Starrett 2900-3-1 User manual

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Trust Is In The Name
User Manual
PKG08803- UM2900
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READ THIS MANUAL BEFORE USING THE INSTRUMENT
LEA ATENTAMENTE ESTE MANUAL
LIRE CE MANUEL AVANT D'UTILISER L'INSTRUMENT
LEIA ATENTAMENTE ESTE MANUAL ANTES
DE UTILIZAR O INSTRUMENTO
使用仪器前请阅读本操作手册
DIESES HANDBUCH VOR DER VERWENDUNG
DES MESSGERÄTS LESEN
LEGGERE ATTENTAMENTE QUESTO MANUALE PRIMA
DI UTILIZZARE QUESTO STRUMENTO
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2900 INDICATOR CAPACITIVE SERIES
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TABLE OF CONTENTS
Components 5 Cautions on Use 8 Operating Instructions 9 New Battery Startup Sequence 10 New Zero Sequence 11 Decription of the Button Functions 15 Setting Presets 17 Setting the Limits (Go/No Go Function) 19 Setting the MIN/MAX/TIR Function 22 Data Output 24 Data Cover Removal 24 Data Cable Attachment 25 Battery Drawer Removal 25 Battery Installation and Replacement 26 Accessories 27 Spanish 31 French 55 Portuguese 79 Chinese 103 German 127 Italian 151
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COMPONENTS
1
6
8
5
2
7
3
1. Stem Cap
2. Spindle Bellows
3. Contact Point
4. Spindle
4
- Tapa del vástago
- Chapeau de canon
- Tampa da haste
- 主杆盖
- Schaftkappe
- Cappellotto del gambo di attacco
- Fuelle del husillo
- Manchons de touche
- Foles do fuso
- 主轴波纹管
- Spindelbalg
- Soffietto dell'asta di misurazione
- Punta de contacto
- Palpeur
- Ponta de contato
- 接触点
- Kontaktspitze
- Punta tastatrice
- Husillo
- Touche mobile
- Fuso
- 主轴
- Spindel
- Asta di misurazione
5. Data Output Cover
- Cubierta de la salida de datos
- Couvercle de la sortie de données
- Tampa da saída de dados
- 数据输出盖
- Datenausgabeabdeckung
- Coperchio uscita dati
6. Stem
- Vástago
- Canon
- Haste
- 主杆
- Schaft
- Gambo di attacco
7. Batter Drawer
- Gaveta para baterías
- Logement des piles
- Compartimento de baterias
- 电池盒
- Batteriefach
- Scomparto delle pile
8. Back Lug
- Orejeta posterior
- Patte arrière
- Tampa posterior com orelha
- 背部拉耳
- Hintere Öse
- Coperchio posteriore con perno
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THIS IS A STARRETT USER GUIDE FOR THE
2900 INDICATOR CAPACITIVE SERIES.
ALL SPECIFICATIONS IN THIS DOCUMENT ARE
CORRECT AT TIME OF PRODUCTION AND ARE
SUBJECT TO CHANGE. PLEASE CONTACT STARRETT
FOR FURTHER INFORMATION.
2900 INDICATOR CAPACITIVE SERIES
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CAUTIONS ON USE
1. Avoid dropping the Indicator.
2. Avoid extreme temperatures, direct sunlight or below freezing for extended periods.
3. Avoid shocks to the contact point and spindle. Do not apply any radial force to the spindle.
4. If the indicator is stem-mounted, protect the indicator from being struck or bumped to prevent stem/case mechanical alignment damage.
5. Do not over-tighten the mounting mechanism and use clamp mounting rather then set screws, if possible, to prevent damage to the spindle.
6. Frequently clean the spindle using a dry cloth or a chamois to prevent sluggish or sticky movement. Isopropyl alcohol may be used to remove gummy deposits on metallic parts. Do not apply any type of lubricant to the spindle and do not use solvents.
• Avoid any disassembly or modification of
the indicator, other than what is outlined in "Accessories" on page 27
7. Avoid using anything that might damage the buttons when pressing the buttons.
8. Use the appropriate gage stand or indicator holder for the job intended.
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OPERATING INSTRUCTIONS
1. First read the "New battery, Startup Sequence" section below, and the "Zero Sequence" on the next page 11.
2. Install the batteries that came with the indicator. Refer to "Battery Drawer Removal" and "Battery Replacement" on pages 25, 26.
3. Lightly clean the contact point.
4. Fasten the indicator onto the appropria te holding device.
5. You can turn the indicator on by either pressing the ON/OFF button or moving the spindle.
6. If applicable, pick the unit of measure, inch or millimeter by pressing the IN/mm button.
Note; standard metric indicators do not have this function available, however this will be available on the ME series of indicators.
7. Place the indicator perpendicular to the reference surface being measured. Allow enough movement to be able to take a higher or lower measurement.
8. Reset the display by pressing the ZERO Button.
9. Lift the spindle to remove the reference surface, and carefully place the piece to be measured under the spindle making contact with the surface. The value measured on the display will be the difference between the reference and the measured piece.
10. The indicator can be turned off by pressing and holding the ON/OFF button for 3 seconds.
Note: the unit will automatically enter sleep mode in 30 minutes, if left unattended.
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NEW BATTERY, STARTUP SEQUENCE
1. Each time you put in a new set of batteries, the indicator will go through a startup sequence. See "Battery Installation and Replacement" on pages 25,
26. At the end of the sequence you will need to move the spindle to initialize the measurement system.
2. When the indicator comes on after the batteries have been changed, the display will go through a series of changes Fig.1-5.
Note: The information displayed here will change depending on the indicator you are using and is shown, to give you an idea of what to expect when changing the battery.
Full Lamp
Version
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Fig. 1
Fig. 3
Calibrate the Indicator
Catalog Number
Firmware Version
Fig. 5
Fig. 2
Fig. 4
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3. When "Cal" is displayed, move the plunger slowly in and out, until the display changes to show the indicator measuring. This movement will calibrate the indicator.
4. This feature will happen each time the battery is replaced.
5. If you don't move the spindle, "Cal" will stay on the display for only 10 seconds and the display will go blank. To return to "Cal" mode move the spindle or quickly press the on/off button.
6. If you move the spindle to fast it will take longer for the tool to initialize.
NEW ZERO SEQUENCE
7. After speed mode is completed press the ZERO/ ABS button and the display will show a dashed line as seen in Fig.6 below. The line will incrementally disappear from left to right Fig.7; this is a visual clue on how long you should wait for the tool to zero out. Make sure not to move the spindle during that time. This will happen each time the tool is zeroed, takes about a second to complete.
8. Fig.7 shows a representation of how the display will look when the sequence is completed.
Fig. 6 Fig. 7
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*
Standard Features
Advanced Features
ME Series
1-21/32" (42.2mm)
1/4" (6.4mm)
2-1/16"
(52.8mm)
1/4"
(6.4mm)
CATALOG NO. RESOLUTION RANGE STEM DIA*
2900-3-1 .0005"/.01mm 1"/25 mm .375" 2900-3M-25 .01mm 25 mm 8 mm 2900-5-1 .0005"/ .01mm 1"/25 mm .375" 2900-5M-25 .01mm 25 mm 8 mm 2900-3ME-25 .01mm /.0005" 25 mm / 1" 8 mm 2900-5ME-25 .01mm /.0005" 25 mm / 1" 8 mm
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POWER REQUIREMENTS AND CURRENT CONSUMPTION
Battery
Automatic Sleep Time 30 minutes of non-use
SPC SERIAL OUTPUT
18 ASCII Characters
COMMUNICATION PROTOCOL
Baud Rate 4800 Data Bits 8 Parity None Stop Bits 2 Flow Control None
Data Request and Response Timing
2 – CR2032 Lithium Coin Cells Capacity 240 mAh
1 Space Character 2 Status characters indicating the operating mode
• BLANK - Normal mode
• OL - Displacement outside Lower Limit
• OU - Displacement is outside the Upper Limit
• MN - Displacement is minimum peak displacement stored
• MX - Displacement is minimum peak displacement stored
• TR - Displacement is the T.I.R. stored
• LL - Displacement is the lower or minimum limit setting
• LU - Displacement is the upper or maximum limit setting
• HL - Displacement is a held displacement
1 Sign Character (minus but no plus) 1 Space Character (IN mode only) 6 Digits 1 Decimal point 2 Spaces 2 Character strings to indicate units "IN" or "mm" 1 Carriage Return 1 Line Feed
Receive High to Low Momentary Response Time Delay 120 ms Transmit Time 45 ms
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SERIAL OUTPUT CONNECTOR
Pin 1 GND signal return Pin 2 Serial Receive Data Input (RX/RQST) Pin 3 Serial Transmit Data Output (TX/DATA)
Remote Zero – Special Order Only
Pin 4
State Change High to Low
SERIAL INPUT VOLTAGE LEVEL SPECIFICATION
Logic "0" Vin < 1.30 Volts Logic "1" Vin > 1.98 Volts
SERIAL OUTPUT VOLTAGE LEVEL SPECIFICATION
Low Level Vss Vss + 0.25 @ -1.5mA Load High Level Vdd – 0.25 @ 1.25 mA Load Vdd
Note: Vss = 0 Volts, Vdd = 2.7 to 3.6 Volts
ENVIRONMENTAL CONSIDERATION
Temperature 10-30 °C, Humidity 30-85%RH (no condensation) Atmosphere Non-corrosive, Nonflammable
6 Dust Tight No ingress of dust, complete protection against contact 7 Immersion up to 1m Up to 1m of submersion for up to 30 minutes
NOTE: Remember, to ensure the specified IP67 performance, the following items will need to be intact and assembled onto the indicator.
All items that have screws will need to be secured tightly.
MINIMUM MAXIMUM
IP67 RATING (INGRESS PROTECTION RATING)*
• Spindle bellows
• Back lug with gasket
• Stem cap
• Data output cover or data cable with gasket
• Battery door with gasket
Pin 2
Pin 1
Pin 4
Pin 3
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9
5
4 / 6
Fig. 9
1
2
3 / 7 / 8
DESCRIPTION OF THE BUTTON FUNCTIONS
The functions printed in yellow; LIMITS and PRESET, are used in conjunction with the SHIFT/SET button also printed in yellow. To enable these functions press the SHIFT/SET button first. The SET (S) icon will appear in the top left corner, and then press the button for the required function.
1. ON/OFF - Power button. Press and release to turn on, and Press and hold for 3 seconds to turn off.
2. +/- - Plus/Minus sets the direction (polarity) of the reading
3. ZERO - Press and release the ZERO button and the display will zero. The spindle must not be moved until the Zero Sequence has elapsed. See "New Zero Sequence" on page 11.
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DESCRIPTION OF THE BUTTON FUNCTIONS (CONTINUED)
4. IN/mm - Toggles the display between English or Metric values.
5. SHIFT/SET - Dual function button used to enable the, Preset and the Limits (Go/No Go) function. When enabled the SET (S) icon will be displayed on the top left corner of the display.
6. LIMITS - Press the SHIFT/SET button then press the LIMITS button to enable the Go/No Go function. Sets the Min and Max values for the Go/No Go function. Refer to the section, "Setting the Limits" page 19.
7. PRESET - Press the SHIFT/SET button then press the PRESET button to enable the PRESET function. Refer to the section "Setting PRESETS" page 17.
8. ZERO/ABS - Dual Function button Zero's the display or enables the ABS mode. Press and hold for 2 seconds to activate the ABS mode then Press and hold for 2 more seconds to exit the ABS mode. To zero the display, refer to step 3 above.
9. MIN/MAX/TIR - Displays the minimum or maximum values captured during the movement of the spindle while in the min/max limits operation. The TIR function displays the difference of the two readings. See "Setting the Min/Max/TIR" page 22.
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SETTING PRESETS
This function is not available with the basic type indicators. To set the value, follow the steps below:
1. Press and hold the ZERO/ABS button until the ABS icon appears in the upper right corner of the LCD Fig. 9.
2. The values can be set to: ±99.9999 inches or ±9999.99mm.
3. Press the SHIFT/SET followed by the PRESET button. The SET and PRESET icons will appear in the upper left hand corner of the LCD. The PRESET icon should be flashing Fig. 10.
Fig. 10
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SHIFT / SET
PRESET
SHIFT / SET
PRESET
SETTING PRESETS (CONTINUED)
4. To move from the PRESET (P) icon to a digit, Press the SHIFT/SET button. The flashing digit indicates that the digit is ready to be SET Fig. 11. Press the PRESET button to increment the value. To set the digit, Press the SHIFT/SET button.
Fig. 11
5. To move to the next digit Press the SHIFT/SET button again and repeat step 4.
6. Repeat steps 3 and 4 until all the digits are SET.
7. To set a negative value Press the PRESET button when the plus/minus sign icon is flashing. Fig. 11
8. To exit the PRESET function, Press the PRESET button when the PRESET icon is flashing. The SET value will remain displayed.
9. Press and hold the ZERO/ABS button to exit the Preset function.
Press
Press
Press
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then
BUTTON
BUTTON
BUTTON
BUTTON
to cycle from digit and back to preset.
to increment the value of the digit or the plus/minus sign.
to enter into PRESET mode.
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SETTING THE LIMITS (GO/NO GO FUNCTION)
This function is only available with the advanced type indicators.
1. Select the units to be displayed.
2. Press the SHIFT/SET button. The SET icon will appear in the upper left corner Fig. 12.
Fig. 12
3. Press the LIMITS button. The MIN LIMIT icon will appear in the upper middle of the display Fig. 13.
Fig. 13
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SETTING THE LIMITS (GO/NO GO FUNCTION) (CONTINUED)
4. Press the SHIFT/SET button. The LIMIT icon will flash on/off.
5. Adjust the spindle to the desired minimum value.
6. Press the SHIFT/SET button to capture the minimum value. The LIMIT icon will stop flashing.
7. Press the LIMITS button. The MAX LIMIT icon will appear in the top middle of the display Fig. 14 next page.
8. Press the SHIFT/SET button. The LIMIT icon will flash on/off.
9. Adjust the spindle to the desired maximum value.
10. Press the SHIFT/SET button to capture the maximum value. The LIMIT icon will stop flashing.
11. Press the LIMITS button to use the go/no go function. The display will flash unless the reading is within the range that you set your limits to. The SET icon will remain on. The MAX and MIN icons will stay off as long as the reading is within the set limits. If the measurement is beyond the set limits, the display will flash and the MIN or MAX LIMIT icon will indicate the direction the limit has been exceeded. To exit Press the LIMITS button.
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SETTING THE LIMITS (GO/NO GO FUNCTION)
SHIFT / SET
LIMITS
SHIFT / SET
SHIFT / SET
LIMITS
SHIFT / SET
SHIFT / SET
LIMITS
LIMITS
(CONTINUED)
Press
Press
BUTTON
BUTTON
then
the LIMIT icon will flash on/off
Adjust the spindle to the value you want
Then press
Press
Press
BUTTON
BUTTON
the MAX. LIMIT icon will appear.
the LIMIT icon will flash on/off.
Adjust the spindle to the value you want.
Then press
Press
Press
the indicator is now set up wtih a maximum and minimum
BUTTON
limit range.
To exit LIMIT mode when you have completed your
BUTTON
measurements.
to capture the minimum value. The
BUTTON
LIMIT icon will stop flashing.
to capture the maximum value. the
BUTTON
LIMIT icon will stop flashing.
BUTTON
to enter into MIN. LIMIT mode.
ENGLISH
Fig. 14
Fig. 15
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SETTING THE MIN/MAX/TIR FUNCTION
The Min/Max/TIR function measures the maximum and the minimum measurement values and displays the difference or the range of deviation in the part you are measuring.
NOTE: This function is only available with the advanced type indicators.
1. Select the units to be displayed.
2. Bring the indicator down to the part being measured, to a point that is around half the travel of the indicator.
3. Lock in the indicator at this height.
NOTE: Care must be taken; to make sure the difference between the high and low measurements is not outside of the full travel of the indicator. Either your low measurement will be wrong or your high measurement might jam the spindle and damage your indicator.
4. Press the MIN/MAX/TIR button. The MIN icon will appear in the display.
5. Press the ZERO/ABS button. The tool is now ready measure the part.
6. Move the part under the indicator to find the low spot. You will know because the value will not change.
7. Press the MIN/MAX/TIR button. The MAX icon will appear in the display.
8. Press the ZERO/ABS button. The tool is now ready measure the part.
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9. Move the part under the indicator to find the high spot. You will know because the value will not change.
10. Press the MIN/MAX/TIR button. The TIR icon will appear in the display, and the display will show the value of the TIR. If recording this value, do not allow the spindle to move until you have taken the information.
11. Replace the part being measured, and repeat the sequence starting at step four.
Press
Press
Press
MIN / MAX / TIR
MIN / MAX / TIR
MIN / MAX / TIR
ZERO / ABS
then
ZERO / ABS
then
to display the TIR value.
to start measuring in MIN. mode.
to start measuring in MAX. mode.
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DATA OUTPUT
Data Output
Fig. 16
Cover Location
DATA COVER REMOVAL
The data cover can be removed using a small Phillips head screwdriver. When using a data cable, place the data cover somewhere you can easily find it. When you are done using the data cable, make sure you replace the data cover to protect the electronics from dust and liquids.
Data Output Cover
Fig. 17
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DATA CABLE ATTACHMENT
Plug in and secure the cable using the Phillips head screws taken from the data cover. The orientation of the data cable plug can only be placed as shown in Fig. 18.
Data Output Cover
Fig. 18
Data Cable
Data Output Cover Screws
BATTERY DRAWER REMOVAL
The screws in the battery drawer can be removed using a small Phillips head screwdriver.
Battery Drawer
Fig. 19
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BATTERY INSTALLATION AND REPLACEMENT
Remove the battery drawer then replace the two batteries with two-type CR2032 batteries negative side down. Slide the tray carefully into the indicator and secure with the two screws. Inside the tray, there is a reminder of the type of battery and their orientation.
Negative Side
Make sure the positive side is up.
Battery Door
CR2032 Battery
Fig. 20
Negative Side Down ( - )
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ACCESSORIES
The 2900 comes standard with a Lug-On-Center back. The back is easily removed by unscrewing the four back screws as shown in Fig. 20.
Do not touch any of the inner workings of the indicator, and protect them from liquids, dust, and any other foreign matter. Replace the back-lug as soon as possible. Some examples of the different backs are listed below.
The Contact Point is another one of the parts on your indicator that is interchangeable. Caution: When removing the contact from an electronic indicator, two pairs of pliers need to be used, one having soft jaws so as not to damage the spindle and the second to loosen the contact. Caution must be made not to twist the tools spindle during this operation. The contact point can be removed by carefully holding the spindle firmly with the soft jawed pliers and then unscrewing
Back Screws x4
Stem Cap
it counter-clockwise with your other pliers. Replace the contact point the same way, turning the tip on clockwise. Excessive radial
Back - Lug
rotation of the spindle shaft may cause your indicator to stop functioning properly. Special contact points are listed on the next page.
Spindle
Fig. 21
These backs, contact points and all of the available indicator accessories can be found in your Starrett
Spindle Bellows
catalog .
Contact Point
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AGD DIAL INDICATOR BACKS
PART NUMBER EDP DESCRIPTION
PT06608-1 70770 Lug off center, #25 PT06608M 70776 Adjustable bracket, #25 PT24076 72483 Screw-type lug back 1/4-20 thread PT06608E 70772 Screw-type lug back 3/8-24 thread PT24075 72487 Screw-type lug back 1/4-28 thread PT06608F 70773 Post-type lug back, #25 PT06608J 70774 Flat back, #25 PT26160 67405 Flat back PLASTIC, #25
AGD DIAL INDICATOR SPECIAL CONTACT POINTS
PART NUMBER EDP DESCRIPTION
PT06632-2 70790 Contact Point , #2
PT06632-3 70791 Contact Point, #3
PT06632-4 70792 Contact Point, #4
PT06632-5 70793 Contact Point, #5
PT06632-6 70794 Contact Point, #6
PT06632-7 70795 Contact Point, #7
PT06632-8 70796 Contact Point, #8
PT06632-9 70797 Contact Point, #9
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AGD DIAL INDICATOR SPECIAL CONTACT POINTS
PART NUMBER EDP DESCRIPTION
PT06632-10 70798 Contact Point, #10
PT06632-11 70799 Contact Point, #11
PT06632-12 70800 Contact Point, #12
PT06632-13 70801 Contact Point, #13
PT06632-14 70802 Contact Point, #14
PT06632-15 70803 Contact Point, #15
25W 53916 Roller Contact Point
25R 50153 Contact Point Set of 14 Points
PT24728 64963 Contact Point Adaptor, mm to inch
PT24729 64964 Contact Point Adaptor, inch to mm
ENGLISH
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AGD DIAL INDICATOR SPECIAL CONTACT POINTS
PART NUMBER EDP DESCRIPTION
PT21697-1/2 64632 Contact Point Extension, 1/2"
PT21697-1 64633 Contact Point Extension, 1" PT21697-2 64634 Contact Point Extension, 2" PT21697-3 64635 Contact Point Extension, 3" PT21697-4 64636 Contact Point Extension, 4"
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