration Access, Connections & Servicing Access to condenser coil for cleaning.
No tools required!
Access to Refrigeration Unit (for cleaning
condenser coil) is possible without tools.
Remove the (2) Thumb Screws on Rear Grille.
Flip down Rear Grille. Lift grille up and out (with
Tabs clearing the Base Frame Angle).
Be careful NOT to misplace Thumb Screws!
Cleaning of Condenser Coil can be done without
sliding out Refrigeration Unit.
See Cleaning Schedule for cleaning guidelines.
Replace Rear Grille in reverse order it was
removed (with Tabs behind Base Frame Angle).
See illustration at right.
Assembly or disassembly and servicing to be accomplished by licensed refrigeration contractor.
Refrigeration Unit slides directly out from lower
section to allow for servicing.
Service connections are located in the
Refrigeration Unit Slide-Out (shown at right).
Evaporator Pan is provided for case
condensation. Evaporator pan is to be plugged in 110V receptacle inside base, and positioned under PVC drain and on base frame.
When pulling or pushing unit in or out under the
case, use caution to avoid damage to copper refrigeration lines, hoses and cable.
Insure that the flexible drain hose is fully inserted
into the slot of hose support for proper drainage.
See illustration on next page for general location
and specifics.
Temperature Control Module
Temperature Control Module is located in the
Electrical J-Box.
Temperature is controlled by Temperature Control
Module. It is located at lower-right area (from the rear) of the Drop-In Refrigerated Section. See
top-right illustration for general location.
If a temperature setting change is required, refer
to instructions in the temperature controller
section of this operating manual.
Main Power
Switch
Temperature
Control Module
Thumb
Screws
Rear Grille
Tabs
Temperature
Control Module
Rear Grille
Sl
d
i
Se
u
O
e
c
i
v
r
r
o
t f
n
i
Base Frame Angle
g
Note
Frame Angle for
proper attachment.
Light Ballast
Electrical
J-Box
: Rear Grille
Tabs must be
behind Base
14
Page 15
REFRIGERATION SLIDE-OUT EXPLODED PICTORIAL
The following images show the various parts pertaining to the Refrigeration
Unit (that is slid directly out from lower section) to be serviced.
Sight Glass
Condensate
Pan
Copper
Tubing
Electrical
Junction Box
Refrigeration
Service Valve
Flexible Hose
Connections
Condensing Coil
(and internal fan)
Capacitor
Receiver
Condensing
Unit
Dryer Filter
15
Copper
Tubing
Page 16
SERIAL LABEL LOCATION & INFORMATION LISTED / TECH INFO & SERVICE
Serial Label Location & Information Listed / Technical Information & Service
Serial labels are located near the electrical access on your case.
Serial labels contain electrical, temperature & refrigeration information, as well as regulatory
standards to which the case conforms.
For additional technical information and service, see the TECHNICAL SERVICE page in this
manual for instructions on contacting Structural Concepts’ Technical Service Department.
See images below for samples of both refrigerated and non-refrigerated serial labels.
S
A
M
P
L
E
O
N
L
Y
Y
L
N
O
E
L
P
M
A
S
----- Sample Serial Label For Refrigerated Case -----
Y
L
N
O
E
PL
M
SA
----- Sample Serial Label For Non-Refrigerated Case -----
888 E. Porter Road · Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 www.structuralconcepts.com
16
Page 17
TROUBLESHOOTING
Product is Drying Out
Water on the Floor
Excessive Fan Noise
System is not Operating
Check the relative humidity in the store.
Check that all of the hoses are connected.
Check that the drain trap is free of debris.
Check that the case is aligned properly.
Check that nothing is obstructing the blade rotation.
Check that the fan shroud is properly secured.
Confirm the utility power is on.
Check that the MAIN power switch is on.
Check that the unit is properly plugged in.
Fans Not Working
Case Lights Not Working
Condensing Unit Not Operating.
Check the circuit breaker box for tripped circuits.
Check that the MAIN power switch is on.
Determine if there is ice build up blocking the fan.
Check bulbs for proper installation and connection.
Check for burned out bulbs.
Clean dirt and dust from the bulbs to prevent flickering.
Check instructions in the temperature controller section of this manual for your particular temperature controller.
Check that the power is turned on.
17
Page 18
TROUBLESHOOTING, CONTINUED
Alarm Going Off
Not Holding Temperature.
Check instructions in the temperature controller section of this manual for your particular temperature controller.
If a large amount of warm product was added to the case, it will take time for the temperature to adjust.
The temperature will change during defrost mode but will return to normal.
Check that the discharge air is not disrupted or blocked by
product (Product is above load limit level).
Check that the case is not in the sun or near a heat or air-conditioning vent.
Is case located near front doors? Wide ranging temperature fluctuation can occur if inside temperatures widely vary from outside temperatures.
Check the evaporator coil for ice build up (can be viewed from fan shroud inspection cover).
18
Page 19
CLEANING SCHEDULE
Cleaning
Daily Weekly Monthly
Clean Case Exterior X
X
X
Clean Case Interior X
X
X
X
Task
Clean outside surface of front curved glass with a household or commercial glass cleaner.
Clean wood, laminate and painted surfaces with a mild soap and water solution and a soft cloth .
Remove rear panel. Clean under case with vacuum.
Shelves may be cleaned with a household or commercial glass cleaner.
Remove the decks and clean with soap and water.
Remove rear doors and clean with a house­hold or commercial cleaner
Vacuum tub under deck if necessary. To flush out the tub, disconnect power to the case. Remove the deck and the fan shroud. Direct drain to floor drain or a bucket. Run hose into the drain to flush out debris. Hose out the tub.
X
X
X
Keep drains clean and free of debris which could clog the drain and rob the case of needed refrigeration.
Clean the dust and dirt that collects on the condenser coil.
Flip down rear grille (by removing the
two thumb screws at top).
Lift grille up and out (with tabs clearing
the Base Frame Angle).
Using an industrial strength vacuum
(and attached brush), carefully clean condenser coil.
Caution! Be careful not to damage the
fins on the coil.)
Replace Rear Grille in reverse order it
was removed (with Tabs behind Base
Frame Angle).
Reattach thumb screws to top of Rear
Grille.
See Refrigeration Fundamentals section
Slide out Refrigeration Unit. Use a vacuum with a hose attachment to clean area.
19
Page 20
Read And Save These Instructions - Page 1 of 3
Integrated Electronic
Microprocessor Controller
Programming The Instrument
How To Modify The Setpoint
Press and hold the “SET” key for at least 1 second.
Set
Prg
mute
Set
aux
def
How To Modify The Defrost, Differential Or Other Parameters
Prg
mute
Set
aux
Set
aux
Set
Prg
mute
Warning! Save Your Parameter Settings!
1. Press & hold “Prg” and “SET” keys together
Set
for at least 5 seconds; the display will show the number “0”, representing the password prompt.
2. Confirm by pressing “SET” key.
3. Press or to reach the
def
category to be modified.
4. Press “SET” to modify this selected parameter.
5. Increase or decrease the value using
def
the or button respectively.
6. Press the “SET” key to temporarily save the new value and return to the display of the parameter.
7. Press & hold the “Prg” key for at least 5 seconds to save changes. This action will also mute the audible alarm (buzzer) & deactivate the alarm relay.
Prg
mute
Set
aux
Set
aux
Set
Prg
mute
1. To store the new parameter values, PRESS and HOLD the “Prg” key for at least 5 seconds.
2. All modifications made to parameters will be lost if you do NOT press a button within 60 seconds. Should this “timeout” occur, normal operational settings (prior to modifications being made) will resume.
3. If the instrument is switched off before pressing the “Prg” key, all modifications to parameters will be lost.
How To Activate Manual Defrost
def
Press and hold the “def” key for at least 5 seconds.
How To Activate / Deactivate Auxiliary Output
Press and hold the “aux” key for at least 1 second.
aux
How To Change Reading From Fahrenheit (°F) To Celsius (°C)
1. Press and hold “Prg” and “SET” keys
Set
together for at least 5 seconds; display will
2. Confirm by pressing “SET” key.
4. Press “SET” to modify this selected parameter.
6. Press “SET” key to temporarily save the new value and return to the display of the parameter.
show “0”, representing password prompt.
def
3. Press or until reaching the parameter “/ 5”.
5. Press or to change value to desired
def
setting: “0” for Celsius (°C) or “1” for
Fahrenheit (°F).
7. Press & hold “Prg” key for at least 5 seconds to save changes.
convert to new scale. No conversion is required.
Note! All values will automatically
How To Reset Any Alarms With Manual Reset
Prg
mute
Press and hold the “Prg” and “aux” key for at least 1 second.
aux
Structural Concepts Corp., 888 E. Porter Rd · Muskegon, MI 49441 Ph: 231.798.8888 / Fax: 231-798-0393 / www.structuralconcepts.com
20
I:\Oper Manuals - PUB\Templates\Carel Controller\Carel Controller IR33.pub
This data derived from Carel Material: ir33 +030220441 - rel. 2.0 - 01.05.2006
Page 21
Read And Save These Instructions - Page 2 of 3
Integrated Electronic
Microprocessor Controller
User Interface - Display
Summary Table of Alarm and Signals: Display, Buzzer and Relay
reset alarms w/manual reset / reset HACCP alarms / reset temp. monitoring
Structural Concepts Corp., 888 E. Porter Rd · Muskegon, MI 49441 Ph: 231.798.8888 / Fax: 231-798-0393 / www.structuralconcepts.com
21
I:\Oper Manuals - PUB\Templates\Carel Controller\Carel Controller IR33.pub
This data derived from Carel Material: ir33 +030220441 - rel. 2.0 - 01.05.2006
Page 22
Read And Save These Instructions - Page 3 of 3
Integrated Electronic
Microprocessor Controller
Summary Table of Operating Parameters
CODE PARAMETER UOM* TYPE MINIMUM MAXIMUM DEFAULT
/5
Select Celsius (°C) or Fahrenheit (°F)
flag C 0 1
/c1 Calibration of probe 1 °C/°F C -20 20
/c2 Calibration of probe 2 °C/°F C -20 20
St Temperature set point °C/°F F r2 r1
rd Control delta °C/°F F 20 0.1
dl Interval between defrosts hours F 0 250
dt1 End defrost temperature, evaporator °C/°F F -50 200
dP1 Maximum defrost duration, evaporator min F 1 250
d6 Display on hold during defrost - C 0 2
For Case
Specific
Defaults
See Serial
Label
Located
Near
Electrical
Access
On Your
Case.
For Additional Technical
Information
Call
Structural
Concepts
Technical
Service
Dept. at
1(800)
433.9489
dd Dripping time after defrost min F 0 15
d/1 Display of defrost probe 1 °C/°F F - -
* Unit Of Measure
Structural Concepts Corp., 888 E. Porter Rd · Muskegon, MI 49441 Ph: 231.798.8888 / Fax: 231-798-0393 / www.structuralconcepts.com
22
I:\Oper Manuals - PUB\Templates\Carel Controller\Carel Controller IR33.pub
This data derived from Carel Material: ir33 +030220441 - rel. 2.0 - 01.05.2006
Page 23
TECHNICAL SERVICE CONTACT INFORMATION & WARRANTY INFORMATION
STRUCTURAL CONCEPTS CORPORATION TECHNICAL SERVICE
PHONE NUMBER: 1.800.433.9489 or For Your Master Service Agent See
WWW.STRUCTURALCONCEPTS.COM/Contact/Master_Service_Agents.asp
WARRANTY INFORMATION
(Note: Standard Limited Warranty can be found at www.Struct ural conc ept s.com)
All sales by Structural Concepts Corporation (SCC) are subject to the following limited warranty. “Goods” refers to the product or products being sold by SCC.
Warranty Scope: Warranty is for equipment sold in the United States, Canada, Mexico and Puerto Rico. Equipment sold elsewhere may carry modifi ed warranty. Warranty; Remedies; Limitations. SCC warrants that if any Goods are found by an authorized representative of SCC not to be of good material or workmanship within one
year of the date of shipments SCC will, at its option after inspection by an authorized representative, replace any defective Good or pay the reasonable cost of replacement for any such defective Goods, provided that written notice of the defect is given to SCC within 30 days of the appearance of such defect. If notice is not given within such period, any claim for breach of warranty shall be conclusively deemed to have been waived and SCC shall not be liable under this warranty. If SCC is unable to repair or replace the defective Goods, SCC shall issue a credit to the Purchaser for all or part of the purchase price, as SCC shall determine. The replacement or payment in the manner described above shall be the sole and exclusive remedy of Purchaser for a breach of this warranty. If any Goods are defective or fail to conform to this warranty, SCC will furnish instructions for their disposition. No Goods shall be returned to SCC without its prior consent.
SCC’s liability for any defect in the Goods shall not exceed the purchase price of the Goods. SCC SHALL HAVE NO LIABILITY TO PURCHASE FOR CONSEQUENTIAL DAMAGES OF ANY KIND WHATSOEVER, INCLUDING, BUT NOT LIMITED TO, PERSONAL INJURY, PROPERTY DAMAGE, LOST PROFITS, OR OTHER ECONOMIC INJURY DUE TO ANY DEFECT IN THE GOODS OR ANY BREACH OF SCC, SCC SHALL NOT BE LIABLE TO THE PURCHASER IN TORT FOR ANY NEGLIGENT DE­SIGN OR MANUFACTURE OF THE GOODS, OR FOR THE OMISSION OF ANY WARNING THEREFROM.
SCC shall have no obligation or liability under this warranty for claims arising from any other party’s (including Purchaser’s) negligence or misuse of the Goods or environmental conditions. This warranty does not apply to any claim or damage arising for or cause by improper storage, handling, installation, maintenance, or from fire, flood, accidents, structural defects, building settlement or movement, acts of God, or other causes beyond SCC’s control.
Except as expressly stated herein, SCC makes no warranty, express, implied, statutory or otherwise as to any parts or goods not manufactured by SCC. SCC shall warrant such parts or Goods only (I) against such defects, (II) for such periods of time, and (III) with such remedies, as are expressly warranted by the manufacturer of such parts of Goods. Notwithstanding the foregoing, any warranty with respect to such parts of Goods and any remedies available as a result of a breach thereof shall be subject to all of the procedures, limitations, and exclusions set forth herein.
THE WARRANTIES HEREIN ARE IN LIEU OF ALL WARRANTIES, EXPRESS, IMPLIED, STATUTORY, OR OTHERWISE. IN PARTICULAR, SCC MAKES NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
No representative, agent or dealer of SCC has authority to modify, expand, or ext end this Warranty, to waive any of the limitations or exclusions, or to make any different or additional warranties with respect to Goods.
Period of Limitations. No claim, suit or other proceeding may be brought by Purchaser for any breach of the foregoing warranty or this Agreement by SCC or in any way arising out of this Agreement or relating to the Goods after one year from the date of the breach. In the interpretation of this limitation on action for a breach by SCC, it is expressly agreed that there are no warranties of future performance of the goods that would extend that period of limitation herein contained for bringing an action.
Indemnifications. Purchaser agrees to indemnify, hold harmless, and defend SCC if so requested, from any and all liabilities, as defined herein, suffered, or incurred by SCC as a result of, or in connection with, any act, omission, or use of the Goods by Purchaser, its employees or customers, or any breach of this Agreement by Purchaser. Liabilities shall include all costs, claims, damages, judgments, and expenses (including reasonable attorney fees and costs).
Remedies of SCC. SCC’s rights and remedies shall be cumulative and may be exercised from time to time. In a proceeding or action relating to the breach of this Agreement by Purchaser, Purchaser shall reimburse SCC for reasonable costs and attorney’s fees incurred by SCC. No waiver by SCC of any breach of Purchaser shall be effective unless in writing nor operate as a waiver of any other breach of the same term thereafter. SCC shall not lose any right because it has not exercised it in the past.
Applicable Law. This Agreement is made in Michigan and shall be governed by and interpreted according to Michigan law. Any lawsuit arising out of this Agreement or the Goods may be handled by a federal or state court whose district includes Muskegon County, Michigan, and Purchaser consents that such court shall have personal jurisdiction over Purchaser.
Miscellaneous. If any provision of this Agreement is found to be invalid or unenforceable under any law, the provision shall be ineffective to that extent and for the duration of the illegality, but the remaining provisions shall be unaffected. Purchaser shall not assign any of its rights nor delegate any of this obligations under this Agreement without prior written of SCC. This Agreement shall be binding upon and inure to the benefit of SCC and Purchaser and each of their legal representatives, successors and assigns.
SCC warrants its products to be free of defects in materials and workmanship under normal use and service for a period of one (1) year from the date of delivery.
This warranty is extended only to the original purchaser for use of the Goods. It does not cover normal wear parts such as plastic tongs, tong holders, tong cables, bag holders, or acrylic dividers.
General Conditions. All service labor and/or parts charges are subject to approval by SCC. Contact the Customer Service Department in writing or call 231-798-8888.
All claims must contain the following information: (1) model & serial code number of equipment; (2) the date and place of installation; (3) the name and address of the agency which performed the installation; (4) the date of the equipment failure; and (5) a complete description of the equipment failure and all circumstances relating to that failure.
Once the claim has been determined to be a true warranty claim by SCC’s Customer Service Department, the following procedure will be taken: (1) replacement parts will be sent at no charge from SCC on a freight prepaid basis; (2) reimbursement for service labor will be paid if the following conditions have been met— (a) prior approval of ser­vice agency was awarded from the Customer Service Department; and (b) an itemized statement of all labor charges incurred is received by the Customer Service Depart­ment. The cost of the service labor reimbursement will be based on straight time rates and reasonable time for the repair of the defect.
If problems occur with any compressor, notify SCC’s Customer Service Department immediately. Any attempt to repair or alter the unit without prior consent from the Customer Service Department will render any warranty claim null and void. This warranty and protection plan does not apply to any condensing unit or any part thereof which has been subject to accident, negligence, misuse, or abuse, or which has not been operated in accordance with the manufacturer’s recommendations or if the serial number of the unit has been altered, defaced, or removed.
Limit of Liability. The limit of liability of SCC toward the exchange cost of the original condensing unit, F.O.B. SCC, Norton Shores, MI, of each motor-compressor assembly replaced during the warranty shall not exceed manufacturer's current established wholesaler’s exchange price and in no case shall the labor of removing or replacing the motor-compressor or parts thereof be the responsibility of SCC.
23
Loading...