STIHL BR 45 Owner's Manual
STIHL BR 45
Instruction Manual
Owner's Manual
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Contents
english / USA
Guide to Using this Manual .............. 2
Safety Precautions ........................... 3
Assembling the Blower ................... 10
Fitting Backpack ............................. 13
Fuel ................................................ 14
Fueling ............................................ 15
Starting / Stopping
the Engine ...................................... 15
Operating Instructions .................... 18
Printing inks contain vegetable oils;
paper can be recycled.
Using the Blower ............................ 19
Cleaning the Air Filter ..................... 20
Motor Management ........................ 20
Adjusting the Carburetor ................ 21
Catalytic Converter* ........................ 22
Checking the Spark Plug ................ 22
Engine Running Behavior ............... 23
Rewind Starter ................................ 24
Storing the Machine ........................ 24
Maintenance Chart ......................... 25
Main Parts and Controls ................. 26
Specifications ................................. 28
Maintenance and Repairs ............... 28
STIHL Incorporated Federal and
California Emission Control
Printed on chlorine-free paper.© 2002 Andreas Stihl AG & Co., Waiblingen
Warranty Statement ........................ 29
Allow only persons who understand this
Manual to operate your blower.
To receive maximum performance and
satisfaction from your STIHL blower, it is
important that you read and understand
the maintenance and safety precautions,
starting on page 3, before using your
blower.
Contact your STIHL dealer or the STIHL
distributor for your area if you do not
understand any of the instructions in this
Manual.
!Warning!
Because a blower is a high-speed tool,
some special safety precautions must
be observed as with any other power
tool to reduce the risk of personal injury.
Careless or improper use may cause
serious or even fatal injury.
STIHL's philosophy is to continually
improve all of its products. As a result,
engineering changes and improvements
are made from time-to-time. If the
operating characteristics or the
appearance of your blower differs from
those described in this Manual, please
contact your STIHL dealer for
informations and assistance.
* see “Guide to Using this Manual”
STIHl
0458 374 8621. M2,5. G2. PM. Printed in USA
1BR 45
english / USA
Guide to Using this Manual
Pictograms
All the pictograms attached to the
machine are shown and explained in
this manual.
The operating and handling instructions
are supported by illustrations.
Symbols in text
The individual steps or procedures
described in the manual may be marked
in different ways:
: Step or procedure without direct
reference to an illustration.
Description of step or procedure that
refers directly to the illustration and
contains item numbers that appear in
the illustration.
Example:
Loosen the screw (1)
Lever (2) ...
In addition to the operating instructions,
this manual may contain paragraphs
that require your special attention. Such
paragraphs are marked with the
symbols described below:
Warning where there is a risk of an
accident or personal injury or
serious damage to property.
Warning where there is a risk of
damaging the machine or individual
components.
Note or hint which is not essential
for using the machine, but may
improve the operator’s understanding of the situation and result
in better use of the machine.
Note or hint on correct procedure in
order to avoid damage to the
environment.
Equipment and features
This instruction manual refers to
several models with different
features. Components that are not
installed in all models and related
applications are marked thus
Such components are available as
special accessories from your
STIHL dealer.
*.
Engineering improvements
STIHL’s philosophy is to continually
improve all of its products. As a result,
engineering changes and improvements
are made from time to time. If the
operating characteristics or the
appearance of your machine differ from
those described in this manual, please
contact your STIHL dealer for
assistance.
Therefore, we cannot be responsible for
changes, modifications or
improvements not covered in this
manual.
2
BR 45
Safety Precautions
english / USA
Warning!
The use of any blower
may be dangerous. It is
important that you read,
fully understand and
observe the following safety
precautions.
!Warning!
Reread the owner`s
manual and the safety
instructions peri-
odically.
!Warning!
Careless or improper use of the machine
may cause serious injury. Have your
STIHL Dealer show you how to operate
your blower. Observe all applicable
local safety regulations, standards and
ordinances.
!Warning!
Minors should never be allowed to use a
blower. Bystanders, especially children,
and animals should not be allowed in the
area where a machine is in use.
Never let the unit run unattended. Do not
lend or rent your machine without the
owner`s manual.
Be sure that anyone using your unit
understands the information contained
in this manual.
Most of these safety precautions and
warnings apply to the use of all STIHL
blowers. Different models may have
different parts and controls.
See the appropriate section of your
owner`s manual for a description of the
controls and function of the parts of your
machine.
Safe use of a blower involves
1. the operator
2. the blower
3. the use of the blower .
THE OPERATOR
Physical Condition
You must be in good physical condition
and mental health and not under the
influence of any substance (drugs,
alcohol, etc.) which might impair vision,
dexterity or judgment. Do not operate a
blower when you are fatigued.
Be alert - if you get tired while operating
your machine, take a break. Tiredness
may result in loss of control. Working
with any blower can be strenuous. If you
have any condition that might be
aggra
vated by strenuous work, check
your doctor before operating the
with
machine.
!Warning!
Prolonged use of a blower, (or other
machines) exposing the operator to
vibrations may produce whitefinger
disease (Raynaud`s phenomenon) or
carpal tunnel syndrome. These conditions reduce the hand`s ability to feel
and regulate temperature, produce
numbness and burning sensations and
may cause nerve and circulation
damage and tissue necrosis.
!Warning!
The STIHL blower is equipped with an
antivibration system (AV). The AV
system is designed to reduce the
transmission of engine vibrations to the
operator's hands. An AV system is
recommended for those operators who
use blowers on a regular or sustained
basis.
– Wear gloves and keep your hands
warm.
– Keep the AV system well
maintained. A blower with loose
components or with damaged or
worn AV buffers will tend to have
higher vibration levels.
– Maintain a firm grip at all times and,
take frequent breaks.
3BR 45
english / USA
All the above mentioned precautions do
not guarantee that you will not sustain
whitefinger disease or carpal tunnel
syndrome. Therefore continual and
regular users should monitor closely the
condition of their hands and fingers. If
any of the above symptoms appear,
seek medical advice immediately.
!Warning!
The ignition system of your unit
produces an electromagnetic field of a
very low intensity. This field may
interfere with some pacemakers. To
reduce the risk of serious or fatal injury,
persons with pacemaker should consult
their physician and the pacemaker
manufacturer before operating this tool.
Proper Clothing
Clothing must be sturdy and snug-fitting,
but allow complete freedom of movement.
!Warning!
Avoid loose- fitting jackets,
flared or cuffed pants,
scarfs, unconfined long
hair or anything that could
be drawn into the air
intake.
Wear overalls or long
pants to protect your legs.
Do not wear shorts.
Use of gloves when
working with the blower is
recommended.
Good footing is most
important. Wear sturdy
shoes with nonslip soles.
!Warning!
To reduce the risk of injury associated
with the inhalation of dust, use a face
filter mask when using your blower in
dusty conditions.
!Warning!
Proper eye protection is a must. Even
though the discharge is directed away
from the operator, ricochets and bounce
backs can occur during blower
operations.
Never operate a blower
unless wearing goggles
or properly fitted safety
glasses with adequate
top and side protection
which comply with
ANSI Z 87.1 (or your applicable national
standard).
!Warning!
Blower noise may damage your hearing.
Wear sound barriers (ear plugs or ear
mufflers) to protect your hearing. Continual and regular users should have their
hearing checked regulary.
THE BLOWER
For illustrations and definitions of the
blower parts see the chapter on "Parts
and Controls"!
!Warning!
Never modify a blower in any way. Only
attachments supplied by STIHL or
expressly approved by STIHL for use
with the specific STIHL blower models
are authorized. Although certain
unauthorized attachment are useable for
the STIHL blower, their use may be
extremely dangerous.
4
BR 45
english / USA
THE USE OF THE BLOWER
Transport
Always turn off the engine before putting
down blower. When transporting your
unit in a vehicle, properly secure it to
prevent turnover, fuel spillage and
damage to the machine.
Adjust carrying harness to suit your size
before starting work.
!Warning!
Before starting work, always inspect the
rubber buffers which connect the engine
to the pack frame. If the buffers are torn
or damaged, they should be replaced by
your STIHL dealer. Failure of one or
more buffers may cause the engine or
fuel tank to hit or rub against other parts,
and may lead to serious injury from
increased vibrations or from fire as the
result of fuel leakage.
Fueling
This STIHL unit uses an oil-gasoline
mixture for fuel (see the chapter on
"Fuel" of your owner`s manual).
!Warning!
Gasoline is an extremely
flammable fuel. If spilled
or ignited by a spark or
other ignition source, it
can cause fire and serious
burn injury or property
damage.
!Warning!
To reduce the risk of serious injury from
burns, never attempt to refuel the unit
until it has been completely removed
from the operator.
Use extreme caution when handling
gasoline or fuel mix.
Do not smoke or bring any fire or flame
near the fuel.
Fueling instructions
Fuel your machine in well-ventilated
areas, outdoors only. Always shut off the
engine and allow it to cool before
refueling. Relieve fuel tank pressure by
loosening fuel cap slowly. Never remove
fuel filler cap while engine is running.
Select bare ground for fueling and move
at least 10 feet (3 m) from the fueling
spot before starting the engine. Avoid
spilling of fuel or oil. Wipe off any spilled
fuel before starting your blower and
check for leakage.
Always tighten fuel filler cap securely
after fueling.
!Warning!
Check for fuel leakage while refueling
and during operation. If fuel or oil
leakage is found, do not start or run the
engine until leak is fixed and spilled fuel
has been wiped away. Take care not to
get fuel on your clothing. If this happens,
change your clothing immediately.
Always store gasoline in a container
approved for flammable liquids.
Different models may be equipped with
different fuel caps.
Cap with Grip
!Warning!
In order to reduce the risk of fuel spillage
and fire from an improperly tightened
fuel cap, correctly position and tighten
the fuel cap in the fuel tank opening.
To do this with this STIHL
cap, raise the grip on the
top of the cap until it is
upright at a 90° angle.
Insert the cap in the fuel
tank opening with the
triangular marks on the grip of the cap
and on the fuel tank opening lining up.
Using the grip, turn the cap firmly
clockwise as far as it will go (approx. a
quarter turn).
5BR 45
english / USA
Fold the grip flush with the
top of the cap. If the grip
does not lie completely
flush with the cap and the
detent on the grip does
not fit in the
corresponding recess in the filler neck,
the cap is not properly seated and
tightened and you must repeat the
above steps.
Screw Cap
!Warning!
Unit vibrations can cause
an improperly tightened
fuel filler cap to loosen or
come off and spill
quantities of fuel. In order
to reduce the risk of fuel
spillage and fire, tighten the fuel filler cap
by hand with as much force as possible.
Before Starting
!Warning!
Never operate your machine if it is
damaged, improperly adjusted or not
completely and securely assembled.
You should always inspect your unit
before starting it. Make sure the unit is
properly assembled, in good operating
condition and the controls and safety
devices are working properly.
!Warning!
To reduce the risk of injury from thrown
parts, check your fanwheel and fan
housing for damage (cracks, nicks,
chipping). If any damage is found, stop
using the unit and contact your STIHL
dealer for repair.
– Throttle trigger must move freely
and spring back to idle position
when released.
– Stop switch must move easily to $
– Tightness of spark plug boot - if boot
is loose, sparks may occur and
ignite the escaping fuel vapor!
Starting
!Warning!
Your blower is a one-person machine.
To reduce the risk of eye or other injury
from thrown objects, insure that bystanders are at least 50 feet (15m) away
during use.
Stop the engine immediately if you are
approached.
For specific starting instructions, see the
appropriate section of your owner`s
manual. Place the machine on firm
ground or other solid surface in an open
area. Maintain good balance and secure
footing.
!Warning!
When you pull the starter grip, don`t
wrap the starter rope around your hand.
Do not allow the grip to snap back, but
guide the starter rope slowly back to
permit the rope to rewind properly.
Failure to follow this procedure may
result in injury to hand or fingers and
may damage the starter mechanism.
Catalytic converter
!Warning!
Some STIHL blower
models are equipped with
a catalytic converter,
which is designed to
reduce the exhaust
emissions of the engine
by a chemical process in the muffler.
Due to this process, the muffler does not
cool down as rapidly as conventional
mufflers when the engine returns to idle
or is shut off. To reduce the risk of fire
and burn injuries, the following specific
safety precautions must be observed.
6
BR 45
english / USA
!Warning!
Since a muffler with a catalytic converter
cools down less rapidly than
conventional mufflers, always set your
backpack blower down in the upright
position and never locate it where the
muffler is near dry brush, grass, wood
chips or other combustible materials
while it is still hot. Let the engine cool
down sitting on concrete, metal, bare
ground or solid wood (e.g. the trunk of a
felled tree) away from any combustible
substances.
!Warning!
To reduce the risk of fire or burn injury,
let the unit cool down before refueling
your blower after use.
!Warning!
Never disassemble or modify your
muffler. The muffler could be damaged
and cause an increase in heat radiation
or sparks, thereby increasing the risk of
fire or burn injury. You may also
permanently damage the engine. Have
your muffler serviced and repaired by
your STIHL Servicing Dealer only.
!Warning!
To reduce the risk of fire or burn injury,
keep the area around the muffler clean.
Remove all debris such as pine needles,
branches or leaves.
!Warning!
An improperly mounted or damaged
cylinder housing or a damaged/
deformed muffler shell may interfere
with the cooling effect of the catalytic
converter. To reduce the risk of fire or
burn injury, do not continue work with a
damaged or improperly mounted
cylinder housing or a damaged/
deformed muffler shell.
Your catalytic converter is furnished with
screens designed to reduce the risk of
fire from the emission of hot particles.
Due to the heat from the catalytic
reaction, these screens will normally
stay clean and need no service or
maintenance. If you experience loss of
performance and you suspect a clogged
screen, have your muffler maintained by
a STIHL Servicing Dealer.
Working instructions
Work carefully.
The assistance of another person may
be needed in placing the unit on your
back after starting. In order to reduce the
risk of injury to the assistant from thrown
objects or from contact with fumes, the
engine should be kept at idle speed
during this brief period, and your
assistant should not stand in the area of
the outlet nozzle or exhaust. Otherwise,
the unit should be started and operated
without assistance.
Operate the blower under good visibility
and daylight conditions only.
!Warning!
Your blower produces
poisonous exhaust fumes
as soon as the combus-
tible engine is running.
These gases (e.g. carbon
monoxide) may be colorless and odorless.
To reduce the risk of serious or fatal
injury from breathing toxic fumes, never
start or run the blower indoors or in
poorly ventilated locations. Ensure
proper ventilation when working in
trenches or other confined areas.
Keep the space behind and beside the
engine clear at all times to allow for the
escape of hot and toxic exhaust fumes.
7BR 45
english / USA
!Warning!
Use of this product can generate dust,
mists, and fumes containing chemicals
known to cause respiratory disease,
cancer, birth defects, or other reproductive harm. If you are unfamiliar with the
risks associated with the particular dust,
mists or fumes at issue, consult your
employer, governmental agencies such
as OSHA and NIOSH and other sources
on hazardous materials. If the substance
being blown or vacuumed is a commercial substance, review the material
safety data sheet for that substance and
/ or consult the material manufacturer /
supplier. The state of California and
some other authorities, for instance,
have published lists of substances
known to cause cancer, reproductive
toxicity, etc.
Control dust, mist and fumes at the
source where possible. In this regard
use good work practices and follow the
recommendations of OSHA / NIOSH
and occupational and trade associations. When the inhalation of toxic dust,
mists and fumes cannot be eliminated,
the operator and any bystanders should
always wear a respirator approved by
NIOSH / MSHA for the substance at
issue.
!Warning!
Dust with silica in its composition may
contain crystalline silica. Silica is a basic
component of sand, quartz, brick, clay,
granite and numerous other minerals
and rocks, including masonry and concrete products. Repeated and / or substantial inhalation of airborne crystalline
silica can cause serious or fatal respiratory disease, including silicosis. In addition, the state of California and some
other authorities have listed respirable
crystalline silica as a substance known
to cause cancer. When encountering
such materials, always follow the respiratory precautions mentioned above.
!Warning!
Breathing asbestos dust is dangerous
and can cause severe or fatal injury, respiratory illness or cancer. The use and
disposal of asbestos containing
have been strictly regulated by OSHA
and the Environmental Protection
Agency. Do not blow or disturb asbestos
or asbestos containing products, such
as asbestos insulation. If you have any
reason to believe that you might be
disturbing asbestos, immediately
your employer or a local OSHA
representative.
products
contact
374BA001 KN
Carry the powerhead on your back.
Hold control handle firmly in your hand
and always keep the handle to the right
side of your body. Make sure you have
good balance and secure footing.
271BA003 KN
In an emergency, throw off the blower
by opening the quick-release fastener
on the waist strap and slipping out of the
shoulder straps.
Before using the blower for the first time,
practice opening the quick-release
fastener several times so that you know
how it works.
8
BR 45
english / USA
When working with the blower, always
wrap your fingers tightly around the
handle, keeping the control handle
cradled between your thumb and
forefinger. Keep your hand in this
position to have your machine under
control at all times. Make sure your
control handle is in good condition and
free of moisture, pitch, oil or grease.
!Warning!
To reduce the risk of personal injury, do
not direct air blast towards bystanders,
since the high pressure of the air flow
could injure eyes and could blow small
objects at great speed. Do not direct air
blast towards pets.
!Warning!
Always shut off the engine before
cleaning or servicing the unit or
replacing parts. Always disconnect the
spark plug before performing
maintenance or accessing movable
parts.
The blower fan between the air intake
and output openings rotates whenever
the engine is running. In order to reduce
the risk of injury from contact with the
fan, never operate your unit without a
properly mounted intake screen and
blower tube. Never insert any foreign
object into the air intake or output
openings of the machine.
Pay attention to the direction of the wind,
i.e., do not work against the wind.
To reduce the risk of stumbling and loss
of control, do not walk backward while
operating the machine.
000 LA
A
MAINTENANCE, REPAIR AND
326B
STORING
Maintenance, replacement, or repair
of the emission control devices and
systems may be performed by any
nonroad engine repair establishment
or individual. However if you claim
warranty for a component which has
not been serviced or maintained properly or if nonapproved replacement
parts were used, STIHL may deny
warranty.
Use only identical STIHL replacement
parts for maintenance and repair.
Use of parts manufactured by others
may cause serious or fatal injury.
Follow the maintenance and repair
instructions in the appropriate section of
your owner's manual. Refer to the
maintenance chart at the last pages of
this manual.
!Warning!
Always stop the engine and make sure
that the fan is stopped before doing any
maintenance or repair work or cleaning
the blower. Do not attempt any maintenance or repair work not described in
your owner's manual. Have such work
performed at your STIHL service shop
only.
Check fuel filler cap for leaks at regular
intervals. Use the specified spark plug
and make sure it and the ignition lead
are always in good condition.
!Warning!
A worn or damaged muffler is a fire
hazard and may cause loss of hearing.
Check to see that the muffler is in good
condition. The blower must not be
ted if the muffler is not functioning properly or has been removed.
Remember that the risk of forest fires is
greater in hot weather. Use the spark
arresting muffler supplied with the unit.
Never touch a hot muffler or burn will
result.
opera-
9BR 45
english / USA
!Warning!
In order to reduce the risk of fire, do not
modify or remove any part of the muffler
or spark arrestor.
Keep spark plug and wire connection
tight and clean. The spark plug electrode
gap should be checked with a feeler
gauge at least every 50 operating hours
and reset if necessary. Fit a new spark
plug if the electrodes are badly pitted.
For any maintenance please refer to the
maintenance chart and to the warranty
statement near the end of this manual.
Store blower in a dry, high or locked
location place and out of reach of
children.
Before storing for longer than a few
days, always empty the fuel tank.
Assembling the Blower
1
1
4
5
3
2
4
1
374BA002 KN
: Loosen the screws (1). : Push the elbow (2) with lug (3) into
the fan housing stub (5) as far as the
stops (4).
374BA003 KN
10
BR 45
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